CN111665157A - Automobile high-voltage wire harness wear resistance detection device - Google Patents
Automobile high-voltage wire harness wear resistance detection device Download PDFInfo
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- CN111665157A CN111665157A CN202010655697.1A CN202010655697A CN111665157A CN 111665157 A CN111665157 A CN 111665157A CN 202010655697 A CN202010655697 A CN 202010655697A CN 111665157 A CN111665157 A CN 111665157A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/38—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by electromagnetic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0005—Repeated or cyclic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/005—Electromagnetic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/028—One dimensional, e.g. filaments, wires, ropes or cables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
- G01N2203/0423—Chucks, fixtures, jaws, holders or anvils using screws
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Abstract
The invention discloses an automobile high-voltage wire harness abrasion resistance detection device which comprises a base, wherein two support plates are fixedly connected to the base, a fixed plate is fixedly connected to the upper ends of the two support plates together, a driving motor is fixedly connected to one of the support plates, a reciprocating lead screw is fixedly connected to the output end of the driving motor, a slider matched with the reciprocating lead screw is sleeved on the reciprocating lead screw, a guide rod is fixedly connected to the slider, an electric telescopic rod is fixedly connected to the bottom of the slider, an abrasive block is fixedly connected to the output end of the electric telescopic rod, and a support table is fixedly connected to the base. The wire harness intermittent rotation detection device is reasonable in structure, the driving motor can continuously rotate, the rack plate can drive the gear to intermittently rotate, so that the two circular rings can intermittently rotate, the wire harness can intermittently rotate, the multi-angle wear resistance detection can be performed on the wire harness, the operation is simple, time and labor are saved, and the wire harness detection efficiency is improved.
Description
Technical Field
The invention relates to the technical field of monitoring equipment, in particular to a device for detecting the wear resistance of an automobile high-voltage wire harness.
Background
With the rapid development of social economy, people can not drive automobiles more and more when going out, an electronic control system and a wire harness on a modern automobile are closely related, if an engine is the heart of the automobile, the automobile wire harness is like a neural network of the automobile, and therefore from the aspect of automobile safety, the automobile wire harness has high requirements on the wear resistance of the automobile wire harness.
The method for detecting the wear resistance of the high-voltage wire harness of the automobile generally comprises the steps of manually polishing the high-voltage wire harness of the automobile by using an angle grinder to detect the wear resistance of the high-voltage wire harness; however, when the abrasion resistance of the high-voltage wire harness of the automobile is manually detected, the operation is complex, time and labor are wasted, and the detection efficiency is low, so that the abrasion resistance detection device of the high-voltage wire harness of the automobile is designed to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides the device for detecting the wear resistance of the high-voltage wire harness of the automobile.
In order to achieve the purpose, the invention adopts the following technical scheme:
the automobile high-voltage wire harness abrasion resistance detection device comprises a base, wherein two support plates are fixedly connected to the base, a fixed plate is fixedly connected to the upper ends of the two support plates together, one of the support plates is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a reciprocating lead screw, a slider matched with the reciprocating lead screw is sleeved on the reciprocating lead screw, a guide rod is fixedly connected to the slider, the bottom of the slider is fixedly connected with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with a grinding block, a support table is fixedly connected to the base, support plates fixedly connected with the base are arranged on two sides of the support table, a rotating hollow rod and a rotating rod are respectively arranged on the two support plates in a penetrating manner, a clamping mechanism is fixedly connected to one end of the hollow rod opposite to the rotating rod, and a through groove, it has the rack board to lead to groove sliding connection, be equipped with canceling release mechanical system between rack board and the backup pad, install the installation piece in the backup pad, install on the installation piece with rack board intermeshing's first gear, be equipped with drive mechanism between first gear and the dwang.
Preferably, the upper end of the sliding block is abutted against the bottom of the fixing plate, and the upper end of the sliding block is fixedly connected with a tetrafluoro gasket.
Preferably, fixture include with cavity pole and dwang fixed connection's ring, the ring runs through from top to bottom be equipped with rather than two sliding connection's two rectangle poles, two the equal fixedly connected with grip block of the one end that the rectangle pole is relative, two the equal fixedly connected with movable plate of one end that the rectangle pole was carried on the back mutually, two run through respectively on the movable plate be equipped with rather than threaded connection's first screw rod and second screw rod, first screw rod and second screw rod fixed connection, the upper end fixedly connected with hand wheel of first screw rod.
Preferably, the first screw and the second screw have opposite thread directions, and are connected by laser welding.
Preferably, all install the second gear on cavity pole and the dwang, run through being equipped with the connecting rod rather than rotating the connection on the brace table, the both ends of connecting rod all run through the extension board of homonymy and rotate rather than being connected, the equal fixedly connected with in both ends of connecting rod and homonymy second gear intermeshing's third gear.
Preferably, canceling release mechanical system include with backup pad fixed connection's spring and telescopic link, the spring housing is in the outside of telescopic link, just the common fixedly connected with connecting block of the other end of spring and telescopic link, rack plate and connecting block fixed connection, just the connecting block is relative with the guide arm.
Preferably, the transmission mechanism comprises a first bevel gear fixedly connected with the rotating rod, the rotating rod penetrates through the supporting plate and is rotatably connected with the supporting plate, a positioning block is fixedly connected to the supporting plate, a transmission rod rotatably connected with the positioning block is arranged on the positioning block in a penetrating manner, a second bevel gear and a third bevel gear are fixedly connected to the upper end and the lower end of the transmission rod respectively, the second bevel gear is meshed with the first bevel gear, a fourth bevel gear which is coaxial with the first bevel gear and is rotatably connected with the first bevel gear is mounted on the first bevel gear, the fourth bevel gear is meshed with the third bevel gear, and a limiting mechanism is arranged between the first bevel gear and the fourth bevel gear.
Preferably, the limiting mechanism comprises a limiting tooth rotationally connected with the first gear, and a torsion spring is mounted at the rotating position of the limiting tooth.
Compared with the prior art, the invention has the beneficial effects that:
the rotation of driving motor continuation can realize that the rack plate drives gear intermittent type nature's rotation to can realize two ring intermittent type nature's rotation, and then realize pencil intermittent type nature's rotation, can carry out multi-angle wearability to the pencil and detect, easy operation and labour saving and time saving improve the detection efficiency to the pencil.
Drawings
FIG. 1 is a schematic structural diagram of an automobile high-voltage wire harness abrasion resistance detection device according to the present invention;
FIG. 2 is a side view of a clamping mechanism in the device for detecting the wear resistance of the high-voltage wire harness of the automobile according to the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
fig. 4 is an enlarged view of the structure at B in fig. 1.
In the figure: the device comprises a base 1, a fixing plate 2, a supporting table 3, a supporting plate 4, a driving motor 5, a reciprocating screw rod 6, a sliding block 7, a guide rod 8, an electric telescopic rod 9, a grinding block 10, a transmission rod 11, a second bevel gear 12, a first bevel gear 13, a support plate 14, a hollow rod 15, a rotating rod 16, a through groove 17, a rack plate 18, a connecting block 19, a telescopic rod 20, a spring 21, a first gear 22, a limiting tooth 23, a torsion spring 24, a ring 25, a rectangular rod 26, a clamping block 27, a moving plate 28, a first screw 29, a second screw 30, a hand wheel 31, a positioning block 32, a fourth bevel gear 33, a third bevel gear 34, a mounting block 35, a connecting rod 36, a second gear 37 and a third gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1-4, an automobile high-voltage wire harness abrasion resistance detection device comprises a base 1, wherein two support plates 4 are fixedly connected to the base 1, the upper ends of the two support plates 4 are fixedly connected with a fixing plate 2 together, one of the support plates 4 is fixedly connected with a driving motor 5, the output end of the driving motor 5 is fixedly connected with a reciprocating lead screw 6, a slider 7 matched with the reciprocating lead screw is sleeved on the reciprocating lead screw 6, a guide rod 8 is fixedly connected to the slider 7, and the guide rod 8 is used for driving a connecting block 19 to move; the upper end of the sliding block 7 is abutted against the bottom of the fixed plate 2, and the upper end of the sliding block 7 is fixedly connected with a tetrafluoro gasket.
The bottom of the sliding block 7 is fixedly connected with an electric telescopic rod 9, the output end of the electric telescopic rod 9 is fixedly connected with a grinding block 10, the base 1 is fixedly connected with a supporting table 3, and the upper end of the supporting table 3 is lower than the horizontal plane where the center of a circle of the circular ring 25 is located; support plates 14 fixedly connected with the base 1 are arranged on two sides of the support platform 3.
A rotating hollow rod 15 and a rotating rod 16 are respectively arranged on the two support plates 14 in a penetrating manner, one ends of the hollow rods 15 opposite to the rotating rod 16 are fixedly connected with a clamping mechanism, the clamping mechanism comprises a circular ring 25 fixedly connected with the hollow rods 15 and the rotating rod 16, the circular ring 25 is vertically provided with two rectangular rods 26 in a penetrating manner, the two rectangular rods 26 are slidably connected with the circular ring, one ends of the two rectangular rods 26 opposite to each other are fixedly connected with a clamping block 27, one ends of the two rectangular rods 26 opposite to each other are fixedly connected with a moving plate 28, a first screw 29 and a second screw 30 which are in threaded connection with the moving plates 28 are respectively arranged on the two moving plates 28 in a penetrating manner, the first screw 29 and the second screw 30 are fixedly connected, and the upper end; the opposite surfaces of the two clamping blocks 27 are provided with arc-shaped grooves, so that the wire harness can be clamped more stably, and the two clamping blocks 27 are symmetrically arranged at the center of the circle 25; the first screw 29 and the second screw 30 have opposite thread directions, and the first screw 29 and the second screw 30 are connected by laser welding.
Keep away from and run through groove 17 on driving motor 5's the backup pad 4, it has rack plate 18 to lead to sliding connection in groove 17, be equipped with canceling release mechanical system between rack plate 18 and the backup pad 4, canceling release mechanical system includes spring 21 and telescopic link 20 with backup pad 4 fixed connection, spring 21 overlaps in the outside of telescopic link 20, and the common fixedly connected with connecting block 19 of the other end of spring 21 and telescopic link 20, rack plate 18 and connecting block 19 fixed connection, and connecting block 19 is relative with guide arm 8, when connecting block 19 moves under the drive of guide arm 8, no longer make with guide arm 8 counterbalance, can realize the reseing of connecting block 19 through spring 21.
Install installation piece 35 on the backup pad 4, install the first gear 22 with rack plate 18 intermeshing on the installation piece 35, be equipped with drive mechanism between first gear 22 and the dwang 16, drive mechanism includes the first bevel gear 13 with dwang 16 fixed connection, dwang 16 runs through backup pad 4 and is connected rather than rotating, fixedly connected with locating piece 32 on the backup pad 4, run through being equipped with rather than rotating connection's transfer line 11 on the locating piece 32, the upper and lower end of transfer line 11 is fixedly connected with second bevel gear 12 and third bevel gear 34 respectively, second bevel gear 12 and first bevel gear 13 intermeshing, install rather than coaxial and rotating connection's fourth bevel gear 33 on the first gear 22, fourth bevel gear 33 meshes with third bevel gear 34 mutually, be equipped with stop gear between first gear 22 and the fourth bevel gear 33.
The limiting mechanism comprises a limiting tooth 23 which is rotationally connected with the first gear 22, and a torsion spring 24 is arranged at the rotating position of the limiting tooth 23, so that the one-way rotation of the fourth bevel gear 33 can be realized; a plurality of convex blocks can be arranged on the outer wall of the fourth bevel gear 33, and the convex blocks are matched with the limiting teeth 23, that is, the position of the limiting teeth 23 can be set according to actual requirements, such as the limiting teeth 23 arranged in the figure, and the convex blocks do not contact with the third bevel gear 34 when rotating.
The hollow rod 15 and the rotating rod 16 are both provided with a second gear 37, the supporting table 3 is provided with a connecting rod 36 which is rotatably connected with the hollow rod, two ends of the connecting rod 36 both penetrate through the supporting plate 14 on the same side and are rotatably connected with the supporting plate, two ends of the connecting rod 36 are both fixedly connected with a third gear 38 which is meshed with the second gear 37 on the same side, and the two rings 25 can be rotated simultaneously through the matching of the connecting rod 36, the second gear 37 and the third gear 38.
When the wire harness clamping device is used, a worker places the wire harness in another circular ring 25 through the hollow rod 15 and the circular ring 25 and rotates the hand wheel 31, the moving plate 28 cannot rotate under the limit of the rectangular rod 26, so that the hand wheel 31 is rotated to drive the first screw 29 and the second screw 30 to rotate, and the thread directions of the first screw 29 and the second screw 30 are opposite, so that the two moving plates 28 can move relatively when the first screw 29 and the second screw 30 rotate, the two clamping blocks 27 can move relatively under the drive of the two rectangular rods 26, and the wire harness can be clamped and fixed through the two clamping blocks 27 and is high in stability; then the staff strains the pencil, and the pencil offsets with the upper end of brace table 3 this moment, then rotates another hand wheel 31, makes grip block 27 carry out the centre gripping fixed to the pencil, so realize fixed preliminary installation to the pencil.
Then the staff starts electric telescopic handle 9, electric telescopic handle 9's output drives abrasive brick 10 downstream and offsets with the pencil, then start driving motor 5, driving motor 5 rotates and drives reciprocal lead screw 6 and rotate, because slider 7 can't rotate under the spacing of fixed plate 2, therefore when reciprocal lead screw 6 rotates, can realize slider 7 reciprocating motion on reciprocal lead screw 6, slider 7 removes and drives electric telescopic handle 9 and abrasive brick 10 and remove, can carry out the wearability to the pencil through abrasive brick 10 and detect.
It should be noted that the initial position of the slider 7 is located at the leftmost end of the reciprocating screw 6, and when the slider 7 moves rightward, when the guide rod 8 abuts against the connecting block 19 and drives the connecting block 19 to move, the connecting block 19 moves to drive the rack plate 18 to move, at the moment, the spring 21 is compressed, the rack plate 18 moves to drive the first gear 22 to rotate, under the action of the limit teeth 23, the fourth bevel gear 33 can rotate, the fourth bevel gear 33 rotates to drive the third bevel gear 35, the transmission rod 11, the second bevel gear 12 and the first bevel gear 13 to rotate, thereby realizing the rotation of the rotating rod 16, the rotation of the rotating rod 16 drives the circular ring 25 to rotate, and through the cooperation of the connecting rod 36, the second gear 37 and the third gear 38, can realize two rings 25 and syntropy rotations simultaneously, so realize the rotation of pencil, can carry out the wearability to another angle of pencil and detect, need not manual operation.
When the guide rod 8 is far away from the connecting block 19, the rack plate 18 is reset under the action of the spring 21, and the first gear 22 rotates reversely, the limiting teeth 23 do not limit the fourth bevel gear 33 any more, so that the first gear 22 and the fourth bevel gear 33 rotate relatively, namely the fourth bevel gear 33 is in a static state; when the rack plate 18 is moved again, the wire harness is made to rotate again, so that the wear resistance detection can be performed at a plurality of angles to the wire harness.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The automobile high-voltage wire harness abrasion resistance detection device comprises a base (1) and is characterized in that two support plates (4) are fixedly connected to the base (1), a fixing plate (2) is fixedly connected to the upper ends of the two support plates (4) jointly, a driving motor (5) is fixedly connected to one of the support plates (4), a reciprocating lead screw (6) is fixedly connected to the output end of the driving motor (5), a sliding block (7) matched with the reciprocating lead screw is sleeved on the reciprocating lead screw (6), a guide rod (8) is fixedly connected to the sliding block (7), an electric telescopic rod (9) is fixedly connected to the bottom of the sliding block (7), an abrasion block (10) is fixedly connected to the output end of the electric telescopic rod (9), a support table (3) is fixedly connected to the base (1), support plates (14) fixedly connected with the base (1) are arranged on two sides of the support table (3), two run through respectively on extension board (14) be equipped with pivoted cavity pole (15) and dwang (16), the equal fixedly connected with fixture of one end that cavity pole (15) are relative with dwang (16), keep away from run through being equipped with logical groove (17) on backup pad (4) of driving motor (5), it has rack plate (18) to lead to groove (17) internal sliding connection, be equipped with canceling release mechanical system between rack plate (18) and backup pad (4), install installation piece (35) on backup pad (4), install on installation piece (35) and rack plate (18) intermeshing's first gear (22), be equipped with drive mechanism between first gear (22) and dwang (16).
2. The automobile high-voltage wire harness abrasion resistance detection device according to claim 1, wherein the upper end of the sliding block (7) is abutted against the bottom of the fixing plate (2), and a tetrafluoro gasket is fixedly connected to the upper end of the sliding block (7).
3. The automobile high-voltage wire harness abrasion resistance detection device according to claim 1, wherein the clamping mechanism comprises a circular ring (25) fixedly connected with the hollow rod (15) and the rotating rod (16), the circular ring (25) is vertically provided with two rectangular rods (26) in sliding connection with the circular ring, one ends of the two rectangular rods (26) opposite to each other are fixedly connected with a clamping block (27), one ends of the two rectangular rods (26) opposite to each other are fixedly connected with a moving plate (28), the two moving plates (28) are respectively provided with a first screw (29) and a second screw (30) in threaded connection with the moving plates in a penetrating manner, the first screw (29) and the second screw (30) are fixedly connected, and the upper end of the first screw (29) is fixedly connected with a hand wheel (31).
4. The automotive high-pressure wire harness wear resistance detection device according to claim 3, characterized in that the first screw (29) and the second screw (30) are opposite in thread direction, and the first screw (29) and the second screw (30) are connected through laser welding.
5. The automobile high-voltage wire harness abrasion resistance detection device according to claim 1, wherein a second gear (37) is mounted on each of the hollow rod (15) and the rotating rod (16), a connecting rod (36) rotatably connected with the supporting platform (3) is arranged on the supporting platform in a penetrating manner, two ends of the connecting rod (36) are respectively connected with the supporting plate (14) on the same side in a penetrating manner and are rotatably connected with the same, and two ends of the connecting rod (36) are respectively fixedly connected with a third gear (38) which is meshed with the second gear (37) on the same side.
6. The automobile high-voltage wire harness abrasion resistance detection device according to claim 1, wherein the reset mechanism comprises a spring (21) and a telescopic rod (20) which are fixedly connected with the support plate (4), the spring (21) is sleeved outside the telescopic rod (20), the other ends of the spring (21) and the telescopic rod (20) are fixedly connected with a connecting block (19) together, the rack plate (18) is fixedly connected with the connecting block (19), and the connecting block (19) is opposite to the guide rod (8).
7. The automobile high-voltage wire harness abrasion resistance detection device according to claim 1, the transmission mechanism comprises a first bevel gear (13) fixedly connected with a rotating rod (16), the rotating rod (16) penetrates through the supporting plate (4) and is connected with the supporting plate in a rotating way, a positioning block (32) is fixedly connected to the supporting plate (4), a transmission rod (11) which is rotationally connected with the positioning block (32) is arranged on the positioning block in a penetrating way, the upper end and the lower end of the transmission rod (11) are respectively and fixedly connected with a second bevel gear (12) and a third bevel gear (34), the second bevel gear (12) is meshed with the first bevel gear (13), a fourth bevel gear (33) which is coaxial with and rotationally connected with the first bevel gear (22) is arranged on the first bevel gear, the fourth bevel gear (33) is meshed with the third bevel gear (34), and a limiting mechanism is arranged between the first gear (22) and the fourth bevel gear (33).
8. The automobile high-voltage wire harness abrasion resistance detection device according to claim 7, wherein the limiting mechanism comprises a limiting tooth (23) rotatably connected with the first gear (22), and a torsion spring (24) is mounted at the rotating position of the limiting tooth (23).
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CN118424939A (en) * | 2024-07-04 | 2024-08-02 | 上海诚品汽车科技有限公司 | Automobile wire harness detection device |
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Application publication date: 20200915 |