CN111625758B - A time-varying mesh stiffness calculation method for planetary gears based on tooth profile correction method - Google Patents
A time-varying mesh stiffness calculation method for planetary gears based on tooth profile correction method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机械动力学技术领域,涉及一种齿轮啮合时变啮合刚度计算方法,特别是一种基于齿形修正法的齿轮时变啮合刚度计算方法。The invention belongs to the technical field of mechanical dynamics, and relates to a time-varying mesh stiffness calculation method for gear meshing, in particular to a gear time-varying mesh stiffness calculation method based on a tooth profile correction method.
背景技术Background technique
行星齿轮传动系统主要由内齿圈、若干行星轮、太阳轮和行星架组成,在结构上比普通定轴齿轮系更复杂,行星轮同时与太阳轮、内齿圈进行啮合,并且同时还有多对太阳轮-行星轮、行星轮-内齿圈啮合,由于行星轮同时存在自转与公转两种转动方式,使得由于啮合而产生的振动信号的传递路径在时刻变化,从而导致行星齿轮传动系统的振动信号极为复杂,难以分解。The planetary gear transmission system is mainly composed of a ring gear, a number of planetary gears, a sun gear and a planet carrier. It is more complex in structure than the ordinary fixed-axis gear system. The planetary gear meshes with the sun gear and the ring gear at the same time, and also has a Multiple pairs of sun gear-planet gear, planetary gear-ring gear mesh, because the planetary gear has two rotation modes of rotation and revolution at the same time, the transmission path of the vibration signal generated by meshing changes at any time, resulting in the planetary gear transmission system. The vibration signal is extremely complex and difficult to decompose.
行星齿轮传动系统由于其结构紧凑、承载能力强、可易实现大传动比等优点而广泛应用于各种动力传递过程中,时常处于低速重载等恶劣工作环境中,极易诱发故障。研究其动力学特性可以加深其故障机理研究,为行星传动系统故障诊断提供仿真实验基础。研究行星传动系统的动力学特性最重要的是准确计算轮齿啮合刚度。然而目前已有的轮齿啮合刚度计算方法存在计算量大,公式推导过程及计算过程繁琐,计算结果不准确等缺点。实际齿轮的齿形需要考虑变位系数、齿数、模数等齿轮基本参数的影响,因此会造成不同基本参数的齿轮的轮齿啮合刚度的计算方法不同。若将轮齿直接简化为梯形截面悬臂梁模型会忽略齿轮渐开线齿廓的影响,同时齿根过度圆弧也会对轮齿啮合刚度的准确度产生重要影响,因此最准确的办法是按照轮齿的实际形状来计算啮合刚度。Planetary gear transmission systems are widely used in various power transmission processes due to their compact structure, strong bearing capacity, and easy realization of large transmission ratios. Studying its dynamic characteristics can deepen the research on its failure mechanism and provide a simulation experiment basis for the fault diagnosis of planetary transmission system. The most important thing to study the dynamic characteristics of planetary transmission system is to calculate the meshing stiffness of gear teeth accurately. However, the existing calculation methods of tooth meshing stiffness have disadvantages such as large amount of calculation, complicated formula derivation and calculation process, and inaccurate calculation results. The tooth shape of the actual gear needs to consider the influence of the basic parameters of the gear such as the displacement coefficient, the number of teeth, and the modulus, so the calculation method of the tooth meshing stiffness of the gear with different basic parameters will be different. If the gear teeth are directly simplified to the trapezoidal section cantilever beam model, the influence of the involute tooth profile of the gear will be ignored, and the excessive arc of the tooth root will also have an important impact on the accuracy of the meshing stiffness of the gear teeth. Therefore, the most accurate method is to follow the The actual shape of the gear teeth is used to calculate the mesh stiffness.
行星齿轮时变啮合刚度计算方法对于研究行星传动系统动力学特性和故障机理具有重要的影响和价值。The calculation method of the time-varying mesh stiffness of planetary gears has important influence and value for studying the dynamic characteristics and failure mechanism of planetary transmission system.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种基于齿形修正法的行星齿轮时变啮合刚度计算方法。The purpose of the present invention is to solve the above problems, and design a method for calculating the time-varying meshing stiffness of planetary gears based on the tooth profile correction method.
实现上述目的本发明的技术方案为,一种基于齿形修正法的行星齿轮时变啮合刚度计算方法,其具体步骤为:The technical scheme of the present invention to achieve the above object is, a method for calculating the time-varying meshing stiffness of planetary gears based on the tooth profile correction method, the specific steps of which are as follows:
步骤一:明确太阳轮、行星轮和内齿圈的各项基本参数,包括:齿数z,模数m,齿宽B,齿顶高系数ha*,顶隙系数c*,分度圆压力角α,变位系数为x(正变位时取正值,负变位时取负值),节圆压力角αw,材料的切变模量G,材料的弹性模量E,泊松比μ,转速n,传递功率P;Step 1: Determine the basic parameters of the sun gear, planetary gear and ring gear, including: number of teeth z, module m, tooth width B, tip height coefficient h a *, tip clearance coefficient c*, indexing circle pressure Angle α, displacement coefficient is x (positive value for positive displacement, negative value for negative displacement), pitch circle pressure angle α w , shear modulus G of material, elastic modulus E of material, Poisson Ratio μ, rotational speed n, transmission power P;
步骤二:明确太阳轮和行星轮半径为rf+c*m圆与基圆的相对位置关系,明确内齿圈齿顶圆与基圆之间的相对位置关系,其具体为:Step 2: Determine the relative positional relationship between the sun gear and the planetary gear with the radius of r f +c*m and the base circle, and clarify the relative positional relationship between the tooth tip circle and the base circle of the inner gear ring, which are as follows:
对太阳轮和行星轮分别进行齿数验证,当满足条件时,该齿轮基圆半径rb小于rf+c*m,当满足条件时,该齿轮基圆半径rb大于rf+c*m,对于内齿圈,内齿圈齿顶圆直径da始终大于基圆直径。Verify the number of teeth of the sun gear and planetary gear respectively, when the conditions are met When the gear base circle radius r b is less than r f +c*m, when the conditions are met When , the gear base circle radius r b is greater than r f + c *m, and for the inner gear ring, the inner gear ring tooth tip circle diameter da is always larger than the base circle diameter.
步骤三:计算太阳轮、行星轮和内齿圈的单个轮齿啮合刚度,包括:剪切刚度ks、轴向拉压刚度ka、弯曲刚度kb、接触刚度kh和齿轮基体柔性变形刚度kf,其具体计算方式为:Step 3: Calculate the meshing stiffness of a single gear tooth of the sun gear, planetary gear and ring gear, including: shear stiffness ks , axial tensile and compressive stiffness ka , bending stiffness k b , contact stiffness kh and gear base flexible deformation The stiffness k f is calculated as:
1)对于太阳轮和行星轮,基圆半径小于rf+c*m,包含基圆半径小于齿根圆半径情况,即时,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:1) For the sun gear and planetary gear, the radius of the base circle is less than r f +c*m, including the case where the radius of the base circle is less than the radius of the root circle, that is When , the calculation formulas of shear stiffness k s , axial tensile and compressive stiffness ka and bending stiffness k b are :
rcx表示轮齿当前啮合点(啮合点始终在齿廓工作段之间变动)到齿轮轴心的距离,Mcx表示啮合点处的啮合力对齿根部分的弯矩,其计算公式为:r cx represents the distance from the current meshing point of the gear teeth (the meshing point always changes between the tooth profile working sections) to the gear axis, M cx represents the bending moment of the meshing force at the meshing point to the tooth root, and its calculation formula is:
hf表示齿根圆上的弦齿厚,rf表示齿根圆半径,rx表示齿廓上任意位置半径,αcx表示当前啮合点处的压力角,hix表示渐开线齿廓部分任意位置的弦齿厚,hx表示齿廓上任意位置的弦齿厚,计算公式为:h f is the thickness of the chord tooth on the root circle, r f is the radius of the root circle, r x is the radius of any position on the tooth profile, α cx is the pressure angle at the current meshing point, h ix represents the chord tooth thickness at any position on the involute tooth profile, h x represents the chord tooth thickness at any position on the tooth profile, and the calculation formula is:
其中,αx表示齿廓上任意位置的压力角,Δh表示根过渡圆弧处的半弦齿厚,hix和Δh的计算公式为:where α x represents the pressure angle at any position on the tooth profile, Δh represents the half-chord tooth thickness at the root transition arc, and the calculation formulas of h ix and Δh are:
其中,a和b的计算方式为:where a and b are calculated as:
b2=(0.5m(z-2ha*-2c*+2x)+0.38m)2-a2 (8)b 2 =(0.5m(z-2h a *-2c*+2x)+0.38m) 2 -a 2 (8)
invα=tanα-α (10)invα=tanα-α (10)
接触刚度kh的计算公式为:The formula for calculating the contact stiffness k h is:
其中,ρ1、ρ2分别表示接触点位置两轮齿齿廓的曲率半径,E1、E2分别表示两轮齿材料的弹性模量,μ1、μ2分别表示两轮齿材料的泊松比,bc表示两齿轮轮齿啮合接触线长。ρ1、ρ2的计算公式为:in, ρ 1 , ρ 2 respectively represent the radius of curvature of the tooth profile of the two gear teeth at the contact point position, E 1 , E 2 respectively represent the elastic modulus of the two gear teeth materials, μ 1 , μ 2 respectively represent the Poisson’s ratio of the two gear teeth materials , b c represents the length of the meshing contact line between the two gear teeth. The calculation formulas of ρ 1 and ρ 2 are:
其中,rx1、rx2分别表示两齿轮渐开线齿廓上任一点半径,rb1、rb2分别表示两齿轮的基圆半径。Among them, r x1 and r x2 respectively represent the radius of any point on the involute tooth profile of the two gears, and r b1 and r b2 respectively represent the radius of the base circle of the two gears.
齿轮基体柔性变形刚度kf的计算公式为:The calculation formula of the flexible deformation stiffness k f of the gear base is:
其中,ufx表示啮合力延长线与轮齿径向对称线交点到齿根圆的最短距离,计算公式为:Among them, u fx represents the shortest distance from the intersection of the extension line of the meshing force and the radial symmetry line of the gear tooth to the root circle, and the calculation formula is:
系数L*、M*、P*和Q*用Xi*进行表示,其计算公式为:The coefficients L*, M*, P* and Q* are represented by X i *, and the calculation formula is:
hfi=rf/rin (17)h fi =r f /r in (17)
其中,θf表示轮齿齿根圆上半齿厚所对应的圆心角,hfi=rf/rin。Among them, θ f represents the central angle corresponding to the upper half tooth thickness of the tooth root circle, h fi =r f /r in .
2)对于太阳轮和行星轮,基圆半径大于rf+c*m,即时,且啮合点在基圆与齿顶圆之间变化,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:2) For sun gears and planetary gears, the radius of the base circle is greater than r f +c*m, i.e. When , and the meshing point varies between the base circle and the addendum circle, the formulas for calculating the shear stiffness k s , the axial tensile and compressive stiffness ka and the bending stiffness k b are:
啮合点在基圆与rf+c*m圆之间变动时,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:When the meshing point varies between the base circle and the r f +c*m circle, the formulas for calculating the shear stiffness k s , the axial tensile and compressive stiffness ka and the bending stiffness k b are:
Mcx表示啮合点处的啮合力对齿根部分的弯矩,hb表示齿轮基圆上的弦齿厚,其计算公式为:M cx represents the bending moment of the meshing force at the meshing point to the tooth root, h b represents the chord tooth thickness on the base circle of the gear, and its calculation formula is:
b2=(0.5m(z-2ha*-2c*+2x)+0.38m)2-a2 (32)b 2 =(0.5m(z-2h a *-2c*+2x)+0.38m) 2 -a 2 (32)
接触刚度kh的计算公式为:The formula for calculating the contact stiffness k h is:
齿轮基体柔性变形刚度kf的计算公式为:The calculation formula of the flexible deformation stiffness k f of the gear base is:
系数L*、M*、P*和Q*用Xi*进行表示,其计算公式为:The coefficients L*, M*, P* and Q* are represented by X i *, and the calculation formula is:
hfi=rf/rin (40)h fi =r f /r in (40)
3)对于内齿圈,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:3 ) For the inner gear ring, the calculation formulas of shear stiffness k s , axial tensile and compressive stiffness ka and bending stiffness k b are:
接触刚度kh的计算公式为:The formula for calculating the contact stiffness k h is:
齿轮基体柔性变形刚度kf的计算公式为:The calculation formula of the flexible deformation stiffness k f of the gear base is:
hfi=rf/rg (53)h fi =r f /r g (53)
rg表示内齿圈基体的半径,系数L*、M*、P*和Q*用Xi*进行表示,其计算公式为:r g represents the radius of the base body of the ring gear, and the coefficients L*, M*, P* and Q* are represented by X i *, and the calculation formula is:
hfi=rf/rin (56)h fi =r f /r in (56)
步骤四:计算综合时变啮合刚度,包括太阳轮与行星轮啮合的外啮合时变啮合刚度kspn和内齿圈与行星轮啮合的内啮合时变啮合刚度krpn。Step 4: Calculate the comprehensive time-varying meshing stiffness, including the time-varying meshing stiffness k spn of external meshing between the sun gear and the planetary gear and the time-varying meshing stiffness k rpn of internal meshing of the ring gear meshing with the planetary gear.
利用本发明的技术方案制作了一种基于齿形修正法的行星齿轮时变啮合刚度计算方法。该方法首先明确太阳轮、行星轮和内齿圈的各项基本参数,包括:齿数z,模数m,齿顶高系数ha*,顶隙系数c*,分度圆压力角α,变位系数为x(正变位时取正值,负变位时取负值),节圆压力角αw,材料的切变模量G,材料的弹性模量E,泊松比μ,转速n,传递功率P等;然后明确太阳轮和行星轮半径为rf+0.25m圆与基圆的相对位置关系,明确内齿圈齿顶圆与基圆之间的相对位置关系;再计算太阳轮、行星轮和内齿圈的单个轮齿啮合刚度,包括:剪切刚度ks、轴向拉压刚度ka、弯曲刚度kb、接触刚度kh和齿轮基体柔性变形刚度kf;最后计算综合时变啮合刚度,包括太阳轮与行星轮啮合的外啮合时变啮合刚度kspn和内齿圈与行星轮啮合的内啮合时变啮合刚度krpn。运用该方法可以根据齿数与啮合方式对不同的齿轮类型进行合理划分,对处于固定齿数区间的齿轮进行合理的轮齿啮合刚度计算,使得计算结果更加准确,尽量减少假设,尽量贴近实际轮齿形状去计算。Using the technical scheme of the present invention, a method for calculating the time-varying meshing stiffness of planetary gears based on the tooth profile correction method is made. The method firstly defines the basic parameters of the sun gear, planetary gear and ring gear, including: number of teeth z, module m, tip height coefficient h a *, tip clearance coefficient c*, indexing circle pressure angle α, variable The displacement coefficient is x (positive value for positive displacement, negative value for negative displacement), pitch circle pressure angle α w , shear modulus G of material, elastic modulus E of material, Poisson's ratio μ, rotational speed n , transmission power P, etc; The meshing stiffness of the individual gear teeth of the wheel, planetary gear and ring gear, including: shear stiffness k s , axial tensile and compressive stiffness ka , bending stiffness k b , contact stiffness k h and gear base flexible deformation stiffness k f ; finally Calculate the comprehensive time-varying meshing stiffness, including the external meshing meshing stiffness k spn of the sun gear meshing with the planet gear and the internal meshing time-varying meshing stiffness k rpn of the ring gear meshing with the planet gear. Using this method, different gear types can be reasonably divided according to the number of teeth and the meshing method, and the meshing stiffness of the gears in the fixed number of teeth can be calculated reasonably, so that the calculation results are more accurate, the assumptions are reduced as much as possible, and the shape of the actual gear teeth is as close as possible. to calculate.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明根据齿数、变位系数和压力角之间的关系对齿轮齿数进行准确划分,从而对齿轮的齿形进行了准确的划分,为准确计算齿轮时变啮合刚度提供坚实基础;(1) The present invention accurately divides the number of teeth of the gear according to the relationship between the number of teeth, the coefficient of displacement and the pressure angle, thereby accurately dividing the tooth profile of the gear, and provides a solid foundation for accurately calculating the time-varying meshing stiffness of the gear;
(2)本发明对齿形进行必要修正,使其更加符合实际齿形,改变以往将齿根简化为一段直线的方法,提高了啮合刚度计算的准确性;(2) The present invention makes necessary corrections to the tooth shape to make it more in line with the actual tooth shape, changes the previous method of simplifying the tooth root into a straight line, and improves the accuracy of mesh stiffness calculation;
(3)本发明充分考虑齿轮变位系数对轮齿啮合刚度的影响,目前变位齿轮应用范围十分广泛,由于齿轮变位系数的存在(正变位会使轮齿变厚,负变位会使轮齿变薄)会使轮齿形状发生改变,从而使得轮齿承载能力增大或减少,使轮齿啮合刚度发生改变,本方法可以准确地计算变位或者非变位行星齿轮时变啮合刚度;(3) The present invention fully considers the influence of the gear displacement coefficient on the meshing stiffness of the gear teeth. At present, the application range of the displacement gear is very wide. Due to the existence of the gear displacement coefficient (positive displacement will make the gear teeth thicker, and negative displacement will Thinning the gear teeth) will change the shape of the gear teeth, so that the bearing capacity of the gear teeth will increase or decrease, and the meshing stiffness of the gear teeth will change. This method can accurately calculate the time-varying meshing of the displacement or non-displacement planetary gears stiffness;
(4)本发明从弦齿厚的角度推导出齿轮时变啮合刚度计算公式,降低了计算复杂度,计算原理更加简单直观,易于理解。(4) The present invention derives the calculation formula of the gear time-varying meshing stiffness from the angle of the chord tooth thickness, which reduces the calculation complexity, and the calculation principle is simpler and more intuitive and easy to understand.
附图说明Description of drawings
图1是本发明所述一种基于齿形修正法的行星齿轮时变啮合刚度计算方法的工作流程图。FIG. 1 is a working flow chart of a method for calculating the time-varying meshing stiffness of planetary gears based on the tooth profile correction method according to the present invention.
图2是实验用行星传动系统结构简图。Figure 2 is a schematic diagram of the structure of the experimental planetary transmission system.
图3是行星轮轮齿的弦齿厚计算示意图。Figure 3 is a schematic diagram of calculating the chord tooth thickness of the planet gear teeth.
图4是太阳轮和行星轮齿根过度圆弧处的弦齿厚计算示意图。Figure 4 is a schematic diagram of the calculation of the chord tooth thickness at the excessive arc of the tooth root of the sun gear and the planet gear.
图5是行星轮和太阳轮的齿轮基体柔性变形刚度各参数表示示意图。FIG. 5 is a schematic diagram showing the parameters of the flexible deformation stiffness of the gear base of the planetary gear and the sun gear.
图6是太阳轮轮齿的弦齿厚计算示意图。FIG. 6 is a schematic diagram of calculating the chord tooth thickness of the sun gear teeth.
图7是内齿圈轮齿的弦齿厚计算示意图。FIG. 7 is a schematic diagram of calculating the chord tooth thickness of the ring gear teeth.
图8是内齿圈齿根过度圆弧处的弦齿厚计算示意图。Fig. 8 is a schematic diagram of calculating the chord tooth thickness at the excessive arc of the tooth root of the ring gear.
图9是内齿圈的齿轮基体柔性变形刚度各参数表示示意图。FIG. 9 is a schematic diagram showing the parameters of the flexible deformation stiffness of the gear base of the ring gear.
图10是行星传动系统中各个行星轮的初始位置示意图。FIG. 10 is a schematic diagram of the initial position of each planetary gear in the planetary transmission system.
图11是太阳轮与行星轮啮合的时变啮合刚度kspn的刚度数值图。Figure 11 is a stiffness numerical diagram of the time-varying meshing stiffness k spn of the sun gear meshing with the planet gears.
图12是内齿圈与太阳轮啮合的时变啮合刚度krpn的刚度数值图。Figure 12 is a stiffness numerical diagram of the time-varying meshing stiffness k rpn of the ring gear meshing with the sun gear.
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,如附图1所示,一种基于齿形修正法的行星齿轮时变啮合刚度计算方法,包括以下具体步骤:The present invention will be specifically described below in conjunction with the accompanying drawings. As shown in accompanying drawing 1, a method for calculating the time-varying meshing stiffness of planetary gears based on the tooth profile correction method includes the following specific steps:
步骤一:明确太阳轮、行星轮和内齿圈的各项基本参数,包括:齿数z,模数m,齿宽B,齿顶高系数ha*,顶隙系数c*,分度圆压力角α,变位系数为x(正变位时取正值,负变位时取负值),节圆压力角αw,材料的切变模量G,材料的弹性模量E,泊松比μ,转速n,传递功率P;Step 1: Determine the basic parameters of the sun gear, planetary gear and ring gear, including: number of teeth z, module m, tooth width B, tip height coefficient h a *, tip clearance coefficient c*, indexing circle pressure Angle α, displacement coefficient is x (positive value for positive displacement, negative value for negative displacement), pitch circle pressure angle α w , shear modulus G of material, elastic modulus E of material, Poisson Ratio μ, rotational speed n, transmission power P;
表1 齿轮基本参数Table 1 Basic parameters of gears
步骤二:明确太阳轮和行星轮半径为rf+c*m圆与基圆的相对位置关系,明确内齿圈齿顶圆与基圆之间的相对位置关系;Step 2: Determine the relative positional relationship between the sun gear and the planetary gear with the radius of r f +c*m and the base circle, and clarify the relative positional relationship between the tooth tip circle and the base circle of the inner gear ring;
步骤三:计算太阳轮、行星轮和内齿圈的单个轮齿啮合刚度,包括:剪切刚度ks、轴向拉压刚度ka、弯曲刚度kb、接触刚度kh和齿轮基体柔性变形刚度kf;Step 3: Calculate the meshing stiffness of a single gear tooth of the sun gear, planetary gear and ring gear, including: shear stiffness ks , axial tensile and compressive stiffness ka , bending stiffness k b , contact stiffness kh and gear base flexible deformation stiffness k f ;
步骤四:计算综合时变啮合刚度,包括太阳轮与行星轮啮合的外啮合时变啮合刚度kspn和内齿圈与行星轮啮合的内啮合时变啮合刚度krpn。Step 4: Calculate the comprehensive time-varying meshing stiffness, including the external meshing time-varying meshing stiffness k spn of the sun gear meshing with the planetary gear and the internal meshing time-varying meshing stiffness k rpn of the ring gear meshing with the planetary gear.
下面通过一个具体实施例对本发明进行具体阐述,以下为具体实施过程:The present invention is described in detail below by a specific embodiment, and the following is a specific implementation process:
步骤一:明确太阳轮、行星轮和内齿圈的各项基本参数,包括:齿数z,模数m,齿宽B,齿顶高系数ha*,顶隙系数c*,分度圆压力角α,变位系数为x(正变位时取正值,负变位时取负值),节圆压力角αw,材料的切变模量G,材料的弹性模量E,泊松比μ,转速n,传递功率P;Step 1: Determine the basic parameters of the sun gear, planetary gear and ring gear, including: number of teeth z, module m, tooth width B, tip height coefficient h a *, tip clearance coefficient c*, indexing circle pressure Angle α, displacement coefficient is x (positive value for positive displacement, negative value for negative displacement), pitch circle pressure angle α w , shear modulus G of material, elastic modulus E of material, Poisson Ratio μ, rotational speed n, transmission power P;
在本具体实施例中使用的行星传动系统的基本结构如附图2所示,均匀分布3个行星轮,各齿轮的基本参数如表1所示,太阳轮输入转速n为1445r/min,传递功率为4000W。The basic structure of the planetary transmission system used in this specific embodiment is shown in Figure 2, with 3 planetary gears evenly distributed, the basic parameters of each gear are shown in Table 1, the input speed n of the sun gear is 1445r/min, and the transmission The power is 4000W.
步骤二:明确太阳轮和行星轮半径为rf+c*m圆与基圆的相对位置关系,明确内齿圈齿顶圆与基圆之间的相对位置关系,其具体为:Step 2: Determine the relative positional relationship between the sun gear and the planetary gear with the radius of r f +c*m and the base circle, and clarify the relative positional relationship between the tooth tip circle and the base circle of the inner gear ring, which are as follows:
对太阳轮和行星轮分别进行齿数验证,当满足条件时,该齿轮基圆半径rb小于rf+c*m,当满足条件时,该齿轮基圆半径rb大于rf+c*m,对于内齿圈,内齿圈齿顶圆直径da始终大于基圆直径。Verify the number of teeth of the sun gear and planetary gear respectively, when the conditions are met When the gear base circle radius r b is less than r f +c*m, when the conditions are met When , the gear base circle radius r b is greater than r f + c *m, and for the inner gear ring, the inner gear ring tooth tip circle diameter da is always larger than the base circle diameter.
太阳轮齿数zs=12,行星轮齿数zpn=31,内齿圈齿数zr=75,太阳轮变位系数xs=0.4152,行星轮变位系数xpn=0.2724,内齿圈变位系数xr=0.4,三者压力角均为20度,则:The number of teeth of the sun gear z s = 12, the number of teeth of the planetary gear z pn = 31, the number of teeth of the ring gear z r = 75, the displacement coefficient of the sun gear x s = 0.4152, the displacement coefficient of the planet gear x pn = 0.2724, the displacement of the ring gear The coefficient x r = 0.4, and the three pressure angles are all 20 degrees, then:
所以各齿轮半径为rf+c*m圆与基圆的相对位置关系如下:Therefore, the relative positional relationship between the circle with the radius of r f +c*m and the base circle of each gear is as follows:
太阳轮:基圆半径大于rf+c*m;Sun gear: the radius of the base circle is greater than r f +c*m;
行星轮:基圆半径小于rf+c*m;Planetary gear: the radius of the base circle is less than r f +c*m;
内齿圈:基圆半径小于rf+c*m。Ring gear: the radius of the base circle is less than r f +c*m.
下面采用直接法进行验证:The direct method is used to verify the following:
外齿轮齿根圆半径计算公式为:The formula for calculating the root circle radius of the external gear is:
rf=0.5m(z-2ha*-2c*+2x) (2)r f =0.5m(z-2h a *-2c*+2x) (2)
外齿轮基圆半径计算公式为:The formula for calculating the radius of the base circle of the external gear is:
rb=0.5mz cosα (3)r b = 0.5mz cosα (3)
内齿圈齿根圆半径计算公式为:The formula for calculating the root circle radius of the ring gear is:
rf=0.5m(z+2ha*+2c*+2x) (4)r f =0.5m(z+2h a *+2c*+2x) (4)
内齿圈基圆半径计算公式为:The formula for calculating the base circle radius of the ring gear is:
rb=0.5mz cosα (5)r b = 0.5mz cosα (5)
则太阳轮齿根圆半径rfs=0.0103,rfs+0.25m=0.0108,基圆半径rbs=0.0113;行星轮齿根圆半径rfpn=0.0290,rfpn+0.25m=0.0295,基圆半径为rbpn=0.0291;内齿圈齿根圆半径rfr=0.0783,rfr+0.25m=0.0788,基圆半径为rbr=0.0705。Then the sun gear root circle radius r fs = 0.0103, r fs +0.25m = 0.0108, the base circle radius r bs = 0.0113; the planet gear root circle radius r fpn = 0.0290, r fpn +0.25m = 0.0295, the base circle radius is r bpn =0.0291; the root circle radius of the ring gear is r fr =0.0783, r fr +0.25m = 0.0788, and the base circle radius is r br =0.0705.
验证计算结果与根据齿数验证条件得出的结论一致。The verification calculation results are consistent with the conclusions based on the verification conditions for the number of teeth.
步骤三:计算太阳轮、行星轮和内齿圈的轮齿啮合刚度,包括:剪切刚度ks、轴向拉压刚度ka、弯曲刚度kb、接触刚度kh和齿轮基体柔性变形刚度kf;Step 3: Calculate the tooth meshing stiffness of the sun gear, planetary gear and ring gear, including: shear stiffness ks , axial tensile and compressive stiffness ka , bending stiffness k b , contact stiffness kh and gear base flexible deformation stiffness k f ;
根据步骤二中的结论,行星轮应按照以下计算公式进行计算,行星轮轮齿剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:According to the conclusion in step 2 , the planetary gear should be calculated according to the following calculation formulas. The calculation formulas of the planetary gear tooth shear stiffness k s , axial tensile and compressive stiffness ka and bending stiffness k b are:
其中,hf表示齿根圆上的弦齿厚,rf表示齿根圆半径,rcx表示轮齿当前啮合点(啮合点始终在齿廓工作段之间变动)到齿轮轴心的距离,rx表示齿廓上任意位置半径,αcx表示啮合点处的压力角,Mcx表示啮合点处的啮合力对齿根部分的弯矩,其计算公式为:Among them, h f represents the chord tooth thickness on the tooth root circle, r f represents the radius of the tooth root circle, and r cx represents the distance from the current meshing point of the gear teeth (the meshing point always changes between the tooth profile working sections) to the gear axis, r x represents the radius of any position on the tooth profile, α cx represents the pressure angle at the meshing point, M cx represents the bending moment of the meshing force at the meshing point to the tooth root, and its calculation formula is:
hx表示齿廓上任意位置的弦齿厚,计算示意图如附图3所示,计算公式为:h x represents the thickness of the chord tooth at any position on the tooth profile. The schematic diagram of the calculation is shown in Figure 3. The calculation formula is:
其中,αx表示齿廓上任意位置的压力角,Δh表示齿根过渡圆弧处的半弦齿厚,hix和Δh的计算公式为:where α x represents the pressure angle at any position on the tooth profile, Δh represents the half-chord tooth thickness at the transition arc of the tooth root, and the calculation formulas of h ix and Δh are:
其中,a和b的具体表示如附图4(a)所示,其计算公式为:Wherein, the specific representation of a and b is shown in accompanying drawing 4 (a), and its calculation formula is:
b2=(0.5m(z-2ha*-2c*+2x)+0.38m)2-a2 (13)b 2 =(0.5m(z-2h a *-2c*+2x)+0.38m) 2 -a 2 (13)
invα=tanα-α (15)invα=tanα-α (15)
接触刚度kh的计算公式为:The formula for calculating the contact stiffness k h is:
其中,ρ1、ρ2分别表示接触点位置两轮齿齿廓的曲率半径,E1、E2分别表示两轮齿材料的弹性模量,μ1、μ2分别表示两轮齿材料的泊松比,bc表示两齿轮轮齿啮合接触线长。ρ1、ρ2的计算公式为:in, ρ 1 and ρ 2 respectively represent the radius of curvature of the tooth profile of the two gear teeth at the contact point, E 1 and E 2 respectively represent the elastic modulus of the two gear teeth materials, and μ 1 and μ 2 respectively represent the Poisson’s ratio of the two gear teeth materials. , b c represents the length of the meshing contact line between the two gear teeth. The calculation formulas of ρ 1 and ρ 2 are:
其中,rx1、rx2分别表示两齿轮渐开线齿廓上任一点半径,rb1、rb2分别表示两齿轮的基圆半径。Among them, r x1 and r x2 respectively represent the radius of any point on the involute tooth profile of the two gears, and r b1 and r b2 respectively represent the radius of the base circle of the two gears.
齿轮基体柔性变形刚度kf的计算公式为:The calculation formula of the flexible deformation stiffness k f of the gear base is:
其中,ufx表示啮合力延长线与轮齿径向对称线交点到齿根圆的最短距离,计算公式为:Among them, u fx represents the shortest distance from the intersection of the extension line of the meshing force and the radial symmetry line of the gear tooth to the root circle, and the calculation formula is:
系数L*、M*、P*和Q*用Xi*进行表示,其计算公式为:The coefficients L*, M*, P* and Q* are represented by X i *, and the calculation formula is:
其中,θf表示轮齿齿根圆上半齿宽所对应的圆心角,hfi=rf/rin,Ai、Bi、Ci、Di、Ei、Fi为常系数,其值如表2所示:Among them, θ f represents the central angle corresponding to the upper half tooth width of the tooth root circle, h fi =r f /r in , A i , B i , C i , Di , E i , F i are constant coefficients, and their values are shown in Table 2:
表2 式中各系数的值Table 2 Values of the coefficients in the formula
行星轮的齿轮基体柔性变形刚度中各个参数的具体表示如附图5。The specific representation of each parameter in the flexible deformation stiffness of the gear base of the planetary gear is shown in FIG. 5 .
根据步骤二中的结论,太阳轮应按照以下公式进行计算,啮合点在基圆与齿顶圆之间变化时,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:According to the conclusion in
啮合点在基圆与rf+c*m圆之间变动时,剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:When the meshing point varies between the base circle and the r f +c*m circle, the formulas for calculating the shear stiffness k s , the axial tensile and compressive stiffness ka and the bending stiffness k b are:
其中,Δh、hx、a、b2、Mx和hb等参数的计算方式如下所示,弦齿厚hx的计算示意图如附图6所示,hb表示齿轮基圆上的弦齿厚。Among them, the calculation methods of parameters such as Δh, h x , a, b 2 , M x and h b are as follows, the calculation diagram of the chord tooth thickness h x is shown in Figure 6, and h b represents the chord on the gear base circle Tooth thickness.
太阳轮单个轮齿啮合刚度计算中a和b的具体表示如附图4(b)所示。接触刚度kh和齿轮基体柔性变形刚度kf的计算公式与行星轮相同,这里不再重复。太阳轮轮齿的齿轮基体柔性变形刚度的计算示意图如附图5所示。The specific representations of a and b in the calculation of the meshing stiffness of a single tooth of the sun gear are shown in Figure 4(b). The calculation formulas of the contact stiffness k h and the flexible deformation stiffness k f of the gear base are the same as those of the planetary gear, and are not repeated here. A schematic diagram of the calculation of the flexible deformation stiffness of the gear base of the sun gear teeth is shown in FIG. 5 .
根据步骤二中的结论,内齿圈轮齿的剪切刚度ks、轴向拉压刚度ka和弯曲刚度kb的计算公式为:According to the conclusion in
内齿圈的弦齿厚计算示意图如附图7所示,单个轮齿啮合刚度计算中a和b的具体表示如附图8所示。A schematic diagram of the calculation of the chord tooth thickness of the ring gear is shown in Figure 7, and the specific representations of a and b in the calculation of the meshing stiffness of a single gear tooth are shown in Figure 8.
齿轮基体柔性变形刚度kf的计算公式需要修正ufx和hfi为:The calculation formula of the flexible deformation stiffness k f of the gear base needs to be corrected u fx and h fi as:
hfi=rf/rg (41)h fi =r f /r g (41)
其中,rg表示内齿圈基体的半径。内齿圈的齿轮基体柔性变形刚度中各个参数的具体表示如附图9所示。Among them, r g represents the radius of the ring gear base. The specific representation of each parameter in the flexible deformation stiffness of the gear base of the ring gear is shown in FIG. 9 .
内齿圈轮齿的接触刚度kh和其他参数的计算方式与行星轮相同,这里不再重复。The calculation method of the contact stiffness k h and other parameters of the ring gear teeth is the same as that of the planetary gear, and will not be repeated here.
步骤四:计算综合时变啮合刚度,包括太阳轮与行星轮啮合的外啮合时变啮合刚度kspn和内齿圈与行星轮啮合的内啮合时变啮合刚度krpn。其具体计算过程如下:Step 4: Calculate the comprehensive time-varying meshing stiffness, including the external meshing time-varying meshing stiffness k spn of the sun gear meshing with the planetary gear and the internal meshing time-varying meshing stiffness k rpn of the ring gear meshing with the planetary gear. The specific calculation process is as follows:
首先求两齿轮啮合的重合度,计算方法如下:First, find the coincidence degree of the meshing of the two gears. The calculation method is as follows:
式中,αa表示齿轮的齿顶圆压力角;当两齿轮为外啮合时±取正号;当两齿轮为内啮合时±取负号,此时2表示内齿圈。In the formula, α a represents the pressure angle of the tooth tip circle of the gear; when the two gears are externally meshed, ± takes the positive sign; when the two gears are internal meshing, the ± takes the negative sign, at this time, 2 represents the internal gear ring.
一对齿轮副在啮合过程中总是在单双对轮齿交替进行,这里采用如下的方式计算轮齿啮合的单齿啮合区间与双齿啮合的区间,单齿啮合区间表示如下:A pair of gear pairs always alternate between single and double pairs of gear teeth during the meshing process. Here, the following method is used to calculate the single-tooth meshing interval and the double-tooth meshing interval of the gear tooth meshing. The single-tooth meshing interval is expressed as follows:
双齿啮合区间表示如下:The double-tooth meshing interval is expressed as follows:
式中,n表示该啮合副的第n个单双齿交替周期,εrpn、εspn分别表示内啮合、外啮合的重合度,singlekspn、singlekrpn分别表示第n个行星轮分别与太阳轮、内齿圈啮合的单对轮齿啮合区间,doublekspn、doublekrpn分别表示第n个行星轮分别与太阳轮、内齿圈啮合的双对轮齿啮合区间。In the formula, n represents the n-th single-double-tooth alternating period of the meshing pair, ε rpn and ε spn represent the coincidence degree of internal meshing and external meshing, respectively, singlek spn and singlek rpn represent the nth planetary gear and the sun gear respectively. , the meshing interval of a single pair of gear teeth meshing with the ring gear, doublek spn and doublek rpn respectively represent the meshing interval of the double pair of gear teeth meshing with the sun gear and the ring gear respectively.
本实施例中,由于行星传动系统存在三个行星轮,所以各个行星轮与太阳轮啮合、各个行星轮与内齿圈啮合时会存在一定的啮合相位差,因此还需要确定三个行星轮之间的相位差,各个外啮合之间的相位差和各个内啮合之间的相位差采用下式进行计算:In this embodiment, since there are three planetary gears in the planetary transmission system, there will be a certain meshing phase difference when each planetary gear meshes with the sun gear and each planetary gear meshes with the ring gear. Therefore, it is also necessary to determine the difference between the three planetary gears. The phase difference between, the phase difference between each external meshing and the phase difference between each internal meshing are calculated using the following formula:
其中,φspne、φrpne分别表示第n个外、内啮合刚度与初相位之间的相位差值。Among them, φ spne and φ rpne represent the phase difference between the nth outer and inner meshing stiffness and the initial phase, respectively.
同一行星轮内啮合与外啮合之间的相位差采用下式进行计算:The phase difference between the inner meshing and the outer meshing of the same planetary gear is calculated by the following formula:
其中,φspn、φrpn分别表示第n个行星轮与太阳轮、内齿圈啮合的综合啮合传动误差的初相位,φspnr表示外啮合和内啮合的相位差。Among them, φ spn and φ rpn represent the initial phase of the comprehensive meshing transmission error of the nth planetary gear meshing with the sun gear and the ring gear, respectively, and φ spnr represents the phase difference between the external meshing and the internal meshing.
ψpn=ψpn0±ωct (48)ψ pn =ψ pn0 ±ω c t (48)
ωc表示行星架旋转速度,ψpn0表示第n个行星轮的初始位置角,n为行星轮的编号,N为行星轮的数量。当太阳轮顺时针方向转动时,±取负号,太阳轮逆时针转动时,±取正号,在本实施例中太阳轮顺时针旋转,则此处取负号。ω c represents the rotation speed of the planet carrier, ψ pn0 represents the initial position angle of the nth planetary gear, n is the number of the planetary gear, and N is the number of the planetary gear. When the sun gear rotates clockwise, ± takes the negative sign, and when the sun gear rotates counterclockwise, ± takes the positive sign. In this embodiment, the sun gear rotates clockwise, and the negative sign is taken here.
本实施例中行星传动系统的各个行星轮的初始位置如附图10所示。The initial positions of the planetary gears of the planetary transmission system in this embodiment are shown in FIG. 10 .
表3 行星传动系统啮合相位差Table 3 Meshing phase difference of planetary transmission system
最终求出外啮合时变啮合刚度kspn和内啮合时变啮合刚度krpn。由于齿轮啮合总是在单双齿交替进行,一对轮齿啮合时的时变啮合刚度的计算公式为:Finally, the time-varying mesh stiffness k spn of external meshing and the time-varying meshing stiffness k rpn of internal meshing are obtained. Since gear meshing is always performed alternately between single and double teeth, the formula for calculating the time-varying mesh stiffness when a pair of gear teeth meshes is:
两对轮齿啮合的时变啮合刚度的计算公式为:The formula for calculating the time-varying mesh stiffness of the meshing of two pairs of gear teeth is:
kspn的结果如附图11所示,图中ksp1表示行星轮1与太阳轮啮合的齿轮时变啮合刚度,ksp2表示行星轮2与太阳轮啮合的齿轮时变啮合刚度,ksp3表示行星轮3与太阳轮啮合的齿轮时变啮合刚度。krpn的结果如附图12所示,图中krp1表示行星轮1与内齿圈啮合的齿轮时变啮合刚度,krp2表示行星轮2与内齿圈啮合的齿轮时变啮合刚度,krp3表示行星轮3与内齿圈啮合的齿轮时变啮合刚度。The results of k spn are shown in Fig. 11. In the figure, k sp1 represents the time-varying meshing stiffness of the gear meshing between the
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
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CN113378312B (en) * | 2021-05-25 | 2023-03-24 | 武汉理工大学 | Method for calculating time-varying meshing stiffness of helical gear |
CN113868755B (en) * | 2021-08-26 | 2024-09-13 | 重庆青山工业有限责任公司 | Helical gear meshing stiffness calculation method based on base joint error |
CN114969616B (en) * | 2022-04-22 | 2024-08-09 | 西安交通大学 | Calculation method of meshing stiffness of spiral bevel gears based on slice method |
CN114861360B (en) * | 2022-05-17 | 2025-07-18 | 河南工业大学 | Normal single-stage epicyclic train vibration unique modeling method considering gear meshing impact |
CN115828649B (en) * | 2023-02-22 | 2023-05-16 | 季华实验室 | A method and device for determining the meshing stiffness of the back side of gear teeth |
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