CN111668996A - A motor inner stator suitable for evaporative cooling - Google Patents
A motor inner stator suitable for evaporative cooling Download PDFInfo
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- CN111668996A CN111668996A CN202010617635.1A CN202010617635A CN111668996A CN 111668996 A CN111668996 A CN 111668996A CN 202010617635 A CN202010617635 A CN 202010617635A CN 111668996 A CN111668996 A CN 111668996A
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- 238000001816 cooling Methods 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 91
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 59
- 239000004917 carbon fiber Substances 0.000 claims abstract description 59
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000007789 sealing Methods 0.000 claims description 74
- 238000004804 winding Methods 0.000 claims description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 33
- 238000005516 engineering process Methods 0.000 abstract description 25
- 230000017525 heat dissipation Effects 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 19
- 239000002826 coolant Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000000110 cooling liquid Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/20—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/197—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
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- Motor Or Generator Cooling System (AREA)
Abstract
本技术公开了一种适用于蒸发冷却的电机内定子,包括定子铁芯、进液端端环、出气端端环、碳纤维套筒和转轴,碳纤维套筒与定子铁芯外沿紧密贴合,碳纤维套筒的前端与进液端端环外沿密封连接,碳纤维套筒的后端与出气端端环外沿密封连接,转轴与定子铁芯中部内孔连接,转轴的前端穿过进液端端环且转轴与进液端端环密封连接,转轴的后端穿过出气端端环且转轴与出气端端环密封连接,碳纤维套筒、进液端端环、出气端端环和转轴之间的围成空间为定子腔体,转轴的前端为中空结构从而形成进液端,转轴的后端为中空结构从而形成出气端;定子铁芯上开设有多条轴向中空通道沟。本技术具有结构简单、通用性强、成本低、生产效率高、散热效果好的优点。
The technology discloses an inner stator of a motor suitable for evaporative cooling, which includes a stator iron core, a liquid inlet end ring, a gas outlet end ring, a carbon fiber sleeve and a rotating shaft. The carbon fiber sleeve is closely attached to the outer edge of the stator iron core. The front end of the carbon fiber sleeve is sealedly connected with the outer edge of the liquid inlet end ring, the rear end of the carbon fiber sleeve is sealed with the outer edge of the gas outlet end ring, the rotating shaft is connected with the inner hole in the middle of the stator core, and the front end of the rotating shaft passes through the liquid inlet end The end ring and the rotating shaft are sealingly connected with the liquid inlet end ring. The rear end of the rotating shaft passes through the gas outlet end ring and the rotating shaft is sealed with the gas outlet end ring. The carbon fiber sleeve, the liquid inlet end ring, the gas outlet end ring and the rotating shaft The space enclosed between them is a stator cavity, the front end of the rotating shaft is a hollow structure to form a liquid inlet end, and the rear end of the rotating shaft is a hollow structure to form an air outlet end; the stator iron core is provided with a plurality of axial hollow channel grooves. The technology has the advantages of simple structure, strong versatility, low cost, high production efficiency and good heat dissipation effect.
Description
技术领域technical field
本技术属于电机冷却领域,具体涉及一种适用于蒸发冷却的电机内定子。The technology belongs to the field of motor cooling, and particularly relates to an inner stator of a motor suitable for evaporative cooling.
背景技术Background technique
电机按照定子的位置可分为外定子和内定子结构,目前绝大多数工业电机所采用的结构为定子外侧,转子内侧。本技术中提到的外转子,内定子电机不同于常规的结构,定子在内,转子在外,主要应对一些非常规电子机械技术要求的情况。电机使用过程中的损耗包括铜耗、铁耗、杂散耗损等,其中铜耗和绝大部分的铁耗位于定子侧,这种内定子的电机结构就造成了电机定子散热面积较外定子结构小,电机内热量不易散出,一旦电机内热量聚集,如果不能及时有效的被带走,必将引起电机内部的温升。因此有效的冷却对于电机的安全运行,可靠性以及使用寿命具有至关重要的作用。The motor can be divided into outer stator and inner stator structure according to the position of the stator. At present, the structure adopted by most industrial motors is the outer side of the stator and the inner side of the rotor. The outer rotor and inner stator motor mentioned in this technology is different from the conventional structure, the stator is inside and the rotor is outside, which mainly deals with some unconventional electromechanical technical requirements. The losses during the use of the motor include copper loss, iron loss, stray loss, etc. Among them, the copper loss and most of the iron loss are located on the stator side. The motor structure of the inner stator causes the heat dissipation area of the motor stator to be larger than that of the outer stator structure. Small, the heat in the motor is not easy to dissipate. Once the heat in the motor accumulates, if it cannot be taken away in time and effectively, it will inevitably cause the temperature inside the motor to rise. Therefore, effective cooling plays a vital role in the safe operation, reliability and service life of the motor.
目前外转子电机的内定子普遍采用的是风冷和水冷方式,水冷结构一般采用在轴中间打孔的方式,一般有二种方式,单端进出水或者二端进出水。水冷散热方式相比风冷散热效果要好很多,但是随着电机需求功率的上升,同时电机尺寸缩小导致的有效的散热面积不足,水冷散热也逐渐面临效率的瓶颈。At present, the inner stator of the outer rotor motor generally adopts air cooling and water cooling. The water cooling structure generally adopts the method of punching holes in the middle of the shaft. The water-cooled heat dissipation method is much better than the air-cooled heat dissipation method, but as the power demand of the motor increases, and the effective heat dissipation area is insufficient due to the reduction of the size of the motor, the water-cooled heat dissipation gradually faces the bottleneck of efficiency.
电机蒸发冷却技术是一种利用高绝缘、低沸点的有机工质,通过相变换热方式,实现对发热部件冷却的新型高效冷却技术。其工作原理是将一种冷却液态介质,引入电机内使其吸收发热对象的热量。液态介质吸热发生气化,转变为气态-液态混合物,再引出电机,进入冷凝器。在冷凝器中,蒸发冷却介质将热量传递给冷却水后会冷凝为液体,再返回电机内部进行下一轮吸热。Motor evaporative cooling technology is a new type of high-efficiency cooling technology that uses organic working fluid with high insulation and low boiling point to cool heat-generating components through phase conversion heat. Its working principle is to introduce a cooling liquid medium into the motor to absorb the heat of the heating object. The liquid medium absorbs heat and gasifies, transforms into a gaseous-liquid mixture, and then leads out of the motor and enters the condenser. In the condenser, the evaporative cooling medium transfers heat to the cooling water and condenses into liquid, and then returns to the inside of the motor for the next round of heat absorption.
一般的电机蒸发冷却系统采用整体浸泡式。整体浸泡式有着密封性的技术难点,并且转子在冷却液中的阻力较空气要大很多,增加了电机的功率损失。而将电机转子,定子分别设计成单独的蒸发冷却密封腔体增加了结构复杂性,成本也相对较高。由于外转子电机的转子外部与空气的接触面积较大,更适合风冷散热。因此,提供一种外转子电机的定子的蒸发冷却系统是非常重要的。The general motor evaporative cooling system adopts the overall immersion type. The overall immersion type has the technical difficulty of sealing, and the resistance of the rotor in the coolant is much larger than that of the air, which increases the power loss of the motor. However, designing the rotor and stator of the motor as separate evaporative cooling sealed cavities increases the structural complexity and the cost is relatively high. Because the contact area between the outside of the rotor of the outer rotor motor and the air is large, it is more suitable for air cooling and heat dissipation. Therefore, it is very important to provide an evaporative cooling system for the stator of an outer rotor motor.
发明内容SUMMARY OF THE INVENTION
本技术所要解决的技术问题是针对上述现有技术的不足提供一种适用于蒸发冷却的电机内定子,本适用于蒸发冷却的电机内定子具有结构简单、通用性强、成本低、生产效率高、散热效果好的优点。The technical problem to be solved by the present technology is to provide a motor inner stator suitable for evaporative cooling in view of the above-mentioned shortcomings of the prior art. The motor inner stator suitable for evaporative cooling has the advantages of simple structure, strong versatility, low cost and high production efficiency. , The advantages of good heat dissipation effect.
为实现上述技术目的,本技术采取的技术方案为:In order to realize the above-mentioned technical purpose, the technical scheme adopted by this technology is:
一种适用于蒸发冷却的电机内定子,包括定子铁芯、进液端端环、出气端端环、碳纤维套筒和转轴,所述碳纤维套筒与所述定子铁芯的外沿紧密贴合,所述碳纤维套筒的前端与进液端端环的外沿密封连接,所述碳纤维套筒的后端与出气端端环的外沿密封连接,所述转轴与定子铁芯中部的内孔连接,所述转轴的前端穿过进液端端环且转轴与进液端端环密封连接,所述转轴的后端穿过出气端端环且转轴与出气端端环密封连接,所述碳纤维套筒、进液端端环、出气端端环和转轴之间的围成空间为定子腔体,所述转轴的前端为中空结构从而形成进液端,所述转轴的后端为中空结构从而形成出气端,所述转轴上位于定子腔体内靠近进液端端环处设有多个开口且该开口与进液端连通,所述转轴上位于定子腔体内靠近出气端端环处设有导气通道且该导气通道与出气端连通,所述导气通道垂直向上延伸;所述定子铁芯上开设有多条轴向中空通道沟,且各条轴向中空通道沟均与定子腔体连通。An inner stator of a motor suitable for evaporative cooling, comprising a stator iron core, a liquid inlet end ring, an air outlet end ring, a carbon fiber sleeve and a rotating shaft, the carbon fiber sleeve and the outer edge of the stator iron core are closely fitted , the front end of the carbon fiber sleeve is sealed with the outer edge of the liquid inlet end ring, the rear end of the carbon fiber sleeve is sealed with the outer edge of the gas outlet end ring, the rotating shaft and the inner hole in the middle of the stator core connection, the front end of the rotating shaft passes through the liquid inlet end ring and the rotating shaft is sealed with the liquid inlet end ring, the rear end of the rotating shaft passes through the gas outlet end ring and the rotating shaft is sealed with the gas outlet end ring, the carbon fiber The space enclosed between the sleeve, the liquid inlet end ring, the gas outlet end ring and the rotating shaft is the stator cavity, the front end of the rotating shaft is a hollow structure to form the liquid inlet end, and the rear end of the rotating shaft is a hollow structure so as to A gas outlet is formed, a plurality of openings are provided on the rotating shaft in the stator cavity near the liquid inlet end ring, and the openings are communicated with the liquid inlet, and a guide is provided on the rotating shaft in the stator cavity near the gas outlet end ring. an air channel and the air guide channel is communicated with the air outlet, the air guide channel extends vertically upward; the stator iron core is provided with a plurality of axial hollow channel grooves, and each axial hollow channel groove is connected to the stator cavity Connected.
作为本技术进一步改进的方案,所述碳纤维套筒与定子铁芯的外沿通过过盈配合方式紧密贴合;As a solution for further improvement of the present technology, the carbon fiber sleeve and the outer edge of the stator iron core are closely fitted by means of interference fit;
所述碳纤维套筒的前端与进液端端环的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有密封圈;The front end of the carbon fiber sleeve and the outer edge of the liquid inlet end ring are closely fitted by interference fit, and the fitting surfaces of the two are provided with a sealing groove, and a sealing ring is arranged in the sealing groove;
所述碳纤维套筒的后端与出气端端环的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有密封圈。The rear end of the carbon fiber sleeve and the outer edge of the gas outlet end ring are closely fitted by means of interference fit, and the fitting surfaces of the two are provided with a sealing groove, and a sealing ring is arranged in the sealing groove.
作为本技术进一步改进的方案,所述转轴与定子铁芯中部的内孔通过过盈配合方式固定连接;As a solution for further improvement of the present technology, the rotating shaft is fixedly connected with the inner hole in the middle of the stator core by means of interference fit;
所述转轴与进液端端环紧密贴合且两者贴合面有密封槽,所述密封槽内设有密封圈;The rotating shaft and the end ring of the liquid inlet are closely attached, and a sealing groove is arranged on the abutting surface of the two, and a sealing ring is arranged in the sealing groove;
所述转轴与出气端端环紧密贴合且两者贴合面有密封槽,所述密封槽内设有密封圈。The rotating shaft is in close contact with the end ring of the gas outlet, and a sealing groove is formed on the abutting surface of the two, and a sealing ring is arranged in the sealing groove.
作为本技术进一步改进的方案,所述定子铁芯上设有绕组线圈,所述转轴的前端设有与进液端连通的引出线口,所述绕组线圈的引出线依次穿过转轴上的开口、进液端和引出线口从而导出定子腔体,所述绕组线圈的引出线与引出线口之间密封连接。As a solution for further improvement of the present technology, the stator core is provided with a winding coil, the front end of the rotating shaft is provided with a lead-out port that communicates with the liquid inlet end, and the lead-out wire of the winding coil passes through the opening on the rotating shaft in sequence , the liquid inlet end and the outlet of the lead wire to lead out the stator cavity, and the lead wire of the winding coil and the outlet of the lead wire are hermetically connected.
作为本技术进一步改进的方案,所述定子铁芯上设有绕组线圈,所述转轴的后端设有与出气端连通的引出线口,所述绕组线圈的引出线依次穿过转轴上的开口、出气端和引出线口从而导出定子腔体,所述绕组线圈的引出线与引出线口之间密封连接。As a solution for further improvement of the present technology, the stator core is provided with a winding coil, the rear end of the rotating shaft is provided with a lead wire port communicating with the gas outlet, and the lead wire of the winding coil passes through the opening on the rotating shaft in sequence , an air outlet and a lead-out port to lead out the stator cavity, and the lead-out line of the winding coil and the lead-out port are hermetically connected.
为实现上述技术目的,本技术采取的另一个技术方案为:In order to achieve the above-mentioned technical purpose, another technical solution adopted by this technology is:
一种适用于蒸发冷却的电机内定子,包括定子铁芯、进液端端环、出气端端环、碳纤维套筒和转轴,所述碳纤维套筒与所述定子铁芯的外沿紧密贴合,所述碳纤维套筒的下端与进液端端环的外沿密封连接,所述碳纤维套筒的上端与出气端端环的外沿密封连接,所述转轴与定子铁芯中部的内孔连接,所述转轴的下端穿过进液端端环且转轴与进液端端环密封连接,所述转轴的上端穿过出气端端环且转轴与出气端端环密封连接,所述碳纤维套筒、进液端端环、出气端端环和转轴之间的围成空间为定子腔体,所述转轴的下端为中空结构从而形成进液端,所述转轴的上端为中空结构从而形成出气端,所述转轴上位于定子腔体内靠近进液端端环处设有多个开口且该开口与进液端连通,所述转轴上位于定子腔体内靠近出气端端环处设有多个开口且该开口与出气端连通,所述定子铁芯的上方与出气端端环的下方之间预留有空隙且该空隙为气态介质空间;所述定子铁芯上开设有多条轴向中空通道沟,且各条轴向中空通道沟与定子腔体连通。An inner stator of a motor suitable for evaporative cooling, comprising a stator iron core, a liquid inlet end ring, an air outlet end ring, a carbon fiber sleeve and a rotating shaft, the carbon fiber sleeve and the outer edge of the stator iron core are closely fitted , the lower end of the carbon fiber sleeve is sealingly connected to the outer edge of the liquid inlet end ring, the upper end of the carbon fiber sleeve is sealingly connected to the outer edge of the gas outlet end ring, and the rotating shaft is connected to the inner hole in the middle of the stator core , the lower end of the rotating shaft passes through the liquid inlet end ring and the rotating shaft is sealed with the liquid inlet end ring, the upper end of the rotating shaft passes through the gas outlet end ring and the rotating shaft is sealed with the gas outlet end ring, the carbon fiber sleeve , The enclosed space between the liquid inlet end ring, the gas outlet end ring and the rotating shaft is the stator cavity, the lower end of the rotating shaft is a hollow structure to form the liquid inlet end, and the upper end of the rotating shaft is a hollow structure to form the gas outlet end , the rotating shaft is located in the stator cavity near the liquid inlet end ring with a plurality of openings and the openings communicate with the liquid inlet end, the rotating shaft is located in the stator cavity close to the gas outlet end ring with a plurality of openings and The opening is communicated with the gas outlet, and a gap is reserved between the upper part of the stator iron core and the lower part of the gas outlet end ring, and the gap is a gaseous medium space; the stator iron core is provided with a plurality of axial hollow channel grooves , and each axial hollow channel groove communicates with the stator cavity.
作为本技术进一步改进的方案,所述碳纤维套筒与定子铁芯的外沿通过过盈配合方式紧密贴合;As a solution for further improvement of the present technology, the carbon fiber sleeve and the outer edge of the stator iron core are closely fitted by means of interference fit;
所述碳纤维套筒的下端与进液端端环的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有密封圈;The lower end of the carbon fiber sleeve is closely fitted with the outer edge of the end ring of the liquid inlet end by means of interference fit, and the fitting surfaces of the two are provided with a sealing groove, and a sealing ring is arranged in the sealing groove;
所述碳纤维套筒的上端与出气端端环的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有密封圈。The upper end of the carbon fiber sleeve and the outer edge of the gas outlet end ring are closely fitted by means of interference fit, and the fitting surfaces of the two are provided with a sealing groove, and a sealing ring is arranged in the sealing groove.
作为本技术进一步改进的方案,所述转轴与定子铁芯中部的内孔通过过盈配合方式固定连接;As a solution for further improvement of the present technology, the rotating shaft is fixedly connected with the inner hole in the middle of the stator core by means of interference fit;
所述转轴与进液端端环紧密贴合且两者贴合面有密封槽,所述密封槽内设有密封圈;The rotating shaft and the end ring of the liquid inlet are closely attached, and a sealing groove is arranged on the abutting surface of the two, and a sealing ring is arranged in the sealing groove;
所述转轴与出气端端环紧密贴合且两者贴合面有密封槽,所述密封槽内设有密封圈。The rotating shaft is in close contact with the end ring of the gas outlet, and a sealing groove is formed on the abutting surface of the two, and a sealing ring is arranged in the sealing groove.
作为本技术进一步改进的方案,所述定子铁芯上设有绕组线圈,所述转轴的下端设有与进液端连通的引出线口,所述绕组线圈的引出线依次穿过转轴上的开口、进液端和引出线口从而导出定子腔体,所述绕组线圈的引出线与引出线口之间密封连接。As a further improved solution of the present technology, the stator iron core is provided with a winding coil, the lower end of the rotating shaft is provided with a lead wire port that communicates with the liquid inlet end, and the lead wire of the winding coil passes through the opening on the rotating shaft in sequence , the liquid inlet end and the outlet of the lead wire to lead out the stator cavity, and the lead wire of the winding coil and the outlet of the lead wire are hermetically connected.
作为本技术进一步改进的方案,所述定子铁芯上设有绕组线圈,所述转轴的上端设有与出气端连通的引出线口,所述绕组线圈的引出线依次穿过转轴上的开口、出气端和引出线口从而导出定子腔体,所述绕组线圈的引出线与引出线口之间密封连接。As a solution for further improvement of the present technology, the stator core is provided with a winding coil, the upper end of the rotating shaft is provided with a lead wire port communicating with the gas outlet, and the lead wire of the winding coil passes through the opening on the rotating shaft, The gas outlet and the lead-out port lead out of the stator cavity, and the lead-out wire of the winding coil and the lead-out port are hermetically connected.
本技术的有益效果为:The beneficial effects of this technology are:
为了实现蒸发冷却较好的吸热排热效果,电机内定子的定子腔体采用封闭式结构,整个绕组线圈以及定子铁芯完全浸泡在冷却液中,并且在顶部预留气态介质空间或者在后端设置导气通道。又根据电机放置的方式不同,分为横置和立轴设计两种内定子结构,其主要区别在于汽态冷却液的导向通道的设计。整体结构简单,通用性强,成本低,生产效率高,散热效果好。In order to achieve better heat absorption and heat dissipation effect of evaporative cooling, the stator cavity of the stator in the motor adopts a closed structure, and the entire winding coil and stator core are completely immersed in the cooling liquid, and a gaseous medium space is reserved at the top or at the back. An air guide channel is provided at the end. According to the different placement methods of the motor, there are two types of inner stator structures: horizontal and vertical shaft designs. The main difference lies in the design of the guide channel for the vapor coolant. The overall structure is simple, the versatility is strong, the cost is low, the production efficiency is high, and the heat dissipation effect is good.
附图说明Description of drawings
图1为实施例1的结构示意图。FIG. 1 is a schematic structural diagram of
图2为实施例2的结构示意图。FIG. 2 is a schematic structural diagram of
具体实施方式Detailed ways
下面根据附图对本技术的具体实施方式作出进一步说明:The specific embodiments of the present technology are further described below according to the accompanying drawings:
电机蒸发冷却系统包括了吸热,引流,集汽,冷凝,回液,集液等步骤以及装置,本技术仅讨论蒸发冷却系统中内定子电机的定子组件。为了实现蒸发冷却较好的吸热排热效果,电机内定子采用封闭式结构,整个绕组以及定子铁芯完全浸泡在冷却液中,并且在顶部预留气态介质空间。又根据电机放置的方式不同,分为实施例1的横置和实施例2的立轴设计两种内定子结构,其主要区别在于气态冷却液的导向通道的设计。The motor evaporative cooling system includes steps and devices such as heat absorption, drainage, steam collection, condensation, liquid return, and liquid collection. This technology only discusses the stator components of the inner stator motor in the evaporative cooling system. In order to achieve better heat absorption and heat dissipation effect of evaporative cooling, the inner stator of the motor adopts a closed structure, the entire winding and the stator core are completely immersed in the cooling liquid, and a gaseous medium space is reserved at the top. According to the different placement methods of the motor, there are two inner stator structures, the horizontal arrangement in Example 1 and the vertical shaft design in Example 2. The main difference lies in the design of the guide channel for the gaseous cooling liquid.
实施例1:Example 1:
如图1所示,一种适用于蒸发冷却的电机内定子,包括定子铁芯、进液端端环3、出气端端环8、碳纤维套筒5和转轴10,其中2是轴承。所述碳纤维套筒5与所述定子铁芯的外沿紧密贴合,所述碳纤维套筒5的前端与进液端端环3的外沿密封连接,所述碳纤维套筒5的后端与出气端端环8的外沿密封连接,所述转轴10与定子铁芯中部的内孔连接,所述转轴10的前端穿过进液端端环3且转轴10与进液端端环3密封连接,所述转轴10的后端穿过出气端端环8且转轴10与出气端端环8密封连接,所述碳纤维套筒5、进液端端环3、出气端端环8和转轴10之间的围成空间为定子腔体,所述转轴10的前端为中空结构从而形成进液端1,所述转轴10的后端为中空结构从而形成出气端,所述转轴10上位于定子腔体内靠近进液端端环3处设有多个开口且该开口与进液端1连通,所述转轴10上位于定子腔体内靠近出气端端环8处设有导气通道7且该导气通道7与出气端连通,所述导气通道7垂直向上延伸;所述定子铁芯上开设有多条轴向中空通道沟4,且各条轴向中空通道沟4均与定子腔体连通。As shown in Figure 1, a motor inner stator suitable for evaporative cooling includes a stator core, a liquid
所述碳纤维套筒5与定子铁芯的外沿通过过盈配合方式紧密贴合。所述碳纤维套筒5的前端与进液端端环3的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有O型密封圈。所述碳纤维套筒5的后端与出气端端环8的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有O型密封圈。The
所述转轴10与定子铁芯中部的内孔通过过盈配合方式固定连接。所述转轴10与进液端端环3紧密贴合且两者贴合面有密封槽,所述密封槽内设有O型密封圈。所述转轴10与出气端端环8紧密贴合且两者贴合面有密封槽,所述密封槽内设有O型密封圈。The rotating
所述定子铁芯上设有绕组线圈6,所述转轴10的前端设有与进液端1连通的引出线口,所述绕组线圈6的引出线11依次穿过转轴10上的开口、进液端1和引出线口从而导出定子腔体,所述绕组线圈6的引出线11与引出线口之间密封连接。The stator iron core is provided with a winding
冷却介质由转轴10的进液端1进入定子腔体,均匀分布于绕组线圈6中吸收热量,定子铁芯以及绕组线圈6浸泡在冷却介质中。冷却介质吸收定子绕组工作时产生的热量,达到沸点进而汽化上浮,气态介质堆积于定子腔体上部气态介质空间并达到一定的压强,进而通过与转轴10连通的导气通道7导出出气端9。The cooling medium enters the stator cavity from the
实施例2:Example 2:
如图2所示,一种适用于蒸发冷却的电机内定子,包括定子铁芯、进液端端环3、出气端端环8、碳纤维套筒5和转轴10,所述碳纤维套筒5与所述定子铁芯的外沿紧密贴合,所述碳纤维套筒5的下端与进液端端环3的外沿密封连接,所述碳纤维套筒5的上端与出气端端环8的外沿密封连接,所述转轴10与定子铁芯中部的内孔连接,所述转轴10的下端穿过进液端端环3且转轴10与进液端端环3密封连接,所述转轴10的上端穿过出气端端环8且转轴10与出气端端环8密封连接,所述碳纤维套筒5、进液端端环3、出气端端环8和转轴10之间的围成空间为定子腔体,所述转轴10的下端为中空结构从而形成进液端1,所述转轴10的上端为中空结构从而形成出气端9,所述转轴10上位于定子腔体内靠近进液端端环3处设有多个开口且该开口与进液端1连通,所述转轴10上位于定子腔体内靠近出气端端环8处设有多个开口且该开口与出气端9连通,所述定子铁芯的上方与出气端端环8的下方之间有空隙且该空隙为气态介质空间12;所述定子铁芯上开设有多条轴向中空通道沟4,且各条轴向中空通道沟4与定子腔体连通。As shown in FIG. 2, a motor inner stator suitable for evaporative cooling includes a stator iron core, a liquid
所述碳纤维套筒5与定子铁芯的外沿通过过盈配合方式紧密贴合。所述碳纤维套筒5的下端与进液端端环3的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有O型密封圈。所述碳纤维套筒5的上端与出气端端环8的外沿通过过盈配合方式紧密贴合,且两者贴合面有密封槽,所述密封槽内设有O型密封圈。The
所述转轴10与定子铁芯中部的内孔通过过盈配合方式固定连接。所述转轴10与进液端端环3紧密贴合且两者贴合面有密封槽,所述密封槽内设有O型密封圈。所述转轴10与出气端端环8紧密贴合且两者贴合面有密封槽,所述密封槽内设有O型密封圈。The rotating
所述定子铁芯上设有绕组线圈6,所述转轴10的下端设有与进液端1连通的引出线口,所述绕组线圈6的引出线11依次穿过转轴10上的开口、进液端1和引出线口从而导出定子腔体,所述绕组线圈6的引出线11与引出线口之间密封连接。The stator core is provided with a winding
本技术的电机内定子绕组线圈6全部浸泡在注有蒸发冷却介质的定子腔体中,该定子腔体由碳纤维套筒5和定子两端的端环(即进液端端环3和出气端端环8)所围成。液态和气态介质可以从转轴10两端的中空通道(即进液端1和出气端9)进出于定子的密封空间。The
本技术的液态介质可以在定子铁芯的轴向中空通道沟4和端部腔体间自由流动。电机的定子绕组和铁芯将热量传递给冷却介质,冷却介质吸热而汽化,由于气态介质的密度远低于液态,汽化后的介质在定子腔体中上浮进入上部的预留气态介质空间12,经转轴10的出气端9导出到冷凝器。定子绕组的引出线11可选择导向转轴10的进液端1或者出气端9,同时转轴10具备冷却介质进出口和引出线口,引出线11的导出口(即引出线口)采用密封性结构防止冷却介质泄漏。本文演示的是引出线11设计从进液端1导出电机定子的设计。The liquid medium of the present technology can flow freely between the axial
碳纤维套筒5具有高强度,耐摩擦,耐高温,耐腐蚀,加工方便等一系列优点,通过过盈配合与定子两端的端环外沿紧密贴合,贴合面设计有密封圈槽,采用O型圈进一步提高耐压密封性。碳纤维套筒5与定子铁芯的外沿紧密贴合,其厚度小于磁钢与铁芯外径之间的气息,可以有效的断绝定子铁芯与空气的摩擦损耗。进一步的延长电机的使用寿命。The
电机的转轴10加工为两端中空,分别为进液端1与出气端9。转轴10与定子铁芯通过过盈配合固定。转轴10与进液端端环3以及出气端端环8紧密贴合,贴合面同样设计有密封圈槽以及密封圈,进一步实现定子腔体的密封性。The rotating
冷却介质由转轴10进液端1进入定子腔体,均匀分布于绕组线圈6中吸收热量,定子铁芯以及线圈浸泡在冷却介质中。定子腔体的上部留有气态介质空间12,冷却介质吸收定子绕组工作时产生的热量,达到沸点进而汽化上浮,汽化后的介质在定子腔体中上浮进入上部的预留气态介质空间12,经转轴10的出气端9导出。The cooling medium enters the stator cavity from the
以上所述,仅为本技术的较佳实施例,并非对本技术做任何形式上的限制。任务熟悉本领域的技术人员,在不脱离本技术方案范围情况下,都可利用上述所述技术内容对本技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本技术方案的内容,依据本技术对以上实施例所做的任何改动修改、等同变化及修饰,均属于本技术方案的保护范围。The above descriptions are only preferred embodiments of the present technology, and do not limit the present technology in any form. The tasks are familiar to those skilled in the art, without departing from the scope of the technical solution, can use the above-mentioned technical content to make many possible changes and modifications to the technical solution, or modify the equivalent embodiments of equivalent changes. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments according to the present technology without departing from the content of the technical solution belong to the protection scope of the technical solution.
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WO2020022283A1 (en) * | 2018-07-25 | 2020-01-30 | 株式会社デンソー | Dynamo-electric machine |
CN212323928U (en) * | 2020-07-01 | 2021-01-08 | 宁波菲仕技术股份有限公司 | Motor inner stator suitable for evaporative cooling |
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GB2091947A (en) * | 1981-01-24 | 1982-08-04 | Gebhardt Gmbh Wilhelm | Cooling external-rotor motors |
US4574210A (en) * | 1983-07-07 | 1986-03-04 | Wilhelm Gebhardt Gmbh | External rotor motor having a cooling system |
WO2020022283A1 (en) * | 2018-07-25 | 2020-01-30 | 株式会社デンソー | Dynamo-electric machine |
CN109842243A (en) * | 2018-11-23 | 2019-06-04 | 河北新四达电机股份有限公司 | Inner stator cooling devcie of motor, motor and inner stator motor cooling means |
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