CN111618287A - Remove convenient valve casting with watering a packet transport mechanism - Google Patents

Abstract

The invention relates to the technical field of valve casting, and discloses a casting ladle transfer mechanism convenient and fast to move and convenient to move, which comprises a shell, wherein a bearing seat is fixedly connected to the bottom end of the inner side wall of the shell, the upper end of the bearing seat is rotatably connected with an electric telescopic rod through a ball bearing, a supporting plate is fixedly connected to the upper end of the electric telescopic rod, which penetrates through the side wall of the shell, two symmetrically-arranged sliding mechanisms are fixedly connected to the upper end of the supporting plate, each sliding mechanism comprises two fixing plates fixedly connected to the upper ends of the supporting plates, a same threaded rod is rotatably connected between the two fixing plates through the ball bearing, one end of the threaded rod penetrates through the side wall of each fixing plate and is fixedly connected with. This remove convenient valve casting with watering a packet transport mechanism, improved the transportation efficiency of equipment, improved the efficiency of equipment height-adjusting and angle, made things convenient for people to use.

Description

A portable and convenient ladle transfer mechanism for valve casting

technical field

The invention relates to the technical field of valve casting, in particular to a ladle transfer mechanism for valve casting with convenient movement.

Background technique

The valve is a device used to control the direction, pressure and flow of the fluid in the fluid system. It is a device that makes the medium flow or stops in the piping and equipment and can control its flow. The valve is a control component in the pipeline fluid conveying system. It is used to change the passage section and the flow direction of the medium, and has the functions of diversion, cut-off, throttling, check, shunt or overflow and pressure relief. Valves used for fluid control, from the simplest shut-off valve to extremely complex automatic control systems There are various types and specifications of various valves used in the valve. The nominal diameter of the valve ranges from a very small instrument valve to a valve for industrial pipelines with a diameter of up to 10m. It can be used to control water, steam, oil, gas, and mud. , various corrosive media, liquid metals and radioactive fluids and other types of fluids flow, the working pressure of the valve can be from 0.0013MPa to 1000MPa ultra-high pressure, the working temperature can be c-270 ℃ ultra-low temperature to 1430 ℃ high temperature, and The ladle is used for the casting operation in the foundry. After receiving the molten metal in front of the furnace, it is transported to the casting mold by the truck for pouring. Divided into hot metal ladle, ladle ladle, teapot bag, ductile iron bag and other styles.

When the existing ladle transfer mechanism for valve casting is used, it is usually necessary to transfer the molten metal from the holding furnace to the ladle, and then transfer the ladle to the production line for pouring. The manual handling method is labor-intensive and has certain risks. At the same time, the ladle has a fixed angle and position during operation, which cannot adapt to different angles of pouring work, and is inconvenient for people to use.

SUMMARY OF THE INVENTION

(1) Technical problems solved

In view of the deficiencies of the prior art, the present invention provides a ladle transfer mechanism for valve casting which is convenient to move, which has the advantages of automatically transporting the ladle and being able to naturally rotate and rise at multiple angles, and solves the problem of the existing valve casting ladle transfer mechanism. The ladle transfer mechanism is inconvenient for people to use.

(2) Technical solutions

In order to realize the purpose that the ladle can be automatically transported and can be naturally rotated and raised to multiple angles, the present invention provides the following technical solution: a convenient and mobile ladle transfer mechanism for valve casting, comprising a casing, the inner side wall of the casing is at the bottom. The end is fixedly connected with a bearing seat, the upper end of the bearing seat is rotatably connected with an electric telescopic rod through a ball bearing, the upper end of the electric telescopic rod is fixedly connected with a support plate through the side wall of the casing, and the upper end of the support plate is fixedly connected There are two symmetrically arranged sliding mechanisms. The sliding mechanism includes two fixed plates fixedly connected to the upper end of the support plate, and a same threaded rod is rotatably connected between the two fixed plates through ball bearings. One end penetrates the side wall of the fixed plate and is fixedly connected with a driven bevel gear, the rod wall of the threaded rod is connected with a sliding seat through threaded engagement, the upper end of the support plate is fixedly connected with a mobile motor, and the output shaft of the mobile motor is fixed The driving wheel is connected, the upper end of the support plate is fixedly connected with two bearing seats, the side wall of the bearing seat is rotatably connected with the same rotating rod through the ball bearing, and the rod wall of the rotating rod is externally connected with the driving wheel. For a matched driven wheel, both ends of the rotating rod are fixedly connected with a driving bevel gear matched with the two driven bevel gears, and a same placement plate is fixedly connected between the two sliding seats.

Preferably, the upper end of the placing plate is provided with a groove, the inner side wall of the groove is fixedly connected with a heat-insulating anti-skid pad, and the bottom of the groove is fixed with a pressure sensor.

Preferably, a rotating motor is fixedly connected inside the bottom end of the casing, an output shaft of the rotating motor is fixedly connected with a driving gear, and the rod wall of the electric telescopic rod is fixedly sleeved with a driven gear matched with the driving gear .

Preferably, a control chip is fixedly connected to the inner side wall of the housing, and the control chip includes a wireless WiFi module, an alarm module, a sensor module and a drive module.

Preferably, the wireless WiFi module is mainly used for remote control, the alarm module is mainly used for alarming abnormal conditions, the sensor module is mainly used to transmit and record the data of the pressure sensor, and the drive module is mainly used to control the rotation The work of the motor and the moving motor.

Preferably, a limit rod penetrating the side wall of the sliding seat is fixedly connected between the two fixing plates.

Preferably, all four corners of the lower end of the casing are fixedly connected with universal wheels.

(3) Beneficial effects

Compared with the prior art, the present invention provides a portable ladle transfer mechanism for valve casting, which has the following beneficial effects:

1. The portable ladle transfer mechanism for valve casting is equipped with bearing seat, electric telescopic rod, support plate, fixed plate, threaded rod, driven bevel gear, sliding seat, mobile motor, driving wheel, bearing seat , rotating rod, driven wheel, driving bevel gear and placing plate, when the position of the placing plate needs to be moved, first start the moving motor to drive the driving wheel to rotate, and drive the driven wheel to rotate through the meshing of the driving wheel and the driven wheel, and then drive the rotating rod to rotate, When the rotating rod rotates, the driving bevel gear is driven to rotate, and the driven bevel gear is driven to rotate through the meshing of the driving bevel gear and the driven bevel gear, which in turn drives the two threaded rods to rotate, and the sliding seat is driven to move by the meshing of the threaded rod and the sliding seat. Further, the placing plate is driven to move, the transfer efficiency of the equipment is improved, and it is convenient for people to use.

2. The portable ladle transfer mechanism for valve casting, through the bearing seat, electric telescopic rod, support plate, rotating motor, driving gear and driven gear, starts the electric telescopic rod first when the equipment needs to adjust the angle and height position Drive the support plate to move to a suitable height, then start the rotary motor to drive the driving gear to rotate, and drive the driven gear and the electric telescopic rod to rotate through the meshing of the driving gear and the driven gear, and then adjust the angle of the equipment, which improves the adjustment height of the equipment. The efficiency of the angle improves the use range of the equipment and is convenient for people to use.

3. The mobile and convenient ladle transfer mechanism for valve casting can be remotely controlled through the wireless WiFi module through the wireless WiFi module, alarm module, sensor module and drive module, and the pressure sensor data of abnormal conditions can be monitored through the alarm module. Alarm, transmit and record the data of the pressure sensor through the sensor module, and control the work of the rotating motor and the moving motor through the drive module, which improves the use effect of the equipment and is convenient for people to use.

Description of drawings

Fig. 1 is the structural representation of a kind of portable ladle transfer mechanism for valve casting proposed by the present invention;

Fig. 2 is a top view of a support plate of a ladle transfer mechanism for valve casting with convenient movement proposed by the present invention;

3 is a side view of a portable ladle transfer mechanism placement plate for valve casting proposed by the present invention;

FIG. 4 is a schematic structural diagram of a main control chip of a ladle transfer mechanism for valve casting with convenient movement proposed by the present invention.

In the picture: 1 shell, 2 bearing seat, 3 electric telescopic rod, 4 supporting plate, 5 sliding mechanism, 51 fixed plate, 52 threaded rod, 53 driven bevel gear, 54 sliding seat, 6 moving motor, 7 driving wheel, 8 bearing seats, 9 rotating rods, 10 driven wheels, 11 driving bevel gears, 12 placing plates, 13 grooves, 14 thermal insulation and anti-skid pads, 15 pressure sensors, 16 rotating motors, 17 driving gears, 18 driven gears, 19 wireless WiFi module, 20 alarm modules, 21 sensor modules, 22 drive modules, 23 control chips, 24 limit rods, and 25 universal wheels.

Detailed ways

The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Please refer to Figures 1-4, a portable ladle transfer mechanism for valve casting, including a housing 1, a bearing seat 2 is fixedly connected to the bottom end of the inner side wall of the housing 1, and the upper end of the bearing seat 2 is rotatably connected by a ball bearing There is an electric telescopic rod 3, the upper end of the electric telescopic rod 3 is fixedly connected with a support plate 4 through the side wall of the casing 1, and the upper end of the support plate 4 is fixedly connected with two symmetrically arranged sliding mechanisms 5, and the sliding mechanism 5 includes a fixed connection with The two fixed plates 51 on the upper end of the support plate 4 are connected with the same threaded rod 52 through ball bearings. , the rod wall of the threaded rod 52 is connected with a sliding seat 54 through threaded engagement, the upper end of the support plate 4 is fixedly connected with a moving motor 6, the output shaft of the moving motor 6 is fixedly connected with a driving wheel 7, and the upper end of the support plate 4 is fixedly connected with two A bearing seat 8, the side wall of the bearing seat 8 is rotatably connected with the same rotating rod 9 through a ball bearing, and the outer wall of the rod wall of the rotating rod 9 is connected with a driven wheel 10 that matches the driving wheel 7, and both ends of the rotating rod 9 are The driving bevel gears 11 matched with the two driven bevel gears 53 are fixedly connected, and the same placing plate 12 is fixedly connected between the two sliding seats 54 .

The upper end of the placing plate 12 is provided with a groove 13, and the inner side wall of the groove 13 is fixedly connected with a heat-insulating anti-skid pad 14. The bottom of the groove 13 is fixed with a pressure sensor 15, which can detect the real-time gravity data of the ladle.

The bottom end of the housing 1 is fixedly connected with a rotating motor 16, the output shaft of the rotating motor 16 is fixedly connected with a driving gear 17, and the rod wall of the electric telescopic rod 3 is fixedly sleeved with a driven gear 18 that matches the driving gear 17, which can Easy to rotate the device.

A control chip 23 is fixedly connected to the inner side wall of the housing 1 , and the control chip 23 includes a wireless WiFi module 19 , an alarm module 20 , a sensor module 21 and a driving module 22 , which can facilitate people's manipulation.

The wireless WiFi module 19 is mainly used for remote control, the alarm module 20 is mainly used for alarming abnormal situations, the sensor module 21 is mainly used to transmit and record the data of the pressure sensor 15, and the drive module 22 is mainly used to control the rotating motor 16 and the moving motor 6 It can realize remote real-time control through the wireless WiFi module 19 , the alarm module 20 , the sensor module 21 and the drive module 22 .

A limit rod 24 penetrating the side wall of the sliding seat 54 is fixedly connected between the two fixing plates 51 , which can prevent the sliding seat 54 from rotating.

The four corners of the lower end of the casing 1 are fixedly connected with universal wheels 25, which can facilitate the movement of the equipment and improve the transfer effect of the equipment.

To sum up, in this convenient ladle transfer mechanism for valve casting, when the position of the placing plate 12 needs to be moved, the moving motor 6 is first started to drive the driving wheel 7 to rotate, and the driven wheel is driven by the meshing of the driving wheel 7 and the driven wheel 10. 10 rotates, and then drives the rotating rod 9 to rotate. When the rotating rod 9 rotates, it drives the driving bevel gear 11 to rotate. Through the meshing of the driving bevel gear 11 and the driven bevel gear 53, the driven bevel gear 53 is driven to rotate, thereby driving the two threaded rods. 52 rotates, through the engagement of the threaded rod 52 and the sliding seat 54, the sliding seat 54 is driven to move, and then the placing plate 12 is driven to move, which improves the transport efficiency of the equipment. Drive the support plate to move to a suitable height, then start the rotary motor 16 to drive the driving gear 17 to rotate, and drive the driven gear 18 and the electric telescopic rod 3 to rotate through the meshing of the driving gear 17 and the driven gear 18, and then adjust the angle of the equipment, The efficiency of adjusting the height and angle of the equipment is improved, and the use range of the equipment is improved. At the same time, it can be remotely controlled through the wireless WiFi module 19, and the alarm module 20 can be used to alarm the data of the pressure sensor 15 in abnormal conditions, and the pressure sensor 21 can be used. The data of the sensor 15 is transmitted and recorded, and the operation of the rotating motor 16 and the moving motor 6 is controlled by the driving module 22, which improves the use effect of the device and is convenient for people to use.

It should be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also no Other elements expressly listed, or which are also inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a remove convenient valve casting with watering a packet transport mechanism, includes casing (1), its characterized in that: the bottom end of the inner side wall of the shell (1) is fixedly connected with a bearing seat (2), the upper end of the bearing seat (2) is rotatably connected with an electric telescopic rod (3) through a ball bearing, the upper end of the electric telescopic rod (3) penetrates through the side wall of the shell (1) and is fixedly connected with a supporting plate (4), the upper end of the supporting plate (4) is fixedly connected with two sliding mechanisms (5) which are symmetrically arranged, each sliding mechanism (5) comprises two fixing plates (51) fixedly connected with the upper end of the supporting plate (4), a same threaded rod (52) is rotatably connected between the two fixing plates (51) through the ball bearing, one end of the threaded rod (52) penetrates through the side wall of each fixing plate (51) and is fixedly connected with a driven bevel gear (53), the rod wall of the threaded rod (52) is connected with a sliding seat (54, the output shaft fixedly connected with action wheel (7) of mobile motor (6), two bearing frames (8) of the upper end fixedly connected with of backup pad (4), the lateral wall of bearing frame (8) is rotated through ball bearing and is connected with same bull stick (9), the pole wall overcoat of bull stick (9) has connect with action wheel (7) assorted from driving wheel (10), the equal fixedly connected with in both ends of bull stick (9) and two driven bevel gear (53) assorted initiative bevel gear (11), two fixedly connected with places board (12) between slide (54) is same.

2. The convenient valve casting ladle transfer mechanism of claim 1, wherein: the upper end of the placing plate (12) is provided with a groove (13), the inner side wall of the groove (13) is fixedly connected with a heat-insulating anti-skid pad (14), and the bottom of the groove (13) is fixed with a pressure sensor (15).

3. The convenient valve casting ladle transfer mechanism of claim 1, wherein: the inside fixedly connected with rotating electrical machines (16) in bottom of casing (1), the output shaft fixedly connected with driving gear (17) of rotating electrical machines (16), the pole wall of electric telescopic handle (3) is fixed cup joints driven gear (18) of driving gear (17) assorted.

4. The convenient valve casting ladle transfer mechanism of claim 1, wherein: the inside wall fixedly connected with control chip (23) of casing (1), control chip (23) include wireless WiFi module (19), alarm module (20), sensor module (21) and drive module (22).

5. The convenient valve casting ladle transfer mechanism of claims 2, 3 and 4, wherein: the wireless WiFi module (19) is mainly used for remote control, the alarm module (20) is mainly used for alarming abnormal conditions, the sensor module (21) is mainly used for transmitting and recording data of the pressure sensor (15), and the driving module (22) is mainly used for controlling the work of the rotating motor (16) and the moving motor (6).

6. The convenient valve casting ladle transfer mechanism of claim 1, wherein: and a limiting rod (24) penetrating through the side wall of the sliding seat (54) is fixedly connected between the two fixing plates (51).

7. The convenient valve casting ladle transfer mechanism of claim 1, wherein: the four corners of the lower end of the shell (1) are fixedly connected with universal wheels (25).

Images