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CN111621752B - Preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating - Google Patents

Preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating Download PDF

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CN111621752B
CN111621752B CN202010524524.6A CN202010524524A CN111621752B CN 111621752 B CN111621752 B CN 111621752B CN 202010524524 A CN202010524524 A CN 202010524524A CN 111621752 B CN111621752 B CN 111621752B
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王铁钢
林伟
刘迁
刘艳梅
阎兵
彭勇
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Tianjin University of Technology and Education China Vocational Training Instructor Training Center
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Abstract

本发明公开了一种AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的制备工艺,属于复合涂层制备技术领域。该工艺采用电弧离子镀膜技术镀膜,靶材选取金属Cr靶、AlCr靶、AlCrSi靶。镀膜前先通入氩气辉光放电清洗,随后开启Cr靶对基体表面进行离子轰击清洗,然后沉积CrN过渡层,最后通入氮气和氧气作为反应气体,交替开启AlCrSi靶和AlCr靶,依次往复沉积AlCrSiN层、AlCrN层、AlCrON层和AlCrN层。本发明制备的多层纳米复合涂层工艺简单,涂层组织结构致密、涂层与基体间结合力强,具有较高的硬度和强度,良好的耐磨损性能。

Figure 202010524524

The invention discloses a preparation process of an AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nano composite coating, which belongs to the technical field of composite coating preparation. The process adopts arc ion coating technology to coat, and the target materials are metal Cr target, AlCr target and AlCrSi target. Before coating, argon glow discharge cleaning was carried out, then the Cr target was turned on for ion bombardment cleaning on the surface of the substrate, then a CrN transition layer was deposited, and finally nitrogen and oxygen were introduced as reactive gases to alternately turn on the AlCrSi target and the AlCr target, and repeat in turn. AlCrSiN layers, AlCrN layers, AlCrON layers and AlCrN layers are deposited. The multi-layer nano-composite coating prepared by the invention has the advantages of simple process, dense coating structure, strong bonding force between the coating and the substrate, high hardness and strength, and good wear resistance.

Figure 202010524524

Description

AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的制备工艺Preparation Technology of AlCrSiN/AlCrN/AlCrON/AlCrN Multilayer Nanocomposite Coatings

技术领域technical field

本发明涉及多元纳米复合涂层制备技术领域,具体涉及一种AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的制备工艺。The invention relates to the technical field of preparation of multi-component nano-composite coatings, in particular to a preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nano-composite coatings.

背景技术Background technique

随着低温、低压气相沉积技术的发展,利用磁控溅射、电弧离子镀以及PECVD可在非平衡状态下沉积平衡状态不存在的薄膜,特别是等离子体、离子束等辅助沉积技术的出现,能在更低温度下进行高质量涂层的合成,极大促进了硬质涂层发展。近年来,提高涂层与基体的结合强度、刀具涂层的强度、硬度、韧性、抗氧化、耐高温和耐磨损等性能,能够拓宽涂层刀具在干式切削加工中的应用,满足难加工材料的高速切削要求及现代金属加工需要的速度、进给率、可靠性、耐磨性和良好的切削可控性的条件。涂层真空气相沉积技术的不断更新,刀具涂层已由最初的单层发展到多层复合、梯度涂层、纳米复合结构,最近又新出现了混合式复合结构涂层,由于其卓越的综合性能不但显著增加了涂层刀具的使用寿命,还大大节省加工时间,提高加工效率,改善加工表面质量,促进了加工制造业的迅猛发展。With the development of low temperature and low pressure vapor deposition technology, magnetron sputtering, arc ion plating and PECVD can deposit films that do not exist in equilibrium state in non-equilibrium state, especially the emergence of assisted deposition technologies such as plasma and ion beam, The ability to synthesize high-quality coatings at lower temperatures has greatly promoted the development of hard coatings. In recent years, improving the bonding strength of the coating and the substrate, the strength, hardness, toughness, oxidation resistance, high temperature resistance and wear resistance of the tool coating can broaden the application of the coated tool in dry cutting, and meet the difficult requirements. High-speed cutting requirements of machined materials and conditions of speed, feed rate, reliability, wear resistance and good cutting controllability required by modern metal processing. With the continuous updating of coating vacuum vapor deposition technology, tool coating has developed from the initial single layer to multi-layer composite, gradient coating, nano-composite structure, and recently, a hybrid composite structure coating has emerged. The performance not only significantly increases the service life of the coated tool, but also greatly saves processing time, improves processing efficiency, improves the quality of the machined surface, and promotes the rapid development of the processing and manufacturing industry.

为研制结构致密、高硬度、高耐磨性的多层纳米复合涂层,本专利采用电弧离子镀膜技术在金属或合金基体上沉积AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,进一步提高涂层刀具的机械性能、延长使役寿命。In order to develop a multi-layer nano-composite coating with dense structure, high hardness and high wear resistance, this patent adopts the arc ion plating technology to deposit AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nano-composite coating on the metal or alloy substrate to further improve the performance of the coating. Mechanical properties of coated tools and extended service life.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的制备工艺,所制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层兼具高硬度、高耐磨性和高热稳定性。The purpose of the present invention is to provide a preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating, the prepared AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating has both high hardness and high wear resistance and high thermal stability.

为实现上述目的,本发明所采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:

一种AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的制备工艺,该工艺是采用电弧离子镀膜技术先在基体上沉积CrN过渡层,再依次往复沉积AlCrSiN层、AlCrN层、AlCrON层和AlCrN层,从而获得所述AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层。A preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating. The process is to first deposit a CrN transition layer on a substrate by using an arc ion plating technology, and then sequentially reciprocate the deposition of an AlCrSiN layer, an AlCrN layer, an AlCrON layer and an AlCrN layer. layer to obtain the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating.

该工艺中,靶材选择纯金属Cr靶、AlCr合金靶和AlCrSi合金靶,靶材纯度均为99.9wt.%;沉积各层时,弧电流均设置为60~100A。In this process, pure metal Cr target, AlCr alloy target and AlCrSi alloy target are selected as target materials, and the purity of the target material is all 99.9wt.%; when depositing each layer, the arc current is set to 60-100A.

本发明工艺具体包括如下步骤:The technology of the present invention specifically comprises the following steps:

(1)将预处理后的基体放入镀膜室中央转架上,真空室气压抽至3.0×10-3Pa以下;(1) Put the pretreated substrate on the central turntable of the coating chamber, and pump the air pressure of the vacuum chamber to below 3.0×10 -3 Pa;

(2)先对基体进行辉光放电清洗,然后在基体表面沉积一层厚度100~300nm的CrN过渡层以提高工作层与基体之间的结合力;(2) Glow discharge cleaning is performed on the substrate first, and then a CrN transition layer with a thickness of 100-300 nm is deposited on the surface of the substrate to improve the bonding force between the working layer and the substrate;

(3)沉积多层复合涂层:先开启AlCrSi合金靶,通入氩气和氮气,沉积AlCrSiN层;然后仅开启AlCr靶,通入氩气和氮气,沉积AlCrN层;再通入氧气,沉积AlCrON层;最后停止通入氧气,仅通入氩气和氮气,沉积AlCrN层;(3) Deposition of multi-layer composite coating: firstly open the AlCrSi alloy target, pass in argon and nitrogen, and deposit the AlCrSiN layer; then only open the AlCr target, pass in argon and nitrogen, and deposit the AlCrN layer; then pass in oxygen to deposit AlCrON layer; finally stop feeding oxygen, only feeding argon and nitrogen to deposit AlCrN layer;

(4)多次重复步骤(3)的过程,根据所需涂层的总厚度设置涂层的不同调制周期和沉积时间,获得所述AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层。(4) Repeat the process of step (3) several times, and set different modulation periods and deposition times of the coating according to the total thickness of the coating to obtain the AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating.

上述步骤(2)中辉光放电清洗的过程为:先采用高脉冲负偏压辉光放电清洗基体10~30min,辉光清洗后开启Cr靶,调整脉冲偏压依次至-800V、-600V、-400V和-200V对基体表面分别进行2min的离子轰击清洗。The process of glow discharge cleaning in the above step (2) is as follows: first, the substrate is cleaned by high pulse negative bias glow discharge for 10 to 30 minutes, after the glow cleaning, the Cr target is turned on, and the pulse bias voltage is adjusted to -800V, -600V, The surface of the substrate was cleaned by ion bombardment for 2min at -400V and -200V respectively.

上述步骤(2)中,所述辉光放电清洗的具体过程为:将炉腔加热至400~500℃,通入氩气300~500sccm,设置脉冲偏压-600~-1000V,对基体进行辉光放电清洗;所述离子轰击清洗过程为:辉光放电清洗后,开启Cr靶,调整氩气流量为50~150sccm,依次在-800V、-600V、-400V和-200V脉冲负偏压条件下各清洗2min。In the above step (2), the specific process of the glow discharge cleaning is as follows: heating the furnace chamber to 400-500° C., feeding 300-500 sccm of argon gas, setting a pulse bias voltage of -600--1000V, and glowing the substrate. Photodischarge cleaning; the ion bombardment cleaning process is: after glow discharge cleaning, turn on the Cr target, adjust the argon flow rate to 50-150sccm, and sequentially under -800V, -600V, -400V and -200V pulse negative bias conditions Wash for 2min each.

上述步骤(2)中,沉积CrN过渡层的过程为:辉光放电和离子轰击清洗后,设置脉冲偏压为-60~-100V,占空比60%~90%,开启Cr靶,通入氩气流量为50sccm,氮气流量为200sccm,调节沉积气压至0.5~1.2Pa,沉积CrN过渡层10~30min。In the above step (2), the process of depositing the CrN transition layer is as follows: after glow discharge and ion bombardment cleaning, set the pulse bias voltage to -60 to -100V, the duty cycle is 60% to 90%, turn on the Cr target, and pass in the The flow rate of argon gas is 50 sccm, the flow rate of nitrogen gas is 200 sccm, the deposition pressure is adjusted to 0.5-1.2 Pa, and the CrN transition layer is deposited for 10-30 minutes.

上述步骤(3)中,沉积AlCrSiN层时,设置脉冲偏压-70~-120V,占空比60%~90%,通入氩气和氮气使沉积压强保持为0.8~1.3Pa;沉积AlCrN层时,设置脉冲偏压-80~-100V,占空比60%~90%,通入氩气和氮气使沉积压强保持在1.5~3Pa;沉积AlCrON层时,设置脉冲偏压-80~-100V,占空比60%~90%,通入氩气、氧气和氮气使沉积压强保持在2~3Pa。In the above step (3), when depositing the AlCrSiN layer, set a pulse bias voltage of -70 to -120V, a duty ratio of 60% to 90%, and pass in argon and nitrogen to keep the deposition pressure at 0.8 to 1.3Pa; deposit the AlCrN layer When depositing the AlCrON layer, set the pulse bias voltage -80~-100V, the duty ratio is 60%~90%, and pass argon and nitrogen gas to keep the deposition pressure at 1.5~3Pa; when depositing the AlCrON layer, set the pulse bias voltage -80~-100V , the duty ratio is 60% to 90%, and argon, oxygen and nitrogen are introduced to keep the deposition pressure at 2 to 3Pa.

上述步骤(3)中,沉积AlCrSiN涂层和AlCrN涂层时,通入氩气流量为50sccm,氮气流量为600sccm,总流量650sccm;沉积AlCrON涂层时,通入氩气流量为50sccm,氮气流量为600sccm,氧气流量为20sccm,总流量670sccm。In the above step (3), when depositing the AlCrSiN coating and the AlCrN coating, the flow of argon gas is 50 sccm, the flow of nitrogen gas is 600 sccm, and the total flow is 650 sccm; when the AlCrON coating is deposited, the flow of argon gas is 50 sccm, and the flow of nitrogen gas is 50 sccm. is 600sccm, the oxygen flow is 20sccm, and the total flow is 670sccm.

所述基体为金属或硬质合金,所制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层是由AlCrSiN层、AlCrN层、AlCrON层和AlCrN层依次叠加为周期,涂层调制周期为50-800nm,周期数≥4,AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为3:1:1:1,涂层总厚度控制为3μm。The substrate is metal or cemented carbide, and the prepared AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating is composed of an AlCrSiN layer, an AlCrN layer, an AlCrON layer and an AlCrN layer. -800nm, the number of cycles is ≥4, the modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer is 3:1:1:1, and the total thickness of the coating is controlled to 3μm.

所述AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,由面心立方结构的纳米晶镶嵌于非晶层中形成纳米复合结构,没有低硬度的六方相生成,涂层沿(Cr,Al)N的(110)晶面和(200)晶面择优生长。The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating is composed of nanocrystals with a face-centered cubic structure embedded in an amorphous layer to form a nanocomposite structure, and no low-hardness hexagonal phase is formed. )N (110) and (200) planes are preferentially grown.

本发明设计机理如下:The design mechanism of the present invention is as follows:

本发明通过在AlCrN涂层中添加Si元素,利用Al、Cr元素的固溶强化作用和形成非晶Si3N4包裹纳米晶的复合结构来强化涂层,另在AlCrN涂层中添加O元素,利用AlCrON涂层的热稳定性和热障能力来提升涂层的耐热能力,再利用AlCrN涂层高韧性对AlCrON涂层进行包裹,将AlCrSiN层、AlCrN层、AlCrON层和AlCrN层相互叠加排布形成多层纳米复合涂层,可使AlCrSiN/AlCrN/AlCrON/AlCrN多层复合涂层具有明显优于单层涂层的优异特性,满足高速切削和干切削等工况需求。The present invention strengthens the coating by adding Si element in the AlCrN coating, utilizing the solid solution strengthening effect of Al and Cr elements and forming a composite structure of amorphous Si 3 N 4 encapsulating nanocrystals, and adding O element in the AlCrN coating. , Use the thermal stability and thermal barrier ability of the AlCrON coating to improve the heat resistance of the coating, and then use the high toughness of the AlCrN coating to wrap the AlCrON coating, and stack the AlCrSiN layer, AlCrN layer, AlCrON layer and AlCrN layer on each other Arrangement to form a multi-layer nanocomposite coating can make the AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer composite coating have excellent characteristics significantly better than single-layer coating, and meet the needs of high-speed cutting and dry cutting conditions.

本发明制备的纳米多层复合涂层是一个调制结构,即具有一定重复周期。将三种不同涂层以纳米级尺寸交替沉积,所获得的多层纳米复合结构会出现硬度异常升高的超硬现象,并且汇集不同材料的优点,克服单层膜的不足,实现涂层的高硬度、高韧性和优异的耐磨性能。The nano-multilayer composite coating prepared by the invention is a modulation structure, that is, it has a certain repetition period. Alternately depositing three different coatings with nano-scale dimensions, the obtained multilayer nanocomposite structure will exhibit a superhard phenomenon with abnormally increased hardness, and the advantages of different materials are combined to overcome the shortcomings of the single-layer film and realize the coating's high performance. High hardness, high toughness and excellent wear resistance.

本发明的优点如下:The advantages of the present invention are as follows:

1、本发明研制的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层具有较高的硬度和韧性,摩擦系数低,耐磨性能好。1. The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating developed by the present invention has high hardness and toughness, low friction coefficient and good wear resistance.

2、本发明研制的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层具有良好的高温热稳定性和耐蚀性能,可用于高速干切削加工领域。2. The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating developed by the present invention has good high temperature thermal stability and corrosion resistance, and can be used in the field of high-speed dry cutting.

3、本发明研制的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,厚度均匀且结构致密,与基体具有良好的结合强度。3. The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating developed by the present invention has uniform thickness and compact structure, and has good bonding strength with the substrate.

4、本发明研制的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,制备工艺重复性好,应用范围广,具有非常强的实用性。4. The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating developed by the present invention has good repeatability of the preparation process, wide application range and very strong practicability.

附图说明Description of drawings

图1为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的衍射图谱;其中:(a)AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为5:1:1:1;(b)AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为4:1:1:1;(c)AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为3:1:1:1;(d)AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为2:1:1:1;(e)AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为1:3:3:3。Figure 1 is the diffraction pattern of the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating prepared by arc ion plating technology; wherein: (a) The modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer is 5:1 : 1:1; (b) the modulation ratio of AlCrSiN layer, AlCrN layer, AlCrON layer and AlCrN layer is 4:1:1:1; (c) The modulation ratio of AlCrSiN layer, AlCrN layer, AlCrON layer and AlCrN layer is 3 : 1:1:1; (d) the modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer is 2:1:1:1; (e) the modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer is 1:3:3:3.

图2为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN纳米复合涂层的表面形貌图。Figure 2 shows the surface topography of the AlCrSiN/AlCrN/AlCrON/AlCrN nanocomposite coating prepared by arc ion plating technology.

图3为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN纳米复合涂层的截面形貌图。Figure 3 is a cross-sectional topography of the AlCrSiN/AlCrN/AlCrON/AlCrN nanocomposite coating prepared by arc ion plating technology.

图4为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的纳米压痕测试曲线。Figure 4 shows the nanoindentation test curve of the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating prepared by arc ion plating technology.

图5为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层划痕测试后的形貌。Figure 5 shows the morphologies of the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coatings prepared by arc ion plating technology after scratch testing.

图6为采用电弧离子镀技术制备的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层的摩擦系数测试曲线。Figure 6 shows the friction coefficient test curve of the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating prepared by arc ion plating technology.

具体实施方式Detailed ways

下面通过实施例对本发明作进一步详细说明。The present invention will be described in further detail below through examples.

以下实施例中,采用大连维钛克科技股份有限公司生产的V-TECH AIP 650/750型全自动电弧离子镀膜机在基体上沉积AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层。In the following examples, AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coatings were deposited on the substrate by using V-TECH AIP 650/750 automatic arc ion coating machine produced by Dalian Vitec Technology Co., Ltd.

多层纳米复合涂层沉积过程中,基体为金属或硬质合金,靶材选择纯金属Cr靶、AlCr合金靶和AlCrSi合金靶;沉积多层纳米复合涂层时,先开启Cr靶,然后交替开启AlCrSi靶和AlCr靶沉积相应的AlCrSiN层、AlCrN层和AlCrON层,并分别控制各层的沉积压强、通入气体的流量以及每个靶的弧电流参数,在基体上制备出由AlCrSiN层、AlCrN层、AlCrON层和AlCrN层依次往复叠加的AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层。In the deposition process of the multilayer nanocomposite coating, the substrate is metal or cemented carbide, and the target material is pure metal Cr target, AlCr alloy target and AlCrSi alloy target; when depositing the multilayer nanocomposite coating, the Cr target is turned on first, and then alternately Turn on the AlCrSi target and the AlCr target to deposit the corresponding AlCrSiN layer, AlCrN layer and AlCrON layer, and control the deposition pressure of each layer, the flow rate of the gas and the arc current parameters of each target respectively. The AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating is composed of the AlCrN layer, the AlCrON layer and the AlCrN layer which are successively stacked in turn.

实施例1Example 1

本实施例为在经抛光处理的304不锈钢片上沉积AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,试样尺寸为25mm×30mm×1mm。In this example, an AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating is deposited on a polished 304 stainless steel sheet, and the size of the sample is 25mm×30mm×1mm.

基片先进行预处理:依次在丙酮、超纯水和酒精中各超声清洗15min,然后用高纯氮气吹干,将其放置于真空室内的试样架上。The substrate was pre-treated first: ultrasonically cleaned in acetone, ultrapure water and alcohol for 15 min, then dried with high-purity nitrogen, and placed on a sample holder in a vacuum chamber.

镀膜过程在AIP-650型电弧离子镀膜机上进行,采用直径均为100mm的纯金属Cr靶、合金AlCr靶、合金AlCrSi靶(纯度均为99.9wt.%)作为靶材,工作气体和反应气体分别选用高纯氩气、氮气和氧气。The coating process is carried out on an AIP-650 arc ion coating machine, using pure metal Cr target, alloy AlCr target, and alloy AlCrSi target (purity are all 99.9wt.%) with a diameter of 100mm as the target material. Use high-purity argon, nitrogen and oxygen.

各靶材均匀分布在电弧离子镀设备的炉体内壁上,以保证沉积过程中炉腔内具有较高的等离子体浓度;将预处理后的基片放入镀膜室中央转架上。The targets are evenly distributed on the inner wall of the furnace body of the arc ion plating equipment to ensure a high plasma concentration in the furnace chamber during the deposition process; the pretreated substrates are placed on the central turntable of the coating chamber.

采用机械泵和分子泵相结合抽真空使真空室气压达到3.0×10-3Pa以下,然后打开加热系统升温至420℃,在真空室内通入氩气400sccm,设置脉冲偏压为-800V,对试样表面进行辉光放电清洗20min。Use a combination of mechanical pump and molecular pump to evacuate to make the vacuum chamber pressure below 3.0×10 -3 Pa, then turn on the heating system to raise the temperature to 420°C, pass argon gas for 400sccm into the vacuum chamber, set the pulse bias to -800V, and set the pulse bias to -800V. The surface of the sample was cleaned by glow discharge for 20 min.

随后开启Cr靶,调节氩气流量为50~150sccm,调整脉冲负偏压依次为-800V、-600V、-400V、-200V各进行2min的离子轰击清洗;Then turn on the Cr target, adjust the argon gas flow to 50-150sccm, and adjust the pulse negative bias to -800V, -600V, -400V, -200V for 2min ion bombardment cleaning;

之后设置脉冲偏压为-100V(占空比60%),开启Cr靶,通入50sccm的氩气,200sccm的氮气,保持沉积压强为0.5Pa,沉积20min的CrN过渡层;Then set the pulse bias to -100V (duty ratio 60%), turn on the Cr target, pass 50sccm of argon, 200sccm of nitrogen, keep the deposition pressure at 0.5Pa, and deposit a CrN transition layer for 20min;

然后在CrN过渡层上依次往复沉积AlCrSiN层、AlCrN层、AlCrON层和AlCrN层,最终获得所述AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层。Then, the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer are sequentially and repeatedly deposited on the CrN transition layer to finally obtain the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating.

沉积多层纳米复合涂层时,加热系统升温至480℃,交替开启AlCrSi靶和AlCr靶,弧流均设置为100A;开启AlCrSi靶沉积每层AlCrSiN层时:设置脉冲偏压-100V(占空比60%),通入氩气流量50sccm、氮气流量600sccm,调节沉积压强为1.05Pa;开启AlCr靶,沉积每层AlCrN层时,设置脉冲偏压-100V(占空比60%),通入氩气流量50sccm、氮气流量600sccm,调节沉积压强为1.05Pa;开启AlCr靶沉积每层AlCrON层时,设置脉冲偏压-100V(占空比60%),通入氩气流量为50sccm、氮气流量600sccm、氧气流量20sccm,调节沉积压强为1.05Pa,设置涂层调制周期为300nm,沉积10个周期(共40层),一个周期内AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为3:1:1:1,沉积涂层总厚度控制为3μm。When depositing multi-layer nanocomposite coatings, the heating system is heated to 480°C, AlCrSi target and AlCr target are turned on alternately, and the arc current is set to 100A; ratio of 60%), feed argon flow rate of 50sccm, nitrogen flow rate of 600sccm, and adjust the deposition pressure to 1.05Pa; turn on the AlCr target, and set the pulse bias to -100V (duty ratio 60%) when depositing each AlCrN layer The flow rate of argon gas is 50sccm, the flow rate of nitrogen gas is 600sccm, and the deposition pressure is adjusted to 1.05Pa; when the AlCr target is turned on to deposit each layer of AlCrON layer, the pulse bias voltage is set to -100V (duty ratio 60%), the flow rate of argon gas is 50sccm, and the flow rate of nitrogen gas is set to 50sccm. 600sccm, oxygen flow rate of 20sccm, adjusted deposition pressure to 1.05Pa, set coating modulation period to 300nm, deposited 10 periods (40 layers in total), and the modulation ratio of AlCrSiN layer, AlCrN layer, AlCrON layer and AlCrN layer in one cycle was 3 :1:1:1, the total thickness of the deposited coating is controlled to 3μm.

图1中曲线(c)为本实施例制备的AlCrSiN/AlCrN/AlCrON/AlCrN纳米复合涂层的XRD衍射谱,涂层由面心立方结构的纳米晶镶嵌于非晶层中形成纳米复合结构,没有低硬度的六方相生成,涂层沿(Cr,Al)N的(110)晶面和(200)晶面择优生长。Curve (c) in FIG. 1 is the XRD diffraction spectrum of the AlCrSiN/AlCrN/AlCrON/AlCrN nanocomposite coating prepared in this example, and the coating consists of nanocrystals with a face-centered cubic structure embedded in an amorphous layer to form a nanocomposite structure, There is no low-hardness hexagonal phase, and the coating grows preferentially along the (110) and (200) planes of (Cr,Al)N.

按实施例1工艺过程还制备了其他调制比的AlCrSiN/AlCrN/AlCrON/AlCrN纳米复合涂层,其XRD衍射谱如图1中曲线(a)、曲线(b)、曲线(e)、曲线(d)所示。对其进行性能测试表明,其硬度和摩擦性能均劣于AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为3:1:1:1的多层复合涂层。AlCrSiN/AlCrN/AlCrON/AlCrN nanocomposite coatings with other modulation ratios were also prepared according to the process of Example 1, and their XRD diffraction spectra are shown in curve (a), curve (b), curve (e), curve ( d) shown. The performance test shows that its hardness and friction properties are inferior to the multi-layer composite coatings with AlCrSiN layer, AlCrN layer, AlCrON layer and AlCrN layer whose modulation ratio is 3:1:1:1.

图2为纳米复合涂层的表面形貌图,涂层表现为典型电弧离子镀涂层特征,组织结构致密均匀,表面有大量的大颗粒生成。Figure 2 shows the surface topography of the nanocomposite coating. The coating exhibits the characteristics of a typical arc ion plating coating, with a dense and uniform structure and a large number of large particles on the surface.

图3为纳米复合涂层的截面形貌图,涂层的厚度约为3μm,涂层与基体结合良好,可以清晰看出涂层调制周期和分层情况。Figure 3 shows the cross-sectional topography of the nanocomposite coating. The thickness of the coating is about 3 μm. The coating is well combined with the substrate, and the modulation period and delamination of the coating can be clearly seen.

图4为采用纳米压痕仪测试涂层硬度的加载-卸载曲线。随着纳米压痕探针的压入,涂层硬度测量值先快速增加,达到一个平台值,随后由于基底效应硬度测量值逐渐降低,取平台值作为涂层的平均硬度值。由图可知,本实施例多层纳米复合涂层的硬度约为31.0GPa。Fig. 4 is the loading-unloading curve of coating hardness tested by nanoindenter. With the indentation of the nano-indentation probe, the hardness measurement value of the coating increases rapidly at first, reaching a plateau value, and then gradually decreases due to the substrate effect, and the plateau value is taken as the average hardness value of the coating. It can be seen from the figure that the hardness of the multi-layer nanocomposite coating in this embodiment is about 31.0 GPa.

图5为采用划痕仪测试的多层纳米复合涂层的划痕形貌。从图中可以看到,涂层结合力良好,约为96.1N。Figure 5 shows the scratch morphology of the multilayer nanocomposite coating tested with a scratch meter. As can be seen from the figure, the coating adhesion is good, about 96.1N.

图6为采用高温摩擦机测试的多层纳米复合涂层的摩擦系数曲线,涂层平均摩擦系数较低,约为0.62。Figure 6 shows the friction coefficient curve of the multi-layer nanocomposite coating tested by a high temperature friction machine. The average friction coefficient of the coating is low, about 0.62.

实施例2Example 2

本实施例为在经抛光处理的YT硬质合金基片上沉积AlCrSiN/AlCrN/AlCrON/AlCrN多层纳米复合涂层,试样尺寸为25mm×25mm×3mm。In this example, the AlCrSiN/AlCrN/AlCrON/AlCrN multi-layer nanocomposite coating is deposited on the polished YT cemented carbide substrate, and the size of the sample is 25mm×25mm×3mm.

基片先进行预处理:依次在丙酮、超纯水和酒精中各超声清洗15mim,然后用高纯氮气吹干,将其放置于真空室试样架上。The substrate was pretreated first: ultrasonically cleaned in acetone, ultrapure water and alcohol for 15mim each, then dried with high-purity nitrogen, and placed on a sample holder in a vacuum chamber.

镀膜过程在AIP-650型电弧离子镀膜机上进行,靶材选用直径均为100mm的纯金属Cr靶、合金AlCr靶、AlCrSi合金靶(纯度均为99.9wt.%),工作气体和反应气体分别选用高纯氩气、氮气和氧气。The coating process is carried out on AIP-650 arc ion coating machine. The target materials are pure metal Cr target, alloy AlCr target and AlCrSi alloy target (purity are all 99.9wt.%) with a diameter of 100mm. The working gas and reaction gas are selected respectively. High purity argon, nitrogen and oxygen.

各靶材均匀安装在电弧离子镀设备真空室内周围,以保证沉积过程中炉腔内具有较高的等离子体浓度;将预处理后的基片放入镀膜室中央转架上;Each target is evenly installed around the vacuum chamber of the arc ion plating equipment to ensure a high plasma concentration in the furnace chamber during the deposition process; the pretreated substrate is placed on the central turntable of the coating chamber;

采用机械泵和分子泵相结合抽真空,待真空室气压达到3.0×10-3Pa以下,打开加热系统升温至420℃,然后在真空室内通入氩气400sccm,设置脉冲偏压为-800V,对试样表面进行辉光放电清洗20min。Use a combination of mechanical pump and molecular pump to evacuate. When the pressure of the vacuum chamber reaches below 3.0×10 -3 Pa, turn on the heating system and raise the temperature to 420°C. Then pass argon gas into the vacuum chamber for 400sccm, and set the pulse bias to -800V. The surface of the sample was cleaned by glow discharge for 20 min.

随后开启Cr靶,调整氩气流量为50~150sccm,调节脉冲负偏压依次为-800V、-600V、-400V、-200V各进行2min的离子轰击清洗;Then turn on the Cr target, adjust the argon gas flow to 50-150sccm, and adjust the pulse negative bias voltage to -800V, -600V, -400V, -200V for ion bombardment cleaning for 2 minutes each;

之后设置脉冲偏压为-100V(占空比60%),开启Cr靶,通入50sccm的氩气,200sccm的氮气,保持沉积压强为0.5Pa,沉积20min的CrN过渡层;Then set the pulse bias to -100V (duty ratio 60%), turn on the Cr target, pass 50sccm of argon, 200sccm of nitrogen, keep the deposition pressure at 0.5Pa, and deposit a CrN transition layer for 20min;

最后加热系统升温至480℃,交替开启AlCrSi靶和AlCr靶,弧电流均设置为100A;开启AlCrSi靶沉积AlCrSiN层时:设置脉冲偏压-100V(占空比60%),通入氩气流量50sccm、氮气流量600sccm,保持沉积压强为1.05Pa;开启AlCr靶沉积AlCrN层时,设置脉冲偏压-100V(占空比60%),通入氩气流量50sccm、氮气流量600sccm,保持沉积压强为1.05Pa;开启AlCr靶沉积AlCrON层时,设置脉冲偏压-100V(占空比60%),通入氩气流量50sccm、氮气流量600sccm、氧气流量20sccm,保持沉积压强为1.05Pa,设置涂层调制周期为300nm,沉积10个周期(共40层),一个周期内AlCrSiN层、AlCrN层、AlCrON层和AlCrN层的调制比为3:1:1:1,沉积涂层总厚度控制为3μm。Finally, the heating system is heated to 480°C, the AlCrSi target and the AlCr target are turned on alternately, and the arc current is both set to 100A; when the AlCrSi target is turned on to deposit the AlCrSiN layer: set the pulse bias to -100V (duty ratio 60%), and the flow of argon gas is introduced. 50sccm, nitrogen flow rate 600sccm, keep the deposition pressure at 1.05Pa; when the AlCr target is turned on to deposit the AlCrN layer, set the pulse bias to -100V (duty ratio 60%), pass in the argon flow rate of 50sccm, nitrogen flow rate of 600sccm, and keep the deposition pressure as 1.05Pa; when the AlCr target is turned on to deposit the AlCrON layer, the pulse bias voltage is set to -100V (60% duty cycle), and the flow rate of argon gas is 50sccm, the flow rate of nitrogen gas is 600sccm, and the flow rate of oxygen gas is 20sccm. The deposition pressure is kept at 1.05Pa, and the coating is set. The modulation period is 300 nm, and 10 periods (40 layers in total) are deposited. The modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer in one period is 3:1:1:1, and the total thickness of the deposited coating is controlled to be 3 μm.

本实施例制备的多层纳米复合涂层的相组成和微观组织结构与实施例1中涂层相同,由面心立方结构的(Cr,Al)N纳米晶镶嵌于非晶层中形成纳米复合结构。涂层总厚度约为3μm,硬度高达31.0Gpa。The phase composition and microstructure of the multilayer nanocomposite coating prepared in this example are the same as those in Example 1, and the nanocomposite is formed by embedding (Cr, Al)N nanocrystals of face-centered cubic structure in the amorphous layer. structure. The total thickness of the coating is about 3μm, and the hardness is as high as 31.0Gpa.

Claims (5)

1. A preparation process of AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating is characterized by comprising the following steps: the process comprises the steps of depositing a CrN transition layer on a substrate by adopting an arc ion coating technology, and sequentially depositing an AlCrSiN layer, an AlCrN layer, an AlCrON layer and an AlCrN layer on the CrN transition layer in a reciprocating manner, so as to obtain the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating; in the process, the target material is selected from a pure metal Cr target, an AlCr alloy target and an AlCrSi alloy target, and the purity of the target material is 99.9 wt%; when each layer is deposited, arc current is set to be 60-100A;
the process specifically comprises the following steps:
(1) placing the pretreated substrate on a central rotating stand of a coating chamber, and pumping the vacuum chamber to 3.0 × 10-3 Pa below;
(2) firstly, carrying out glow discharge cleaning on a substrate, and then depositing a CrN transition layer with the thickness of 100-300 nm on the surface of the substrate to improve the binding force between a working layer and the substrate;
(3) depositing a multi-layer composite coating: firstly, starting an AlCrSi alloy target, introducing argon and nitrogen, and depositing an AlCrSiN layer; then only starting an AlCr target, introducing argon and nitrogen, and depositing an AlCrN layer; then introducing oxygen to deposit an AlCrON layer; finally, closing the oxygen valve, only introducing argon and nitrogen, and depositing an AlCrN layer; wherein: when an AlCrSiN layer is deposited, setting pulse bias voltage of-70V to-120V, duty ratio of 60% to 90%, and introducing argon and nitrogen to keep deposition pressure of 0.8 Pa to 1.3 Pa; when an AlCrN layer is deposited, setting a pulse bias voltage of-80 to-100V, setting the duty ratio of 60 to 90 percent, and introducing argon and nitrogen to adjust the deposition pressure to 1.5 to 3 Pa; when an AlCrON layer is deposited, setting a pulse bias voltage of-80 to-100V, setting the duty ratio of 60 to 90 percent, and introducing argon, oxygen and nitrogen to keep the deposition pressure of 2 to 3 Pa; when the AlCrSiN coating and the AlCrN coating are deposited, the flow of argon is 50sccm, the flow of nitrogen is 600sccm, and the total flow is 650 sccm; when the AlCrON coating is deposited, introducing argon gas flow of 50sccm, nitrogen flow of 600sccm, oxygen flow of 20sccm and total flow of 670 sccm;
(4) repeating the process of the step (3) for multiple times, and setting different modulation periods and deposition times of the coating according to the total thickness of the required coating to obtain the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating;
the matrix is metal or hard alloy, the prepared AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating is formed by sequentially overlapping an AlCrSiN layer, an AlCrN layer, an AlCrON layer and an AlCrN layer into a period, the modulation period of the coating is 50-800nm, the period number is more than or equal to 4, and the modulation ratio of the AlCrSiN layer, the AlCrN layer, the AlCrON layer and the AlCrN layer is 3:1:1:1, the total thickness of the deposited coating is controlled to be 3 μm.
2. The process of preparing AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating of claim 1, wherein: the glow discharge cleaning process in the step (2) comprises the following steps: firstly, cleaning a substrate by adopting high-pulse negative bias glow discharge for 10-30 min, starting a Cr target after the glow discharge cleaning, and respectively carrying out ion bombardment cleaning on the surface of the substrate for 2min by sequentially adjusting pulse bias to-800V, -600V, -400V and-200V.
3. The process of preparing the multilayer nanocomposite coating of AlCrSiN/AlCrN/AlCrON according to claim 2, wherein: the glow discharge cleaning process in the step (2) comprises the following steps: heating the furnace chamber to 400-500 ℃, introducing argon gas of 300-500 sccm, setting pulse bias voltage of-600 to-1000V, and performing glow discharge cleaning on the substrate; the ion bombardment cleaning process comprises the following steps: after glow discharge cleaning, starting the Cr target, adjusting the argon flow to be 50-150 sccm, and sequentially cleaning for 2min under the pulse negative bias conditions of-800V, -600V, -400V and-200V.
4. The process of preparing AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating of claim 1, wherein: the process of depositing the CrN transition layer in the step (2) is as follows: after glow discharge and ion bombardment cleaning, setting pulse bias voltage to be-60 to-100V, duty ratio to be 60 to 90 percent, starting a Cr target, introducing argon gas flow to be 50sccm and nitrogen gas flow to be 200sccm, adjusting the deposition pressure to be 0.5 to 1.2Pa, and depositing a CrN transition layer for 10 to 30 min.
5. The process of preparing AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nanocomposite coating of claim 1, wherein: the AlCrSiN/AlCrN/AlCrON/AlCrN multilayer nano composite coating is formed by embedding nanocrystals with a face-centered cubic structure in an amorphous layer, a low-hardness hexagonal phase is not generated, and the coating preferentially grows along a (110) crystal face and a (200) crystal face of (Cr, Al) N.
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