CN111665573A - Cigarette on-line scanning detection system - Google Patents
Cigarette on-line scanning detection system Download PDFInfo
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- CN111665573A CN111665573A CN202010653668.1A CN202010653668A CN111665573A CN 111665573 A CN111665573 A CN 111665573A CN 202010653668 A CN202010653668 A CN 202010653668A CN 111665573 A CN111665573 A CN 111665573A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 127
- 238000001514 detection method Methods 0.000 title claims abstract description 95
- 230000007246 mechanism Effects 0.000 claims abstract description 43
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- 238000000034 method Methods 0.000 claims abstract description 8
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- 238000007664 blowing Methods 0.000 claims description 8
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims 1
- 239000011324 bead Substances 0.000 abstract description 31
- 238000003384 imaging method Methods 0.000 abstract description 15
- 241000208125 Nicotiana Species 0.000 abstract description 10
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 10
- 238000005422 blasting Methods 0.000 abstract 1
- 238000003475 lamination Methods 0.000 abstract 1
- 239000002360 explosive Substances 0.000 description 20
- 238000010586 diagram Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
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- 229910001080 W alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V5/00—Prospecting or detecting by the use of ionising radiation, e.g. of natural or induced radioactivity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
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- G—PHYSICS
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- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/10—Different kinds of radiation or particles
- G01N2223/101—Different kinds of radiation or particles electromagnetic radiation
- G01N2223/1016—X-ray
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/60—Specific applications or type of materials
- G01N2223/621—Specific applications or type of materials tobacco
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Abstract
Description
技术领域technical field
本发明涉及香烟生产技术领域,特别是涉及一种香烟在线扫描检测系统。The invention relates to the technical field of cigarette production, in particular to an online scanning detection system for cigarettes.
背景技术Background technique
目前,烟厂生产的某些香烟在过滤嘴部分嵌入爆珠用来提高品吸的感受。这些爆珠很小,其直径约为2mm,而且容易在生产过程中发生缺失和干瘪,造成用户体验度差。当前还没有行之有效地对已经包装好的香烟进行爆珠缺失检测的设备。当前的扫描检测设备难以适用于香烟爆珠在线检测,因为香烟爆珠的输送具备以下特点:1、输送速度高,即使在中速状态下,每分钟输送300~800包香烟;2、输送带速度约80~100米/分钟,当前的在线扫描探测器的扫描速度只能做到40米/分钟的皮带速度,难以匹配香烟爆珠的输送;3、每包一般装有20支烟,有三层,如按常规垂直皮带运行方向的射线照射和成像,则会导致三层爆珠图像叠加成像,造成图像自动识别爆珠很困难;5、香烟种类繁多,有苏烟,有云烟,有超长过滤嘴烟,有短过滤嘴烟,有细支烟;这些烟的爆珠位置距离烟丝的距离也不同,比如苏烟,爆珠距离烟丝的位置非常近,当前的在线扫描探测器所呈图像受烟丝干扰大,图中的爆珠部分很容易与烟丝部分混淆在一起,造成识别困难。At present, some cigarettes produced by tobacco factories are embedded with explosive beads in the filter part to improve the feeling of smoking. These beads are very small, with a diameter of about 2mm, and are prone to missing and shriveled during the production process, resulting in poor user experience. At present, there is no effective device for detecting the absence of popping beads on packaged cigarettes. The current scanning detection equipment is difficult to apply to the online detection of cigarette burst beads, because the transportation of cigarette burst beads has the following characteristics: 1. High conveying speed, even at medium speed, 300-800 packs of cigarettes can be transported per minute; 2. Conveyor belt The speed is about 80-100 m/min. The scanning speed of the current online scanning detector can only achieve the belt speed of 40 m/min, which is difficult to match the transportation of cigarette beads; 3. Each pack generally contains 20 cigarettes, and there are three For example, the radiation and imaging in the normal vertical belt running direction will result in the superimposed imaging of the three-layer explosive bead images, which makes it difficult to automatically identify the explosive beads. There are long filter cigarettes, short filter cigarettes, and thin cigarettes; these cigarettes have different distances between the explosive beads and the shredded tobacco. For example, in Su Yan, the explosive beads are very close to the shredded tobacco. The shredded tobacco interferes greatly, and the explosive bead part in the picture is easily confused with the shredded tobacco part, making identification difficult.
因此,需要一种可检测烟包是否合格的检测系统。Therefore, there is a need for a detection system that can detect whether cigarette packs are qualified.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种香烟在线扫描检测系统,用于解决现有技术中无法准确判断烟支中是否有爆珠的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an online scanning detection system for cigarettes, which is used to solve the problem in the prior art that it is impossible to accurately determine whether there are explosive beads in the cigarettes.
为实现上述目的及其他相关目的,本发明提供一种在香烟在线扫描检测系统,其包括:香烟生产线,包括传送烟包的输送线;In order to achieve the above purpose and other related purposes, the present invention provides an on-line scanning detection system for cigarettes, which includes: a cigarette production line, including a conveying line for conveying cigarette packs;
在线扫描检测装置,包括探测器组件和射线源组件,探测器组件中的探测器与射线源组件中的On-line scanning inspection device, including detector assembly and radiation source assembly, the detector in the detector assembly and the radiation source assembly
光子射线源相对设置,且所述输送线从所述探测器和光子射线源间穿过,且所述光子射线源射出的检测光线方向与输送线的输送方向呈第一夹角,所述第一夹角为锐角,所述检测光线在所述烟包上形成与烟包的横断面呈第二夹角的斜切面,第二夹角与第一夹角互为余角,所述探测器获取所述检测光线形成将烟包中的各烟支分离的图像;The photon ray sources are arranged opposite to each other, and the conveying line passes between the detector and the photon ray source, and the direction of the detection light emitted by the photon ray source and the conveying direction of the conveying line form a first included angle, and the second An included angle is an acute angle, and the detection light forms a chamfered plane on the cigarette pack that forms a second included angle with the cross section of the cigarette pack, the second included angle and the first included angle are complementary angles to each other, and the detector acquiring the detection light to form an image for separating each cigarette in the cigarette pack;
控制器以及分拣机构,沿所述烟包的传送方向,所述分拣机构置于所述在线扫描检测装置的前方,所述在线扫描检测装置与所述控制器相连,并且将扫描采集的图像数据传输给控制器,控制器对所述图像数据进行处理判断所述烟包中是否合格,若不合格则控制所述分拣机构动作将不合格的烟包取走;若合格则控制所述分拣机构不动作。A controller and a sorting mechanism, along the conveying direction of the cigarette pack, the sorting mechanism is placed in front of the online scanning detection device, the online scanning detection device is connected to the controller, and scans the collected data. The image data is transmitted to the controller, and the controller processes the image data to determine whether the cigarette packs are qualified or not. The sorting mechanism does not operate.
优选的,所述射线源组件固定在主机箱中,所述探测器组件安装在可拆箱中,所述可拆箱通过连接件与所述主机箱固定相连,且可拆箱和主机箱相连后形成供所述输送线穿过的检测通道。Preferably, the ray source assembly is fixed in the main box, the detector assembly is installed in a detachable box, the detachable box is fixedly connected to the main box through a connector, and the detachable box is connected to the main box Then, a detection channel for the conveying line to pass through is formed.
优选的,还包括调节所述第一夹角大小的角度微调机构,所述角度微调机构包括第一安装板、第二安装板、固定板和转动芯,第一安装板与所述第二安装板通过连接件相连,转动芯转动置于固定板上,所述固定板上设有紧固件,所述第二安装板与所述转动芯相连,所述第二安装板上设有调节孔,所述紧固件将第二安装板和固定板紧固且紧固件在调节孔中的位置可变,所述探测器组件固定在第一安装板上,所述射线源组件固定在第二安装板,调节所述夹角大小时,调节紧固件、转动转动芯以带动第二安装板相对固定板转动。Preferably, it also includes an angle fine adjustment mechanism for adjusting the size of the first included angle, the angle fine adjustment mechanism includes a first mounting plate, a second mounting plate, a fixed plate and a rotating core, the first mounting plate is mounted with the second mounting plate The plates are connected by connecting pieces, the rotating core is rotated and placed on the fixed plate, the fixed plate is provided with fasteners, the second mounting plate is connected with the rotating core, and the second mounting plate is provided with adjustment holes , the fastener fastens the second mounting plate and the fixing plate, the position of the fastener in the adjustment hole is variable, the detector assembly is fixed on the first mounting plate, and the ray source assembly is fixed on the first mounting plate Second installation plate, when adjusting the included angle, adjust the fastener and rotate the rotating core to drive the second installation plate to rotate relative to the fixed plate.
优选的,所述第二安装板上设有多个所述调节孔,所有调节孔分布在同一圆周上。Preferably, the second mounting plate is provided with a plurality of the adjustment holes, and all the adjustment holes are distributed on the same circumference.
优选的,所述第一安装板滑动设于一支撑架上。Preferably, the first mounting plate is slidably arranged on a support frame.
优选的,所述主机箱底部设有支撑架,所述支撑架设有四根支撑腿,每根支撑腿上设有一高度调节机构。Preferably, the bottom of the main box is provided with a support frame, the support frame is provided with four support legs, and each support leg is provided with a height adjustment mechanism.
优选的,所述支撑腿的底部设有滚轮。Preferably, the bottom of the support leg is provided with a roller.
优选的,所述探测器组件还包括置于所述探测器的前方的光处理机构,所述光处理机构将所述检测光线转换成平行光线,使所述探测器获取所述平行光线。Preferably, the detector assembly further includes a light processing mechanism disposed in front of the detector, the light processing mechanism converts the detection light into parallel light, so that the detector acquires the parallel light.
优选的,所述探测器为线阵探测器,所述光处理机构为带有光孔的遮光片,所述遮光片固定在所述线阵探测器的前方,且光孔与所述线阵探测器上的像元一一正对。Preferably, the detector is a linear array detector, the light processing mechanism is a light-shielding sheet with a light hole, the light-shielding sheet is fixed in front of the linear array detector, and the light hole is connected to the linear array. The pixels on the detector are aligned one by one.
优选的,所述第一夹角为大于60°的锐角。Preferably, the first included angle is an acute angle greater than 60°.
优选的,还包括置于所述在线扫描检测装置两侧将所述输送线包围的屏蔽罩,所述分拣机构置于所述屏蔽罩中。Preferably, it also includes a shielding cover placed on both sides of the online scanning detection device to surround the conveying line, and the sorting mechanism is placed in the shielding cover.
优选的,所述分拣机构包括气源、与气源相连的吹气管以及收集箱,所述吹气管的管口与所述收集箱相对设置且分别位于所述输送线的两侧。Preferably, the sorting mechanism includes an air source, an air blowing pipe connected to the air source, and a collection box, and the nozzles of the air blowing pipe are arranged opposite to the collection box and are respectively located on both sides of the conveying line.
如上所述,本发明的香烟在线扫描检测系统,具有以下有益效果:通过设置探测器和光子射线源的对射位置,使光子射线源射出的检测光线方向与输送线的输送方向呈一锐角,以此实现检测光线在烟包上形成的切面为斜切面,而不是垂直烟包的横断面,因此,其可实现对烟包中各叠层(即烟支)的清晰成像,提高成像质量;控制器获取高质量的图像可以判断烟包是否合格,即若烟包中各烟支均含有爆珠则为合格品,反之若有缺爆珠的烟支则为不合格品,以此控制分拣机构动作,将不合格的烟包取走,以此提高烟包质量。As mentioned above, the cigarette on-line scanning detection system of the present invention has the following beneficial effects: by setting the opposite positions of the detector and the photon ray source, the direction of the detection light emitted by the photon ray source and the conveying direction of the conveying line are at an acute angle, In this way, the section formed by the detection light on the cigarette pack is an oblique section instead of a vertical cross section of the cigarette pack. Therefore, it can achieve clear imaging of each stack (ie, cigarettes) in the cigarette pack, and improve the imaging quality; The controller obtains high-quality images to determine whether the cigarette packs are qualified, that is, if each cigarette in the cigarette pack contains explosive beads, it is a qualified product; otherwise, if there are cigarettes lacking explosive beads, it is an unqualified product. The action of the sorting mechanism will take away the unqualified cigarette packs, so as to improve the quality of the cigarette packs.
附图说明Description of drawings
图1显示为本发明的香烟在线扫描检测系统的示意图。FIG. 1 is a schematic diagram of the cigarette online scanning detection system of the present invention.
图2显示为探测器组件和射线源组件的扫描检测状态图。FIG. 2 shows the scanning detection state diagram of the detector assembly and the radiation source assembly.
图3显示为本发明的在线扫描检测装置示意图。FIG. 3 is a schematic diagram of the on-line scanning detection device of the present invention.
图4显示为本发明的射线源组件的安装示意图。FIG. 4 is a schematic diagram showing the installation of the radiation source assembly of the present invention.
图5显示为沿图4中BB线的剖面示意图。FIG. 5 is a schematic cross-sectional view taken along line BB in FIG. 4 .
图6显示为本发明的在线扫描检测装置的分拆示意图。FIG. 6 is a schematic diagram showing the disassembly of the online scanning detection device of the present invention.
图7显示为本发明的在线扫描检测装置的跨线示意图。FIG. 7 is a schematic diagram showing the cross-line of the online scanning detection device of the present invention.
图8显示为本发明的探测器组件的一实施例图。FIG. 8 is a diagram showing an embodiment of the detector assembly of the present invention.
图9显示为现有技术所成图像与本发明所成图像的对比图。FIG. 9 shows a comparison diagram of an image formed by the prior art and an image formed by the present invention.
元件标号说明Component label description
1 主机箱1 main box
2 射线源组件2 ray source components
21 光子射线源21 Photon Ray Source
22 球管架22 Tube holder
3 探测器组件3 Detector Assembly
31 探测器安装架31 Detector Mounting Bracket
32 探测器32 detectors
33 光栅33 grating
34 准直器34 Collimator
4 可拆箱4 can be unboxed
41 连接件41 Connector
5 支撑架5 Support frame
51 高度调节机构51 Height adjustment mechanism
61 第二安装板61 Second mounting plate
62 紧固件62 Fasteners
63 槽钢63 Channel steel
64 转动芯64 rotating core
65 固定板65 Fixing plate
71 第一安装板71 First Mounting Plate
72 连接件72 Connectors
100 检测通道100 detection channels
200 输送线200 Conveyor Line
300 左屏蔽罩300 left shield
400 右屏蔽罩400 Right shield
500 在线扫描检测装置500 online scanning detection device
600 烟包600 cigarette packs
601 爆珠601 Beads
611、711 调节孔611, 711 Adjustment hole
700 分拣机构700 Sorting mechanism
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1至图9。须知,本说明书所附图中所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。See Figures 1 to 9. It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings in this specification are only used to cooperate with the contents disclosed in the specification for the understanding and reading of those who are familiar with the technology, and are not intended to limit the implementation of the present invention. Restricted conditions, it does not have technical substantive significance, any structural modification, proportional relationship change or size adjustment, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the present invention. The scope of the disclosed technical content can be covered. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.
如图1至图8所示,本发明提供一种香烟在线扫描检测系统,其包括:As shown in FIG. 1 to FIG. 8, the present invention provides an online scanning detection system for cigarettes, which includes:
香烟生产线,包括传送烟包600的输送线200;A cigarette production line, including a
在线扫描检测装置500,包括探测器组件3和射线源组件2,探测器组件3包括探测器32,射线源组件2包括发出检测光线的光子射线源21,探测器32和光子射线源21相对设置且分别位于输送线200的两侧,即输送线200从探测器32和光子射线源21间穿过,见图2所示,且光子射线源21射出的检测光线方向与输送线200的输送方向呈第一夹角θ,第一夹角θ为锐角,检测光线在烟包600形成与烟包600的横断面呈第二夹角的斜切面,第二夹角与第一夹角互为余角,探测器32获取检测光线形成将烟包600中的各烟支分离的图像;The online
控制器以及分拣机构700,沿所述烟包600的传送方向,所述分拣机构700置于在线扫描检测装置500的前方,在线扫描检测装置500与控制器相连,并且将扫描采集的图像数据传输给控制器,控制器对图像数据进行处理判断烟包600中是否合格,若不合格则控制分拣机构700动作将不合格的烟包取走;若合格则控制分拣机构700不动作。The controller and the
本实施例通过利用香烟生产线中的输送线作为检测线,即使输送线200直接从探测器32和光子射线源21间穿过,且使光子射线源21射出的检测光线方向与输送线200的输送方向呈一锐角,以此实现检测光线在烟包600上形成的切面为斜切面,而不是垂直烟包的横断面,因此,其可实现对烟包600中各叠层(即各烟支)的清晰成像,提高成像质量;如对烟包中是否有爆珠进行检测,其可以最大可能在所成图像上分离每包香烟中的各层爆珠图像,分离爆珠和烟丝的粘连区域,提高成像质量;控制器获取高质量的图像可以判断烟包是否合格,即若烟包中各烟支均含有爆珠则为合格品,反之若有缺爆珠的烟支则为不合格品,以此控制分拣机构动作,将不合格的烟包取走,以此提高烟包质量。In this embodiment, the conveying line in the cigarette production line is used as the detection line, even if the conveying
本实施例的实施过程为:The implementation process of this embodiment is:
将在线扫描检测装置500跨设在香烟生产线的输送线200上,安装时使探测器组件3和射线源组件2相对且位于输送线200的两侧,且光子射线源21射出的检测光线方向与输送线200的输送方向呈第一夹角θ;沿烟包输送方向,在线扫描检测装置500的前方设置分拣机构700;The online
检测时,启动在线扫描检测装置500,其实时扫描输送线上的烟包,形成图像数据并传输给控制器,控制器根据图像数据进行判断,由于光子射线源21射出的检测光线方向与输送线200的输送方向呈第一夹角θ,其获取图像为根据每个烟包600斜切面的成像,见图9B所示,其能将叠置的三层烟支中爆珠进行分离成像,可从图像中清晰获取该烟包中是否有未含爆珠的烟支,即可判断该烟包是否合格,若不合格则控制分拣机构700动作,将不合格烟包从输送线200上取走。During detection, the online
为更好的检测,避免受环境影响,本实施例还包括包围输送线200用的屏蔽罩,屏蔽罩与在线扫描检测装置500相连且位于在线扫描检测装置500的两侧。具体为:见图1所示,沿输送线200的输送方向,在在线扫描检测装置500的两侧设置左屏蔽罩300、右屏蔽罩400,输送线200穿过左屏蔽罩300、在线扫描检测装置500中的检测通道100、右屏蔽罩400,上述在线扫描检测装置500中的探测器32和光子射线源21分别位于输送线200的两侧,输送线200的输送方向(图1中箭头方向)从右向左,探测器32和光子射线源21分布在输送线200的前后两侧,本实施例中使光子射线源21射出的检测线以与输送线200呈72°角的方式,进行射出检测,以此最大可能在图像上分离每包香烟中的各层爆珠图像,分离爆珠和烟丝的粘连区域;其也可检测烟包中香烟的支数。For better detection and to avoid being affected by the environment, this embodiment further includes a shielding cover for surrounding the conveying
本实施例中探测器32和光子射线源21分别位于输送线200的两侧,见图5所示,其可将光子射线源21更靠近输送线200设置,便于接近待检测的烟包,提高成像质量。In this embodiment, the
为便于分拣不合格烟包,本实施例的分拣机构700可以包括气源、与气源相连的吹气管以及收集箱,吹气管的管口与收集箱相对设置且分别位于输送线200的两侧,在吹气管或者气源上设置与上述控制器相连的控制阀,当检测到有不合格的烟包时,控制器控制吹气管吹气,使烟包被吹离输送线,进入收集箱中,以此收集不合格烟包。In order to facilitate the sorting of unqualified cigarette packs, the
上述分拣机构可以为其他抓取机构或者拨动机构,只需能在控制器的控制下将不合格的烟包脱离输送线即可。The above-mentioned sorting mechanism can be other grabbing mechanism or toggle mechanism, as long as the unqualified cigarette packets can be separated from the conveying line under the control of the controller.
为更好的适应不同规格待检测物的检测,本实施例中光子射线源21射出的检测光线方向与输送线200的输送方向所呈第一夹角θ可调,具体调节方式可为:本实施例还包括调节第一夹角θ大小的角度微调机构,见图4及图5所示,角度微调机构包括第一安装板71、第二安装板61、固定板65和转动芯64,第一安装板71与所述第二安装板61通过连接件72相连,转动芯64转动置于固定板65上,所述固定板65上设有紧固件62,所述第二安装板61与所述转动芯64相连,所述第二安装板61上设有调节孔611,所述紧固件62将第二安装板61和固定板65紧固且紧固件62在调节孔611中的位置可变,所述探测器组件3固定在第一安装板71上,所述射线源组件2固定在第二安装板61,调节所述第一夹角θ大小时,调节紧固件62、转动转动芯64以带动第二安装板61相对固定板65转动,而第一安装板71与所述第二安装板61固定相连,因此第一安装板71与所述第二安装板61同步转动,即实现了射线源组件2中光子射线源所射出的检测光线也随之转动,即改变了上述第一夹角θ的大小。具体的,本实施例中上述固定板65通过槽钢63焊接定位,上述转动芯64转动置于固定板65上,其可实现平面转动,在固定板65上焊接多个螺栓(螺栓作为上述紧固件62),在上述第二安装板61设有多个上述调节孔611,所有调节孔611分布在同一圆周上,螺栓穿设在调节孔611中,紧固时拧紧螺栓上的螺母使第二安装板61与固定板65固定,需要转动时拧松螺母,通过转动转动芯64即可使第二安装板61相对固定板65转动,另外,所有调节孔611分布在同一圆周上,其可起到导向作用,实现调节的稳定性。In order to better adapt to the detection of objects to be detected with different specifications, in this embodiment, the first included angle θ between the direction of the detection light emitted by the
本实施例中射线源组件包括射出X光线的X光球管(即光子射线源21)以及球管架22,球管架22固定在上述第二安装板61上;上述探测器组件包括探测器32以及探测器安装架31,探测器安装架31固定在上述第一安装板71上,本实施例的第一安装板71支撑在一槽钢63(其可作成支撑架)上,且槽钢63上设有紧固螺栓,第一安装板71上设有调节孔711,紧固螺栓穿设在调节孔711上,当上述第二安装板61转动时,带动第二安装板71转动,使紧固螺栓在调节孔711的位置改变。本实施例中的光子射线源为玻璃射线源,其主要为一种微剂量、低辐射的X射线源,本实施例选用铍窗射线源,上述探测器可选用分辨率为0.2mm的高分辨率探测器。In this embodiment, the ray source assembly includes an X-ray tube that emits X-rays (ie, the photon ray source 21 ) and a
为进一步提高成像质量,本实施例中探测器组件3还包括置于探测器32的前方的光处理机构,光处理机构将检测光线转换成平行光线,使探测器32获取所述平行光线,使光线与探测器32上的像元一对一,避免相邻光线被多个像元扫描到,以此影响成像质量。见图8所示,本实施例中采用三个探测器3,均为线阵探测器,上述光处理机构包括依次置于探测器前方的光栅33和准直器34,本实施例中光栅33为带有光孔的遮光片,其可为一片薄薄的钨合金金属片,在上面形成与X光接收条上的像元尺寸一致、个数相同的光孔,遮光片固定在线阵探测器中X光接收条的前方,且光孔与线阵探测器中X光接收条上的像元一一正对,上述光子射线源穿过待检测物后经准直器34、光栅33呈平行光,被X光接收条上的像元一一捕捉,以此提高成像质量。In order to further improve the imaging quality, in this embodiment, the detector assembly 3 also includes a light processing mechanism placed in front of the
如图9所示,其中图9A为现有的扫面设备检测香烟爆珠所成图像,其因烟包内具有三层烟支,则三层烟支中的爆珠层叠,图像中的爆珠601无法层次分离,难以判断三层中是否有损坏爆珠或没有爆珠的烟支。而本实施例中的在线扫描检测装置,其光子射线源所发出检测光线与烟包呈斜切面,本实施例中上述第一夹角为大于60°的锐角,最优可为65°、72°、75°或者80°,以此照射至烟包600上,使其在烟包600上形成的斜切面与垂直烟包形成的横断面具备上述第二夹角,其形成的图像如图9B所示,其在图像中叠置的三层烟支其中的爆珠601被分离成像,即使其沿烟包输送方向也即烟支长度方向被前后分离,可清楚获知是否有损坏爆珠或没有爆珠的烟支。另外,本实施例还通过在探测器32的前方设置上述光处理机构,以此实现高频率探测器在获取X光射线时,不会因相邻光而影响成像,更进一步提高成像质量。本实施例的控制器对获取的高质量图像数据进行处理,可判断烟支中是否有爆珠,即可判断烟包是否为合格品,以此提高烟包的生产质量。As shown in Fig. 9, Fig. 9A is an image formed by the existing scanning equipment for detecting cigarette burst beads. Since there are three layers of cigarettes in the cigarette pack, the burst beads in the three layers of cigarette sticks are stacked, and the burst beads in the image are stacked. The
本实施例的在线扫描检测装置其不仅可用于在线扫描检测香烟,其还可用于检测其他具有叠层的物品,其可对每层进行分离成像,以辨别每层的质量。The online scanning detection device of this embodiment can be used not only for online scanning detection of cigarettes, but also for detection of other articles with laminated layers, and it can separate and image each layer to distinguish the quality of each layer.
为便于实施在线检测,不增加生产线的长度,本实施例的在线扫描检测装置可以直接跨接在输送线200上,具体可为:见图3及图6所示,上述射线源组件2固定在主机箱1中,所述探测器组件3安装在可拆箱4中,可拆箱4通过连接件41与所述主机箱1固定相连,且可拆箱4和主机箱1相连后形成上述检测通道100。本实施例中连接件41可为上述探测器安装架31,其与上述第一安装板71固定相连,以此实现射线源组件2和探测器组件3的同步旋转。为便于调节上述转动芯64,本实施例中在主机箱1的外部设置一旋转扭,旋转扭与转动芯64相连,转动旋转扭即可带动转动芯64转动。In order to facilitate the implementation of online detection without increasing the length of the production line, the online scanning detection device of this embodiment can be directly connected to the conveying
在进行跨线检测时,先将可拆箱4拆下,见图6所示,将主机箱1与输送线200配合,也就是将主机箱1移动至输送线200处,使输送线200位于检测通道中,再将可拆箱4与主机箱1固定相连,见图7所示,以此完成跨线装配,后续可实施在线检测,无需延长生产线,节省检测成本。为适应不同高度规格的待检测物检测,见图3所示,本实施例中主机箱1的底部设有支撑架5,所述支撑架5设有四根支撑腿,每根支撑腿上设有一高度调节机构51,如螺栓机构,通过调整支撑腿的高度,实现光子射线源与探测器的高度调节,也即实现了光子射线源所射出检测光线的水平仰角大小的,以适应不同高度的检测。When performing cross-line detection, first remove the
为适应检测,本实施例中在上述支撑腿的底部设有滚轮,便于整个在线扫描检测装置的移动。本实施例中上述左屏蔽罩300、右屏蔽罩400均在带滚轮的支撑架上,其可便于移动,直接推移至输送线200处,即可与在线扫描检测装置对接,实现在线检测。In order to adapt to the detection, in this embodiment, a roller is provided at the bottom of the above-mentioned support leg, which is convenient for the movement of the entire on-line scanning detection device. In this embodiment, the
所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can make modifications or changes to the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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陆志文: "基于X射线透射原理的爆珠烟在线检测技术", 电子技术, vol. 49, no. 3, 20 March 2020 (2020-03-20), pages 48 - 50 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024140539A1 (en) * | 2022-12-28 | 2024-07-04 | 同方威视技术股份有限公司 | Detection device suitable for cavity-type object |
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