CN111621718A - Steel for high-ductility cold-rolled steel bar for welded mesh and production method thereof - Google Patents
Steel for high-ductility cold-rolled steel bar for welded mesh and production method thereof Download PDFInfo
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- 239000010959 steel Substances 0.000 title claims abstract description 150
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 149
- 239000010960 cold rolled steel Substances 0.000 title claims abstract description 73
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000003466 welding Methods 0.000 claims abstract description 27
- 239000000126 substance Substances 0.000 claims abstract description 22
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 20
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 13
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 11
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 10
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 9
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims description 93
- 238000001816 cooling Methods 0.000 claims description 36
- 208000012886 Vertigo Diseases 0.000 claims description 26
- 238000009987 spinning Methods 0.000 claims description 26
- 230000009467 reduction Effects 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- 229910052799 carbon Inorganic materials 0.000 claims description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 19
- 238000005097 cold rolling Methods 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 18
- 238000005098 hot rolling Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000005496 tempering Methods 0.000 abstract description 9
- 239000010955 niobium Substances 0.000 description 19
- 229910000859 α-Fe Inorganic materials 0.000 description 19
- 229910001562 pearlite Inorganic materials 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 239000011572 manganese Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000004321 preservation Methods 0.000 description 11
- 229910001566 austenite Inorganic materials 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 230000009466 transformation Effects 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000010622 cold drawing Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910001257 Nb alloy Inorganic materials 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229910000756 V alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910021386 carbon form Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- ABLLXXOPOBEPIU-UHFFFAOYSA-N niobium vanadium Chemical compound [V].[Nb] ABLLXXOPOBEPIU-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/08—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires for concrete reinforcement
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
The invention relates to a steel for high-ductility cold-rolled steel bars used for welding nets and a production method thereof, belonging to the technical field of steel for buildings, wherein the steel for high-ductility cold-rolled steel bars used for welding nets comprises the following main chemical components in percentage by mass: c: 0.10% -0.20%, Si: 0.15% -0.30%, Mn: 0.60-0.90%, Cr: 0.10% -0.50%, Nb: 0.010% -0.040%, V: 0.020-0.050%, N: 0.009-0.012 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities. The produced steel bar does not need tempering, the strength and the elongation rate reach the level of CRB630H, and the requirement of high-ductility cold-rolled steel bar for mesh welding is met.
Description
Technical Field
The invention belongs to the technical field of building steel, and particularly relates to high-ductility steel for cold-rolled steel bars for welded mesh and a production method thereof.
Background
The welded reinforcing mesh is welded mesh steel welded by cold rolled steel bars, and is a good and efficient material for concrete distribution. The hot rolled disc using the steel grades such as Q215 and Q235 is usually welded after being cold rolled and reduced in diameter, and since the plasticity of the traditional steel grades is deteriorated after being cold rolled and the strength is increased in a limited way, the elongation and the strength need to be increased through the online tempering heat treatment to ensure the service performance. The online tempering line has the advantages of high equipment cost, greatly reduced production efficiency, increased energy consumption and frequent occurrence of the problem of unstable quality of the steel bars due to insufficient heat treatment.
At present, the steel for the high-ductility cold-rolled steel bar for the welded mesh in China mainly uses the national standard, the British standard and other standard medium-grade marks, the steel bar needs to be subjected to heat treatment after being subjected to cold rolling, and the research on new steel types is less. Along with the development of the building industry, the use quality of building materials is required to be more and more stable, quality fluctuation caused by the heat treatment process is required to be eliminated, and meanwhile, along with the more and more strict requirement on environmental protection, the development of novel steel for mesh welding free of tempering heat treatment is urgently needed.
The Chinese patent application numbers are: 201110114872.7, publication date is: 2011-10-12 "production process of high ductility cold-rolled ribbed steel bar", the production process comprises the following steps: (1) reducing the diameter of the disc by a rolling mill with the reducing ratio of 0.79-0.87; (2) reducing the diameter of the steel bar subjected to the diameter reduction by the first rolling mill in the step (1) by a second rolling mill and simultaneously scoring, wherein the diameter reduction ratio is 0.59-0.88; (3) carrying out heat treatment on the steel bars subjected to diameter reduction and scoring of the rolling mill in the step (2) at the temperature of 550-670 ℃ for 1-3 s; (4) and (4) naturally cooling the steel bars subjected to the heat treatment in the step (3) in the air. After the ordinary I, II-grade steel bar is treated by the process, the internal structure and the grain size of the steel bar are changed, so that the strength and the elongation of the steel bar are improved and are close to IV-grade steel bars over III-grade steel; however, this invention requires heat treatment, which increases the cost and energy consumption.
The Chinese patent application numbers are: 201910234085.2, publication date is: 2019-06-14, which discloses a production process of a high-ductility cold-rolled ribbed steel bar, comprising a feeding procedure, steel bar processing and finished product collection, wherein the steel bar processing comprises the following steps: a first rolling procedure: the steel bar passes through a first rolling mill, the rolling mill reduces the diameter of the steel bar and flattens the steel bar, and a second rolling process comprises the following steps: the reinforcing steel bar subjected to the first rolling treatment passes through a second rolling mill, the second rolling mill rolls the reinforcing steel bar subjected to the first rolling treatment into a round and reduces the diameter, the diameter reduction ratio is 0.6-0.8, and the heat treatment process comprises the following steps: tempering the steel bars treated by the two-rolling procedure, carrying out heat treatment at the temperature of 580-650 ℃ for 0.8-2s, and naturally cooling the treated steel bars in the air. The steel bar is not reduced in diameter, the steel bar is flattened, and the strength of the steel bar is improved by flattening the steel bar; but the tempering treatment is needed, the treatment cost is higher, and the energy consumption is increased.
Disclosure of Invention
1. Problems to be solved
Aiming at the problems that the existing steel for the high-ductility cold-rolled steel bar needs tempering treatment and increases energy consumption, the steel for the high-ductility cold-rolled steel bar used for welding the net and the production method thereof are provided, the produced steel bar does not need tempering, the strength and the elongation rate reach the level of CRB630H, and the requirement of the high-ductility cold-rolled steel bar for welding the net is met.
2. Technical scheme
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the invention relates to a steel for high-ductility cold-rolled steel bars used for welding nets, which mainly comprises the following chemical components in percentage by mass: c: 0.10% -0.20%, Si: 0.15% -0.30%, Mn: 0.60-0.90%, Cr: 0.10% -0.50%, Nb: 0.010% -0.040%, V: 0.020-0.050%, N: 0.009-0.012 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
As a further description of the invention, the steel for the high-ductility cold-rolled steel bar used for the welded mesh comprises the following main chemical components in percentage by mass: c: 0.12% -0.18%, Si: 0.19-0.25%, Mn: 0.72% -0.83%, Cr: 0.24% -0.36%, Nb: 0.015% -0.035%, V: 0.025% -0.045%, N: 0.010-0.011 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
As a further illustration of the present invention, the chemical composition is required to satisfy the following carbon equivalent calculation relationship:
carbon equivalent Ceq ═ C + (% Mn)/6+ (% Cr +% Mo +% V)/5+ (% Ni +% Cu)/15 ≦ 0.47.
As a further illustration of the present invention, the chemical composition should satisfy the following relationship:
(%N)/7:((%Nb)/41+(%V)/23)≥0.50。
the invention relates to a production process of steel for high-ductility cold-rolled steel bars for welded meshes, which comprises the following steps of:
s1, heating the square billet produced by the converter;
s2, controlled rolling and controlled cooling rolling of the high-speed wire rod;
s3, hot rolling steel bar coils;
and S4, cold rolling to obtain the finished product of the steel bar.
As a further explanation of the present invention, in step S2, the high-speed wire controlled rolling and controlled cooling rolling includes:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 760-800 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 740-780 ℃;
c. and in the controlled cooling stage after rolling, phase change is completed on a stelmor line.
As a further explanation of the present invention, in the step c, the heat-preserving cover is fully opened in the heat-preserving stage.
As a further explanation of the present invention, in step S4, the reduction ratio of the cold-rolled steel bar is controlled to be 28% to 35%.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) the high-ductility steel for the cold-rolled steel bar used for the welded mesh has the grain size of the hot-rolled steel bar of more than or equal to 10 grade and R grade under the condition of meeting the strength and high ductility of the steel barel≥430MPa,RmMore than or equal to 570MPa, and A more than or equal to 32 percent; after the produced hot rolled steel bar is processed into a cold rolled steel bar by 28-35% of surface reduction rate, tempering is not needed, the strength and the elongation rate reach the CRB630H level, and the requirement of the high-ductility cold rolled steel bar for welding a net is met;
(2) the production process of the steel for the high-ductility cold-rolled steel bar used for the welded mesh controls the finish rolling temperature to be 760-800 ℃, and controls the finish rolling temperature to be A by utilizing the severe thermal deformation of the large reduction of an austenite regionC3The transformation of pro-eutectoid ferrite occurs in a temperature range of 20 to 60 ℃ above the point (the steel A of the invention)C3740 ℃), and combining deformation, the obtained deformation-induced ferrite phase change has strong refined grains, and the steel with deformation-induced ferrite phase change has higher yield strength, tensile strength and good plasticity, and the effect can not be achieved at the temperature higher than or lower than the temperature;
(3) according to the production process of the steel for the high-ductility cold-rolled steel bar used for the welded mesh, the spinning temperature is 740-780 ℃, and if the spinning temperature is lower than 740 ℃, the steel enters a pearlite phase transformation stage before entering a heat-preservation cover; if the temperature is higher than 780 ℃, the phase transition temperature is not reached before the heat preservation cover enters, and the complete phase transition on a stelmor line is difficult to complete, so that the crystal grains grow;
(4) the invention relates to a production process of steel for high-ductility cold-rolled steel bars used for welded meshes, which is characterized in that a stelmor line heat-preserving cover is fully opened, and 10-12 fans are arranged; obtaining an ultra-fine grain ideal structure of ferrite and fine pearlite, wherein if the number of the fans is too large, abnormal structures are easy to generate, and if the number is too small, the grain size is coarsened;
(5) according to the production process of the steel for the high-ductility cold-rolled steel bar used for the welded mesh, the surface reduction rate is controlled to be 28% -35% during cold rolling, if the surface reduction rate is lower than 28%, the cold work hardening rate is insufficient, the steel bar after cold rolling cannot reach 630MPa, and if the surface reduction rate is higher than 35%, the reduction amount is too large, and the plasticity of the cold-rolled steel bar cannot be guaranteed.
Detailed Description
Exemplary embodiments of the present invention are described in detail below. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the present invention. The following more detailed description of the embodiments of the invention is not intended to limit the scope of the invention, as claimed, but is presented for purposes of illustration only and not limitation to describe the features and characteristics of the invention, to set forth the best mode of carrying out the invention, and to sufficiently enable one skilled in the art to practice the invention. Accordingly, the scope of the invention is to be limited only by the following claims.
The following detailed description and example embodiments of the invention are set forth.
The main chemical composition, mass percentage content and carbon equivalent of the steel for the high-ductility cold-rolled steel bar used for the welded mesh are shown in table 1:
TABLE 1 chemical compositions and mass percent contents and carbon equivalents of examples and comparative examples
(mass%, the balance being Fe and unavoidable impurities)
C | Si | Mn | Cr | Nb | V | N | Ni | Cu | Mo | P | S | Ceq | |
Example 1 | 0.10 | 0.30 | 0.90 | 0.50 | 0.010 | 0.050 | 0.0120 | 0.008 | 0.007 | 0.005 | 0.018 | 0.005 | 0.36 |
Example 2 | 0.20 | 0.15 | 0.60 | 0.36 | 0.040 | 0.020 | 0.0098 | 0.007 | 0.008 | 0.006 | 0.016 | 0.002 | 0.38 |
Example 3 | 0.16 | 0.25 | 0.83 | 0.10 | 0.035 | 0.033 | 0.0090 | 0.005 | 0.007 | 0.004 | 0.016 | 0.004 | 0.33 |
Example 4 | 0.12 | 0.19 | 0.72 | 0.24 | 0.031 | 0.045 | 0.0103 | 0.006 | 0.006 | 0.004 | 0.015 | 0.005 | 0.30 |
Example 5 | 0.18 | 0.22 | 0.79 | 0.31 | 0.015 | 0.025 | 0.0100 | 0.005 | 0.005 | 0.005 | 0.013 | 0.004 | 0.38 |
Example 6 | 0.17 | 0.23 | 0.75 | 0.31 | 0.023 | 0.031 | 0.0110 | 0.005 | 0.007 | 0.004 | 0.014 | 0.005 | 0.36 |
Comparative example 1 | 0.23 | 0.24 | 0.9 | 0.5 | 0.025 | 0.037 | 0.011 | 0.008 | 0.007 | 0.005 | 0.017 | 0.006 | 0.49 |
Comparative example 2 | 0.22 | 0.21 | 0.88 | 0.005 | 0.001 | 0.005 | 0.0069 | 0.006 | 0.005 | 0.005 | 0.016 | 0.005 | 0.37 |
The contents of the elements in the above examples all satisfy the following ranges:
c: 0.10% -0.20%, Si: 0.15% -0.30%, Mn: 0.60-0.90%, Cr: 0.10% -0.50%, Nb: 0.010% -0.040%, V: 0.020-0.050%, N: 0.009-0.012 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
Preferred ranges are: c: 0.12% -0.18%, Si: 0.19-0.25%, Mn: 0.72% -0.83%, Cr: 0.24% -0.36%, Nb: 0.015% -0.035%, V: 0.025% -0.045%, N: 0.010-0.011 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
The Ni element, Cu element and Mo element in table 1 are impurity elements in steel, and several elements are listed only for convenience of calculating carbon equivalent.
The specific effects of the element composition in the scheme are as follows:
c: c is the most basic effective strengthening element in steel, but as its content increases, the ductility and weldability of the steel decrease. The steel for high-ductility cold-rolled steel bars used for the welded mesh of the present invention has a C content of 0.10 to 0.20%, and preferably 0.12 to 0.18%.
Si: si is an important element for strengthening steel, and increases the strength and hardness of steel by solid solution, but too high Si content deteriorates cold workability of steel. For the steel for high-ductility cold-rolled steel bar used for the welded mesh of the present invention, the Si content is controlled to 0.15% to 0.30%, and more preferably, the Si content is controlled to 0.19% to 0.25%.
Mn: mn and Fe form a solid solution, increasing the hardness and strength of ferrite and austenite in steel, but excessive Mn reduces the plasticity and cold workability of steel, and deteriorates the weldability. In the steel for high-ductility cold-rolled steel bars used for mesh welding according to the present invention, the Mn content is controlled to 0.60% to 0.90%, and more preferably, the Mn content is controlled to 0.72% to 0.83%.
Cr: cr element and carbon form carbide, the toughness of the steel can be effectively improved while the strength of the steel is obviously improved, but the excessive Cr has no obvious effect any more, and the welding performance of the welded mesh steel is deteriorated. For the steel for high-ductility cold-rolled steel bar used for the welded mesh of the present invention, the Cr content is controlled to 0.10% to 0.50%, and more preferably, the Cr content is controlled to 0.24% to 0.36%.
Nb: nb in steel can form fine carbonitride with C, N atoms, and austenite recrystallization is suppressed, and austenite grain growth is promoted. And Nb (CN) can be precipitated not only in the austenite non-recrystallization deformation-removal induction precipitation but also in the ferrite after the phase transformation, and the fine precipitated phases improve the strength and the toughness of the steel, greatly improve the strength in the cold rolling process and keep a higher elongation value. However, excess Nb contributes too much to the yield strength, resulting in an inadequate yield ratio. For the steel for the high-ductility cold-rolled steel bar used for the welding mesh, the Nb content is controlled to be 0.010-0.040%, and the Nb content is further preferably controlled to be 0.015-0.035%.
V: v is an excellent deoxidizer of steel, vanadium is added into the steel to form carbonitride with C, N, the structure grains can be refined, the strength and the toughness are improved, when Nb and V are added in a composite mode, part of vanadium is combined into (NbV) CN which is smaller than respective carbonitride of Nb and V, the precipitation temperature is wider, therefore, austenite grains can be effectively prevented from growing and recrystallizing, and finally the strength and the ductility of the steel are improved. For the steel for the high-ductility cold-rolled steel bar used for the welding mesh, the content of V is controlled to be 0.020-0.050%, and the content of Nb is further preferably controlled to be 0.025-0.045%.
N: n mainly forms precipitation phase with vanadium and niobium in steel to improve the strength and toughness of the steel, but excessive N precipitates Fe in the steel4N, the diffusion speed is slow, and the steel has timeliness. The content of N in the steel for high-ductility cold-rolled steel bars used for the welded mesh of the present invention is controlled to be 0.009% -0.012%, and more preferably 0.010% -0.011%.
S and P: the sulfur is easy to form MnS inclusion with manganese in the steel and is harmful to the processing deformation of the material; p is an element with a strong segregation tendency and usually also causes co-segregation of sulphur and manganese, which is detrimental to the homogeneity of the product structure and properties. For the steel for the high-ductility cold-rolled steel bar used for the welded mesh, P is controlled to be less than or equal to 0.025 percent, and S is controlled to be less than or equal to 0.020 percent.
The above elements also need to satisfy the following:
the carbon equivalent Ceq ═ C + (% Mn)/6+ (% Cr +% Mo +% V)/5+ (% Ni +% Cu)/15 ≦ 0.47 to meet the welding performance when the cold-rolled steel bar is made into a welding net.
In addition, in order to ensure sufficient precipitation of niobium vanadium carbonitride, it is also necessary to ensure that the ratio (% N)/7: (% Nb)/41+ (% V)/23) ≥ 0.50. Because the addition of carbon is high enough, the ratio is not considered, the atomic ratio of the three elements of N, Nb and V (7, 41 and 23 are the relative atomic mass of N, Nb and V respectively) is mainly considered, and under the condition that the atomic ratio is more than or equal to 0.50, the niobium-vanadium-carbonitride can be ensured to be fully precipitated, the grain refinement is realized, and the strength and the ductility of the steel are comprehensively improved.
The invention relates to a production process of steel for high-ductility cold-rolled steel bars for welded meshes, which comprises the following steps of:
s1, heating the square billet produced by the converter;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 760-800 ℃; controlling the finishing temperature to be 760-800 ℃, and controlling the finishing temperature to be A by utilizing the severe thermal deformation of the austenite area under the large reductionC3The transformation of pro-eutectoid ferrite occurs in a temperature range of 20 to 60 ℃ above the point (the steel A of the invention)C3The point is 740 ℃), and deformation is combined, so that the obtained deformation-induced ferrite phase change has strong refined grains, and the steel with the deformation-induced ferrite phase change has higher yield strength, tensile strength and good plasticity, and the effect cannot be achieved at the temperature higher than or lower than the temperature.
b. In the spinning stage, the spinning temperature is controlled to be 740-780 ℃; if the spinning temperature is lower than 740 ℃, the spinning enters a pearlite phase transformation stage before entering the heat-preserving cover; if the temperature is higher than 780 ℃, the phase transition temperature is not reached before entering the heat-preserving cover, and the complete phase transition on a stelmor line is difficult to complete, so that the crystal grains grow up.
c. In the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 10-12 fans are opened; an ideal ultrafine grain structure of ferrite and fine pearlite is obtained, if the number of the fans is too large, abnormal structures are easy to generate, and if the number is too small, the grain size is coarsened.
S3, hot rolling steel bar coils;
s4, cold rolling to obtain the finished product of the steel bar, and controlling the surface reduction rate of the cold rolled steel bar to be 28-35%. The surface reduction rate is controlled to be 28-35% during cold rolling, if the surface reduction rate is lower than 28%, the cold work hardening rate is insufficient, the steel bar after cold rolling does not reach 630MPa, and if the surface reduction rate is higher than 35%, the reducing amount is too large, and the plasticity of the cold-rolled steel bar cannot be guaranteed.
Example 1
The steel for high ductility cold rolled steel bar used for mesh welding of this example has the main chemical composition, mass percentage content and carbon equivalent calculation results shown in example 1 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 250mm multiplied by 250 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 760 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 740 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 10 fans are opened. The size of the hot rolled steel bar is as follows: 6.5mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with a grain size of 10.5 grade and Rel:452MPa,Rm:589MPa,A:33.0%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 28%.
Example 2
The composition of the main chemical components, the mass percentage content and the carbon equivalent calculation result of the steel for the high ductility cold rolled steel bar used for the welded mesh of this example are shown in example 2 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 220mm multiplied by 220 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 800 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 780 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 11 fans are opened. The size of the hot rolled steel bar is as follows: 14mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with a grain size of 10.0 grade and Rel:446MPa,Rm:583MPa,A:32.5%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 35%.
Example 3
The composition of the main chemical components, the mass percentage content and the carbon equivalent calculation result of the steel for the high ductility cold rolled steel bar used for the welded mesh of this example are shown in example 3 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 150mm multiplied by 150 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 789 ℃;
b. in the spinning stage, controlling the spinning temperature to 771 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 11 fans are opened. The size of the hot rolled steel bar is as follows: 9mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with the grain size of 11.0 grade and Rel:439MPa,Rm:582MPa,A:34.0%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 32%.
Example 4
The composition of the main chemical components, the mass percentage content and the carbon equivalent calculation result of the steel for the high ductility cold rolled steel bar used for the welded mesh of this example are shown in example 4 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 220mm multiplied by 220 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the billet rolling stage, the finish rolling temperature is controlled to be 770 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 767 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 12 fans are started. The size of the hot rolled steel bar is as follows: 11mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with a grain size of 10.5 grade and Rel:455MPa,Rm:594MPa,A:34.0%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 30%.
Example 5
The composition of the main chemical components, the mass percentage content and the carbon equivalent calculation result of the steel for the high ductility cold rolled steel bar used for the welded mesh of this example are shown in example 5 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 230mm multiplied by 230 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 785 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 777 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 11 fans are opened. The size of the hot rolled steel bar is as follows: 10mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with the grain size of 11.0 grade and Rel:461MPa,Rm:603MPa,A:34.5%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 30%.
Example 6
The composition of the main chemical components, the mass percentage content and the carbon equivalent calculation result of the steel for the high ductility cold rolled steel bar used for the welded mesh of this example are shown in example 6 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 220mm multiplied by 220 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 778 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 769 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 11 fans are opened. The size of the hot rolled steel bar is as follows: 11mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with the grain size of 11.0 grade and Rel:463MPa,Rm:610MPa,A:34.0%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 31%.
Comparative example 1
The steel for high ductility cold rolled steel bar used for mesh welding of this example has the main chemical composition, mass percentage content and carbon equivalent calculation results shown in comparative example 1 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 220mm multiplied by 220 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 781 ℃;
b. in the spinning stage, the spinning temperature is controlled to 758 ℃;
c. and in the controlled cooling stage after rolling, the stelmor line heat preservation cover is fully opened, and 11 fans are opened. The size of the hot rolled steel bar is as follows: 11mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with a grain size of 10.5 grade and Rel:473MPa,Rm:618MPa,A:29.5%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 29%.
Comparative example 2
The steel for high ductility cold rolled steel bar used for mesh welding of this example has the main chemical composition, mass percentage content and carbon equivalent calculation results shown in comparative example 2 in table 1.
The production process of the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following steps of:
s1, heating a square billet produced by a converter, wherein the size of the square billet is 150mm multiplied by 150 mm;
s2, high-speed wire controlled rolling and controlled cooling rolling, wherein the high-speed wire controlled rolling and controlled cooling rolling comprises the following steps:
a. in the square billet rolling stage, the finish rolling temperature is controlled to 765 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 841 ℃;
c. and (5) controlling cooling after rolling. The stelmor line heat preservation cover is opened completely, and 10 fans are opened. The size of the hot rolled steel bar is as follows: 9mm, the structure property is as follows: obtaining an ideal structure of ferrite and pearlite with a grain size of 8.5 grade and Rel:281MPa,Rm:453MPa,A:18.5%。
S3, hot rolling steel bar coils;
and S4, cold rolling to obtain a finished steel bar product, wherein the surface reduction rate of the cold-rolled steel bar is controlled to be 31%.
The results of the performance tests performed on the finished steel bars of the above examples and comparative examples are shown in table 2:
table 2 results of performance test of reinforcing bar products of examples and comparative examples
The steel chemical composition and the production method of the embodiments 1 to 6 are properly controlled, the controlled rolling and the controlled cooling are adopted to roll the hot rolled steel bar coil, the grain size of the obtained steel is more than or equal to 10 grade within the range of the surface reduction rate of 28 to 35 percent, the structure is ferrite plus pearlite, the strength and the plasticity of the hot rolled steel bar coil are good, the high-ductility cold rolled steel bar CRB630H grade can be achieved without heat treatment after cold drawing, the welding performance is excellent, the requirement of high-ductility cold rolled steel bars for net welding is met, and the energy consumption is reduced while the components are saved.
Comparative example 1 is an example in which the chemical composition is within the required range but the carbon equivalent Ceq is not properly controlled, and after controlled cold rolling and cold drawing, although both the strength and the plasticity satisfy the requirements, the welding performance is poor, and the welding mesh is not suitable to be manufactured.
Comparative example 2 is an example in which the chemical composition is not properly controlled, and the strength and plasticity of the hot-rolled steel bar cannot be simultaneously improved without adding Cr, Nb, and V alloy elements, and the crystal grains are coarse. The strength after cold drawing is not improved enough, the plasticity is deteriorated, and the requirement of the high-ductility cold-rolled steel bar is not met.
Claims (8)
1. The steel for the high-ductility cold-rolled steel bar used for welding the net is characterized by comprising the following main chemical components in percentage by mass: c: 0.10% -0.20%, Si: 0.15% -0.30%, Mn: 0.60-0.90%, Cr: 0.10% -0.50%, Nb: 0.010% -0.040%, V: 0.020-0.050%, N: 0.009-0.012 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
2. The steel for the high-ductility cold-rolled steel bar for the welded mesh as claimed in claim 1, wherein the steel for the high-ductility cold-rolled steel bar for the welded mesh comprises the following main chemical components in percentage by mass: c: 0.12% -0.18%, Si: 0.19-0.25%, Mn: 0.72% -0.83%, Cr: 0.24% -0.36%, Nb: 0.015% -0.035%, V: 0.025% -0.045%, N: 0.010-0.011 percent, less than or equal to 0.025 percent of P, less than or equal to 0.020 percent of S, and the balance of Fe and other inevitable impurities.
3. The steel for high-ductility cold-rolled steel bars for mesh welding according to claim 1 or 2, wherein the chemical composition satisfies the following carbon equivalent calculation formula:
carbon equivalent Ceq ═ C + (% Mn)/6+ (% Cr +% Mo +% V)/5+ (% Ni +% Cu)/15 ≦ 0.47.
4. The steel for high-ductility cold-rolled steel bars for mesh welding according to claim 1 or 2, wherein the chemical composition satisfies the following relation: (% N)/7: (% Nb)/41+ (% V)/23) ≥ 0.50.
5. A production process of steel for high-ductility cold-rolled steel bars used for welding nets is characterized by comprising the following steps of:
s1, heating the square billet produced by the converter;
s2, controlled rolling and controlled cooling rolling of the high-speed wire rod;
s3, hot rolling steel bar coils;
and S4, cold rolling to obtain the finished product of the steel bar.
6. The process for producing a steel for a high ductility cold rolled steel bar for a mesh welding according to claim 5, wherein the high speed wire controlled rolling and controlled cooling rolling in step S2 includes:
a. in the square billet rolling stage, the finish rolling temperature is controlled to be 760-800 ℃;
b. in the spinning stage, the spinning temperature is controlled to be 740-780 ℃;
c. and in the controlled cooling stage after rolling, phase change is completed on a stelmor line.
7. The process for producing a steel for a high-ductility cold-rolled steel bar for a welded mesh according to claim 6, wherein in the step c, the heat-insulating cover is fully opened in the heat-insulating stage.
8. The process for producing a steel for a high ductility cold rolled steel bar for a mesh welding according to claim 5, wherein the reduction ratio of the cold rolled steel bar is controlled to be 28% to 35% in the step S4.
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