Wireless test system for internal pressure of axial plunger pump
Technical Field
The invention belongs to the technical field of wireless testing of internal pressure of a hydraulic axial plunger pump. In particular to an axial plunger pump which can be provided with a pressure sensor.
Background
The hydraulic axial plunger pump is a main power source of a hydraulic system and is widely applied to industrial occasions such as aerospace, engineering machinery and the like. The stability of the output pressure of the plunger pump is directly related to the stability of the whole hydraulic system. The method has great significance for accurately testing the pressure change inside the plunger pump, researching the pressure pulsation forming mechanism of the plunger pump and reducing the vibration and noise of the plunger pump.
In the operation process of the plunger pump, the plunger pump realizes oil suction and discharge through reciprocating motion and rotating motion around a shaft in the plunger cavity. The pressure inside the plunger chamber is to be tested, and the traditional testing method of the wired connection sensor cannot be used. The existing plunger cavity pressure testing method is mostly carried out by using a mercury slip ring and an FM frequency modulation transmitter. However, due to the inherent physical characteristics of the mercury slip ring and the FM transmitter, a large amount of noise is generated in the signal transmission process, the signal to noise ratio is low, and the accuracy of the acquired data is not high.
Disclosure of Invention
The invention provides a method for testing the internal pressure of a plunger pump based on a wireless sensor, aiming at the problems and the defects of the existing method for testing the internal pressure of the plunger pump. The test on the internal pressure of the plunger pump is realized through the miniature pressure sensor, the data acquisition circuit board protection shell, the data receiving circuit board protection shell data acquisition module, the wireless power supply module and the wireless data sending and receiving module.
In order to achieve the purpose, the invention provides the following technical scheme:
a wireless test system for internal pressure of an axial plunger pump comprises a miniature pressure sensor 1, a data processing device 2 connected with the pressure sensor, a wireless data transmitting device 16, a wireless power supply device 19, an electric energy receiving device 18 corresponding to the wireless power supply device, a wireless data receiving device 21, an upper computer 22 connected with the wireless data receiving device, a data acquisition circuit board protective shell and a data receiving circuit board protective shell assembly 8, and a data receiving circuit board protective shell and a data receiving circuit board assembly 9;
the miniature pressure sensor is fixed on the side surface of a plunger cavity 11 of the cylinder body through a sensor fixing hole 10, a lead connected with the miniature sensor is connected with a data processing device 2 fixed at the shaft end through a wiring small hole A12 on the cylinder body and a wiring small hole B14 on a rotating shaft 13, the pressure sensor is led out 4 leads 15 to be connected with a data processing device printed circuit board, wherein 2 leads are signal lines, one lead is a power supply line, and the other lead is a ground line;
the data processing apparatus 2 includes: STM32, an amplifying chip and a peripheral circuit, a filter circuit, an analog-to-digital conversion chip and a peripheral circuit, a TF card and a peripheral circuit and a printed circuit board, wherein the circuits and the chips are welded on the printed circuit board;
the wireless data transmitting device 16 includes: the CC2540 chip, a peripheral circuit, an on-chip antenna, an I/O interface and a printed circuit board are fixedly connected with the printed circuit board through a fixing stud 20 by adopting the printed circuit board antenna, and the transmission of signals and power supply is realized through 4 pins and corresponding female seats;
the power receiving device 18 includes: alternating current-direct current conversion circuit, printed circuit board and copper coil. The wireless electric energy receiving device is fixedly connected with the data acquisition circuit board protective shell through a fixing stud 20, and power supply transmission is realized through 2 pin headers and corresponding female seats;
the wireless data receiving apparatus 21 includes: the device comprises a CC2540 chip, a peripheral circuit, an on-chip antenna, a USB interface and a printed circuit board; the circuit, the module and the interface are integrated on the printed circuit board; the upper computer 22 is positioned beside the plunger pump and is connected with the data receiving device through a USB data line 23 to display pressure information in real time;
the wireless power supply device 19 includes: a DC-AC conversion circuit, a copper coil and a printed circuit board. The circuit related elements and the coil are fixed on the printed circuit board and fixed on the data receiving circuit board protective shell through the stud 34;
data acquisition circuit board protective housing and its subassembly include: the data acquisition circuit board comprises a data acquisition circuit board protective shell 24, a protective cover 25, an A fixing hole 26 and an A screw 27; the data acquisition circuit board protective shell is connected with the threaded hole A37 on the rotating shaft through a screw A, so that the data acquisition circuit board protective shell is fixed on the rotating shaft;
the data receiving circuit board protective housing and its assembly include: a data receiving circuit board protective shell 28, a sealant 29, a B fixing hole 30, a B screw 31 and a wiring hole 33; the data receiving circuit board protective shell realizes the fixation of the data receiving circuit board protective shell on the back cover 32 through a screw B, a threaded hole B35 on the back cover of the plunger pump and a through hole 36 which is adaptive to the shape of the data receiving circuit board protective shell;
the data processing device, the wireless data transmitting device and the electric energy receiving device are fixed in the data acquisition circuit board protective shell through fixing studs; the data acquisition circuit board protective shell is fixed at the shaft end of the rotating shaft 13 through two screws and rotates along with the shaft; the wireless power supply device and the wireless data receiving device are fixed in the data receiving circuit board protective shell through screws; the data receiving circuit board protective shell is fixed on the rear cover 32 through screws and is fixed; the data receiving circuit board protective housing and the data acquisition circuit board protective housing are made of non-metal materials, transmission of electromagnetic wave signals can be guaranteed, and the circuit board is prevented from being corroded by hydraulic oil.
The invention has the following beneficial effects:
1. through introducing wireless data transmission and wireless power supply module, can gather high-speed rotatory plunger cylinder body internal pressure.
2. The wireless data transmission mode improves the signal-to-noise ratio of signals, and the wireless power supply mode increases the running time of the system. The running time and the accuracy of the system are improved.
3. The wiring mode of the miniature pressure sensor and the arrangement of the acquisition device do not influence the normal operation of the plunger pump. The accuracy of the acquired data is ensured.
4. The test system is convenient to install, has small structural change to the plunger pump, and is convenient to implement and apply.
Drawings
FIG. 1 is a three-dimensional view of a plunger pump profile;
FIG. 2 is a system overview;
FIG. 3 is a three-dimensional view of the acquisition device;
FIG. 4 is an exploded view of the collection device;
FIG. 5 is a three-dimensional view of a receiving device;
FIG. 6 is an exploded view of the receiver;
FIG. 7 is a three-dimensional view of the cylinder;
FIG. 8 is a three-dimensional view of the cylinder;
fig. 9 is a three-dimensional view of the back cover.
In the figure: 1-a miniature pressure sensor; 2-a data processing device; 19-a wireless power supply; 18-a power receiving device; 21-a wireless data receiving device; 22-an upper computer; 8-data acquisition circuit board protective housing and its assembly; 9-data receiving circuit board protective housing and its assembly; 10-sensor fixation holes; 11-plunger cavity; 12-A wiring small hole; 13-a rotating shaft; 14-B routing holes; 15-a wire; 16-a wireless data transmitting device; (ii) a 18-a power receiving device; 19-a wireless power supply; 20-fixing studs; (ii) a 22-an upper computer; 23-a USB data line; 24-a data acquisition circuit board protective housing; 25-a protective cover; 26-A fixed hole; 27-A screw; 28-data receiving circuit board protective housing; 29-sealing glue; 30-B fixing holes; 31-B screws; 32-rear cover; 33-wiring holes; 34-a stud; 35-A threaded hole; 36-through hole, 37-B threaded hole
Detailed Description
The detailed technical scheme of the invention is described in the following with the accompanying drawings:
a system for wirelessly testing internal pressure of an axial plunger pump comprises: the device comprises a micro pressure sensor, a data processing device connected with the pressure sensor, a wireless data transmitting device connected with the data processing device, an electric energy receiving device, a wireless power supply device, a wireless data receiving device, an upper computer connected with the wireless data receiving device, a data acquisition circuit board protective shell and a component thereof, and a data receiving circuit board protective shell and a component thereof.
Specifically, a micro pressure sensor is arranged on a transition area of a plunger pump cylinder body. And leading out a signal wire of the pressure sensor through a small wire hole A12 of the cylinder body and a small wire hole B14 at the center of the rotating shaft, and transmitting the signal wire to a data processing device fixed at the shaft end. The data processing device wirelessly transmits the acquired data to a wireless receiving device fixed on a rear cover of the plunger pump, and the acquired data are transmitted to an upper computer through a data line.
In order to accurately acquire the internal pressure of the plunger pump under the condition of not influencing the operation of the plunger pump, the mounting position of the miniature pressure sensor is arranged on the side surface of the cylinder body and close to the transition area of the oil outlet. In order to ensure the transmission of pressure signals, holes are respectively drilled between the two plunger cavities 11 of the cylinder body, the side surface of the rotating shaft and the axial center. The normal operation of the plunger pump and the transmission of signals are not affected.
In order to ensure the collection and wireless receiving and sending of data, install data processing device 2 at the pivot axle head, data processing device includes: STM32, an amplifying chip and peripheral circuit, a filter circuit, an analog-to-digital conversion chip and peripheral circuit, a TF card, related peripheral circuit and a printed circuit board, wherein the circuits and the chips are welded on the printed circuit board; the analog signals collected by the pressure sensor are transmitted to the data processing device through the conducting wire. The signal is amplified, filtered, analog-to-digital converted and finally transmitted out through a wireless data transmitting device. The wireless data transmitting apparatus includes: the antenna comprises an on-chip antenna, a CC2540 radio frequency chip, a related peripheral circuit and a printed circuit board, wherein the circuits and the chip are welded on the printed circuit board; the power receiving device includes: the circuit comprises a copper coil, a related circuit and a printed circuit board, wherein related elements of the circuit are welded on the printed circuit board, and the copper coil is fixed on the printed circuit board through AB glue. Three printed circuit boards are fixed through the studs and the holes designed on the circuit boards
In order to ensure that the internal circuit board of the data processing device is not eroded by the hydraulic oil, the data processing device is fixed in the data acquisition circuit board protective shell 24. In order to ensure that the data acquisition circuit board protective housing is fixed at the shaft end, 2A threaded holes 37 are arranged at the corresponding positions of the shaft end, 2 holes matched with each other in size are arranged at the corresponding positions of the data acquisition circuit board protective housing, and the data acquisition circuit board protective housing is fixed at the shaft end of the rotating shaft through screws. The data acquisition circuit board protective shell is made of a non-metal material, so that transmission of wireless signals is guaranteed.
In order to ensure that the position of the data processing device is fixed in the data acquisition circuit board protective shell, 2 holes are formed in the protective cover of the data acquisition circuit board protective shell, and the size of each hole is matched with the size of the stud for fixing the printed circuit board. When the data processing device is installed, the data acquisition circuit board protective shell is firstly fixed at the shaft end through a screw, then the data processing device is fixed on the protective cover through a screw, finally the protective cover is fixed with the data acquisition circuit board protective shell through threads, and the data processing device is sealed in the data acquisition circuit board protective shell. And coating sealant in the gaps of the structural joints to ensure good sealing.
In order to ensure the normal receiving of wireless data and the supplying of wireless energy, a wireless data receiving device and a wireless power supply device are sealed inside the plunger pump. The plunger pump rear cover is provided with a through hole, and the data receiving circuit board protective shell is embedded into the through hole 36 and fixed on the rear cover through screws. The wireless power supply coil is tightly attached to the protective cover of the data acquisition circuit board protective shell and keeps a short distance with the electric energy receiving coil, and meanwhile, the two coils ensure a concentric shaft, so that the wireless power supply can be smoothly carried out in the running process of the plunger pump. The data receiving circuit board protective housing and the assembly thereof are externally provided with wiring holes, wires are connected with an upper computer through the wiring holes to transmit data out, and meanwhile, power lines also supply power to equipment through the holes.