CN111620049A - Cantilever type conveying device - Google Patents
Cantilever type conveying device Download PDFInfo
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- CN111620049A CN111620049A CN202010544510.0A CN202010544510A CN111620049A CN 111620049 A CN111620049 A CN 111620049A CN 202010544510 A CN202010544510 A CN 202010544510A CN 111620049 A CN111620049 A CN 111620049A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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Abstract
本发明涉及一种悬臂式输送装置,包括机架、凸轮升降机构及悬臂式输送机构,凸轮升降机构包括安装于机架上的第一驱动单元及凸轮,第一驱动单元具有第一水平输出轴,凸轮与第一水平输出轴传动连接;悬臂式输送机构包括支架及安装于支架上的第二驱动单元、传动单元、两个悬臂单元,支架与凸轮配合连接,且可滑动地安装于机架;悬臂单元包括悬臂梁,悬臂梁的一端安装于支架远离机架的端部,另一端沿伸出支架,且两个悬臂梁间隔相对设置;传动单元包括第一传动轴、皮带轮及皮带,第一传动轴可转动地安装于支架,皮带轮安装于第一传动轴的两端,皮带活动绕设于皮带轮和悬臂梁;第二驱动单元具有第二水平输出轴,且与第一传动轴传动连接。
The invention relates to a cantilever conveying device, comprising a frame, a cam lifting mechanism and a cantilever conveying mechanism. The cam lifting mechanism includes a first drive unit and a cam mounted on the frame, and the first drive unit has a first horizontal output shaft , the cam is drivingly connected with the first horizontal output shaft; the cantilever conveying mechanism includes a bracket and a second drive unit, a transmission unit, and two cantilever units installed on the bracket, and the bracket is connected with the cam and slidably installed on the frame The cantilever unit includes a cantilever beam, one end of the cantilever beam is installed on the end of the bracket away from the frame, and the other end extends along the outgoing bracket, and the two cantilever beams are arranged opposite to each other at an interval; the transmission unit includes a first transmission shaft, a pulley and a belt, the second A drive shaft is rotatably installed on the bracket, the pulley is installed on both ends of the first drive shaft, and the belt is movably wound around the pulley and the cantilever beam; the second drive unit has a second horizontal output shaft and is drive-connected with the first drive shaft .
Description
技术领域technical field
本发明涉及工业流水线技术领域,特别是涉及悬臂式输送装置。The invention relates to the technical field of industrial assembly lines, in particular to a cantilever conveying device.
背景技术Background technique
随着工业流水线技术的发展,现代工业生产大部分采用的是流水线作业,多个流水线实现物料的输送,并与机械手配合实现物料在不同流水线之间的转移。With the development of industrial assembly line technology, most modern industrial production uses assembly line operations. Multiple assembly lines realize material transportation, and cooperate with manipulators to realize material transfer between different assembly lines.
目前,每一流水线包括驱动电机、支撑台、皮带轮以及皮带,皮带轮设置在支撑台的四个角部,并与驱动电机传动连接,皮带套设在皮带轮上,在驱动待机的带动下运动以输送物料,不同流水线之间设置机械手,机械手实现物料被夹起提升,水平移动,下落释放等往复操作,但是上述流水线结构复杂、空间利用率较低,上述机械手的成本较高、结构复杂,体积大,且各操作连惯性差,速度较低,导致工作效率低。At present, each assembly line includes a drive motor, a support table, a pulley, and a belt. The pulley is arranged at the four corners of the support table and is connected to the drive motor. The belt is sleeved on the pulley and is driven by the drive standby to move to convey For materials, manipulators are arranged between different lines. The manipulators can realize reciprocating operations such as lifting, horizontal movement, falling and releasing of materials. However, the above-mentioned pipelines have complex structure and low space utilization rate. The above-mentioned manipulators have high cost, complex structure and large volume. , and the continuous inertia of each operation is poor, and the speed is low, resulting in low work efficiency.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对结构复杂、空间利用率及工作效率较低问题,提供一种悬臂式输送装置。Based on this, it is necessary to provide a cantilever conveying device for the problems of complex structure, low space utilization and work efficiency.
一种悬臂式输送装置,包括机架、凸轮升降机构及悬臂式输送机构,其中:A cantilever conveying device, comprising a frame, a cam lifting mechanism and a cantilever conveying mechanism, wherein:
所述凸轮升降机构包括安装于所述机架上的第一驱动单元及凸轮,所述第一驱动单元具有第一水平输出轴,所述凸轮与所述第一水平输出轴传动连接;The cam lifting mechanism includes a first drive unit and a cam mounted on the frame, the first drive unit has a first horizontal output shaft, and the cam is in driving connection with the first horizontal output shaft;
所述悬臂式输送机构包括支架及安装于所述支架上的第二驱动单元、传动单元、两个悬臂单元,所述支架与所述凸轮配合连接,且可滑动地安装于所述机架;所述悬臂单元包括悬臂梁,所述悬臂梁的一端安装于所述支架远离所述机架的端部,另一端沿背离所述凸轮升降机构的方向伸出所述支架,且两个所述悬臂梁间隔相对设置;所述传动单元包括第一传动轴、皮带轮及皮带,所述第一传动轴可转动地安装于所述支架,所述皮带轮安装于所述第一传动轴的两端,所述皮带活动绕设于所述皮带轮和所述悬臂梁;所述第二驱动单元具有第二水平输出轴,且与所述第一传动轴传动连接。The cantilever conveying mechanism includes a bracket, a second driving unit, a transmission unit, and two cantilever units mounted on the bracket, the bracket is connected with the cam, and is slidably installed on the frame; The cantilever unit includes a cantilever beam, one end of the cantilever beam is mounted on the end of the bracket away from the frame, and the other end extends out of the bracket in a direction away from the cam lifting mechanism, and two of the cantilever beams extend out of the bracket. The cantilever beams are arranged opposite to each other at intervals; the transmission unit includes a first transmission shaft, a pulley and a belt, the first transmission shaft is rotatably installed on the bracket, and the pulley is installed at both ends of the first transmission shaft, The belt is movably wound around the pulley and the cantilever beam; the second drive unit has a second horizontal output shaft and is drive-connected with the first transmission shaft.
在其中一个实施例中,所述凸轮具有旋转轴及凸轮面,所述旋转轴平行于所述第一水平输出轴,所述凸轮面环绕所述旋转轴,所述凸轮面包括第一表面及第二表面,沿垂直于所述旋转轴的方向,所述第一表面自靠近所述第二表面的一端到靠近所述第二表面的另一端向径逐渐增大。In one embodiment, the cam has a rotating shaft and a cam surface, the rotating shaft is parallel to the first horizontal output shaft, the cam surface surrounds the rotating shaft, the cam surface includes a first surface and For the second surface, along the direction perpendicular to the rotation axis, the first surface gradually increases in diameter from one end close to the second surface to the other end close to the second surface.
在其中一个实施例中,悬臂式输送装置还包括感应机构,所述感应机构包括开关组件及锁附板,其中:In one embodiment, the cantilever conveying device further includes an induction mechanism, the induction mechanism includes a switch assembly and a locking plate, wherein:
所述开关组件安装于所述机架,且位于所述悬臂梁靠近所述凸轮的一端,用于在待传输产品开始进入或开始离开所述皮带时打开,在所述待传输产品完全进入或完全离开所述皮带时关闭;The switch assembly is mounted on the frame and is located at one end of the cantilever beam close to the cam, for opening when the product to be conveyed begins to enter or begins to leave the belt, and when the product to be conveyed completely enters or exits the belt. closes when completely off the belt;
所述锁附板安装于所述凸轮,且延伸方向与所述第一表面靠近第二表面的端部相交,在所述开关组件打开时所述锁附板与所述开关组件相锁附,在所述开关组件关闭时所述锁附板与所述开关组件解除锁附。The locking plate is mounted on the cam, and the extension direction intersects with the end of the first surface close to the second surface, the locking plate is locked with the switch assembly when the switch assembly is opened, When the switch assembly is closed, the locking plate and the switch assembly are unlocked.
在其中一个实施例中,所述开关组件包括反射式光电开关、反射板以及支撑板,所述反射式光电开关通过所述支撑板安装于所述机架,且与所述锁附板相锁附或解除锁附所述反射板安装于所述支架远离所述机架的端部,且位于两个所述悬臂梁之间。In one embodiment, the switch assembly includes a reflective photoelectric switch, a reflective plate and a supporting plate, the reflective photoelectric switch is mounted on the frame through the supporting plate and locked with the locking plate Attaching or unlocking the reflecting plate is installed at the end of the bracket away from the frame and located between the two cantilever beams.
在其中一个实施例中,所述凸轮面还包括第三表面和第四表面,所述第三表面和所述第四表面分别位于所述第一表面和所述第二表面之间,且分别与所述第一表面和所述第二表面平滑过渡,其中:In one of the embodiments, the cam surface further includes a third surface and a fourth surface, the third surface and the fourth surface are respectively located between the first surface and the second surface, and respectively There is a smooth transition with the first surface and the second surface, where:
沿垂直于所述旋转轴的方向,所述第一表面自与所述第四表面相接的一端到与所述第三表面相接的一端向径逐渐增大;along the direction perpendicular to the rotation axis, the diameter of the first surface gradually increases from the end connected with the fourth surface to the end connected with the third surface;
沿垂直于所述旋转轴的方向,所述第三表面及所述第四表面的向径处处相同;along the direction perpendicular to the rotation axis, the radial directions of the third surface and the fourth surface are the same everywhere;
沿垂直于所述旋转轴的方向,所述第二表面自与所述第三表面相接的一端到与所述第四表面相接的一端的向径逐渐减小。In the direction perpendicular to the rotation axis, the radial direction of the second surface gradually decreases from the end connected with the third surface to the end connected with the fourth surface.
在其中一个实施例中,所述机架上相对固定设置有两个滑块,所述支架上设有滑轨,所述滑轨可滑动地安装于所述滑块,所述支架上通过连接杆安装有滚轮,所述滚轮与所述凸轮配合连接。In one embodiment, two sliding blocks are relatively fixedly arranged on the rack, and sliding rails are provided on the brackets, and the sliding rails are slidably installed on the sliding blocks, and the brackets are connected by connecting A roller is mounted on the rod, and the roller is cooperatively connected with the cam.
在其中一个实施例中,所述支架靠近所述机架的一端与所述机架通过拉簧相连接;和/或,所述支架靠近所述机架的一端设有限位挡板,沿平行于所述滑轨的滑动方向,所述限位挡板在所述滑块上的投影覆盖所述滑块。In one embodiment, one end of the bracket close to the frame is connected to the frame through a tension spring; and/or, one end of the bracket close to the frame is provided with a limit baffle, which is parallel to the frame. In the sliding direction of the sliding rail, the projection of the limiting baffle on the sliding block covers the sliding block.
在其中一个实施例中,所述传动单元还包括第二传动轴及过渡轮,所述第二传动轴安装于所述支架上且位于所述悬臂梁和所述第一传动轴之间,所述过渡轮安装于所述第二传动轴的两端,所述皮带活动绕设于所述皮带轮和所述过渡轮之间。In one embodiment, the transmission unit further includes a second transmission shaft and a transition wheel, the second transmission shaft is mounted on the bracket and is located between the cantilever beam and the first transmission shaft, so The transition wheel is installed at both ends of the second transmission shaft, and the belt is movably wound between the pulley and the transition wheel.
在其中一个实施例中,所述悬臂梁包括悬臂本体、两个皮带惰轮以及两个轴承固定件,一所述皮带惰轮套设在一所述轴承固定件上,且两个所述轴承固定件分别安装于所述悬臂本体的两端。In one embodiment, the cantilever beam includes a cantilever body, two idler belt pulleys and two bearing fixing parts, one of the belt idler pulleys is sleeved on one of the bearing fixing parts, and two of the bearings The fixing pieces are respectively installed on both ends of the cantilever body.
在其中一个实施例中,所述第一传动轴上设有同步带轮,所述第二驱动单元通过绕设在所述同步带轮和所述第二水平输出轴上的同步带与所述第一传动轴传动连接。In one embodiment, a timing pulley is provided on the first transmission shaft, and the second drive unit communicates with the second drive unit through a timing belt wound on the timing pulley and the second horizontal output shaft. The first drive shaft is drive-connected.
上述悬臂式输送装置,用于将高位的前段流水线上的待传输产品传送到低位的后段流水线上,在工作过程中当悬臂式输送装置处于低位时,第一驱动单元动作,通过第一水平输出轴带动凸轮转动,凸轮带动与之配合连接的支架运动,支架相对机架向上滑动,支架带动安装于其上的第二驱动单元、传动单元、两个悬臂单元一起向上滑动,以实现快速上升;在上升至与前段流水线平齐时,前段流水线上的待传输产品传输到皮带上,此时,第二驱动单元动作,通过第二水平输出轴带动第一传动轴转动,第一传动轴带动安装于其两端的皮带轮转动,皮带轮带动活动绕设于其上的皮带相对悬臂梁运动,以使得待传输产品传输到皮带上;在待传输产品完全传输到皮带上时,第一驱动单元动作,通过第一水平输出轴带动凸轮转动,凸轮带动与之配合连接的支架运动,支架相对机架向下滑动,支架带动安装于其上的第二驱动单元、传动单元、两个悬臂单元一起向下滑动,待传输产品随之向下运动,以实现快速下降;当悬臂式输送装置下降至低位并与后段流水线平齐时,皮带的转动带动待传输产品传输到后段流水线上,以完成一个传输过程,在工作过程中循环该传输过程实现多个待传输产品的传输;在上述悬臂式输送装置中通过凸轮实现快速升降,结构简单,速度较快,工作效率较高,并且两个悬臂梁间隔相对设置,以使得两个悬臂梁的中间、上部及底部具有操作空间,可以设置其他结构,以便于其他操作,使得整体结构紧凑。The above-mentioned cantilever conveying device is used to transfer the products to be transported on the high-level front-end assembly line to the low-level rear-end assembly line. During the working process, when the cantilever conveying device is in a low position, the first drive unit moves, and passes through the first level. The output shaft drives the cam to rotate, the cam drives the supporting frame to move, the frame slides upward relative to the frame, and the frame drives the second drive unit, the transmission unit, and the two cantilever units installed on it to slide upward together to achieve rapid rise. ; When it rises to the level of the front line, the product to be transmitted on the front line is transferred to the belt. At this time, the second drive unit moves, and the second horizontal output shaft drives the first drive shaft to rotate, and the first drive shaft drives The pulleys installed at both ends of the pulley rotate, and the pulley drives the belt that is movably wound around it to move relative to the cantilever beam, so that the product to be transported is transported to the belt; when the product to be transported is completely transported to the belt, the first drive unit moves, The first horizontal output shaft drives the cam to rotate, the cam drives the supporting frame to move, the frame slides downward relative to the frame, and the frame drives the second drive unit, transmission unit and two cantilever units installed on it to move downward together Sliding, the product to be conveyed moves downward to achieve rapid descent; when the cantilever conveying device is lowered to a low position and is flush with the back-end assembly line, the rotation of the belt drives the to-be-transmitted product to be transferred to the back-end assembly line to complete a In the transmission process, the transmission process is circulated during the working process to realize the transmission of multiple products to be transmitted; in the above cantilever conveying device, rapid lifting is realized by cams, the structure is simple, the speed is fast, and the work efficiency is high, and the two cantilever beams They are arranged opposite to each other so that the middle, the upper part and the bottom of the two cantilever beams have operating spaces, and other structures can be provided to facilitate other operations, so that the overall structure is compact.
附图说明Description of drawings
图1为本发明提供的一实施例中悬臂式输送装置的结构示意图;1 is a schematic structural diagram of a cantilever conveying device in an embodiment provided by the present invention;
图2为本发明提供的一实施例中悬臂式输送装置的另一角度的结构示意图;2 is a schematic structural diagram of another angle of the cantilever conveying device in an embodiment provided by the present invention;
图3为本发明提供的一实施例中悬臂式输送装置的再一角度的结构示意图;3 is a schematic structural diagram of another angle of the cantilever conveying device in an embodiment provided by the present invention;
图4为本发明提供的一实施例中悬臂式输送装置的爆炸示意图。FIG. 4 is an exploded schematic diagram of a cantilever conveying device in an embodiment provided by the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
如图1、图2、图3以及图4所示,本发明提供了一种悬臂式输送装置10,用于将高位的前段流水线上的待传输产品传送到低位的后段流水线上,或是用于将低位的前段流水线上的待传输产品传送到高位的后段流水线上,其工作原理类似,为了便于描述,下面以高位的前段流水线上的待传输产品传送到低位的后段流水线上的场景为例进行说明,该悬臂式输送装置10包括机架100、凸轮升降机构200及悬臂式输送机构300,机架100固定设置,凸轮升降机构200及悬臂式输送机构300安装在机架100上,机架100起到支撑作用,其中:As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the present invention provides a
凸轮升降机构200包括第一驱动单元210及凸轮220,第一驱动单元210固定安装于机架100上,第一驱动单元210具有第一水平输出轴211,凸轮220与第一水平输出轴211传动连接。在具体设置时,第一驱动单元210可以为电机,此时,第一水平输出轴211为电机的输出轴,凸轮220通过轴承固定安装于电机的输出轴;第一驱动单元210还可以为电机和与之转动连接的降速机构,该降速机构可以为齿轮传动机构等能够满足降速要求的机构形式,此时,第一水平输出轴211为降速机构的输出轴,凸轮220通过轴承固定安装于降速机构的输出轴;当然,第一驱动单元210的结构形式并不局限于此,还可以为其他满足要求的结构形式。The
悬臂式输送机构300包括支架310及第二驱动单元320、两个悬臂单元330、传动单元340,第二驱动单元320、传动单元340、两个悬臂单元330安装于支架310上。支架310可滑动地安装于机架100,并且支架310与凸轮220配合连接,以使得凸轮220与支架310始终保持接触,从而能够在凸轮220的带动下运动。The
悬臂单元330包括两个悬臂梁331,每一悬臂梁331的一端安装于支架310远离机架100的端部,并且该悬臂梁331的另一端沿背离凸轮升降机构200的方向伸出支架310,以用于承载从高位的前段流水线传输的待传输产品,并将该待传输产品传送到低位的后段流水线上;两个悬臂梁331间隔相对设置,以便于支撑待传输产品,并且使得两个悬臂梁331的上部、中间以及底部均具有操作空间。在具体设置时,两个悬臂梁331可以相对设置在支架310的前后两端,此时,两个悬臂梁331之间的间距较大,当然两个悬臂梁331的位置还可以根据操作空间要求进行调整,并在调整后通过螺钉紧固到支架310上。The
传动单元340包括第一传动轴341、皮带轮342及皮带343,第一传动轴341可转动地安装于支架310,皮带轮342安装于第一传动轴341的两端,皮带343活动绕设于皮带轮342和悬臂梁331;第二驱动单元320具有第二水平输出轴321,并且第二驱动单元320与第一传动轴341传动连接。在具体设置时,第二驱动单元320可以为电机,此时,第二水平输出轴321为电机的输出轴,第一传动轴341传动通过同步传输机构与电机的输出轴传动连接;第二驱动单元320还可以为电机和与之转动连接的降速机构,该降速机构可以为齿轮传动机构等能够满足降速要求的机构形式,此时,第二水平输出轴321为降速机构的输出轴,第一传动轴341传动通过同步传输机构与降速机构的输出轴传动连接;当然,第二驱动单元320的结构形式并不局限于此,还可以为其他满足要求的结构形式。The
上述悬臂式输送装置10,用于将高位的前段流水线上的待传输产品传送到低位的后段流水线上,在工作过程中当悬臂式输送装置10处于低位时,第一驱动单元210动作,通过第一水平输出轴211带动凸轮220转动,凸轮220带动与之配合连接的支架310运动,支架310相对机架100向上滑动,支架310带动安装于其上的第二驱动单元320、传动单元340、两个悬臂单元330一起向上滑动,以实现快速上升;在上升至与前段流水线平齐时,前段流水线上的待传输产品传输到皮带343上,此时,第二驱动单元320动作,通过第二水平输出轴321带动第一传动轴341转动,第一传动轴341带动安装于其两端的皮带轮342转动,皮带轮342带动活动绕设于其上的皮带343相对悬臂梁331运动,以使得待传输产品传输到皮带343上;在待传输产品完全传输到皮带343上时,第一驱动单元210动作,通过第一水平输出轴211带动凸轮220转动,凸轮220带动与之配合连接的支架310运动,支架310相对机架100向下滑动,支架310带动安装于其上的第二驱动单元320、传动单元340、两个悬臂单元330一起向下滑动,待传输产品随之向下运动,以实现快速下降;当悬臂式输送装置10下降至低位并与后段流水线平齐时,皮带343的转动带动待传输产品传输到后段流水线上,以完成一个传输过程,在工作过程中循环该传输过程实现多个待传输产品的传输;在上述悬臂式输送装置10中通过凸轮220实现快速升降,结构简单,速度较快,工作效率较高,并且两个悬臂梁331间隔相对设置,以使得两个悬臂梁331的中间、上部及底部具有操作空间,可以设置其他结构,以便于其他操作,使得整体结构紧凑。The above-mentioned
为了便于快速升降,一种优选实施方式,如图1以及图4所示,凸轮220具有旋转轴及凸轮面221,旋转轴平行于第一水平输出轴211,凸轮面221环绕旋转轴,凸轮面221包括第一表面222及第二表面223,沿垂直于旋转轴的方向,第一表面222自靠近第二表面223的一端到靠近第二表面223的另一端向径逐渐增大。支架310与凸轮面221配合连接,第一水平输出轴211的运动带动凸轮面221绕着其旋转轴转动,以带动支架310运动,当第一表面222自靠近第二表面223的一端到靠近第二表面223的另一端转动时,凸轮面221带动支架310上升,当第一表面222自靠近第二表面223的另一端到靠近第二表面223的一端转动时,凸轮面221带动支架310下降。In order to facilitate rapid lifting, in a preferred embodiment, as shown in FIG. 1 and FIG. 4 , the
上述悬臂式输送装置10,在具体设置时,当第一驱动单元210为电机,此时,旋转轴与电机的输出轴重合,当第一驱动单元210为电机和与之转动连接的降速机构,此时,旋转轴与该降速机构的输出轴重合。凸轮面221的结构形式可以仅包括第一表面222及第二表面223,沿垂直于旋转轴的方向,第一表面222自与第二表面223相接的一端到与第二表面223相接的另一端向径逐渐增大,此时,悬臂式输送装置10还包括感应机构400,以用于实现悬臂式输送装置10在高位保持一定时间使得待传输产品完全进入皮带343。凸轮面221的结构形式还可以包括平滑过渡的第一表面222、第二表面223、第三表面及第四表面,通过限定第一表面222、第二表面223、第三表面及第四表面的向径不同实现悬臂式输送机构300的上升、暂停、下降及再次暂停过程,当然;凸轮面221的结构形式并不局限于此,还可以为其他满足要求的结构形式。The above-mentioned
感应机构400的结构形式具有多种,为了保证结构简单,便于实现,具体地,如图1、图3以及图4所示,感应机构400包括开关组件410及锁附板420,其中:There are various structural forms of the
开关组件410安装于机架100,并且开关组件410位于悬臂梁331靠近凸轮220的一端,开关组件410用于在待传输产品开始进入皮带343时打开,在待传输产品开始离开皮带343时打开,在待传输产品完全进入皮带343时关闭,在待传输产品完全离开皮带343时关闭;The switch assembly 410 is installed on the
锁附板420安装于凸轮220,并且延伸方向与第一表面222靠近第二表面223的端部相交,锁附板420的一端靠近第一表面222与第二表面223相交的一端,锁附板420的另一端靠近第一表面222与第二表面223相交的另一端,在开关组件410打开时锁附板420与开关组件410相锁附,在开关组件410关闭时锁附板420与开关组件410解除锁附。The locking
上述悬臂式输送装置10,在具体设置时,在悬臂式输送机构300上升至与前段流水线平齐时,开关组件410用于检测待传输产品,当待传输产品的边缘开始进入皮带343时,开关组件410打开,锁附板420与开关组件410相锁附,凸轮220及悬臂式输送机构300停止运动,前段流水线上的待传输产品传输到皮带343上,当待传输产品完全进入皮带343时,开关组件410关闭,锁附板420与开关组件410解除锁附,凸轮220及悬臂式输送机构300继续运动,凸轮220带动悬臂式输送机构300及位于其上的待传输产品下降至低位,当待传输产品开始离开皮带343时,开关组件410打开,锁附板420与开关组件410相锁附,凸轮220及悬臂式输送机构300停止运动,皮带343上的待传输产品传输到后段流水线上,当待传输产品完全离开皮带343时,开关组件410关闭,锁附板420与开关组件410解除锁附,凸轮220及悬臂式输送机构300继续运动,凸轮220带动悬臂式输送机构300上升至高位,以完成一个传输过程。The above-mentioned
开关组件410的结构形式具有多种,更具体地,如图1、图3以及图4所示,开关组件410包括反射式光电开关411、反射板412以及支撑板413,反射式光电开关411通过支撑板413安装于机架100,在反射式光电开关411打开时与锁附板420相锁附,在反射式光电开关411关闭时与锁附板420解除锁附,反射板412安装于支架310远离机架100的端部,并且反射板412位于两个悬臂梁331之间。The switch assembly 410 has various structural forms. More specifically, as shown in FIG. 1 , FIG. 3 and FIG. 4 , the switch assembly 410 includes a reflective
上述悬臂式输送装置10,在具体设置时,反射式光电开关411具有发射器和接收器,发射器用于向支架310远离机架100的一侧发射光线,接收器用于接收反射板412反射回的光线,在待传输产品的边缘开始进入皮带343时,待传输产品遮挡反射板412,接收器接收到的光线减弱,反射式光电开关411打开,锁附板420与反射式光电开关411相锁附,在待传输产品完全进入皮带343时,接收器接收到的光线最弱,反射式光电开关411关闭,锁附板420与反射式光电开关411解除锁附,在待传输产品开始离开皮带343时,接收器接收到的光线增强,反射式光电开关411打开,锁附板420与反射式光电开关411相锁附,在待传输产品完全离开皮带343时,接收器接收到的光线最强,反射式光电开关411关闭,锁附板420与反射式光电开关411解除锁附,通过上述开关组件410能够实现凸轮220的上升、暂停、下降及再次暂停过程,当然开关组件410并不局限于此,还可以为其他能够实现凸轮220上升、暂停、下降及再次暂停过程的结构形式。The above-mentioned
为了保证结构简单,便于实现,一种优选实施方式,凸轮面221包括依次相连的第一表面222、第二表面223、第三表面及第四表面,第三表面位于第一表面222和第二表面223之间,并且第三表面与第一表面222和第二表面223平滑过渡,第四表面位于第一表面222和第二表面223之间,并且第四表面与第一表面222和第二表面223平滑过渡,其中:In order to ensure a simple structure and facilitate implementation, in a preferred embodiment, the
沿垂直于旋转轴的方向,第一表面222自与第四表面相接的一端到与第三表面相接的一端向径逐渐增大;当第一表面222自与第四表面相接的一端向着与第三表面相接的一端转动时,凸轮220上升。Along the direction perpendicular to the axis of rotation, the
沿垂直于旋转轴的方向,第三表面及第四表面的向径处处相同;Along the direction perpendicular to the rotation axis, the radial directions of the third surface and the fourth surface are the same everywhere;
沿垂直于旋转轴的方向,第二表面223自与第三表面相接的一端到与第四表面相接的一端的向径逐渐减小;当第二表面223自与第三表面相接的一端向着与第四表面相接的一端转动时,凸轮220下降。Along the direction perpendicular to the rotation axis, the radial direction of the
上述悬臂式输送装置10,在具体设置时,支架310与凸轮面221配合连接,凸轮面221的转动带动支架310运动,当支架310与第一表面222相接触,并且第一表面222自与第四表面相接的一端向着与第三表面相接的一端转动时,凸轮220带动上升,以使得悬臂式输送机构300上升,在上升至与前段流水线平齐时,凸轮面221转动至支架310与第三表面相接触,此时,支架310的高度不变,待传输产品的边缘开始进入皮带343,在凸轮面221转动至支架310与第二表面223相接触,并且第二表面223自与第三表面相接的一端向着与第四表面相接的一端转动时,凸轮220下降,以使得悬臂式输送机构300及位于其上的待传输产品下降,在悬臂式输送机构300及位于其上的待传输产品下降至低位时,凸轮面221转动至支架310与第四表面相接触,此时,支架310的高度不变,皮带343上的待传输产品传输到后段流水线上,在待传输产品完全离开皮带343时,支架310与第一表面222相接触,并且第一表面222自与第四表面相接的一端向着与第三表面相接的一端转动,以完成一个传输过程。The above-mentioned
为了便于实现支架310和机架100的滑动连接,一种优选实施方式,如图1、图2、图3以及图4所示,机架100上相对固定设置有两个滑块110,支架310上设有滑轨311,滑轨311可滑动地安装于滑块110,支架310上通过连接杆312安装有滚轮313,滚轮313与凸轮220配合连接。In order to facilitate the sliding connection between the
上述悬臂式输送装置10,在具体设置时,滚轮313可以通过连接杆312始终抵接在凸轮220上,还可以通过其他结构实现滚轮313与凸轮220配合连接。凸轮220带动与之配合连接的滚轮313上升或下降,支架310的滑轨311在连接杆312的带动下在滑块110上上下移动,以实现悬臂式输送机构300的升降。支架310和机架100的滑动连接形式可以为机架100上设置滑块110、支架310上设置滑轨311,还可以为机架100上设置导轨、支架310上设置连接块,连接块可滑动地安装于导轨,当然并不局限于此,还可以为其他满足要求的结构形式。In the above-mentioned
为了保证运动的稳定性,如图1、图3以及图4所示,具体地,支架310靠近机架100的一端与机架100通过拉簧350相连接;和/或,支架310靠近机架100的一端设有限位挡板360,沿平行于滑轨311的滑动方向,限位挡板360在滑块110上的投影覆盖滑块110。In order to ensure the stability of the movement, as shown in FIG. 1 , FIG. 3 and FIG. 4 , specifically, one end of the
上述悬臂式输送装置10,在具体设置时,为了保证运动的稳定性,可以在支架310靠近机架100的一端上设置螺栓,拉簧350的一端连接在螺栓上,拉簧350的另一端与机架100相连接,以避免支架310与机架100脱离;为了保证运动的稳定性,还可以在支架310靠近机架100的一端设置限位挡板360,并且位于滑块110远离悬臂梁331的一侧,在支架310上升时,限位挡板360靠近滑块110,而由于限位挡板360在滑块110上的投影覆盖滑块110,在支架310上升至最大处时,限位挡板360抵接在滑块110上,以避免支架310与机架100脱离,当然,为了进一步保证运动的稳定性,也可以在支架310靠近机架100的一端与机架100通过拉簧350相连接,并且同时在支架310靠近机架100的一端设置限位挡板360。When the above-mentioned
为了保证皮带343运动稳定性,一种优选实施方式,如图1、图2、图3以及图4所示,传动单元340还包括第二传动轴344及过渡轮345,第二传动轴344安装于支架310上且位于悬臂梁331和第一传动轴341之间,过渡轮345安装于第二传动轴344的两端,皮带343活动绕设于皮带轮342和过渡轮345之间。In order to ensure the movement stability of the
上述悬臂式输送装置10,在具体设置时,皮带343活动绕设于皮带轮342和悬臂梁331,并且皮带343活动绕设于皮带轮342和过渡轮345之间,第二驱动单元320动作,通过第二水平输出轴321带动第一传动轴341转动,第一传动轴341带动安装于其两端的皮带轮342转动,皮带轮342带动活动绕设于其上的皮带343相对悬臂梁331运动,此时,过渡轮345使得皮带343能够紧附在悬臂梁331上,保证皮带343运动的稳定性,从而使得皮带343上的待传输产品传输稳定。In the above-mentioned
为了进一步保证皮带343运动稳定性,一种优选实施方式,如图1、图2、图3以及图4所示,悬臂梁331包括悬臂本体332、两个皮带惰轮333以及两个轴承固定件334,一皮带惰轮333套设在一轴承固定件334上,并且该轴承固定件334安装于悬臂本体332的一端,另一皮带惰轮333套设在另一轴承固定件334上,并且该轴承固定件334安装于悬臂本体332的另一端。In order to further ensure the movement stability of the
上述悬臂式输送装置10,在具体设置时,皮带343活动绕设于皮带轮342、一皮带惰轮333、悬臂本体332及另一皮带惰轮333,通过轴承固定件334以在皮带343的运动下带动皮带惰轮333转动,从而保证皮带343经过悬臂本体332时运动稳定,保证整个运动过程的平稳性。In the above-mentioned
一种优选实施方式,如图1、图2、图3以及图4所示,第一传动轴341上设有同步带轮346,第二驱动单元320通过绕设在同步带轮346和第二水平输出轴321上的同步带347与第一传动轴341传动连接。In a preferred embodiment, as shown in FIGS. 1 , 2 , 3 and 4 , the
上述悬臂式输送装置10,在具体设置时,同步带轮346套设在第一传动轴341上,在第二驱动单元320为电机时,同步带347绕设在同步带轮346和电机的输出轴上,在第二驱动单元320为电机和与之转动连接的降速机构,同步带347绕设在同步带轮346和降速机构的输出轴上,以实现第一传动轴341与第二水平输出轴321的传动连接,当然,第一传动轴341与第二水平输出轴321的传动连接形式并不局限于此,还可以为其他满足要求的结构形式。In the above-mentioned
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (10)
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