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CN111627865B - Semiconductor packaging structure and manufacturing method thereof - Google Patents

Semiconductor packaging structure and manufacturing method thereof Download PDF

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Publication number
CN111627865B
CN111627865B CN201910143924.XA CN201910143924A CN111627865B CN 111627865 B CN111627865 B CN 111627865B CN 201910143924 A CN201910143924 A CN 201910143924A CN 111627865 B CN111627865 B CN 111627865B
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power chip
layer
electrode layout
patterned conductive
conductive
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CN111627865A (en
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许哲玮
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Phoenix Pioneer Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • HELECTRICITY
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
    • H01L21/4814Conductive parts
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    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
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    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3114Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed the device being a chip scale package, e.g. CSP
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    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/06Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
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    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/06Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
    • H01L2224/061Disposition
    • H01L2224/0618Disposition being disposed on at least two different sides of the body, e.g. dual array
    • H01L2224/06181On opposite sides of the body
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    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/12105Bump connectors formed on an encapsulation of the semiconductor or solid-state body, e.g. bumps on chip-scale packages
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    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • H01L2224/23Structure, shape, material or disposition of the high density interconnect connectors after the connecting process
    • H01L2224/24Structure, shape, material or disposition of the high density interconnect connectors after the connecting process of an individual high density interconnect connector
    • H01L2224/241Disposition
    • H01L2224/24135Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/24137Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
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    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
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    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32245Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
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    • H01L2224/34Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
    • H01L2224/39Structure, shape, material or disposition of the strap connectors after the connecting process
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    • H01L2224/401Disposition
    • H01L2224/40151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/40221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/40245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
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    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/96Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

The invention discloses a semiconductor packaging structure, which comprises a first patterned conducting layer, a first power chip, a second power chip, a conducting adhesive layer, a second patterned conducting layer, a first conducting connecting element, a second conducting connecting element and a molding layer. The first power chip and the second power chip are embedded in the molding layer in a manner that the front surface and the back surface are reversed. In addition, one side of the first power chip and one side of the second power chip are fixed on the first patterned conductive layer through the conductive adhesive layer. The invention also discloses a manufacturing method of the semiconductor packaging structure.

Description

一种半导体封装结构及其制造方法A kind of semiconductor package structure and its manufacturing method

技术领域technical field

本发明关于一种封装结构及其制造方法,特别关于一种半导体封装结构及其制造方法。The present invention relates to a package structure and a manufacturing method thereof, in particular to a semiconductor package structure and a manufacturing method thereof.

背景技术Background technique

随着资信与车用电子的需求大幅增长,四方平面无引脚封装(Quad Flat No-Lead;QFN)封装结构因为具备较佳的散热效果以及较低的阻抗值及电磁干扰,目前已成为重要的半导体封装技术。With the substantial increase in the demand for credit and automotive electronics, the Quad Flat No-Lead (QFN) package structure has become an important package structure because of its better heat dissipation effect, lower impedance value and electromagnetic interference. semiconductor packaging technology.

而在QFN封装结构中,铜片桥接(copper clip)技术是因应大功率需求而产生的技术。铜片设计成具有高低落差的拱桥形状,利用点锡膏工艺(solder dispenser)将铜片与晶片接合,其具有较小的阻抗以承载大电流,并且可承受热应力产生的变形,因而适用于例如电晶体等高功率元件。In the QFN package structure, the copper clip technology is a technology generated in response to high power requirements. The copper sheet is designed in the shape of an arch bridge with a high and low drop. The copper sheet is bonded to the chip by a solder dispenser. It has a small resistance to carry a large current and can withstand the deformation caused by thermal stress, so it is suitable for Such as high power components such as transistors.

以下请参照图1A至图1D,以简单说明现有的的封装结构中利用铜片桥接技术接合电晶体的部份。Please refer to FIGS. 1A to 1D , for a brief description of the part of the conventional package structure that utilizes the copper bridge technology to bond the transistors.

如图1A所示,于一导线架(lead frame)101上配合网版印刷形成一锡膏层102。接着,如图1B,将一电晶体晶片103置放于锡膏层102上。而后,如图1C,于电晶体晶片103上形成焊锡104。最后,如图1D,将一桥接铜片105置放于对应的锡膏层102以及焊锡104上,并经过摄氏380度的高温回焊工艺后而使导线架101、电晶体晶片103及桥接铜片105相互接合。As shown in FIG. 1A , a solder paste layer 102 is formed on a lead frame 101 with screen printing. Next, as shown in FIG. 1B , a transistor chip 103 is placed on the solder paste layer 102 . Then, as shown in FIG. 1C , solder 104 is formed on the transistor wafer 103 . Finally, as shown in FIG. 1D , a bridging copper sheet 105 is placed on the corresponding solder paste layer 102 and solder 104 , and the lead frame 101 , the transistor chip 103 , and the bridging copper sheet are reflowed at a high temperature of 380 degrees Celsius after being reflowed The sheets 105 are joined to each other.

上述的工艺及成品至少具有下列问题:The above-mentioned processes and finished products have at least the following problems:

(1)封装结构使用了导线架以及桥接铜片,因此封装的高度(厚度)无法降低,而限制了其应用领域。(1) The package structure uses lead frames and bridge copper sheets, so the height (thickness) of the package cannot be reduced, which limits its application field.

(2)焊锡或锡膏中皆含有相当高比例的铅,而铅金属会造成环境污染且对人体健康有着相当程度的影响。(2) Solder or solder paste contains a relatively high proportion of lead, and lead metal will cause environmental pollution and have a considerable impact on human health.

(3)在摄氏380度的高温回焊工艺固定所有元件之前可能发生各个元件位移,而导致精度下降。(3) The displacement of each component may occur before all components are fixed by the high temperature reflow process of 380 degrees Celsius, resulting in a decrease in accuracy.

因此,如何改善上述缺点而提供一种能够整合高功率元件的半导体封装结构及其制造方法,实属当前重要课题之一。Therefore, how to improve the above shortcomings to provide a semiconductor package structure capable of integrating high-power components and a manufacturing method thereof is one of the current important issues.

发明内容SUMMARY OF THE INVENTION

有鉴于上述,本发明的一目的是提供一种半导体封装结构及其制造方法,其能够降低含有高功率元件的半导体封装结构的高度,同时可以增加电性效能。本发明的另一目的是提供一种半导体封装结构及其制造方法,其能够不使用含铅的工艺而可符合环保法令的需求。In view of the above, an object of the present invention is to provide a semiconductor package structure and a manufacturing method thereof, which can reduce the height of the semiconductor package structure containing high-power components and at the same time increase the electrical performance. Another object of the present invention is to provide a semiconductor package structure and a manufacturing method thereof, which can meet the requirements of environmental protection laws without using lead-containing processes.

为达上述目的,本发明提供一种半导体封装结构,其包括一第一图案化导电层、一第一功率晶片、一第二功率晶片、一导电粘着层、一第二图案化导电层、一第一导电连接元件、一第二导电连接元件以及一模封层。In order to achieve the above object, the present invention provides a semiconductor package structure, which includes a first patterned conductive layer, a first power chip, a second power chip, a conductive adhesive layer, a second patterned conductive layer, a A first conductive connection element, a second conductive connection element and a molding layer.

第一功率晶片具有一第一正面及一第一背面,并且以第一正面朝向第一图案化导电层设置。第一功率晶片的第一正面具有一第一电极布局,而于第一背面具有一第二电极布局。第二功率晶片邻设于第一功率晶片,并且具有一第二正面及一第二背面,且以第二背面朝向第一图案化导电层设置。第二功率晶片的第二正面具有一第三电极布局,而于第二背面具有一第四电极布局。导电粘着层电性连接于第一功率晶片的第一电极布局与第一图案化导电层之间。另外,导电粘着层亦电性连接于第二功率晶片的第四电极布局与第一图案化导电层之间。第二图案化导电层与第一图案化导电层相对设置,且第一功率晶片的第一背面及第二功率晶片的第二正面朝向第二图案化导电层设置。第一导电连接元件电性连接于第一功率晶片的第二电极布局与第二图案化导电层之间,以及电性连接于第二功率晶片的第三电极布局与第二图案化导电层之间。第二导电连接元件电性连接于第一图案化导电层与第二图案化导电层之间,并使其电性连接。模封层包覆第一图案化导电层、导电粘着层、第一功率晶片、第二功率晶片、第一导电连接元件及第二导电连接元件。The first power chip has a first front surface and a first back surface, and is disposed with the first front surface facing the first patterned conductive layer. The first front side of the first power chip has a first electrode layout, and the first back side has a second electrode layout. The second power chip is disposed adjacent to the first power chip, and has a second front surface and a second back surface, and the second back surface faces the first patterned conductive layer. The second front side of the second power chip has a third electrode layout, and the second back side has a fourth electrode layout. The conductive adhesive layer is electrically connected between the first electrode layout of the first power chip and the first patterned conductive layer. In addition, the conductive adhesive layer is also electrically connected between the fourth electrode layout of the second power chip and the first patterned conductive layer. The second patterned conductive layer is disposed opposite to the first patterned conductive layer, and the first back surface of the first power chip and the second front surface of the second power chip are disposed toward the second patterned conductive layer. The first conductive connection element is electrically connected between the second electrode layout of the first power chip and the second patterned conductive layer, and is electrically connected between the third electrode layout of the second power chip and the second patterned conductive layer between. The second conductive connection element is electrically connected between the first patterned conductive layer and the second patterned conductive layer, and is electrically connected. The molding layer covers the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip, the first conductive connection element and the second conductive connection element.

依据本发明的一实施例,其中第一功率晶片的第一电极布局相同于第二功率晶片的第三电极布局,且第一功率晶片的第二电极布局相同于第二功率晶片的第四电极布局。According to an embodiment of the present invention, the first electrode layout of the first power chip is the same as the third electrode layout of the second power chip, and the second electrode layout of the first power chip is the same as the fourth electrode layout of the second power chip layout.

依据本发明的一实施例,其中第一功率晶片及第二功率晶片分别为一电晶体晶片。According to an embodiment of the present invention, the first power chip and the second power chip are respectively a transistor chip.

依据本发明的一实施例,其中第一电极布局及第三电极布局分别包括一闸极及一源极,而第二电极布局及第四电极布局分别包括一汲极。According to an embodiment of the present invention, the first electrode layout and the third electrode layout respectively include a gate electrode and a source electrode, and the second electrode layout and the fourth electrode layout respectively include a drain electrode.

依据本发明的一实施例,其中第二电极布局的汲极电性连接于第三电极布局的源极。According to an embodiment of the present invention, the drain electrode of the second electrode layout is electrically connected to the source electrode of the third electrode layout.

依据本发明的一实施例,其中模封层的材质为铸模化合物,其以酚醛基树脂、环氧基树脂或硅基树脂为主要基质。According to an embodiment of the present invention, the material of the molding layer is a molding compound, and the main matrix is phenolic resin, epoxy resin or silicon resin.

另外,为达上述目的,本发明提供一种半导体封装结构的制造方法,其包括下列步骤:步骤一:提供一承载板;步骤二:形成一第一图案化导电层于承载板的一表面;步骤三:设置一导电粘着层于部分的第一图案化导电层上;步骤四:设置一第一功率晶片于导电粘着层上,其中第一功率晶片的一第一正面的一第一电极布局接触于导电粘着层;步骤五:设置一第二功率晶片于导电粘着层上,其中第二功率晶片的一第二背面的一第四电极布局接触于导电粘着层;步骤六:形成至少一导电连接元件于未设置导电粘着层的第一图案化导电层、第一功率晶片的一第一背面的一第二电极布局及/或第二功率晶片的一第二正面的一第三电极布局;步骤七:形成一模封层于承载板上,并且包覆第一图案化导电层、导电粘着层、第一功率晶片、第二功率晶片及导电连接元件;步骤八:形成一第二图案化导电层于模封层上,并且电性连接于暴露于模封层的导电连接元件;步骤九:移除承载板。In addition, in order to achieve the above purpose, the present invention provides a method for manufacturing a semiconductor package structure, which includes the following steps: step 1: providing a carrier board; step 2: forming a first patterned conductive layer on a surface of the carrier board; Step 3: place a conductive adhesive layer on part of the first patterned conductive layer; Step 4: place a first power chip on the conductive adhesive layer, wherein a first electrode layout on a first front surface of the first power chip contacting the conductive adhesive layer; step 5: disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout on a second back side of the second power chip is in contact with the conductive adhesive layer; step 6: forming at least one conductive adhesive layer connecting elements on the first patterned conductive layer without the conductive adhesive layer, a second electrode layout on a first back side of the first power chip and/or a third electrode layout on a second front side of the second power chip; Step 7: Form a molding layer on the carrier board, and cover the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the conductive connection element; Step 8: Form a second patterned The conductive layer is on the molding layer, and is electrically connected to the conductive connecting element exposed on the molding layer; step 9: removing the carrier board.

依据本发明的一实施例,其中第一功率晶片的第一背面的至少一汲极电性连接于第二功率晶片的第二正面的至少一源极。According to an embodiment of the present invention, at least one drain electrode of the first back surface of the first power chip is electrically connected to at least one source electrode of the second front surface of the second power chip.

再者,为达上述目的,本发明提供一种半导体封装结构的制造方法包括下列步骤:步骤一:提供一承载板;步骤二:形成一第一图案化导电层于承载板的一表面;步骤三:设置一导电粘着层于部分的第一图案化导电层上;步骤四:设置一第一功率晶片于导电粘着层上,其中第一功率晶片的一第一正面的一第一电极布局接触于导电粘着层;步骤五:设置一第二功率晶片于导电粘着层上,其中第二功率晶片的一第二背面的一第四电极布局接触于导电粘着层;步骤六:形成至少一第二导电连接元件于未设置导电粘着层的第一图案化导电层;步骤七:形成一模封层于承载板上,并且包覆第一图案化导电层、导电粘着层、第一功率晶片、第二功率晶片及第二导电连接元件;步骤八:于模封层上对应于第一功率晶片的一第一背面的一第二电极布局及第二功率晶片的一第二正面的一第三电极布局形成多个开口;步骤九:形成一第一导电连接元件于该些开口;步骤十:形成一第二图案化导电层于模封层上,并且电性连接于暴露于模封层的第一导电连接元件及第二导电连接元件;以及步骤十一:移除承载板。Furthermore, in order to achieve the above purpose, the present invention provides a method for manufacturing a semiconductor package structure, comprising the following steps: step 1: providing a carrier board; step 2: forming a first patterned conductive layer on a surface of the carrier board; step Step 3: Place a conductive adhesive layer on a portion of the first patterned conductive layer; Step 4: Place a first power chip on the conductive adhesive layer, wherein a first electrode on a first front surface of the first power chip is in contact with the layout on the conductive adhesive layer; step 5: disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout on a second back surface of the second power chip is in contact with the conductive adhesive layer; step 6: forming at least one second The conductive connection element is placed on the first patterned conductive layer without the conductive adhesive layer; Step 7: forming a molding layer on the carrier board, and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the first Two power chips and a second conductive connecting element; Step 8: A second electrode layout corresponding to a first back surface of the first power chip and a third electrode on a second front surface of the second power chip on the molding layer forming a plurality of openings in the layout; step 9: forming a first conductive connecting element on the openings; step 10: forming a second patterned conductive layer on the molding layer and electrically connected to the first conductive layer exposed to the molding layer a conductive connection element and a second conductive connection element; and step 11: removing the carrier board.

依据本发明的一实施例,其中第一导电连接元件及第二图案化导电层同时于一工序中形成。According to an embodiment of the present invention, the first conductive connection element and the second patterned conductive layer are simultaneously formed in one process.

承上所述,本发明的一种半导体封装结构及其制造方法将例如为电晶体晶片的第一功率晶片以及第二功率晶片以相互颠倒的方式设置,据以缩短晶片之间电性连接的距离以增加电性效能。另一方面,利用半导体工艺取代现有的的含铅及高温回焊工艺,除了能够大幅度的提高封装结构的精度,更能符合无铅的环保工艺趋势需求。Based on the above, in a semiconductor package structure and a manufacturing method thereof of the present invention, the first power chip and the second power chip, such as transistor chips, are arranged in an inverted manner, so as to shorten the electrical connection between the chips. distance to increase electrical performance. On the other hand, replacing the existing lead-containing and high-temperature reflow process with semiconductor technology can not only greatly improve the precision of the package structure, but also meet the trend of lead-free environmental protection technology.

附图说明Description of drawings

图1A至图1D显示先前技术的封装结构中利用铜片桥接技术接合电晶体的制造方法示意图。1A to FIG. 1D are schematic diagrams illustrating a manufacturing method for bonding transistors using a copper sheet bridging technique in a package structure of the prior art.

图2A至图2I显示依据本发明第一实施例的半导体封装结构的制造方法示意图。2A to 2I are schematic diagrams illustrating a method for fabricating a semiconductor package structure according to a first embodiment of the present invention.

图3A至图3D显示依据本发明第二实施例的部分半导体封装结构的制造方法示意图。3A to 3D are schematic diagrams illustrating a manufacturing method of a part of the semiconductor package structure according to the second embodiment of the present invention.

图4本发明较佳实施例的半导体封装结构设置于电路板的一示意图。4 is a schematic diagram of a semiconductor package structure disposed on a circuit board according to a preferred embodiment of the present invention.

图5本发明较佳实施例的承载有电子元件的半导体封装结构设置于电路板的一示意图。5 is a schematic diagram of a semiconductor package structure carrying electronic components disposed on a circuit board according to a preferred embodiment of the present invention.

附图标记说明Description of reference numerals

101、导线架;102、锡膏层;103、电晶体晶片;104、焊锡;101, lead frame; 102, solder paste layer; 103, transistor chip; 104, solder;

105、桥接铜片;20、半导体封装结构;21、承载板;105. Bridge copper sheet; 20. Semiconductor packaging structure; 21. Carrier board;

211、表面;22、第一图案化导电层;23、导电粘着层;211, surface; 22, first patterned conductive layer; 23, conductive adhesive layer;

24、第一功率晶片;241、第一正面;242、第一背面;24. The first power chip; 241, the first front side; 242, the first back side;

25、第二功率晶片;251、第二正面;252、第二背面;25, the second power chip; 251, the second front; 252, the second back;

261、第一导电连接元件;262、第二导电连接元件;261, a first conductive connection element; 262, a second conductive connection element;

27、模封层;27a、保护层;27, molding layer; 27a, protective layer;

271、272、273、274、275:开口;271, 272, 273, 274, 275: openings;

28、第二图案化导电层;30、电路板;33、电子元件;28. Second patterned conductive layer; 30. Circuit board; 33. Electronic components;

32、34:导电凸块;32, 34: conductive bumps;

D1、D2:汲极;D1, D2: drain;

G1、G2:闸极;G1, G2: gate;

S1、S2:源极;S1, S2: source;

T01、T02:顶端。T01, T02: Top.

具体实施方式Detailed ways

以下将通过实施例来解释本发明内容,本发明的实施例并非用以限制本发明须在如实施例所述的任何特定的环境、应用或特殊方式方能实施。因此,关于实施例的说明仅为阐释本发明的目的,而非用以限制本发明。须说明者,以下实施例及附图中,与本发明非直接相关的元件已省略而未绘示;且附图中各元件间的尺寸关仅为求容易了解,非用以限制实际比例。另外,以下实施例中,相同的元件将以相同的元件符号加以说明。The content of the present invention will be explained by the following examples, which are not intended to limit the implementation of the present invention in any specific environment, application or special manner as described in the embodiments. Therefore, the description of the embodiments is only for the purpose of illustrating the present invention, but not for limiting the present invention. It should be noted that, in the following embodiments and the accompanying drawings, elements not directly related to the present invention are omitted and not shown; and the dimensions between the elements in the accompanying drawings are only for easy understanding and are not intended to limit the actual scale. In addition, in the following embodiments, the same elements will be described with the same reference numerals.

以下请参照图2A至图2I,其为本发明第一实施例的半导体封装结构的制造方法示意图。半导体封装结构的制造方法包括步骤S11至步骤S20。Please refer to FIG. 2A to FIG. 2I below, which are schematic diagrams of a manufacturing method of the semiconductor package structure according to the first embodiment of the present invention. The manufacturing method of the semiconductor package structure includes steps S11 to S20.

如图2A所示,步骤S11于一承载板21的一表面211上形成一第一图案化导电层22。承载板21可以为金属板或为绝缘板。第一图案化导电层22的材料为导电金属,例如铜、银、镍或其组成的合金,其可利用微影蚀刻技术,配合额外的光阻层(图中未显示)执行曝光显影以及蚀刻工序,并执行电镀工序,以形成第一图案化导电层22。As shown in FIG. 2A , step S11 forms a first patterned conductive layer 22 on a surface 211 of a carrier board 21 . The carrier plate 21 may be a metal plate or an insulating plate. The material of the first patterned conductive layer 22 is a conductive metal, such as copper, silver, nickel or alloys thereof, which can be exposed, developed and etched by using a lithography etching technique in conjunction with an additional photoresist layer (not shown in the figure). process, and perform an electroplating process to form the first patterned conductive layer 22 .

于此要特别说明的是,于传统的晶圆型式(wafer type)的工艺中,仅能针对形成于单一晶圆内的晶片(chip)或晶粒(die)同时进行封装工艺,其较为耗时且具有工艺上的诸多限制。相较于传统的晶圆型式的封装工艺,本发明采用大尺寸板面型式(panel leveltype)的封装工艺。其中,承载板21的面积为单一晶圆面积的多倍。据此,本发明的承载板21能够对于切割自多个晶圆的全部晶片(或晶粒)同时进行封装工艺,而能有效节省制造时间。It should be noted here that, in the traditional wafer type process, the packaging process can only be performed on the chips or dies formed in a single wafer at the same time, which is relatively time-consuming. Sometimes there are many limitations in the process. Compared with the traditional wafer type packaging process, the present invention adopts a large size panel level type packaging process. Wherein, the area of the carrier board 21 is multiple times the area of a single wafer. Accordingly, the carrier board 21 of the present invention can simultaneously perform the packaging process on all the chips (or die) cut from multiple wafers, thereby effectively saving the manufacturing time.

接着,如图2B所示,步骤S12设置一导电粘着层23于部分的第一图案化导电层22上。导电粘着层23可为导电胶,其材料可包括高散热导电材料,例如银或铜。在其他实施例中,导电粘着层23还可以是异方性导电胶,以提供垂直(Z轴)导通之用。Next, as shown in FIG. 2B , in step S12 , a conductive adhesive layer 23 is disposed on a portion of the first patterned conductive layer 22 . The conductive adhesive layer 23 can be a conductive paste, and its material can include a high heat dissipation conductive material, such as silver or copper. In other embodiments, the conductive adhesive layer 23 may also be anisotropic conductive adhesive to provide vertical (Z-axis) conduction.

接着,如图2C所示,步骤S13设置一第一功率晶片24于导电粘着层23上。第一功率晶片24具有一第一正面241及一第一背面242。在第一正面241具有一第一电极布局,而在第一背面242具有一第二电极布局。其中,第一正面241的第一电极布局接触于导电粘着层23。Next, as shown in FIG. 2C , step S13 disposes a first power chip 24 on the conductive adhesive layer 23 . The first power chip 24 has a first front surface 241 and a first back surface 242 . The first front surface 241 has a first electrode layout, and the first back surface 242 has a second electrode layout. The first electrode layout of the first front surface 241 is in contact with the conductive adhesive layer 23 .

接着,步骤S14设置一第二功率晶片25于导电粘着层23上。第二功率晶片25具有一第二正面251及一第二背面252。在第二正面251具有一第三电极布局,而在第二背面252则具有一第四电极布局。其中,第二背面252的第四电极布局接触于导电粘着层23。Next, step S14 disposes a second power chip 25 on the conductive adhesive layer 23 . The second power chip 25 has a second front side 251 and a second back side 252 . There is a third electrode layout on the second front side 251 and a fourth electrode layout on the second back side 252 . The fourth electrode layout of the second back surface 252 is in contact with the conductive adhesive layer 23 .

在本实施例中,第一功率晶片24以及第二功率晶片25分别为一电晶体晶片,例如金属氧化物半导体场效电晶体(Metal-Oxide-Semiconductor Field-Effect Transistor;MOSFET)晶片。因此,第一电极布局以及第三电极布局分别包括一闸极(Gate)G1、G2及一源极(Source)S1、S2。另一方面,第二电极布局以及第四电极布局则分别包括一汲极(Drain)D1、D2。在其他实施例中,电晶体晶片还可以是双极性接面电晶体(bipolar junctiontransistor;BJT)晶片或是绝缘栅双极电晶体(Insulated Gate Bipolar Transistor;IGBT)晶片等。In this embodiment, the first power chip 24 and the second power chip 25 are respectively a transistor chip, such as a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET) chip. Therefore, the first electrode layout and the third electrode layout respectively include a gate (Gate) G1, G2 and a source (Source) S1, S2. On the other hand, the second electrode layout and the fourth electrode layout respectively include a drain (Drain) D1, D2. In other embodiments, the transistor wafer may also be a bipolar junction transistor (BJT) wafer or an insulated gate bipolar transistor (Insulated Gate Bipolar Transistor; IGBT) wafer or the like.

基于上述,第一功率晶片24以及第二功率晶片25相同的元件,因此第一功率晶片24的第一电极布局相同于第二功率晶片25的第三电极布局,且第一功率晶片24的第二电极布局相同于第二功率晶片25的第四电极布局。换句话说,第一功率晶片24以及第二功率晶片25以相互颠倒的方式设置于导电粘着层23上。Based on the above, the first power chip 24 and the second power chip 25 have the same components, so the first electrode layout of the first power chip 24 is the same as the third electrode layout of the second power chip 25 , and the first power chip 24 has the same element. The two-electrode layout is the same as the fourth electrode layout of the second power chip 25 . In other words, the first power chip 24 and the second power chip 25 are disposed on the conductive adhesive layer 23 in a reversed manner.

接着,如图2D所示,步骤S15形成一第一导电连接元件261于第一功率晶片24的第一背面242的第二电极布局及第二功率晶片25的第二正面251的第三电极布局。第一导电连接元件261可以利用微影蚀刻技术,配合额外的光阻层(图中未显示)执行曝光显影以及蚀刻工序,并执行电镀工序而形成。Next, as shown in FIG. 2D , step S15 forms a second electrode layout of the first conductive connecting element 261 on the first back surface 242 of the first power chip 24 and a third electrode layout on the second front surface 251 of the second power chip 25 . The first conductive connection element 261 can be formed by using a lithography etching technique, performing exposure, developing and etching processes with an additional photoresist layer (not shown in the figure), and performing an electroplating process.

接着,如图2E所示,步骤S16形成一第二导电连接元件262于未设置导电粘着层23的第一图案化导电层22上。第二导电连接元件262,例如导电柱,其材质为金属,可以通过电镀工序而直接形成于第一图案化导电层22上,除了提供电传导路径之外,还可增加支撑强度。在其他实施例中,第二导电连接元件262还可以预先成形后再通过导电胶而固定并且电性连接于第一图案化导电层22(图中未示)。Next, as shown in FIG. 2E , step S16 forms a second conductive connection element 262 on the first patterned conductive layer 22 without the conductive adhesive layer 23 . The second conductive connecting element 262 , such as a conductive post, is made of metal and can be directly formed on the first patterned conductive layer 22 through an electroplating process. In addition to providing electrical conduction paths, it can also increase support strength. In other embodiments, the second conductive connecting element 262 can also be pre-shaped and then fixed by conductive glue and electrically connected to the first patterned conductive layer 22 (not shown in the figure).

接着,如图2F所示,步骤S17形成一模封层27于承载板21上,并且包覆第一图案化导电层22、导电粘着层23、第一功率晶片24、第二功率晶片25、第一导电连接元件261以及第二导电连接元件262。其中,模封层27的材质可以为高填料含量介电材(high fillercontent dielectric material),例如为铸模化合物(molding compound),其以酚醛基树脂(Novolac-Based Resin)、环氧基树脂(Epoxy-Based Resin)或硅基树脂(Silicone-Based Resin)为主要基质,其占铸模化合物的整体比例约为8 wt.%~12 wt.%,并掺杂占整体比例约70 wt.%~90 wt.%的填充剂而形成。其中,填充剂可以包括二氧化硅及氧化铝,以达到增加机械强度、降低线性热膨胀数、增加热传导、增加阻水及减少溢胶的功效。Next, as shown in FIG. 2F, step S17 forms a molding layer 27 on the carrier board 21, and covers the first patterned conductive layer 22, the conductive adhesive layer 23, the first power chip 24, the second power chip 25, The first conductive connection element 261 and the second conductive connection element 262 . The material of the molding layer 27 can be a high filler content dielectric material, such as a molding compound, which is made of a phenolic-based resin (Novolac-Based Resin), an epoxy-based resin (Epoxy resin) -Based Resin) or Silicone-Based Resin (Silicone-Based Resin) is the main matrix, which accounts for about 8 wt.% to 12 wt.% of the overall casting compound, and the doping accounts for about 70 wt.% to 90 wt.%. wt.% filler. Wherein, the filler may include silicon dioxide and aluminum oxide, so as to increase the mechanical strength, reduce the number of linear thermal expansion, increase the heat conduction, increase the water resistance and reduce the glue overflow.

在本实施例中,步骤S17还包括通过研磨工序研磨模封层27的顶部,以显露出第一导电连接元件261以及第二导电连接元件262的顶端T01、T02。In this embodiment, step S17 further includes grinding the top of the molding layer 27 through a grinding process to expose the tops T01 and T02 of the first conductive connection element 261 and the second conductive connection element 262 .

接着,如图2G所示,步骤S18形成一第二图案化导电层28于模封层27上,并且电性连接于暴露于模封层27的第一导电连接元件261及第二导电连接元件262。Next, as shown in FIG. 2G , step S18 forms a second patterned conductive layer 28 on the molding layer 27 and is electrically connected to the first conductive connecting element 261 and the second conductive connecting element exposed on the molding layer 27 . 262.

接着,如图2H所示,步骤S19形成保护层(cover layer)27a于模封层27上,并且包覆第二图案化导电层28,据以保护嵌埋于模封层27以及保护层27a内的元件。在本实施例中,还可选择性地执行研磨工序研磨保护层27a的顶部。Next, as shown in FIG. 2H , step S19 forms a cover layer 27 a on the molding layer 27 and wraps the second patterned conductive layer 28 to protect the molding layer 27 and the cover layer 27 a components inside. In this embodiment, a grinding process may also be selectively performed to grind the top of the protective layer 27a.

最后,如图2I所示,步骤S20移除承载板21,据以形成一半导体封装结构20。在本实施例中,第一功率晶片24以及第二功率晶片25以相互颠倒的方式设置,且第一功率晶片24的汲极D1通过第一导电连接元件261以及第二图案化导电层28而与第二功率晶片25的源极S2电性连接。据此,可以缩短汲极D1以及源极S2之间的电传导距离,而可增加电性效果,另一方面,也使得半导体封装结构能够应用于半桥电路。Finally, as shown in FIG. 2I , step S20 removes the carrier board 21 to form a semiconductor package structure 20 . In the present embodiment, the first power chip 24 and the second power chip 25 are arranged in an inverted manner, and the drain electrode D1 of the first power chip 24 is connected to the first power chip 24 through the first conductive connection element 261 and the second patterned conductive layer 28 It is electrically connected to the source S2 of the second power chip 25 . Accordingly, the electrical conduction distance between the drain electrode D1 and the source electrode S2 can be shortened, and the electrical effect can be increased. On the other hand, the semiconductor package structure can be applied to a half-bridge circuit.

以下接着说明本发明第二实施例的半导体封装结构的制造方法。在本实施例中,半导体封装结构的制造方法包括步骤S31至步骤S40。由于本实施例的制造方法与第一实施例的制造方法有部分的步骤示相同的,因此将省略该相同的步骤叙述。另外,在本实施例中,与第一实施例相同的元件是沿用第一实施例的元件符号。Next, the manufacturing method of the semiconductor package structure according to the second embodiment of the present invention will be described. In this embodiment, the manufacturing method of the semiconductor package structure includes steps S31 to S40. Since some steps of the manufacturing method of the present embodiment are the same as those of the manufacturing method of the first embodiment, the description of the same steps will be omitted. In addition, in this embodiment, the same elements as those in the first embodiment are the same as those in the first embodiment.

首先,步骤S31至步骤S34与第一实施例的步骤S11至步骤S14相同,故于此不再加以赘述。First of all, steps S31 to S34 are the same as steps S11 to S14 of the first embodiment, so they will not be repeated here.

接着,如图3A所示,步骤S35形成第二导电连接元件262于未设置导电粘着层23的第一图案化导电层22上。与上述实施例相同,第二导电连接元件262,例如导电柱,其材质为金属,可以通过电镀工序而直接形成于第一图案化导电层22上,除了提供电传导路径外,还可增加支撑强度。在其他实施例中,第二导电连接元件262还可以预先成形后再通过导电胶而固定并且电性连接于第一图案化导电层22(图中未示)。Next, as shown in FIG. 3A , in step S35 , a second conductive connection element 262 is formed on the first patterned conductive layer 22 without the conductive adhesive layer 23 . Similar to the above-mentioned embodiment, the second conductive connecting element 262, such as the conductive column, is made of metal and can be directly formed on the first patterned conductive layer 22 through an electroplating process. In addition to providing an electrical conduction path, it can also increase support strength. In other embodiments, the second conductive connecting element 262 can also be pre-shaped and then fixed by conductive glue and electrically connected to the first patterned conductive layer 22 (not shown in the figure).

接着,如图3B所示,步骤S36形成模封层27于承载板21上,并且包覆第一图案化导电层22、导电粘着层23、第一功率晶片24、第二功率晶片25以及第二导电连接元件262。另外,步骤S36还可包括通过研磨工序研磨模封层27的顶部,以显露出第二导电连接元件262的顶端T02。Next, as shown in FIG. 3B , in step S36 , a molding layer 27 is formed on the carrier board 21 , and the first patterned conductive layer 22 , the conductive adhesive layer 23 , the first power chip 24 , the second power chip 25 and the first patterned conductive layer 22 are covered. Two conductive connection elements 262 . In addition, step S36 may further include grinding the top of the molding layer 27 through a grinding process to expose the top T02 of the second conductive connection element 262 .

接着,如图3C所示,步骤S37以激光钻孔(laser drilling)技术于模封层27分别对应于第一功率晶片24的汲极D1以及第二功率晶片25的源极S2及闸极G2的位置形成三个开口271、272、273,以暴露出第一功率晶片24的汲极D1以及第二功率晶片25的源极S2及闸极G2。Next, as shown in FIG. 3C , in step S37 , laser drilling technology is used in the molding layer 27 to correspond to the drain electrode D1 of the first power chip 24 and the source electrode S2 and the gate electrode G2 of the second power chip 25 respectively. Three openings 271 , 272 , and 273 are formed at the position of the first power chip 24 to expose the drain electrode D1 of the first power chip 24 and the source electrode S2 and the gate electrode G2 of the second power chip 25 .

接着,如图3D所示,步骤S38形成第一导电连接元件261于开口271、272、273以及形成第二图案化导电层28于模封层27上,并且电性连接于暴露于模封层27的第一导电连接元件261及第二导电连接元件262。在本实施例中,第一导电连接元件261以及第二图案化导电层28可同时形成,可利用微影蚀刻技术配合额外的光阻层(图中未显示)执行曝光显影以及蚀刻工序,并执行电镀工序以形成第一导电连接元件261以及第二图案化导电层28。Next, as shown in FIG. 3D , step S38 forms a first conductive connecting element 261 on the openings 271 , 272 , and 273 and forms a second patterned conductive layer 28 on the molding layer 27 , and is electrically connected to the exposed molding layer. 27 of the first conductive connection element 261 and the second conductive connection element 262. In this embodiment, the first conductive connection element 261 and the second patterned conductive layer 28 can be formed at the same time, and the photolithography etching technology can be used in conjunction with an additional photoresist layer (not shown in the figure) to perform exposure development and etching processes, and An electroplating process is performed to form the first conductive connection elements 261 and the second patterned conductive layer 28 .

接着,步骤39及步骤40与第一实施例的步骤S19及步骤S20相同,故于此不再加以赘述。Next, step 39 and step 40 are the same as step S19 and step S20 of the first embodiment, so they will not be repeated here.

本发明的半导体封装结构20可以如图4所示,通过导电凸块32而电性连接于一电路板30上。其中,电路板30可以是印刷电路板、金属核心(metal core)电路板或玻璃电路板。The semiconductor package structure 20 of the present invention can be electrically connected to a circuit board 30 through conductive bumps 32 as shown in FIG. 4 . The circuit board 30 may be a printed circuit board, a metal core circuit board or a glass circuit board.

另外,还可如图5所示,于保护层27a上以激光钻孔技术形成开口274、275以暴露出部分的第二图案化导电层28,并将一电子元件33通过导电凸块34而电性连接于第二图案化导电层28。In addition, as shown in FIG. 5 , openings 274 and 275 can be formed on the protective layer 27 a by laser drilling technology to expose part of the second patterned conductive layer 28 , and an electronic component 33 can pass through the conductive bumps 34 to It is electrically connected to the second patterned conductive layer 28 .

综上所述,本发明的一种半导体封装结构及其制造方法将例如为电晶体晶片的第一功率晶片以及第二功率晶片以相互颠倒的方式设置,其具有下列特点:To sum up, a semiconductor package structure and a manufacturing method thereof of the present invention set the first power chip and the second power chip, such as transistor chips, in an inverted manner, which has the following characteristics:

(1)将第一功率晶片以及第二功率晶片以相互颠倒的方式设置,得以缩短晶片之间电性连接的距离以增加电性效能,且可减少封装结构的高度。(1) The first power chip and the second power chip are set upside down to each other, so that the distance of electrical connection between the chips can be shortened, the electrical performance can be increased, and the height of the package structure can be reduced.

(2)利用半导体工艺取代现有的的回焊工艺,以大幅度的提高封装结构的精度。(2) The existing reflow process is replaced by a semiconductor process to greatly improve the precision of the packaging structure.

(3)工艺中舍弃含铅的回焊工艺,因而可以符合环保的趋势以及法令的需求。(3) The lead-containing reflow process is abandoned in the process, so it can meet the trend of environmental protection and the needs of laws and regulations.

(4)功率晶片的一侧使用导热粘着层来固定于第一图案化导电层,可以简化工艺。(4) One side of the power wafer is fixed to the first patterned conductive layer by using a thermally conductive adhesive layer, which can simplify the process.

显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Claims (12)

1. A semiconductor package structure, comprising:
a first patterned conductive layer;
a first power chip having a first front surface and a first back surface, and disposed with the first front surface facing the first patterned conductive layer, the first front surface of the first power chip having a first electrode layout, and the first back surface having a second electrode layout;
a second power chip, disposed adjacent to the first power chip, having a second front surface and a second back surface, and disposed with the second back surface facing the first patterned conductive layer, wherein the second front surface of the second power chip has a third electrode layout, and the second back surface has a fourth electrode layout, wherein the first electrode layout of the first power chip is the same as the third electrode layout of the second power chip, and the second electrode layout of the first power chip is the same as the fourth electrode layout of the second power chip;
a conductive adhesive layer electrically connected between the first electrode layout of the first power chip and the first patterned conductive layer, and electrically connected between the fourth electrode layout of the second power chip and the first patterned conductive layer;
the second patterned conductive layer is arranged opposite to the first patterned conductive layer, and the first back surface of the first power wafer and the second front surface of the second power wafer face the second patterned conductive layer;
a first conductive connecting element electrically connected between the second electrode layout of the first power chip and the second patterned conductive layer, and electrically connected between the third electrode layout of the second power chip and the second patterned conductive layer;
a second conductive connecting element electrically connected between the first patterned conductive layer and the second patterned conductive layer; and
and the molding sealing layer is used for coating the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip, the first conductive connecting element and the second conductive connecting element.
2. The semiconductor package according to claim 1, wherein the first power chip and the second power chip are each a transistor chip.
3. The semiconductor package according to claim 2, wherein the first electrode layout and the third electrode layout respectively comprise a gate and a source, and the second electrode layout and the fourth electrode layout respectively comprise a drain.
4. The semiconductor package according to claim 3, wherein the drain of the second electrode layout is electrically connected to the source of the third electrode layout.
5. The semiconductor package according to claim 1, wherein the molding compound is a phenolic-based resin, an epoxy-based resin, or a silicon-based resin.
6. A method for manufacturing a semiconductor package structure, comprising:
providing a bearing plate;
forming a first patterned conductive layer on a surface of the carrier plate;
arranging a conductive adhesive layer on part of the first patterned conductive layer;
disposing a first power chip on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power chip contacts the conductive adhesive layer;
disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer, wherein the first electrode layout of the first power chip is identical to the third electrode layout of the second power chip, and the second electrode layout of the first power chip is identical to the fourth electrode layout of the second power chip;
forming at least one conductive connecting element on the first patterned conductive layer without the conductive adhesive layer, a second electrode layout on a first back surface of the first power chip, and/or a third electrode layout on a second front surface of the second power chip;
forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the conductive connecting element;
forming a second patterned conductive layer on the molding layer and electrically connected to the conductive connecting element exposed to the molding layer; and
the carrier plate is removed.
7. The method as claimed in claim 6, wherein at least one drain of the first back side of the first power chip is electrically connected to at least one source of the second front side of the second power chip.
8. The method of manufacturing a semiconductor package according to claim 6, further comprising:
forming a protective layer on the molding layer to cover the second patterned conductive layer.
9. A method for manufacturing a semiconductor package structure, comprising:
providing a bearing plate;
forming a first patterned conductive layer on a surface of the carrier plate;
arranging a conductive adhesive layer on part of the first patterned conductive layer;
disposing a first power chip on the conductive adhesive layer, wherein a first electrode layout of a first front surface of the first power chip contacts the conductive adhesive layer;
disposing a second power chip on the conductive adhesive layer, wherein a fourth electrode layout of a second back surface of the second power chip contacts the conductive adhesive layer, wherein the first electrode layout of the first power chip is identical to the third electrode layout of the second power chip, and the second electrode layout of the first power chip is identical to the fourth electrode layout of the second power chip;
forming at least one second conductive connecting element on the first patterned conductive layer without the conductive adhesive layer;
forming a mold sealing layer on the carrier plate and covering the first patterned conductive layer, the conductive adhesive layer, the first power chip, the second power chip and the second conductive connecting element;
forming a plurality of openings on the molding layer corresponding to a second electrode layout on a first back surface of the first power chip and a third electrode layout on a second front surface of the second power chip;
forming a first conductive connecting element on the openings;
forming a second patterned conductive layer on the molding layer and electrically connected to the first conductive connecting element and the second conductive connecting element exposed to the molding layer; and
the carrier plate is removed.
10. The method as claimed in claim 9, wherein at least one drain of the first back side of the first power chip is electrically connected to at least one source of the second front side of the second power chip.
11. The method of manufacturing a semiconductor package according to claim 9, further comprising:
forming a protective layer on the molding layer to cover the second patterned conductive layer.
12. The method of claim 9, wherein the first conductive connecting element and the second patterned conductive layer are formed simultaneously in one process.
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