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CN111661609B - Safety monitoring equipment for conveying rice dumplings by diverting mechanism and monitoring method thereof - Google Patents

Safety monitoring equipment for conveying rice dumplings by diverting mechanism and monitoring method thereof Download PDF

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Publication number
CN111661609B
CN111661609B CN202010454762.4A CN202010454762A CN111661609B CN 111661609 B CN111661609 B CN 111661609B CN 202010454762 A CN202010454762 A CN 202010454762A CN 111661609 B CN111661609 B CN 111661609B
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China
Prior art keywords
guide plate
shaped guide
rice
rice dumpling
diversion
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CN202010454762.4A
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Chinese (zh)
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CN111661609A (en
Inventor
陈召桂
姚远
彭玉慧
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Zhejiang Wufangzhai Industry Co Ltd
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Zhejiang Wufangzhai Industry Co Ltd
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Priority to CN202010454762.4A priority Critical patent/CN111661609B/en
Publication of CN111661609A publication Critical patent/CN111661609A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • B65G47/715Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane to a broader conveyor lane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cereal-Derived Products (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention provides safety monitoring equipment for conveying rice dumplings by a flow dividing mechanism and a monitoring method thereof, wherein the safety monitoring equipment comprises a controller and further comprises a downward inclined guide plate connected with the output end of a rice dumpling cooling device, the discharge end of the guide plate is connected with a conveying belt, a plurality of flow dividing plates are arranged on the guide plate along the conveying direction of the conveying belt, a plurality of flow dividing rods arranged along the conveying direction of the conveying belt are arranged above the input end of the conveying belt in a gap manner, the flow dividing plates and the flow dividing rods are arranged in a one-to-one alignment manner, an elastic V-shaped guide plate is arranged at the end part of the flow dividing rod, which faces the conveying direction of the conveying belt, a cam is clamped between two side plates of the V-shaped guide plate, the cam is in sliding connection with the contact surface of the V-shaped guide plate, the cam is in steering driving connection through a transmission assembly, the flow dividing plate, the conveying belt is divided into a plurality of flow dividing channels by the flow dividing rods, and the flow dividing channels divided by the flow dividing rods are the flow dividing sections I and the flow dividing channels divided by the V-shaped guide plate are the flow dividing channels into two.

Description

Safety monitoring equipment for conveying rice dumplings by diverting mechanism and monitoring method thereof
Technical Field
The invention belongs to the technical field of machinery, and relates to a rice dumpling processing system, in particular to safety monitoring equipment for conveying rice dumplings by a diversion mechanism and a monitoring method thereof.
Background
The rice dumplings are festival foods in the noon, are called as 'Panghu', are born for the origin of the river-throwing, and are mutually sent to be used as souvenirs in the day. And the rice dumplings are traditional food with the deepest cultural deposit in China. Because of different custom in each place, the meaning of people for the rice dumplings is also different, and the rice dumplings have great difference in the south and the north.
At first, the rice dumplings are generally made by family members per se in order to meet the requirements of family use. Along with the acceleration of the rhythm of life, many families do not have energy and time to make the rice dumplings, and the rice dumpling products are transported to become a very popular food commodity. Along with the increasing demand of rice dumplings, the original manual production is gradually changed into automatic operation finished by a machine.
At present, for improving the production efficiency of zongzi, adopt full-automatic zongzi conveying equipment, for promoting the collection efficiency of zongzi and adopt many reposition of redundant personnel passageway, but because of reposition of redundant personnel passageway is even narrow, under the condition that zongzi conveying capacity is big, lead to the zongzi to extrude the reposition of redundant personnel passageway that blocks up easily, cause to carry unsmoothly, even zongzi presses production accidents such as broken filling.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides safety monitoring equipment and a monitoring method for conveying the rice dumplings by a diversion mechanism, wherein the conveying condition of the rice dumplings is observed at the moment of photoelectric sensing and visual monitoring, and the diversion mechanism is crowded and then adopts a dredging measure.
The invention can realize the aim of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, which comprises a controller, and also comprises a downward inclined guide plate connected with the output end of a rice dumpling cooling device, wherein the discharge end of the guide plate is connected with a conveying belt, a plurality of diversion plates are arranged on the guide plate along the conveying direction of the conveying belt, a plurality of diversion rods are arranged above the input end of the conveying belt in a clearance manner along the conveying direction of the conveying belt, the diversion plates and the diversion rods are arranged in a one-to-one alignment manner, the end part of the diversion rods, which faces the conveying direction of the conveying belt, is provided with an elastic V-shaped guide plate, a cam is clamped between two side plates of the V-shaped guide plate, the contact surfaces of the cam and the V-shaped guide plate are in sliding connection, the cam is in steering driving connection through a transmission component, the diversion plates, the diversion rods and the V-shaped guide plate divide the conveying belt into a plurality of diversion channels, the diversion channels separated by the diversion rods are diversion segments I, and the diversion channels separated by the V-shaped guide plate are diversion segments II; a beam is erected above the plurality of shunting rods, an independent monitoring station is formed above each shunting section I corresponding to the beam, a photoelectric sensor I and a photoelectric sensor II are arranged on the monitoring station, sensing probes of the photoelectric sensor I and the photoelectric sensor II are arranged downwards, a spacing plate mechanism is arranged between the photoelectric sensor I and the photoelectric sensor II, the spacing plate mechanism comprises a lifting hydraulic cylinder fixed on the beam, and the lifting hydraulic cylinder is fixedly connected with a telescopic plate which extends downwards; a camera is erected above each shunt segment II, the camera is arranged downwards, and the controller is connected with the photoelectric sensor I, the photoelectric sensor II, photoelectric sensor two, lift pneumatic cylinder and camera.
In the safety monitoring equipment for conveying the rice dumplings by the aid of the diverting mechanism, the transmission assembly comprises a limiting rod fixed above the conveying belt, a plurality of limiting holes are formed in the limiting rod, a rotating shaft is fixedly arranged in the center of the cam, the top end of the rotating shaft penetrates through the limiting holes to form rotary connection, a first gear is fixedly sleeved on the top end of the limiting holes, a first rack is further arranged above the conveying belt and is parallel to the limiting rod, the first rack is meshed with the first gear, a first guide rail is sleeved on the periphery of the first rack and is connected with the first gears in a covering mode, one end of the first rack is connected with one end of the first translation hydraulic cylinder in a driving mode, and the controller is connected with the first translation hydraulic cylinder in a circuit mode.
In the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, the camera is fixedly arranged at the bottom side of the limiting rod.
In the safety monitoring equipment for conveying the rice dumplings by the diverting mechanism, the top surface of the diverting plate is provided with the ridge part with the height gradually increased from top to bottom, and the diverting plate gradually increased from the tip to the bottom along the conveying direction of the conveying belt.
In the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, a deflector rod is arranged at the tip end of the diversion plate, a pin shaft is fixedly connected with the tail end of the deflector rod and hinged to the deflector plate, a gear II is fixedly sleeved at the top end of the pin shaft, a rack II is further arranged above the deflector plate and is in meshed connection with the gear II, a guide rail II is covered on the periphery of the rack II and all the gears II, one end of the rack II is in driving connection with the translation hydraulic cylinder II, and the controller is in circuit connection with the translation hydraulic cylinder II.
In the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, the sharp corners of the V-shaped guide plates are fixedly connected with the tail ends of the diversion rods, and the sharp corners of the V-shaped guide plates, which are connected with the two side plates, are elastic included angles.
The monitoring method of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism comprises the following steps:
1) After a large amount of rice dumplings are cooled, the rice dumplings are discharged from the output end of the cooling device, slide downwards under the action of gravity and pass through the inclined guide plates, are separated by a plurality of guide plates on the guide plates and enter different diversion channels, then the rice dumplings fall onto a conveying belt and are conveyed by power, and the diverted rice dumplings sequentially pass through a diversion section I and a diversion section II and are finally collected and split-packed;
2) When the rice dumplings enter the split section, the first photoelectric sensor senses that the nth rice dumpling passes, and then if the second photoelectric sensor senses that the nth rice dumpling passes, the first photoelectric sensor senses that the (n+1) th rice dumpling passes, so that the interval distance between the nth rice dumpling and the (n+1) th rice dumpling is proper, and the controller does not send an instruction to maintain the existing working state;
3) When the rice dumplings enter the split section, the first photoelectric sensor senses that the nth rice dumpling passes, then if the second photoelectric sensor senses that the nth rice dumpling passes, the first photoelectric sensor senses that the (n+1) th rice dumpling passes, the fact that the interval distance between the nth rice dumpling and the (n+1) th rice dumpling is too short is indicated, the controller immediately controls the lifting hydraulic cylinder to descend the expansion plate to stop the (n+1) th rice dumpling from continuing to advance until the second photoelectric sensor senses that the nth rice dumpling passes, and the controller immediately controls the lifting hydraulic cylinder to ascend the expansion plate to release the (n+1) th rice dumpling to continue to advance;
4) When the rice dumplings enter the second shunting section, the camera shoots images, image information is sent to the controller, whether the rice dumplings pass smoothly is judged through visual monitoring, if the rice dumplings pass, the controller does not send out instructions, and conveying operation is carried out normally;
5) When the rice dumplings enter the second diversion section, the camera shoots images, the image information is sent to the controller, whether the rice dumplings pass smoothly is judged through visual monitoring, if the judgment result is that the rice dumplings cannot pass, the controller controls the translation hydraulic cylinder to drive the rack to move horizontally, all cams are driven to rotate 90 degrees through the meshing of the first racks and all the first gears, the minor diameters of the cams are abutted against two side plates of the V-shaped guide plate, so that the conveying space of the second diversion section is widened, the rice dumplings pass smoothly, the camera shoots images again, and if the judgment result is that the rice dumplings pass, the controller controls the translation hydraulic cylinder to reset.
In the monitoring method of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, in the step 1), the controller controls the second reciprocating translation action of the translation hydraulic cylinder, and drives all the deflector rods to do reciprocating swing action through the meshing of the second rack and all the second gears so as to stir the rice dumplings sliding downwards left and right, thereby avoiding crowding at the diversion plate due to large rice dumplings and further influencing the sliding conveying of the rice dumplings.
In the monitoring method of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, in the step 4) and the step 5), the controller distinguishes the rice dumplings from the V-shaped guide plates through the color information values in the images, when gaps exist between the color information values of the rice dumplings and the color information values of the V-shaped guide plates, the gaps exist between the rice dumplings and the V-shaped guide plates, so that the rice dumplings can be judged to pass smoothly, and when the color information values of the rice dumplings are connected with the color information values of the V-shaped guide plates, the V-shaped guide plates squeeze the rice dumplings, so that the rice dumplings can not be judged to pass.
In the monitoring method of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism, the elastic included angle of the V-shaped guide plate has an elastic force capable of being automatically folded, and when the cam is converted from a large-diameter abutting against the two side plates of the V-shaped guide plate to a small-diameter abutting against the two side plates of the V-shaped guide plate, the two side plates of the V-shaped guide plate clamp the cam through the elastic force capable of being retracted by the elastic included angle so as to widen the conveying space of the diversion section II.
Compared with the prior art, the safety monitoring equipment and the monitoring method for the rice dumpling conveying of the flow dividing mechanism have the following advantages:
The photoelectric sensing points and the visual monitoring points are used for sensing that the rice dumplings are extruded and jammed, different dredging measures are adopted according to the jam condition, the photoelectric sensing points and the visual monitoring points are divided into feeding interception and local widening, and the photoelectric sensing points and the visual monitoring points are used for dredging, so that smooth conveying accidents caused by crowding are effectively avoided, meanwhile, the safety of each rice dumpling is ensured, the rice dumplings are prevented from being extruded and broken, and the qualification rate of rice dumplings is provided.
Drawings
Fig. 1 is a front view of a structure diagram of a safety monitoring device for conveying rice dumplings in the current diversion mechanism.
Fig. 2 is a top view structural diagram of the safety monitoring device for rice dumpling conveying in the current diversion mechanism.
In the figure, 1, a guide plate, 2, a deflector rod, 3, a pin shaft, 4, a gear II, 5, a rack II, 6, a deflector plate, 7, a conveying belt, 8, a deflector rod, 9, a cross beam, 10, a photoelectric sensor I, 11, a lifting hydraulic cylinder, 12, a telescopic plate, 13, a photoelectric sensor II, 14, a V-shaped deflector plate, 15, a cam, 16, a rotating shaft, 17, a limiting rod, 18, a gear I, 19, a rack I, 20 and a camera.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 2, the safety monitoring equipment for conveying rice dumplings by the flow dividing mechanism comprises a controller and also comprises a downward inclined guide plate 1 connected to the output end of a rice dumpling cooling device, the discharge end of the guide plate 1 is connected with a conveying belt 7, a plurality of flow dividing plates 6 are arranged on the guide plate 1 along the conveying direction of the conveying belt 7, a plurality of flow dividing rods 8 are arranged above the input end of the conveying belt 7 in a clearance manner along the conveying direction of the conveying belt 7, the flow dividing plates 6 and the flow dividing rods 8 are arranged in a one-to-one alignment manner, an elastic V-shaped guide plate 14 is arranged at the end part of the flow dividing rod 8 facing the conveying direction of the conveying belt 7, a cam 15 is clamped between two side plates of the V-shaped guide plate 14, the cam 15 is in sliding connection with the contact surface of the V-shaped guide plate 14, the cam 15 is in steering driving connection through a transmission component, the flow dividing plates 6, the flow dividing rods 8 and the V-shaped guide plate 14 divide the conveying belt 7 into a plurality of flow dividing channels, the flow dividing channels separated by the flow dividing rods 8 into a plurality of flow dividing segments into one, and the flow dividing channels separated by the V-shaped guide plates 14 are two segments; the upper part of the plurality of shunting rods 8 is provided with a cross beam 9, the cross beam 9 corresponds to the upper part of each shunting section I to form an independent monitoring station, the monitoring station is provided with a photoelectric sensor I10 and a photoelectric sensor II 13, sensing probes of the photoelectric sensor I10 and the photoelectric sensor II 13 are downwards arranged, a partition plate mechanism is arranged between the photoelectric sensor I10 and the photoelectric sensor II 13 and comprises a lifting hydraulic cylinder 11 fixed on the cross beam 9, the lifting hydraulic cylinder 11 is fixedly connected with a telescopic plate 12 which extends downwards, the upper part of each shunting section II is provided with a camera 20, the camera 20 is downwards arranged, and a controller is connected with the photoelectric sensor I10, the photoelectric sensor II 13 and the partition plate mechanism through a circuit, lifting hydraulic cylinder 11 and camera 20.
The transmission assembly comprises a limiting rod 17 fixed above the conveying belt 7, a plurality of limiting holes are formed in the limiting rod 17, a rotating shaft 16 penetrates through the center of the cam 15 fixedly, the top end of the rotating shaft 16 penetrates through the limiting holes to form rotary connection, a gear I18 is fixedly sleeved on the top end of the rotating shaft 16 penetrating out of the limiting holes, a rack I19 is further arranged above the conveying belt 7, the rack I19 is arranged in parallel with the limiting rod 17, the rack I19 is meshed with the gear I18, a guide rail I is covered on the periphery of all the gear I18, one end of the rack I19 is in driving connection with the translation hydraulic cylinder I through the translation hydraulic cylinder I, and the controller is connected with the translation hydraulic cylinder I through a circuit.
The camera 20 is fixedly mounted on the bottom side of the limit lever 17.
The top surface of the splitter plate 6 is provided with a ridge with gradually widened height from top to bottom, and the splitter plate 6 gradually widened from the tip to the bottom along the conveying direction of the conveying belt 7.
The tip department of flow distribution plate 6 sets up driving lever 2, and the tail end of driving lever 2 links firmly round pin axle 3, and round pin axle 3 articulates on flow distribution plate 1, and the top of round pin axle 3 overlaps gear two 4, and flow distribution plate 1 top still sets up rack two 5, and rack two 5 and gear two 4 form the meshing and are connected, and guide rail two is established with the periphery cover of all gears two 4 to rack two 5, and translation pneumatic cylinder two drive connection is passed through to one end of rack two 5, and the controller passes through circuit connection translation pneumatic cylinder two.
The sharp angle end of the V-shaped guide plate 14 is fixedly connected with the tail end of the flow distribution rod 8, and the sharp angle part of the V-shaped guide plate 14 connected between the two side plates is an elastic included angle.
The monitoring method of the safety monitoring equipment for conveying the rice dumplings by the diversion mechanism comprises the following steps:
1) After a large amount of rice dumplings are cooled, the rice dumplings are discharged from the output end of the cooling device, slide downwards through the inclined guide plate 1 under the action of gravity, enter different diversion channels by being separated by a plurality of diversion plates 6 on the guide plate 1, then fall into a conveying belt 7 and are conveyed by power, and the diverted rice dumplings sequentially pass through a diversion section I and a diversion section II and are finally collected and split-packed;
2) When the rice dumplings enter the split section, the photoelectric sensor I10 senses that the nth rice dumpling passes, then if the photoelectric sensor II 13 senses that the nth rice dumpling passes, the photoelectric sensor I10 senses that the (n+1) th rice dumpling passes, the fact that the interval distance between the nth rice dumpling and the (n+1) th rice dumpling is proper is indicated, and the controller does not send an instruction to maintain the existing working state;
3) When the rice dumplings enter the splitting section, the photoelectric sensor I10 senses that the nth rice dumpling passes, then if the photoelectric sensor II 13 does not sense that the nth rice dumpling passes, the photoelectric sensor I10 senses that the (n+1) th rice dumpling passes, the fact that the interval distance between the nth rice dumpling and the (n+1) th rice dumpling is too short is indicated, the controller immediately controls the lifting hydraulic cylinder 11 to descend the telescopic plate 12 so as to stop the (n+1) th rice dumpling from continuing to advance until the photoelectric sensor II 13 senses that the nth rice dumpling passes, and the controller immediately controls the lifting hydraulic cylinder 11 to ascend the telescopic plate 12 so as to release the (n+1) th rice dumpling to continue to advance;
4) When the rice dumplings enter the second shunting section, the camera 20 shoots images, sends image information to the controller, judges whether the rice dumplings pass smoothly through visual monitoring, and if the judgment result is that the rice dumplings pass, the controller does not send out instructions, and the conveying operation is carried out normally;
5) When the rice dumplings enter the second diversion section, the camera 20 shoots images, sends image information to the controller, judges whether the rice dumplings pass smoothly through visual monitoring, if the judgment result is that the rice dumplings cannot pass, the controller controls the translation hydraulic cylinder to drive the rack to translate, and the meshing of the first rack 19 and the first gear 18 drives the first cam 15 to rotate 90 degrees, so that the minor diameter of the cam 15 abuts against two side plates of the V-shaped guide plate 14 to widen the conveying space of the second diversion section, the rice dumplings pass smoothly, the camera 20 shoots images again, and if the judgment result is that the rice dumplings pass, the controller controls the first translation hydraulic cylinder to reset.
In step 1), the controller controls the second reciprocating translation action of the translation hydraulic cylinder, and drives all the deflector rods 2 to do reciprocating swing action through the meshing of the second rack 5 and all the second gears 4 so as to stir the downslide rice dumplings left and right, thereby avoiding crowding at the position of the splitter plate 6 due to large rice dumplings and further influencing downslide conveying of the rice dumplings.
In the step 4) and the step 5), the controller distinguishes the rice dumpling from the V-shaped guide plate 14 through the color information value in the image, when a gap exists between the color information value of the rice dumpling and the color information value of the V-shaped guide plate 14, the controller indicates that the gap exists between the rice dumpling and the V-shaped guide plate 14 so as to judge that the rice dumpling passes smoothly, and when the color information value of the rice dumpling is connected with the color information value of the V-shaped guide plate 14, the controller indicates that the V-shaped guide plate 14 extrudes the rice dumpling so as to judge that the rice dumpling cannot pass.
The elastic included angle of the V-shaped guide plate 14 has an automatic folding elastic force, and when the cam 15 is transformed from a large-diameter abutting against the two side plates of the V-shaped guide plate 14 to a small-diameter abutting against the two side plates of the V-shaped guide plate 14, the two side plates of the V-shaped guide plate 14 clamp the cam 15 through the folding elastic force of the elastic included angle so as to widen the conveying space of the second shunt segment.
Compared with the prior art, the safety monitoring equipment and the monitoring method for the rice dumpling conveying of the flow dividing mechanism have the following advantages:
The photoelectric sensing points and the visual monitoring points are used for sensing that the rice dumplings are extruded and jammed, different dredging measures are adopted according to the jam condition, the photoelectric sensing points and the visual monitoring points are divided into feeding interception and local widening, and the photoelectric sensing points and the visual monitoring points are used for dredging, so that smooth conveying accidents caused by crowding are effectively avoided, meanwhile, the safety of each rice dumpling is ensured, the rice dumplings are prevented from being extruded and broken, and the qualification rate of rice dumplings is provided.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although the terms of the deflector 1, the deflector rod 2, the pin shaft 3, the second gear 4, the second rack 5, the deflector 6, the conveyor belt 7, the deflector rod 8, the cross beam 9, the first photoelectric sensor 10, the lifting hydraulic cylinder 11, the telescopic plate 12, the second photoelectric sensor 13, the V-shaped deflector 14, the cam 15, the rotating shaft 16, the limiting rod 17, the first gear 18, the first rack 19, the camera 20 and the like are used more herein, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the nature of the invention and should be construed in a manner consistent with their spirit and scope.

Claims (6)

1.分流机构粽子输送的安全监控设备的监控方法,包括控制器,还包括衔接于粽子冷却装置输出端的向下倾斜的导流板,所述导流板的出料端衔接输送带,所述导流板上沿输送带输送方向设置有若干分流板,所述输送带输入端上方间隙设置有若干沿输送带输送方向设置的分流杆,所述分流板与分流杆呈一一对位设置,所述分流杆朝向输送带输送方向的端部设置具有弹性的V形导流板,所述V形导流板的两个侧板之间夹设凸轮,所述凸轮与V形导流板的接触面之间呈滑动连接,所述凸轮通过传动组件转向驱动连接,所述分流板、分流杆及V形导流板将所述输送带分隔成若干分流通道,由所述分流杆分隔的分流通道为分流节段一,由所述V形导流板分隔的分流通道为分流节段二;若干所述分流杆的上方架设横梁,所述横梁对应每条分流节段一的上方形成一个独立的监控工位,所述监控工位上设置光电传感器一和光电传感器二,所述光电传感器一和光电传感器二的感测探头均朝下设置,所述光电传感器一与光电传感器二之间设置间隔板机构,所述间隔板机构包括固定在所述横梁上的升降液压缸,所述升降液压缸固连朝下伸出的伸缩板;每个所述分流节段二的上方架设摄像头,所述摄像头朝下设置,所述控制器通过电路连接所述光电传感器一、光电传感器二、升降液压缸和摄像头;所述传动组件包括固定在输送带上方的限位杆,所述限位杆上设有若干限位孔,所述凸轮的中心固穿转轴,所述转轴顶端穿过所述限位孔形成转动连接,所述转轴穿出所述限位孔的顶端上固套齿轮一,所述输送带上方还设置齿条一,所述齿条一与限位杆相平行设置,所述齿条一与所述齿轮一形成啮合连接,所述齿条一与全部齿轮一的外周罩设导向轨道一,所述齿条一的一端通过平移液压缸一驱动连接,所述控制器通过电路连接所述平移液压缸一;1. A monitoring method for a safety monitoring device for conveying zongzi with a diverter mechanism, comprising a controller, and also comprising a downwardly inclined guide plate connected to the output end of a zongzi cooling device, the discharge end of the guide plate being connected to a conveyor belt, a plurality of diverter plates being arranged on the guide plate along the conveying direction of the conveyor belt, a plurality of diverter rods being arranged along the conveying direction of the conveyor belt in a gap above the input end of the conveyor belt, the diverter plates and the diverter rods being arranged in a one-to-one alignment, an elastic V-shaped guide plate being arranged at the end of the diverter rod facing the conveying direction of the conveyor belt, and two of the V-shaped guide plates A cam is sandwiched between the side plates, and the contact surface of the cam and the V-shaped guide plate is slidably connected. The cam is connected by a steering drive of a transmission component. The diverter plate, diverter rod and V-shaped guide plate divide the conveyor belt into a plurality of diverter channels. The diverter channel separated by the diverter rod is diverter segment 1, and the diverter channel separated by the V-shaped guide plate is diverter segment 2. A crossbeam is set above the diverter rods, and the crossbeam forms an independent monitoring station above each diverter segment 1. A photoelectric sensor 1 and a light sensor are set on the monitoring station. The electric sensor 2, the sensing probes of the photoelectric sensor 1 and the photoelectric sensor 2 are both arranged downward, and a partition plate mechanism is arranged between the photoelectric sensor 1 and the photoelectric sensor 2, and the partition plate mechanism includes a lifting hydraulic cylinder fixed on the crossbeam, and the lifting hydraulic cylinder is fixedly connected to a telescopic plate extending downward; a camera is set above each of the diversion segments 2, and the camera is arranged downward, and the controller is connected to the photoelectric sensor 1, the photoelectric sensor 2, the lifting hydraulic cylinder and the camera through a circuit; the transmission assembly includes a limit rod fixed above the conveyor belt, and a plurality of limit holes are arranged on the limit rod, the center of the cam is fixedly passed through the rotating shaft, and the top end of the rotating shaft passes through the limiting hole to form a rotation connection, and a gear 1 is fixedly sleeved on the top end of the rotating shaft passing through the limiting hole, and a rack 1 is also arranged above the conveyor belt, and the rack 1 is arranged parallel to the limiting rod, and the rack 1 is meshed with the gear 1, and the outer peripheral cover of the rack 1 and all the gears 1 is provided with a guide track 1, and one end of the rack 1 is driven and connected by a translation hydraulic cylinder 1, and the controller is connected to the translation hydraulic cylinder 1 through a circuit; 所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,包括以下内容:The monitoring method of the safety monitoring device for the conveying of rice dumplings by the diversion mechanism is characterized by comprising the following contents: 1)、大量粽子经过冷却后,由冷却装置输出端排出,在重力作用下,下滑经过倾斜的导流板,被导流板上若干分流板分隔进入不同的分流通道,而后粽子落入输送带上通过动力输送,分流后的粽子依次经过分流节段一、分流节段二,最终被收集分装;1) After being cooled, a large number of zongzi are discharged from the output end of the cooling device. Under the action of gravity, they slide down through the inclined guide plate and are separated into different diversion channels by several diversion plates on the guide plate. Then the zongzi fall onto the conveyor belt and are transported by power. The diverted zongzi pass through diversion segment 1 and diversion segment 2 in turn, and are finally collected and packaged; 控制器操控平移液压缸二往复平移动作,通过齿条二与全部齿轮二的啮合带动全部拨杆做往复摆转动作,以对下滑的粽子进行左右拨动,避免因粽子量大而拥挤在分流板处,进而影响粽子的下滑输送;The controller controls the reciprocating translation of the second translation hydraulic cylinder, and drives all the levers to make reciprocating swinging movements through the meshing of the second rack and all the second gears, so as to move the descending rice dumplings left and right, so as to avoid the rice dumplings being crowded at the diverter plate due to a large amount of rice dumplings, thereby affecting the downward transportation of the rice dumplings; 2)、当粽子进入分流节段一时,先由光电传感器一感测有第n个粽子通过,而后如果光电传感器二先感测第n个粽子通过,光电传感器一后感测第n+1个粽子通过,则说明第n个粽子与第n+1个粽子之间的间隔距离合适,控制器不发出指令维持现有工作状态;2) When the rice dumpling enters the diversion section 1, the photoelectric sensor 1 first senses that the nth rice dumpling has passed, and then if the photoelectric sensor 2 senses that the nth rice dumpling has passed first, and the photoelectric sensor 1 senses that the n+1th rice dumpling has passed, it means that the interval between the nth rice dumpling and the n+1th rice dumpling is appropriate, and the controller does not issue a command to maintain the current working state; 3)、当粽子进入分流节段一时,先由光电传感器一感测有第n个粽子通过,而后如果光电传感器二还未感测第n个粽子通过,光电传感器一又感测第n+1个粽子通过,则说明第n个粽子与第n+1个粽子之间的间隔距离过短,控制器即刻操控升降液压缸下降伸缩板以阻挡第n+1个粽子继续前进,直至光电传感器二感测第n个粽子通过,控制器即刻操控升降液压缸上升伸缩板以释放第n+1个粽子继续前进;3) When the rice dumpling enters the diversion section 1, the photoelectric sensor 1 first senses that the nth rice dumpling has passed. If the photoelectric sensor 2 has not sensed that the nth rice dumpling has passed, and the photoelectric sensor 1 senses that the n+1th rice dumpling has passed, it means that the distance between the nth rice dumpling and the n+1th rice dumpling is too short. The controller immediately controls the lifting hydraulic cylinder to lower the telescopic plate to block the n+1th rice dumpling from moving forward, until the photoelectric sensor 2 senses that the nth rice dumpling has passed. The controller immediately controls the lifting hydraulic cylinder to raise the telescopic plate to release the n+1th rice dumpling to move forward. 4)、当粽子进入分流节段二时,由摄像头进行拍摄图像,并把图像信息发送至控制器,通过视觉监测判断粽子是否顺利通过,若判断结果为通过,则控制器不发出指令,输送操作按常态进行;4) When the rice dumpling enters the second diversion section, the camera takes an image and sends the image information to the controller. Through visual monitoring, it is determined whether the rice dumpling passes smoothly. If the judgment result is that it passes, the controller does not issue any instructions, and the conveying operation is carried out as normal; 控制器通过图像中的颜色信息值区分粽子与V形导流板,当粽子颜色信息值与V形导流板颜色信息值之间具有间隙时,则说明粽子与V形导流板之间存在间隙,进而判断顺利通过;当粽子颜色信息值与V形导流板颜色信息值连接时,则说明V形导流板对粽子挤压,进而判断无法通过;The controller distinguishes the zongzi from the V-shaped guide plate through the color information value in the image. When there is a gap between the color information value of the zongzi and the color information value of the V-shaped guide plate, it means that there is a gap between the zongzi and the V-shaped guide plate, and then it is judged that the zongzi passes smoothly; when the color information value of the zongzi is connected to the color information value of the V-shaped guide plate, it means that the V-shaped guide plate squeezes the zongzi, and then it is judged that it cannot pass; 5)、当粽子进入分流节段二时,由摄像头进行拍摄图像,并把图像信息发送至控制器,通过视觉监测判断粽子是否顺利通过,若判断结果为无法通过,则控制器操控平移液压缸一带动齿条平移动作,通过齿条一与全部齿轮一的啮合带动全部凸轮转动90°,使凸轮的小径抵靠V形导流板的两侧板,以拓宽分流节段二的输送空间,使该粽子顺利通过;再次通过摄像头进行拍摄图像,若判断结果为通过,控制器操控平移液压缸一复位;5) When the rice dumpling enters the second diversion segment, the camera takes an image and sends the image information to the controller. Through visual monitoring, it is determined whether the rice dumpling passes smoothly. If the judgment result is that it cannot pass, the controller controls the translation hydraulic cylinder 1 to drive the rack to move horizontally, and the meshing of the rack 1 and all the gears 1 drives all the cams to rotate 90°, so that the small diameter of the cam abuts against the two side plates of the V-shaped guide plate to widen the conveying space of the second diversion segment, so that the rice dumpling passes smoothly; the camera takes an image again. If the judgment result is that it passes, the controller controls the translation hydraulic cylinder 1 to reset; 控制器通过图像中的颜色信息值区分粽子与V形导流板,当粽子颜色信息值与V形导流板颜色信息值之间具有间隙时,则说明粽子与V形导流板之间存在间隙,进而判断顺利通过;当粽子颜色信息值与V形导流板颜色信息值连接时,则说明V形导流板对粽子挤压,进而判断无法通过。The controller distinguishes the rice dumpling from the V-shaped guide plate through the color information value in the image. When there is a gap between the color information value of the rice dumpling and the color information value of the V-shaped guide plate, it means that there is a gap between the rice dumpling and the V-shaped guide plate, and then it is judged that it can pass smoothly; when the color information value of the rice dumpling is connected with the color information value of the V-shaped guide plate, it means that the V-shaped guide plate squeezes the rice dumpling, and then it is judged that it cannot pass. 2.根据权利要求1所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,所述摄像头固装于所述限位杆的底侧。2. The monitoring method of the safety monitoring equipment for the transportation of rice dumplings with a diversion mechanism according to claim 1 is characterized in that the camera is fixedly mounted on the bottom side of the limit rod. 3.根据权利要求1所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,所述分流板顶面设有高度从上至下逐渐增宽的脊部,所述分流板沿输送带输送方向由尖端逐渐增宽至底端。3. The monitoring method of the safety monitoring equipment for the transportation of rice dumplings with a diversion mechanism according to claim 1 is characterized in that the top surface of the diverter plate is provided with a ridge whose height gradually widens from top to bottom, and the diverter plate gradually widens from the tip to the bottom along the conveying direction of the conveyor belt. 4.根据权利要求3所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,所述分流板的尖端处设置拨杆,所述拨杆的尾端固连销轴,所述销轴铰接在所述导流板上,所述销轴的顶端固套齿轮二,所述导流板上方还设置齿条二,所述齿条二与所述齿轮二形成啮合连接,所述齿条二与全部齿轮二的外周罩设导向轨道二,所述齿条二的一端通过平移液压缸二驱动连接,所述控制器通过电路连接所述平移液压缸二。4. The monitoring method of the safety monitoring equipment for conveying rice dumplings with a diversion mechanism according to claim 3 is characterized in that a lever is provided at the tip of the diversion plate, the tail end of the lever is fixedly connected to a pin shaft, the pin shaft is hinged on the guide plate, the top end of the pin shaft is fixedly sleeved on gear 2, and a rack 2 is also provided above the guide plate, the rack 2 is meshed with the gear 2, a guide track 2 is provided on the outer peripheral cover of the rack 2 and all the gears 2, one end of the rack 2 is driven and connected by a translation hydraulic cylinder 2, and the controller is connected to the translation hydraulic cylinder 2 through a circuit. 5.根据权利要求1所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,所述V形导流板的尖角端固连所述分流杆的尾端,所述V形导流板连接两个侧板之间的尖角部为弹性夹角。5. The monitoring method of the safety monitoring equipment for the transportation of rice dumplings with a diversion mechanism according to claim 1 is characterized in that the pointed end of the V-shaped guide plate is fixedly connected to the tail end of the diversion rod, and the pointed corner portion of the V-shaped guide plate connecting the two side plates is an elastic angle. 6.根据权利要求1所述的分流机构粽子输送的安全监控设备的监控方法,其特征在于,V形导流板的弹性夹角具有自动收合的弹性力,当凸轮由大径抵靠V形导流板的两侧板转化为小径抵靠V形导流板的两侧板后,V形导流板的两侧板通过弹性夹角的收回弹性力夹紧凸轮,以拓宽分流节段二的输送空间。6. The monitoring method of the safety monitoring equipment for conveying rice dumplings with a diversion mechanism according to claim 1 is characterized in that the elastic angle of the V-shaped guide plate has an elastic force that automatically closes, and when the cam is transformed from the two side plates of the V-shaped guide plate with a large diameter to the two side plates of the V-shaped guide plate with a small diameter, the two side plates of the V-shaped guide plate clamp the cam through the elastic force of the elastic angle to widen the conveying space of the second diversion segment.
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