CN111644549A - Efficient intermediate frequency induction heating device - Google Patents
Efficient intermediate frequency induction heating device Download PDFInfo
- Publication number
- CN111644549A CN111644549A CN202010619159.7A CN202010619159A CN111644549A CN 111644549 A CN111644549 A CN 111644549A CN 202010619159 A CN202010619159 A CN 202010619159A CN 111644549 A CN111644549 A CN 111644549A
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- heating pipe
- heating
- pipe
- feeding
- box
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 157
- 230000006698 induction Effects 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 55
- 230000000903 blocking effect Effects 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 230000000694 effects Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005242 forging Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Induction Heating (AREA)
Abstract
The invention discloses an efficient medium-frequency induction heating device which comprises a rack and a feeding mechanism arranged on one side of the rack, wherein a heating box is arranged at the top end of the rack, one side of the top of the heating box is connected with the feeding mechanism, the feeding mechanism comprises a supporting frame, the top end of the supporting frame is connected with a fixed seat, a feeding pipeline is welded at the top end of the fixed seat, and a material blocking box is connected at the top end of the feeding pipeline. According to the feeding device, materials fall into the feeding pipeline through the feeding hopper and the feeding pipe, the driving motor is started to rotate, the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt, the driven wheel drives the rotating shaft to rotate, the rotating shaft rotates to drive the spiral blade to rotate, so that the spiral blade spirally rotates the materials to ascend into the material blocking box, the materials fall into the heating box through the first discharging channel to be heated, the materials can be conveyed into the heating box through the feeding mechanism, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of heating treatment, in particular to a high-efficiency medium-frequency induction heating device.
Background
At present in forging, forging trade, intermediate frequency induction heating furnace transmission material feeding unit is when heating the bar for the transmission of bar, drive delivery wheel play drive, guide effect in the transmission, and the induction melting furnace is a smelting equipment, because induction melting furnace heating effect is good, work efficiency is fast, can reach local heating effect to the work piece heating, consequently the induction melting furnace more and more adapts to current work piece heating.
At present, but its when in actual use, original transmission stack sheave bar conveying groove is the arc shape, and the bar takes place to skid easily in the driven, produces the influence to the forward velocity of bar, and artifical material loading is very difficult, and intensity of labour is big, if adopts the robot operation, needs it to have higher removal precision, can be with the accurate propelling movement of stock to heating furnace entry position.
Therefore, it is necessary to invent a high efficiency medium frequency induction heating device to solve the above problems.
Disclosure of Invention
The invention aims to provide an efficient medium-frequency induction heating device, wherein a material falls into a feeding pipeline through a feeding hopper and a feeding pipe, a driving motor is started to rotate, the driving motor drives a driving wheel to rotate, the driving wheel drives a driven wheel to rotate through a belt, the driven wheel drives a rotating shaft to rotate, the rotating shaft rotates to drive a spiral blade to rotate, so that the spiral blade spirally rotates the material to ascend into a material blocking box, the material falls into a heating box through a first discharging channel to be heated, the material can be conveyed into the heating box through a feeding mechanism, and the working efficiency is improved, so that the defects in the technology are overcome.
In order to achieve the above purpose, the invention provides the following technical scheme: an efficient medium-frequency induction heating device comprises a rack and a feeding mechanism arranged on one side of the rack, wherein a heating box is connected to the top end of the rack, one side of the top of the heating box is connected with the feeding mechanism, the feeding mechanism comprises a supporting frame, a fixed seat is connected to the top end of the supporting frame, a feeding pipeline is welded to the top end of the fixed seat, the feeding pipeline is arranged in a downward inclination mode, the top end of the feeding pipeline, which extends to the inner top end of the heating box, is connected with a material blocking box, the bottom end of the material blocking box is connected with a first discharging channel arranged in a downward inclination mode, a feeding hopper is arranged at the top of one end, away from the material blocking box, of the feeding pipeline, the bottom end of the feeding hopper is connected with a feeding pipe, the bottom end of the feeding pipe is connected with the top end, the output of driving motor is connected with the action wheel, one side of action wheel is connected with from the driving wheel through the belt rotation, be connected with the rotation axis from one side that the driving wheel is close to charge-in pipeline, the rotation axis extends to be connected with helical blade on the one end outer wall in the charge-in pipeline, just the top of rotation axis extends to and is connected with the bearing on the inner wall of retaining box.
Preferably, the central axis of the driven wheel is on the same axis as the central axis of the feed pipe.
Preferably, the bottom end of the first discharging channel is connected with a first heating pipe, one end of the first heating pipe is connected with a second heating pipe, one end, away from the first heating pipe, of the second heating pipe is connected with a third heating pipe, and the first heating pipe, the second heating pipe and the third heating pipe are provided with a plurality of pipes.
Preferably, each of the first heating pipe and the third heating pipe are arranged in a downward inclined manner, the inclination directions of the first heating pipe and the third heating pipe are opposite, and the outer walls of the first heating pipe and the third heating pipe are connected with coils.
Preferably, every the second heating pipe all is the setting of U type structure, every the bottom of second heating pipe all is connected with the bracing piece, every the bottom of bracing piece all is connected with the fixed block on extending to the inner wall of heating cabinet.
Preferably, one side of the heating box, which is far away from the feeding pipeline, is provided with a cooling box, a cooling pipeline connected with a third heating pipe through a pipeline is arranged in the cooling box, a water tank is arranged on the outer side of one end of the cooling pipeline, and the end, which is far away from the water tank, of the cooling pipeline is connected with a second discharging channel.
Preferably, the top of cooler bin is equipped with the water tank, there is the water pump on the top of water tank through water piping connection, the output of water pump leads to pipe and extends to the cooler bin in-connection and has first connecting piece, the bottom of first connecting piece is connected with the spiral pipe, the spiral pipe sets up on cooling tube's outer wall, the one end that first connecting piece was kept away from to the spiral pipe is connected with the second connecting piece, the top of second connecting piece leads to pipe runs through to extend to the top of cooler bin and is connected with the circulating pump, the circulating pump is connected with the water tank through the aqueduct.
Preferably, a conveying belt is arranged in the cooling pipeline, and a plurality of shifting blocks are connected to the outer wall of the conveying belt at equal intervals.
Preferably, the cooling pipe is composed of an outer layer and an inner layer, and the outer layer is made of a waterproof material.
In the technical scheme, the invention provides the following technical effects and advantages:
1. the material falls into a feeding pipeline through a feeding hopper and a feeding pipe, the driving motor is started to rotate, so that the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through a belt, the driven wheel drives the rotating shaft to rotate, the rotating shaft rotates to drive the spiral blade to rotate, the spiral blade spirally rotates the material to ascend to the material blocking box, the material falls into the heating box through the first discharging channel to be heated, the material can be conveyed into the heating box through the feeding mechanism, and the working efficiency is improved;
2. work is to first heating pipe, second heating pipe and third heating pipe heat through the start-up coil, thereby make to first heating pipe, the material in second heating pipe and the third heating pipe heats, it sets up and the slope opposite direction of first heating pipe and third heating pipe to be the downward sloping through first heating pipe and third heating pipe, thereby can make the material be convenient for carry out abundant heating in the transportation, improve heating efficiency, through the design of bracing piece, can improve first heating pipe effectively, the stability of second heating pipe and third heating pipe.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a feeding mechanism of the present invention;
FIG. 3 is a schematic view of the internal structure of the heating chamber of the present invention;
FIG. 4 is a schematic view of the internal structure of the cooling box of the present invention;
FIG. 5 is a schematic view of the internal structure of the cooling pipe according to the present invention;
fig. 6 is a schematic view of the structure of the cooling pipe of the present invention.
Description of reference numerals:
1. a frame; 2. a heating box; 21. a first heating pipe; 22. a second heating pipe; 23. a coil; 24. a support bar; 25. a fixed block; 26. a third heating pipe; 3. a cooling tank; 31. a water tank; 32. a water pump; 33. a circulation pump; 34. a first connecting member; 35. a spiral tube; 36. a second connecting member; 37. a cooling duct; 371. an outer layer; 372. an inner layer; 38. a water tank; 39. a second discharge channel; 4. a feeding mechanism; 41. a support frame; 42. a fixed seat; 43. a feed conduit; 44. a feed hopper; 441. a delivery pipe; 45. a drive motor; 46. a driving wheel; 47. a driven wheel; 471. a rotating shaft; 472. a helical blade; 48. a material blocking box; 49. a first discharge channel; 5. a conveyor belt; 51. and (5) shifting blocks.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
The invention provides a high-efficiency medium-frequency induction heating device as shown in figures 1-6, which comprises a frame 1 and a feeding mechanism 4 arranged on one side of the frame 1, wherein the top end of the frame 1 is connected with a heating box 2, one side of the top of the heating box 2 is connected with the feeding mechanism 4, the feeding mechanism 4 comprises a supporting frame 41, the top end of the supporting frame 41 is connected with a fixed seat 42, the top end of the fixed seat 42 is welded with a feeding pipeline 43, the feeding pipeline 43 is arranged in a downward inclination manner, the top end of the feeding pipeline 43 extends to the inner top end of the heating box 2 and is connected with a material blocking box 48, the bottom end of the material blocking box 48 is connected with a first material outlet channel 49 arranged in a downward inclination manner, the top of one end of the feeding pipeline 43 far away from the material blocking box 48 is provided with a feeding funnel 44, the bottom end of the feeding funnel 44 is connected with a material conveying pipe 441, and one side of support frame 41 is equipped with driving motor 45 that is the slope setting, driving motor 45's output is connected with action wheel 46, one side of action wheel 46 is connected with from driving wheel 47 through the belt rotation, from driving wheel 47 one side of being close to feed conduit 43 being connected with rotation axis 471, be connected with helical blade 472 on the one end outer wall that rotation axis 471 extends to in the feed conduit 43, just be connected with the bearing on the inner wall that the top of rotation axis 471 extends to material blocking box 48.
Further, in the above technical solution, the central axis of the driven wheel 47 is on the same axis with the central axis of the feeding pipe 43.
The implementation mode is specifically as follows: when the feeding device is used, firstly, materials fall into the feeding pipeline 43 through the feeding hopper 44 and the feeding pipe 441, then the driving motor 45 is started to rotate, the driving motor 45 drives the driving wheel 46 to rotate, the driving wheel 46 drives the driven wheel 47 to rotate through a belt, the driven wheel 47 drives the rotating shaft 471 to rotate, and the rotating shaft 471 rotates to drive the spiral blade 472 to rotate, so that the spiral blade 472 spirally rotates the materials to ascend to the material blocking box 48, then the materials fall down through the first discharging channel 49 and are conveyed into the heating box 2 to be heated, and the materials can be conveyed into the heating box 2 through the feeding mechanism 4.
As shown in fig. 3 to 6, the bottom end of the first discharging channel 49 is connected with a first heating pipe 21, one end of the first heating pipe 21 is connected with a second heating pipe 22, one end of the second heating pipe 22 far away from the first heating pipe 21 is connected with a third heating pipe 26, a plurality of first heating pipes 21, a plurality of second heating pipes 22 and a plurality of third heating pipes 26 are arranged, each of the first heating pipes 21 and the third heating pipes 26 is arranged in a downward inclination manner, first heating pipe 21 and third heating pipe 26's incline direction is opposite, every all be connected with coil 23, every on the outer wall of first heating pipe 21 and third heating pipe 26 second heating pipe 22 all is the setting of U type structure, every the bottom of second heating pipe 22 all is connected with bracing piece 24, every all be connected with fixed block 25 on the bottom of bracing piece 24 extends to the inner wall of heating cabinet 2.
Further, in the above technical scheme, one side that feed pipeline 43 was kept away from to heating cabinet 2 is equipped with cooling tank 3, be equipped with the cooling tube 37 that is connected with third heating pipe 26 through the pipeline in the cooling tank 3, the one end outside of cooling tube 37 is equipped with basin 38, just the one end that basin 38 was kept away from to cooling tube 37 is connected with second discharging channel 39, cooling tube 37 comprises skin 371 and inlayer 372, skin 371 is made by waterproof material, and the waterproof nature of cooling tube 37 can be improved effectively through the design of the outer skin 371 that waterproof material made, through the design of basin 38, can improve the cooling effect of cooling tube 37 one end effectively.
Further, in the above technical solution, the top end of the cooling box 3 is provided with a water tank 31, the top end of the water tank 31 is connected with a water pump 32 through a water pipe, the output end of the water pump 32 extends into the cooling box 3 through a water pipe and is connected with a first connecting piece 34, the bottom end of the first connecting piece 34 is connected with a spiral pipe 35, the spiral pipe 35 is arranged on the outer wall of the cooling pipeline 37, one end of the spiral pipe 35, which is far away from the first connecting piece 34, is connected with a second connecting piece 36, the top end of the second connecting piece 36 extends to the top end of the cooling box 3 through a water pipe and is connected with a circulating pump 33, the circulating pump 33 is connected with the water tank 31 through a water guide pipe, a conveying belt 5 is arranged in the cooling pipeline 37, the outer wall of the conveying belt 5 is connected with a plurality of shifting blocks 51 at equal intervals, and the materials in, improve the cooling effect, through the effect of circulating pump 33 and second connecting piece 36, can be effectual with the hydrologic cycle in the spiral pipe 35 to the water tank 31 in, realize water resource cyclic utilization.
The implementation mode is specifically as follows: when the medium-frequency induction heating device is used, the starting coil 23 works to heat the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26, so that materials in the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26 are heated, the first heating pipe 21 and the third heating pipe 26 are arranged in a downward inclined mode, the inclined directions of the first heating pipe 21 and the third heating pipe 26 are opposite, the materials can be conveniently and fully heated while being transported, the heating efficiency is improved, the stability of the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26 can be effectively improved through the design of the supporting rod 24, and the problem that the heating effect of an existing medium-frequency induction heating device in the prior art is not obvious is specifically solved through the implementation mode.
The working principle of the invention is as follows:
referring to the attached drawings 1-6 of the specification, the material falls into the feeding pipeline 43 through the feeding hopper 44 and the conveying pipeline 441, the driving motor 45 is started to rotate, the driving wheel 46 is driven by the driving motor 45 to rotate, the driving wheel 46 drives the driven wheel 47 to rotate through the belt, the driven wheel 47 drives the rotating shaft 471 to rotate, the rotating shaft 471 rotates to drive the spiral blade 472 to rotate, so that the spiral blade 472 spirally rotates and rises the material into the material blocking box 48, the material falls down into the heating box 2 through the first discharging channel 49 and is heated, the material can be conveyed into the heating box 2 through the feeding mechanism 4, and the working efficiency is improved;
referring to the accompanying drawings 3-6 in the specification, the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26 are heated by the operation of the starting coil 23, so that materials in the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26 are heated, the first heating pipe 21 and the third heating pipe 26 are arranged in a downward inclination mode, and the inclination directions of the first heating pipe 21 and the third heating pipe 26 are opposite, so that the materials can be conveniently and fully heated during transportation, the heating efficiency is improved, and the stability of the first heating pipe 21, the second heating pipe 22 and the third heating pipe 26 can be effectively improved through the design of the supporting rod 24.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (9)
1. The utility model provides an efficient intermediate frequency induction heating device, includes frame (1) and feed mechanism (4) of setting in frame (1) one side, its characterized in that: the top of the rack (1) is connected with a heating box (2), one side of the top of the heating box (2) is connected with a feeding mechanism (4), the feeding mechanism (4) comprises a supporting frame (41), the top of the supporting frame (41) is connected with a fixed base (42), a feeding pipeline (43) is welded at the top of the fixed base (42), the feeding pipeline (43) is arranged in a downward inclination manner, the top end of the feeding pipeline (43) extends to the inner top end of the heating box (2) and is connected with a material blocking box (48), the bottom end of the material blocking box (48) is connected with a first discharging channel (49) arranged in a downward inclination manner, a feeding funnel (44) is arranged at the top of one end of the feeding pipeline (43) far away from the material blocking box (48), the bottom end of the feeding funnel (44) is connected with a material conveying pipe (441), and the bottom end of the material conveying pipe (441) is connected with the, just one side of support frame (41) is equipped with driving motor (45) that is the slope and sets up, the output of driving motor (45) is connected with action wheel (46), one side of action wheel (46) is connected with from driving wheel (47) through the belt rotation, one side that is close to feed channel (43) from driving wheel (47) is connected with rotation axis (471), be connected with helical blade (472) on the one end outer wall that rotation axis (471) extended to feed channel (43), just be connected with the bearing on the inner wall that the top of rotation axis (471) extended to material blocking box (48).
2. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 1, wherein: the central axis of the driven wheel (47) is on the same axis with the central axis of the feeding pipeline (43).
3. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 1, wherein: the bottom of first discharging channel (49) is connected with first heating pipe (21), the one end of first heating pipe (21) is connected with second heating pipe (22), the one end that first heating pipe (21) was kept away from in second heating pipe (22) is connected with third heating pipe (26), first heating pipe (21), second heating pipe (22) and third heating pipe (26) are equipped with a plurality ofly.
4. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 3, wherein: every first heating pipe (21) and third heating pipe (26) all are the downward sloping setting, the inclination direction of first heating pipe (21) and third heating pipe (26) is opposite, every all be connected with coil (23) on the outer wall of first heating pipe (21) and third heating pipe (26).
5. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 3, wherein: every second heating pipe (22) all are the setting of U type structure, every the bottom of second heating pipe (22) all is connected with bracing piece (24), every the bottom of bracing piece (24) all is connected with fixed block (25) on extending to the inner wall of heating cabinet (2).
6. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 3, wherein: one side of the heating box (2) far away from the feeding pipeline (43) is provided with a cooling box (3), a cooling pipeline (37) connected with a third heating pipe (26) through a pipeline is arranged in the cooling box (3), a water tank (38) is arranged on the outer side of one end of the cooling pipeline (37), and one end, far away from the water tank (38), of the cooling pipeline (37) is connected with a second discharging channel (39).
7. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 6, wherein: the top of cooler bin (3) is equipped with water tank (31), there is water pump (32) on the top of water tank (31) through water piping connection, the output of water pump (32) leads to pipe and extends to cooler bin (3) in-connection has first connecting piece (34), the bottom of first connecting piece (34) is connected with spiral pipe (35), spiral pipe (35) set up on the outer wall of cooling tube (37), the one end that first connecting piece (34) were kept away from in spiral pipe (35) is connected with second connecting piece (36), the top of second connecting piece (36) runs through the top that extends to cooler bin (3) through the water pipe and is connected with circulating pump (33), circulating pump (33) are connected with water tank (31) through the aqueduct.
8. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 6, wherein: be equipped with conveyer belt (5) in cooling tube (37), equidistant a plurality of shifting blocks (51) of being connected with on the outer wall of conveyer belt (5).
9. A high efficiency intermediate frequency induction heating apparatus as set forth in claim 6, wherein: the cooling pipeline (37) is composed of an outer layer (371) and an inner layer (372), and the outer layer (371) is made of waterproof materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010619159.7A CN111644549A (en) | 2020-06-30 | 2020-06-30 | Efficient intermediate frequency induction heating device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010619159.7A CN111644549A (en) | 2020-06-30 | 2020-06-30 | Efficient intermediate frequency induction heating device |
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| CN111644549A true CN111644549A (en) | 2020-09-11 |
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| CN202010619159.7A Pending CN111644549A (en) | 2020-06-30 | 2020-06-30 | Efficient intermediate frequency induction heating device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113981181A (en) * | 2021-10-21 | 2022-01-28 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment |
| CN116060272A (en) * | 2022-11-23 | 2023-05-05 | 漳州市华佳智能科技有限公司 | Intelligent high-frequency paint baking machine for metal ornament processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113981181A (en) * | 2021-10-21 | 2022-01-28 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment |
| CN113981181B (en) * | 2021-10-21 | 2023-09-12 | 安徽金骏感应加热设备有限公司 | Ultrasonic frequency induction heating equipment |
| CN116060272A (en) * | 2022-11-23 | 2023-05-05 | 漳州市华佳智能科技有限公司 | Intelligent high-frequency paint baking machine for metal ornament processing |
| CN116060272B (en) * | 2022-11-23 | 2023-12-19 | 漳州市华佳智能科技有限公司 | Intelligent high-frequency paint baking machine for metal ornament processing |
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Application publication date: 20200911 |