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CN111633149B - A kind of aluminum wire processing system and method - Google Patents

A kind of aluminum wire processing system and method Download PDF

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Publication number
CN111633149B
CN111633149B CN202010508553.3A CN202010508553A CN111633149B CN 111633149 B CN111633149 B CN 111633149B CN 202010508553 A CN202010508553 A CN 202010508553A CN 111633149 B CN111633149 B CN 111633149B
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fixedly connected
rod
aluminum wire
metal strip
rods
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CN111633149A (en
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蔡锐军
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Information and Telecommunication Branch of State Grid Tianjin Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F7/00Twisting wire; Twisting wire together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0675Grinders for cutting-off methods therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0683Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to the field of wire processing, in particular to an aluminum wire processing system and method. A method of processing an aluminum wire by an aluminum wire processing system includes the steps of: s1, fixing the left ends of a plurality of aluminum wires between a lower clamping rod and an upper clamping rod which are positioned at the left ends, fixing the right ends of the plurality of aluminum wires between the lower clamping rod and the upper clamping rod which are positioned at the right ends, and then enabling the lower clamping rod to approach the upper clamping rod to clamp one end of each aluminum wire; s2, enabling the two circular rings to rotate by taking the axes of the two circular rings as shafts, enabling the rotation directions of the two circular rings to be opposite, and twisting a plurality of aluminum wires into one strand; s3, sleeving a metal strip in the middle of the twisted strand of aluminum wire, and simultaneously enabling the two arc-shaped pressing sheets to approach to tightly press the metal strip on the twisted strand of aluminum wire; s4, the electric push rod I drives the forward and backward moving rod and the cylindrical head to move forward, and the protruding part of the upper portion of the metal strip is pressed down forward, so that the metal strip is prevented from being scattered.

Description

一种铝线丝加工系统及方法A kind of aluminum wire processing system and method

技术领域technical field

本发明涉及线丝加工领域,更具体的说是一种铝线丝加工系统及方法。The invention relates to the field of wire processing, in particular to an aluminum wire processing system and method.

背景技术Background technique

申请号为CN201910556625.9公开的一种用于多功能金属丝加工机,该发明属于金属丝加工设备领域,尤其是一种多功能金属丝加工机,针对现有的金属丝加工机功能少,不能满足现代工业对机械设备多样性的需求;矫直方式单一,影响矫直的效果和效率问题,现提出如下方案,其包括包括壳体、进料辊、清洁组件、第一扭转组件、第二扭转组件、第三扭转组件、出料头和截断组件;所述清洁组件、第一扭转组件、第二扭转组件和第三扭转组件由上向下依次设置在壳体内部;所述截断组件设置在出料头的外围。本发明中通过设置进料辊、清洁组件、第一扭转组件、第二扭转组件、第三扭转组件、出料头和截断组件配合作用,依次完成对金属丝的清洁、扭转和截断操作,功能多样,实用性强,加工效果好。但是该专利不能将多根铝线丝拧成一股。Application No. CN201910556625.9 discloses a multifunctional metal wire processing machine, which belongs to the field of metal wire processing equipment, in particular to a multifunctional metal wire processing machine, which has few functions in view of the existing metal wire processing machine. It cannot meet the needs of modern industry for the diversity of mechanical equipment; the straightening method is single, which affects the effect and efficiency of straightening. The following scheme is now proposed, which includes a casing, a feeding roller, a cleaning component, a first torsion component, and a first torsion component. Two torsion assemblies, a third torsion assembly, a discharge head and a cut-off assembly; the cleaning assembly, the first torsion assembly, the second torsion assembly and the third torsion assembly are sequentially arranged inside the housing from top to bottom; the cut-off assembly Set on the periphery of the discharge head. In the present invention, the cleaning, twisting and cutting operations of the metal wire are completed in sequence by setting the feeding roller, the cleaning component, the first twisting component, the second twisting component, the third twisting component, the discharge head and the cutting component to cooperate with each other. Variety, strong practicability and good processing effect. But the patent cannot twist multiple aluminum wires into one strand.

发明内容SUMMARY OF THE INVENTION

本发明提供一种铝线丝加工系统,其有益效果为本发明可以将多根铝线丝拧成一股。The present invention provides an aluminum wire processing system, which has the beneficial effect that the present invention can twist a plurality of aluminum wires into one strand.

本发明涉及线丝加工领域,更具体的说是一种铝线丝加工系统,包括圆环、L形连接件、下夹杆、上夹杆和立柱,本发明可以将多根铝线丝拧成一股。The invention relates to the field of wire processing, in particular to an aluminum wire processing system, comprising a ring, an L-shaped connecting piece, a lower clamp rod, an upper clamp rod and a column. The invention can twist a plurality of aluminum wires. into one.

所述圆环左右各设置有一个,两个圆环的内侧均固定连接有L形连接件,两个L形连接件上均固定连接有下夹杆,两个下夹杆的上侧均固定连接有立柱,两个上夹杆分别滑动连接在两个立柱上,两个上夹杆分别位于两个下夹杆的上侧,下夹杆和上夹杆上相对设置有多个半圆形槽。The circular rings are provided with one on the left and right, L-shaped connecting pieces are fixedly connected to the inner sides of the two circular rings, lower clamping rods are fixedly connected to the two L-shaped connecting pieces, and the upper sides of the two lower clamping rods are fixed A vertical column is connected, two upper clamping rods are slidably connected to the two vertical columns respectively, the two upper clamping rods are respectively located on the upper side of the two lower clamping rods, and a plurality of semicircles are oppositely arranged on the lower clamping rod and the upper clamping rod groove.

所述铝线丝加工系统还包括顶块和压螺钉,两个立柱的上端均固定连接有顶块,两个顶块上均通过螺纹连接有压螺钉,两个压螺钉的下端分别压在两个上夹杆的上侧。The aluminum wire processing system further includes a top block and a pressing screw, the upper ends of the two uprights are fixedly connected with the top block, the two top blocks are connected with a pressing screw through a thread, and the lower ends of the two pressing screws are respectively pressed on the two top blocks. the upper side of the upper clamp bar.

所述铝线丝加工系统还包括立板、横轨杆、套环、紧固螺钉和支撑臂,立板上部的左右两侧均固定连接有横轨杆,两个横轨杆均滑动连接有支撑臂,两个支撑臂上均通过螺纹连接有紧固螺钉,两个紧固螺钉分别顶在两个横轨杆上,两个支撑臂的前端均固定连接有套环,两个套环分别转动连接在两个套环上。The aluminum wire processing system further includes a vertical plate, a horizontal rail rod, a collar, a fastening screw and a support arm. The left and right sides of the upper part of the vertical plate are fixedly connected with horizontal rail rods, and the two horizontal rail rods are slidably connected with a horizontal rail rod. The support arm, the two support arms are connected with fastening screws through threads, the two fastening screws are respectively supported on the two horizontal rail rods, the front ends of the two support arms are fixedly connected with collars, and the two collars are respectively Swivel connection on both collars.

所述铝线丝加工系统还包括齿轮、电机I、齿环和限位片,两个圆环的前部均固定连接有两个限位片,同一个圆环上的两个限位片分别位于相对应的套环的左右两侧,两个圆环的外侧均固定连接有齿环,两个套环的下部均固定连接有电机I,两个电机I的输出轴上均固定连接有齿轮,两个齿轮分别与两个齿环啮合传动。The aluminum wire processing system also includes a gear, a motor I, a gear ring and a limit piece. The front parts of the two rings are fixedly connected with two limit pieces, and the two limit pieces on the same ring are respectively Located on the left and right sides of the corresponding collars, the outer sides of the two rings are fixedly connected with gear rings, the lower parts of the two collars are fixedly connected with a motor I, and the output shafts of the two motors I are fixedly connected with gears , the two gears are respectively meshed with the two gear rings for transmission.

所述铝线丝加工系统还包括底板、固定轴、转架杆、弧形压片、电动推杆II、升降套、中杆和等长杆,立板的下部固定连接在底板的后端,转架杆前后各设置有一个,两个转架杆的下部均铰接连接在底板上,两个转架杆的上端均固定连接有弧形压片,两个转架杆的左侧均固定连接有固定轴,底板的中部固定连接有中杆,中杆上竖向滑动连接有升降套,升降套上铰接连接有两个等长杆,两个等长杆的另一端分别转动连接在两个固定轴上,中杆的上部固定连接有电动推杆II,电动推杆II的活动端固定连接在升降套上。The aluminum wire processing system also includes a bottom plate, a fixed shaft, a turret rod, an arc-shaped pressing piece, an electric push rod II, a lifting sleeve, a middle rod and an equal-length rod, and the lower part of the vertical plate is fixedly connected to the rear end of the bottom plate, There is one turret rod at the front and rear, the lower parts of the two turret rods are hingedly connected to the bottom plate, the upper ends of the two turret rods are fixedly connected with arc-shaped pressing pieces, and the left sides of the two turret rods are fixedly connected There is a fixed shaft, the middle part of the bottom plate is fixedly connected with a middle rod, the middle rod is vertically slidably connected with a lifting sleeve, the lifting sleeve is hingedly connected with two equal-length rods, and the other ends of the two equal-length rods are respectively connected to two equal-length rods. On the fixed shaft, an electric push rod II is fixedly connected to the upper part of the middle rod, and the movable end of the electric push rod II is fixedly connected to the lifting sleeve.

所述铝线丝加工系统还包括圆柱头、电动推杆I和前后移杆,立板的上部在前后方向上滑动连接有前后移杆,立板的上部固定连接有电动推杆I,电动推杆I的活动端固定连接在前后移杆上,前后移杆的前部固定连接有圆柱头。The aluminum wire processing system also includes a cylinder head, an electric push rod I and a front and rear moving rod. The movable end of the rod I is fixedly connected to the front and rear moving rod, and the front part of the front and rear moving rod is fixedly connected with a cylindrical head.

所述铝线丝加工系统还包括插钉、砸块、块状座和圆形孔,砸块的下侧的左右两端各固定连接有一个插钉,两个插钉均插在前后移杆的前部,位于前侧的弧形压片上固定连接有块状座,块状座的左右两端均设置有圆形孔。The aluminum wire processing system also includes a pin, a smashing block, a block-shaped seat and a circular hole. The left and right ends of the lower side of the smashing block are fixedly connected with a pin, and the two pins are inserted into the front and rear moving rods. A block seat is fixedly connected to the arc-shaped pressing sheet on the front side, and the left and right ends of the block seat are provided with circular holes.

所述铝线丝加工系统还包括空心座、升降座、砂轮、砂轮转轴、电机II、电机架和电动推杆III,底板上固定连接有空心座,空心座上竖向滑动连接有升降座,升降座的上端转动连接有砂轮转轴,砂轮转轴的左端固定连接有砂轮,升降座的上部固定连接有电机架,电机架上固定连接有电机II,电机II的输出轴固定连接在砂轮转轴的右端,底板上固定连接有电动推杆III,电动推杆III的活动端固定连接在电机架上。The aluminum wire processing system further includes a hollow seat, a lifting seat, a grinding wheel, a grinding wheel shaft, a motor II, a motor frame and an electric push rod III, the hollow seat is fixedly connected to the bottom plate, and the lifting seat is vertically slidably connected to the hollow seat. The upper end of the lifting seat is rotatably connected to the grinding wheel shaft, the left end of the grinding wheel shaft is fixedly connected to the grinding wheel, the upper part of the lifting seat is fixedly connected to the motor frame, the motor frame is fixedly connected to the motor II, and the output shaft of the motor II is fixedly connected to the right end of the grinding wheel shaft , an electric push rod III is fixedly connected to the bottom plate, and the movable end of the electric push rod III is fixedly connected to the motor frame.

所述两个弧形压片夹持有折成环形的金属条,砂轮位于两个弧形压片的右侧。The two arc-shaped pressing pieces are clamped with a metal strip folded into a ring shape, and the grinding wheel is located on the right side of the two arc-shaped pressing pieces.

一种铝线丝加工系统加工铝线丝的方法包括以下步骤:A method for processing aluminum wire by an aluminum wire processing system includes the following steps:

S1、将多根铝线丝的左端固定在位于左端的下夹杆和上夹杆之间,将多根铝线丝的右端固定在位于右端的下夹杆和上夹杆之间,然后下夹杆向上夹杆靠近将铝线丝的一端夹紧;S1. Fix the left ends of the multiple aluminum wires between the lower clamp rod and the upper clamp rod at the left end, fix the right ends of the multiple aluminum wires between the lower clamp rod and the upper clamp rod at the right end, and then lower the The clamp rod is up and the clamp rod is close to one end of the aluminum wire;

S2、使两个圆环均以自身的轴线为轴转动,并且使两个圆环的转动方向相反,将多根铝线丝拧成一股;S2. Make the two rings rotate around their own axes, and make the two rings rotate in opposite directions, and twist a plurality of aluminum wires into one strand;

S3、在拧成一股的铝线丝的中部套接金属条,两个弧形压片同时靠近将金属条压紧在拧成一股的铝线丝上;S3. Sleeve the metal strip in the middle of the twisted aluminum wire, and press the metal strip on the twisted aluminum wire by the two arc-shaped pressing pieces at the same time;

S4、电动推杆I带动前后移杆和圆柱头向前移动,将金属条的上部凸出部分向前压倒,避免金属条散开;S4, the electric push rod I drives the forward and backward moving rod and the cylinder head to move forward, and presses the upper protruding part of the metal strip forward to prevent the metal strip from spreading;

S5、被向前压倒的金属条会落在块状座上,这时使用锤子捶打砸块,带动两个插钉穿过金属条的上部凸出部分,进一步避免金属条散开后脱离铝线丝,使得金属条的上部凸出部分连成一体;S5. The metal strip that is pressed forward will fall on the block seat. At this time, use a hammer to smash the block and drive the two pins to pass through the upper protruding part of the metal strip to further prevent the metal strip from dispersing and breaking away from the aluminum wire. wire, so that the upper protruding part of the metal strip is connected into one;

S6、砂轮转动并向上移动后将套好金属条的拧成一股的铝线丝切断。S6. After the grinding wheel rotates and moves up, cut off the aluminum wire that is wrapped into a strand.

本发明一种铝线丝加工系统的有益效果为:The beneficial effects of an aluminum wire processing system of the present invention are:

本发明一种铝线丝加工系统,本发明可以将多根铝线丝拧成一股。将多根铝线丝的左端固定在位于左端的下夹杆和上夹杆之间,将多根铝线丝的右端固定在位于右端的下夹杆和上夹杆之间,然后下夹杆向上夹杆靠近将铝线丝的一端夹紧;使两个圆环均以自身的轴线为轴转动,并且使两个圆环的转动方向相反,将多根铝线丝拧成一股。The invention is an aluminum wire processing system, and the invention can twist a plurality of aluminum wires into one strand. Fix the left ends of the multiple aluminum wires between the lower clamp rod and the upper clamp rod at the left end, fix the right ends of the multiple aluminum wires between the lower clamp rod and the upper clamp rod at the right end, and then lower the clamp rod The upper clamp rod is close to one end of the aluminum wire; the two rings are rotated around their own axis, and the rotation directions of the two rings are opposite, and the multiple aluminum wires are twisted into one.

附图说明Description of drawings

下面结合附图和具体实施方法对本发明做进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific implementation methods.

图1为本发明一种铝线丝加工系统的整体结构示意图一;1 is a schematic diagram 1 of the overall structure of an aluminum wire processing system of the present invention;

图2为本发明一种铝线丝加工系统的整体结构示意图二;2 is a schematic diagram 2 of the overall structure of an aluminum wire processing system according to the present invention;

图3为立板的结构示意图;Figure 3 is a schematic structural diagram of a vertical plate;

图4为套环的结构示意图;Fig. 4 is the structural representation of the collar;

图5为圆环的结构示意图;Fig. 5 is the structural representation of the ring;

图6为底板的结构示意图一;Fig. 6 is the structural schematic diagram one of the bottom plate;

图7为底板的结构示意图二;Fig. 7 is the structural schematic diagram 2 of the bottom plate;

图8为空心座的结构示意图。FIG. 8 is a schematic view of the structure of the hollow seat.

图中:立板1;圆柱头101;插钉102;砸块103;电动推杆I104;前后移杆105;横轨杆106;套环2;紧固螺钉201;支撑臂202;齿轮203;电机I204;圆环3;齿环301;限位片302;L形连接件303;下夹杆304;上夹杆305;立柱306;顶块307;压螺钉308;底板4;固定轴401;转架杆402;弧形压片403;块状座404;圆形孔405;电动推杆II406;升降套407;中杆408;等长杆409;金属条5;空心座6;升降座601;砂轮602;砂轮转轴603;电机II604;电机架605;电动推杆III606。In the figure: vertical plate 1; cylinder head 101; insert pin 102; smashing block 103; electric push rod I104; forward and backward moving rod 105; Motor I204; ring 3; gear ring 301; limit piece 302; L-shaped connector 303; lower clamp rod 304; upper clamp rod 305; column 306; top block 307; Turn frame rod 402; Arc-shaped pressing piece 403; Block seat 404; Circular hole 405; Electric push rod II406; Lifting sleeve 407; ; Grinding wheel 602; Grinding wheel shaft 603; Motor II604; Motor frame 605; Electric push rod III606.

具体实施方式Detailed ways

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

具体实施方式一:Specific implementation one:

下面结合图1-8说明本实施方式,本发明涉及线丝加工领域,更具体的说是一种铝线丝加工系统,包括圆环3、L形连接件303、下夹杆304、上夹杆305和立柱306,本发明可以将多根铝线丝拧成一股。The present embodiment will be described below with reference to FIGS. 1-8. The present invention relates to the field of wire processing, more specifically, an aluminum wire processing system, including a ring 3, an L-shaped connector 303, a lower clamp rod 304, and an upper clamp Rod 305 and column 306, the present invention can twist a plurality of aluminum wires into one strand.

所述圆环3左右各设置有一个,两个圆环3的内侧均固定连接有L形连接件303,两个L形连接件303上均固定连接有下夹杆304,两个下夹杆304的上侧均固定连接有立柱306,两个上夹杆305分别滑动连接在两个立柱306上,两个上夹杆305分别位于两个下夹杆304的上侧,下夹杆304和上夹杆305上相对设置有多个半圆形槽。使用时,将多根铝线丝的左端固定在位于左端的下夹杆304和上夹杆305之间,将多根铝线丝的右端固定在位于右端的下夹杆304和上夹杆305之间,然后下夹杆304向上夹杆305靠近将铝线丝的一端夹紧;使两个圆环3均以自身的轴线为轴转动,并且使两个圆环3的转动方向相反,将多根铝线丝拧成一股;下夹杆304和上夹杆305上相对设置有多个半圆形槽,便于放置铝线丝的端部。The circular rings 3 are provided with one on the left and right, two L-shaped connecting pieces 303 are fixedly connected to the inner sides of the two circular rings 3, and lower clamping rods 304 are fixedly connected to the two L-shaped connecting pieces 303. The two lower clamping rods The upper sides of the 304 are fixedly connected with uprights 306, the two upper clamping rods 305 are slidably connected to the two uprights 306, respectively, and the two upper clamping rods 305 are respectively located on the upper sides of the two lower clamping rods 304. A plurality of semicircular grooves are oppositely arranged on the upper clamping rod 305 . When in use, the left ends of the plurality of aluminum wires are fixed between the lower clamping rod 304 and the upper clamping rod 305 located at the left end, and the right ends of the plurality of aluminum wires are fixed between the lower clamping rod 304 and the upper clamping rod 305 located at the right end. Then, the lower clamping rod 304 and the upper clamping rod 305 are close to one end of the aluminum wire to clamp; the two rings 3 are rotated around their own axes, and the rotation directions of the two rings 3 are opposite, and the A plurality of aluminum wires are twisted into one strand; a plurality of semicircular grooves are oppositely arranged on the lower clamping rod 304 and the upper clamping rod 305, so as to facilitate the placement of the ends of the aluminum wires.

具体实施方式二:Specific implementation two:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括顶块307和压螺钉308,两个立柱306的上端均固定连接有顶块307,两个顶块307上均通过螺纹连接有压螺钉308,两个压螺钉308的下端分别压在两个上夹杆305的上侧。旋动压螺钉308时可以向下压动上夹杆305,使得下夹杆304和上夹杆305将铝线丝的一端夹紧。The present embodiment will be described below with reference to FIGS. 1-8. The aluminum wire processing system further includes a top block 307 and a pressing screw 308. The top blocks 307 are fixedly connected to the upper ends of the two uprights 306, and the two top blocks 307 pass through the top blocks 307. Compression screws 308 are threadedly connected, and the lower ends of the two compression screws 308 are respectively pressed against the upper sides of the two upper clamping rods 305 . When the screw 308 is rotated, the upper clamping rod 305 can be pressed downward, so that the lower clamping rod 304 and the upper clamping rod 305 clamp one end of the aluminum wire.

具体实施方式三:Specific implementation three:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括立板1、横轨杆106、套环2、紧固螺钉201和支撑臂202,立板1上部的左右两侧均固定连接有横轨杆106,两个横轨杆106均滑动连接有支撑臂202,两个支撑臂202上均通过螺纹连接有紧固螺钉201,两个紧固螺钉201分别顶在两个横轨杆106上,两个支撑臂202的前端均固定连接有套环2,两个套环2分别转动连接在两个套环2上。两个支撑臂202分别可以在两个横轨杆106上左右滑动,调节两个套环2的间距,进而调整两个圆环3之间的间距,旋动紧固螺钉201可以将支撑臂202固定;两个圆环3分别可以在两个套环2上转动。The present embodiment will be described below with reference to FIGS. 1-8 . The aluminum wire processing system further includes a vertical plate 1 , a horizontal rail rod 106 , a collar 2 , a fastening screw 201 and a support arm 202 . The left and right sides of the upper part of the vertical plate 1 The cross rail rods 106 are fixedly connected to each other, and the two cross rail rods 106 are both slidably connected to support arms 202. The two support arms 202 are both connected with fastening screws 201 through threads, and the two fastening screws 201 are respectively pressed against two On the horizontal rail rod 106 , the front ends of the two support arms 202 are fixedly connected with the collars 2 , and the two collars 2 are rotatably connected to the two collars 2 respectively. The two support arms 202 can slide left and right on the two transverse rail rods 106 respectively to adjust the distance between the two collars 2 and then adjust the distance between the two rings 3 . Fixed; the two rings 3 can rotate on the two collars 2 respectively.

具体实施方式四:Specific implementation four:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括齿轮203、电机I204、齿环301和限位片302,两个圆环3的前部均固定连接有两个限位片302,同一个圆环3上的两个限位片302分别位于相对应的套环2的左右两侧,两个圆环3的外侧均固定连接有齿环301,两个套环2的下部均固定连接有电机I204,两个电机I204的输出轴上均固定连接有齿轮203,两个齿轮203分别与两个齿环301啮合传动。电机I204带动齿轮203转动,齿轮203转动驱动齿环301转动,进而驱动圆环3在套环2上转动。限位片302起到了防止圆环3脱离套环2的作用。The present embodiment will be described below with reference to FIGS. 1-8 . The aluminum wire processing system further includes a gear 203 , a motor I204 , a gear ring 301 and a limit piece 302 . The front parts of the two rings 3 are fixedly connected with two limiters. The position piece 302, the two limit pieces 302 on the same ring 3 are respectively located on the left and right sides of the corresponding collar 2, the outer sides of the two circular rings 3 are fixedly connected with a toothed ring 301, and the two collars 2 The lower parts of the motor I204 are fixedly connected with the motor I204, the output shafts of the two motors I204 are fixedly connected with gears 203, and the two gears 203 are meshed with the two gear rings 301 for transmission respectively. The motor I204 drives the gear 203 to rotate, and the rotation of the gear 203 drives the gear ring 301 to rotate, thereby driving the ring 3 to rotate on the collar 2 . The limiting piece 302 plays the role of preventing the ring 3 from being separated from the collar 2 .

具体实施方式五:Specific implementation five:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括底板4、固定轴401、转架杆402、弧形压片403、电动推杆II406、升降套407、中杆408和等长杆409,立板1的下部固定连接在底板4的后端,转架杆402前后各设置有一个,两个转架杆402的下部均铰接连接在底板4上,两个转架杆402的上端均固定连接有弧形压片403,两个转架杆402的左侧均固定连接有固定轴401,底板4的中部固定连接有中杆408,中杆408上竖向滑动连接有升降套407,升降套407上铰接连接有两个等长杆409,两个等长杆409的另一端分别转动连接在两个固定轴401上,中杆408的上部固定连接有电动推杆II406,电动推杆II406的活动端固定连接在升降套407上。电动推杆II406伸缩时可以带动升降套407在中杆408上竖直滑动,升降套407竖直滑动通过两个等长杆409分别带动两个转架杆402同时靠近或者远离转动,进而控制两个弧形压片403同时靠近或者远离转动;为了防止拧成一股的铝线丝散开,在拧成一股的铝线丝的中部套接金属条5,两个弧形压片403同时靠近将金属条5压紧在拧成一股的铝线丝上,防止拧成一股的铝线丝散开。The present embodiment will be described below with reference to FIGS. 1-8 . The aluminum wire processing system further includes a base plate 4 , a fixed shaft 401 , a turret rod 402 , an arc-shaped pressing piece 403 , an electric push rod II 406 , a lifting sleeve 407 , and a middle rod 408 and equal-length rods 409, the lower part of the vertical plate 1 is fixedly connected to the rear end of the bottom plate 4, the front and rear of the turret rods 402 are each provided with one, the lower parts of the two turret rods 402 are hingedly connected to the bottom plate 4, and the two turret rods The upper ends of the rods 402 are fixedly connected with arc-shaped pressing pieces 403 , the left sides of the two turret rods 402 are fixedly connected with fixed shafts 401 , and the middle of the bottom plate 4 is fixedly connected with a middle rod 408 , and the middle rods 408 are vertically slidably connected. There is a lifting sleeve 407, two equal-length rods 409 are hingedly connected on the lifting sleeve 407, the other ends of the two equal-length rods 409 are respectively connected to the two fixed shafts 401 in rotation, and the upper part of the middle rod 408 is fixedly connected with an electric push rod II406, the movable end of the electric push rod II406 is fixedly connected to the lifting sleeve 407. When the electric push rod II406 is retracted, it can drive the lifting sleeve 407 to slide vertically on the middle rod 408, and the lifting sleeve 407 vertically slides through the two equal-length rods 409 to drive the two turret rods 402 to rotate close to or away from each other at the same time, thereby controlling the two The two arc-shaped pressing pieces 403 rotate close to or away from each other at the same time; in order to prevent the twisted aluminum wires from spreading out, the metal strip 5 is sleeved in the middle of the twisted aluminum wires, and the two arc-shaped pressing pieces 403 are simultaneously close to the The metal strip 5 is pressed on the twisted aluminum wires to prevent the twisted aluminum wires from spreading out.

具体实施方式六:Specific implementation six:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括圆柱头101、电动推杆I104和前后移杆105,立板1的上部在前后方向上滑动连接有前后移杆105,立板1的上部固定连接有电动推杆I104,电动推杆I104的活动端固定连接在前后移杆105上,前后移杆105的前部固定连接有圆柱头101。金属条5被压在拧成一股的铝线丝上后,金属条5的上部会凸出多余的部分,这时电动推杆I104带动前后移杆105和圆柱头101向前移动,将金属条5的上部凸出部分向前压倒,避免金属条5散开。The present embodiment will be described below with reference to FIGS. 1-8. The aluminum wire processing system further includes a cylinder head 101, an electric push rod I104, and a forward and backward moving rod 105. The upper part of the vertical plate 1 is slidably connected with a forward and backward moving rod 105 in the front and rear directions. The upper part of the vertical plate 1 is fixedly connected with an electric push rod I104, the movable end of the electric push rod I104 is fixedly connected to the front and rear moving rod 105, and the front part of the front and rear moving rod 105 is fixedly connected with a cylindrical head 101. After the metal strip 5 is pressed on the twisted aluminum wire, the upper part of the metal strip 5 will protrude from the excess part. At this time, the electric push rod I104 drives the front and rear moving rod 105 and the cylinder head 101 to move forward, and the metal strip is moved forward. The upper protruding part of 5 is pressed forward to prevent the metal strip 5 from spreading out.

具体实施方式七:Specific implementation seven:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括插钉102、砸块103、块状座404和圆形孔405,砸块103的下侧的左右两端各固定连接有一个插钉102,两个插钉102均插在前后移杆105的前部,位于前侧的弧形压片403上固定连接有块状座404,块状座404的左右两端均设置有圆形孔405。被向前压倒的金属条5会落在块状座404上,这时使用锤子捶打砸块103,带动两个插钉102穿过金属条5的上部凸出部分,进一步避免金属条5散开后脱离铝线丝,使得金属条5的上部凸出部分连成一体,随后两个插钉102分别插在两个圆形孔405上。The present embodiment will be described below with reference to FIGS. 1-8 . The aluminum wire processing system further includes a pin 102 , a smashing block 103 , a block seat 404 and a circular hole 405 , and the left and right ends of the lower side of the smashing block 103 are fixed to each other. A plug 102 is connected, and the two plugs 102 are inserted into the front part of the front and rear moving rod 105. A block seat 404 is fixedly connected to the arc-shaped pressing piece 403 on the front side. The left and right ends of the block seat 404 are A circular hole 405 is provided. The metal strip 5 that has been pressed forward will fall on the block seat 404. At this time, use a hammer to beat the block 103 to drive the two pins 102 to pass through the upper protruding part of the metal strip 5 to further prevent the metal strip 5 from spreading. After the aluminum wire is separated, the upper protruding parts of the metal strip 5 are connected into one body, and then the two pins 102 are inserted into the two circular holes 405 respectively.

具体实施方式八:Eighth specific implementation:

下面结合图1-8说明本实施方式,所述铝线丝加工系统还包括空心座6、升降座601、砂轮602、砂轮转轴603、电机II604、电机架605和电动推杆III606,底板4上固定连接有空心座6,空心座6上竖向滑动连接有升降座601,升降座601的上端转动连接有砂轮转轴603,砂轮转轴603的左端固定连接有砂轮6,升降座601的上部固定连接有电机架605,电机架605上固定连接有电机II604,电机II604的输出轴固定连接在砂轮转轴603的右端,底板4上固定连接有电动推杆III606,电动推杆III606的活动端固定连接在电机架605上。电动推杆III606伸缩时可以带动电机架605、升降座601和砂轮602升降,电机II604可以带动砂轮602和砂轮转轴603转动,砂轮602转动并向上移动后将套好金属条5的拧成一股的铝线丝切断。The present embodiment will be described below with reference to FIGS. 1-8 . The aluminum wire processing system further includes a hollow seat 6 , a lifting seat 601 , a grinding wheel 602 , a grinding wheel rotating shaft 603 , a motor II 604 , a motor frame 605 and an electric push rod III 606 . A hollow seat 6 is fixedly connected, a lifting seat 601 is vertically slidingly connected to the hollow seat 6, the upper end of the lifting seat 601 is rotatably connected with a grinding wheel rotating shaft 603, the left end of the grinding wheel rotating shaft 603 is fixedly connected with the grinding wheel 6, and the upper part of the lifting seat 601 is fixedly connected There is a motor frame 605, a motor II604 is fixedly connected to the motor frame 605, the output shaft of the motor II604 is fixedly connected to the right end of the grinding wheel shaft 603, the base plate 4 is fixedly connected with an electric push rod III606, and the movable end of the electric push rod III606 is fixedly connected to the on the motor frame 605. When the electric push rod III606 expands and contracts, it can drive the motor frame 605, the lifting seat 601 and the grinding wheel 602 to rise and fall, and the motor II604 can drive the grinding wheel 602 and the grinding wheel shaft 603 to rotate. The aluminum wire is cut.

具体实施方式九:Specific implementation nine:

下面结合图1-8说明本实施方式,所述两个弧形压片403夹持有折成环形的金属条5,砂轮602位于两个弧形压片403的右侧。The present embodiment will be described below with reference to FIGS. 1-8 . The two arc-shaped pressing pieces 403 sandwich the metal strip 5 folded into a ring shape, and the grinding wheel 602 is located on the right side of the two arc-shaped pressing pieces 403 .

一种铝线丝加工系统加工铝线丝的方法包括以下步骤:A method for processing aluminum wire by an aluminum wire processing system includes the following steps:

S1、将多根铝线丝的左端固定在位于左端的下夹杆304和上夹杆305之间,将多根铝线丝的右端固定在位于右端的下夹杆304和上夹杆305之间,然后下夹杆304向上夹杆305靠近将铝线丝的一端夹紧;S1. Fix the left ends of the multiple aluminum wires between the lower clamp rod 304 and the upper clamp rod 305 at the left end, and fix the right ends of the multiple aluminum wires between the lower clamp rod 304 and the upper clamp rod 305 at the right end time, and then the lower clamping rod 304 and the upper clamping rod 305 are close to one end of the aluminum wire to clamp;

S2、使两个圆环3均以自身的轴线为轴转动,并且使两个圆环3的转动方向相反,将多根铝线丝拧成一股;S2, make the two rings 3 rotate around their own axes, and make the two rings 3 rotate in opposite directions, and twist the multiple aluminum wires into one strand;

S3、在拧成一股的铝线丝的中部套接金属条5,两个弧形压片403同时靠近将金属条5压紧在拧成一股的铝线丝上;S3. Sleeve the metal strip 5 in the middle of the twisted aluminum wire, and the two arc-shaped pressing pieces 403 are close to press the metal strip 5 on the twisted aluminum wire at the same time;

S4、电动推杆I104带动前后移杆105和圆柱头101向前移动,将金属条5的上部凸出部分向前压倒,避免金属条5散开;S4, the electric push rod I104 drives the forward and backward moving rod 105 and the cylinder head 101 to move forward, and presses the upper protruding part of the metal strip 5 forward to prevent the metal strip 5 from spreading;

S5、被向前压倒的金属条5会落在块状座404上,这时使用锤子捶打砸块103,带动两个插钉102穿过金属条5的上部凸出部分,进一步避免金属条5散开后脱离铝线丝,使得金属条5的上部凸出部分连成一体;S5. The metal strip 5 that has been pressed forward will fall on the block seat 404. At this time, use a hammer to beat the block 103 to drive the two pins 102 through the upper protruding part of the metal strip 5 to further avoid the metal strip 5. After dispersing, it is separated from the aluminum wire, so that the upper protruding part of the metal strip 5 is connected into one;

S6、砂轮602转动并向上移动后将套好金属条5的拧成一股的铝线丝切断。S6. After the grinding wheel 602 is rotated and moved upward, the aluminum wire that is wrapped around the metal strip 5 and twisted into one strand is cut off.

当然,上述说明并非对本发明的限制,本发明也不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也属于本发明的保护范围。Of course, the above description does not limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essential scope of the present invention also belong to the present invention. protected range.

Claims (4)

1. The utility model provides an aluminum wire system of processing, includes ring (3), L shape connecting piece (303), lower clamping bar (304), goes up clamping bar (305) and stand (306), its characterized in that: the left side and the right side of each circular ring (3) are respectively provided with one circular ring, the inner sides of the two circular rings (3) are fixedly connected with L-shaped connecting pieces (303), the two L-shaped connecting pieces (303) are respectively fixedly connected with lower clamping rods (304), the upper sides of the two lower clamping rods (304) are respectively fixedly connected with upright columns (306), the two upper clamping rods (305) are respectively connected onto the two upright columns (306) in a sliding manner, the two upper clamping rods (305) are respectively positioned on the upper sides of the two lower clamping rods (304), and the lower clamping rods (304) and the upper clamping rods (305) are relatively provided with a plurality of semicircular grooves;
the aluminum wire processing system further comprises a top block (307) and pressing screws (308), the upper ends of the two upright posts (306) are fixedly connected with the top block (307), the two top blocks (307) are connected with the pressing screws (308) through threads, and the lower ends of the two pressing screws (308) are respectively pressed on the upper sides of the two upper clamping rods (305);
the aluminum wire processing system further comprises a vertical plate (1), transverse rail rods (106), lantern rings (2), fastening screws (201) and support arms (202), the transverse rail rods (106) are fixedly connected to the left side and the right side of the upper portion of the vertical plate (1), the support arms (202) are connected to the two transverse rail rods (106) in a sliding mode, the fastening screws (201) are connected to the two support arms (202) through threads, the two fastening screws (201) are respectively propped against the two transverse rail rods (106), the lantern rings (2) are fixedly connected to the front ends of the two support arms (202), and the two lantern rings (2) are respectively connected to the two circular rings (3) in a rotating mode;
the aluminum wire processing system further comprises a gear (203), a motor I (204), gear rings (301) and limiting pieces (302), wherein the front parts of the two circular rings (3) are fixedly connected with the two limiting pieces (302), the two limiting pieces (302) on the same circular ring (3) are respectively positioned on the left side and the right side of the corresponding lantern rings (2), the outer sides of the two circular rings (3) are fixedly connected with the gear rings (301), the lower parts of the two lantern rings (2) are fixedly connected with the motor I (204), the output shafts of the two motor I (204) are fixedly connected with the gear (203), and the two gear (203) are respectively in meshing transmission with the two gear rings (301);
the aluminum wire processing system further comprises a bottom plate (4), a fixed shaft (401), a rotating frame rod (402), arc-shaped pressing sheets (403), an electric push rod II (406), a lifting sleeve (407), a middle rod (408) and equal length rods (409), the lower part of the vertical plate (1) is fixedly connected to the rear end of the bottom plate (4), the front part and the rear part of the rotating frame rod (402) are respectively provided with one rotating frame rod, the lower parts of the two rotating frame rods (402) are hinged to the bottom plate (4), the upper ends of the two rotating frame rods (402) are fixedly connected with the arc-shaped pressing sheets (403), the left sides of the two rotating frame rods (402) are fixedly connected with the fixed shaft (401), the middle part of the bottom plate (4) is fixedly connected with the middle rod (408), the vertical sliding connection of the middle rod (408) is provided with the lifting sleeve (407), the lifting sleeve (407) is hinged to the lifting sleeve (409), the other ends of the two equal length rods (409) are respectively rotatably connected to the two fixed shafts (401), the upper part of the middle rod (408) is fixedly connected with the electric push rod II (406), and the movable end of the electric push rod II (406) is fixedly connected to the lifting sleeve (407);
the aluminum wire processing system further comprises a cylindrical head (101), an electric push rod I (104) and a forward and backward moving rod (105), the upper part of the vertical plate (1) is connected with the forward and backward moving rod (105) in a sliding mode in the forward and backward directions, the upper part of the vertical plate (1) is fixedly connected with the electric push rod I (104), the movable end of the electric push rod I (104) is fixedly connected onto the forward and backward moving rod (105), and the front part of the forward and backward moving rod (105) is fixedly connected with the cylindrical head (101);
the aluminum wire processing system further comprises inserting nails (102), smashing blocks (103), massive seats (404) and circular holes (405), wherein the inserting nails (102) are fixedly connected to the left end and the right end of the lower side of each smashing block (103), the two inserting nails (102) are inserted into the front portion of the front and rear moving rod (105), the arc pressing sheet (403) on the front side is fixedly connected with the massive seats (404), and the circular holes (405) are arranged at the left end and the right end of the massive seats (404).
2. The aluminum wire processing system of claim 1, wherein: the aluminum wire processing system further comprises a hollow base (6), a lifting base (601), a grinding wheel (602), a grinding wheel rotating shaft (603), a motor II (604), a motor frame (605) and an electric push rod III (606), the hollow base (6) is fixedly connected to the bottom plate (4), the lifting base (601) is vertically connected to the hollow base (6) in a sliding mode, the grinding wheel rotating shaft (603) is connected to the upper end of the lifting base (601) in a rotating mode, the grinding wheel (602) is fixedly connected to the left end of the grinding wheel rotating shaft (603), the motor frame (605) is fixedly connected to the upper portion of the lifting base (601), the motor II (604) is fixedly connected to the motor frame (605), the output shaft of the motor II (604) is fixedly connected to the right end of the grinding wheel rotating shaft (603), the electric push rod III (606) is fixedly connected to the bottom plate (4), and the movable end of the electric push rod III (606) is fixedly connected to the motor frame (605).
3. The aluminum wire processing system of claim 2, wherein: the two arc-shaped pressing sheets (403) clamp the metal strip (5) which is folded into a ring, and the grinding wheel (602) is positioned on the right sides of the two arc-shaped pressing sheets (403).
4. A method of processing aluminum wire filaments by an aluminum wire processing system as recited in claim 3, comprising the steps of:
s1, fixing the left ends of a plurality of aluminum wires between a lower clamping rod (304) and an upper clamping rod (305) which are positioned at the left ends, fixing the right ends of the plurality of aluminum wires between the lower clamping rod (304) and the upper clamping rod (305) which are positioned at the right ends, and clamping one ends of the aluminum wires by the lower clamping rod (304) and the upper clamping rod (305) which are close to each other;
s2, enabling the two circular rings (3) to rotate by taking the axes of the two circular rings as shafts, enabling the rotation directions of the two circular rings (3) to be opposite, and twisting a plurality of aluminum wires into one strand;
s3, sleeving a metal strip (5) in the middle of the twisted strand of aluminum wire, and simultaneously enabling two arc-shaped pressing sheets (403) to approach to tightly press the metal strip (5) on the twisted strand of aluminum wire;
s4, the electric push rod I (104) drives the forward and backward moving rod (105) and the cylindrical head (101) to move forward, the protruding part of the upper part of the metal strip (5) is pressed down forward, and the metal strip (5) is prevented from being scattered;
s5, the metal strip (5) which is pressed down forwards falls on the block-shaped seat (404), and the block (103) is hammered and hammered by a hammer to drive the two inserted nails (102) to penetrate through the upper protruding part of the metal strip (5), so that the metal strip (5) is further prevented from being separated from the aluminum wire after being scattered and the upper protruding part of the metal strip (5) is connected into a whole;
s6, the grinding wheel (602) rotates and moves upwards, and then the aluminum wire twisted into a strand and sleeved with the metal strip (5) is cut off.
CN202010508553.3A 2020-06-06 2020-06-06 A kind of aluminum wire processing system and method Active CN111633149B (en)

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JP2007220378A (en) * 2006-02-15 2007-08-30 Yazaki Corp Twisted wire manufacturing method and manufacturing apparatus
JP2007242431A (en) * 2006-03-09 2007-09-20 Furukawa Electric Co Ltd:The Twisted wire manufacturing method and its device
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