CN111618146A - A kind of hot stamping method of zinc-based coating coated steel and hot stamping forming component - Google Patents
A kind of hot stamping method of zinc-based coating coated steel and hot stamping forming component Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 135
- 239000010959 steel Substances 0.000 title claims abstract description 135
- 239000011701 zinc Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 65
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 238000000576 coating method Methods 0.000 title claims abstract description 63
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 63
- 239000011248 coating agent Substances 0.000 title claims abstract description 62
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims description 35
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- 238000010791 quenching Methods 0.000 claims description 14
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- 230000009467 reduction Effects 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 11
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- 239000012535 impurity Substances 0.000 claims description 5
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- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 238000007747 plating Methods 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 5
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000008397 galvanized steel Substances 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/02—Die constructions enabling assembly of the die parts in different ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/13—Modifying the physical properties of iron or steel by deformation by hot working
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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Abstract
本发明提供了一种锌基镀层涂覆钢材热冲压方法,属于冶金材料以及热冲压工艺技术领域,包括以下步骤:对锌基镀层涂覆钢材进行预热;加热预热后的钢材,完成钢材的完全奥氏体化,转移后热冲压成型、淬火。该热冲压方法能够有效减少钢板裂纹,降低裂纹深度,进而提升钢板力学性能。本发明还公开一种锌基镀层涂覆钢材热冲压成型构件。
The invention provides a hot stamping method for coated steel with zinc-based coating, belonging to the technical field of metallurgical materials and hot stamping technology, comprising the following steps: preheating steel coated with zinc-based coating; heating the preheated steel to complete the steel Fully austenitized, hot stamped and quenched after transfer. The hot stamping method can effectively reduce steel plate cracks and reduce the crack depth, thereby improving the mechanical properties of the steel plate. The invention also discloses a hot stamping forming component of zinc-based coating coated steel.
Description
技术领域technical field
本发明属于冶金材料以及热冲压工艺技术领域,具体的,涉及一种锌基镀层涂覆钢材热冲压方法及热冲压成型构件。The invention belongs to the technical field of metallurgical materials and hot stamping technology, and in particular relates to a hot stamping method for zinc-based coating coated steel and a hot stamping forming component.
背景技术Background technique
汽车“轻量化”可直接减少排放,降低油耗,是当今汽车制造业发展的主要方向和目标。高强度和超高强度钢的使用对汽车车身轻量化具有积极有效的作用,但随着车身用钢强度不断提高,其塑性出现大幅度下降、成形性能大大降低,成形过程中易产生开裂和回弹,严重影响零件的形状和尺寸精度。热冲压成形技术利用高温下易成型无回弹特性和模具的淬火冷却,可获得大于1300MPa的超高强度零件,可很好的解决冷成型易开裂、回弹严重等问题。The "lightweight" of automobiles can directly reduce emissions and reduce fuel consumption, which is the main direction and goal of the development of today's automobile manufacturing industry. The use of high-strength and ultra-high-strength steels has a positive and effective effect on the lightweight of automobile bodies. However, with the continuous improvement of the strength of the steel used in the body, its plasticity and formability are greatly reduced, and cracking and reclamation are easy to occur during the forming process. It will seriously affect the shape and dimensional accuracy of the parts. The hot stamping forming technology utilizes the characteristics of easy forming without springback at high temperature and quenching and cooling of the mold, and can obtain ultra-high strength parts greater than 1300MPa, which can well solve the problems of easy cracking and serious springback in cold forming.
现有的热冲压成型方法主要有两种,即直接热冲压和间接热冲压。直接热冲压方法中,钢板直接加热至奥氏体化温度以上,并保温一定时间使钢板组织达到完全奥氏体化。之后,将加热的钢板转移至成型模具并且在其中以一步成型工艺成型为成品构件并同时借助于模具的冷却(模具的冷却速度大于钢板的临界冷却速度)实现淬硬完成马氏体转变。间接热冲压方法中,首先以多步骤成型工艺,将构件成型至几乎完全完成(一般是预成型90%)。再将其放到加热炉中加热至完全奥氏体化并保温一段时间。之后将加热的元件转移到元件最终尺寸的成型模具中,这里需要特别注意的是需考虑到预先成型的元件的热膨胀。在具体的冷却模具结束后,预先成型的元件在模具中以大于临界冷却速度的冷速冷却从而达到硬化。直接热冲压方法更容易实现,但是仅允许生产形状上相对简单的零件。间接热冲压工艺更复杂,但是同时可以生产更复杂形状的零件。There are mainly two existing hot stamping forming methods, namely direct hot stamping and indirect hot stamping. In the direct hot stamping method, the steel plate is directly heated to a temperature above the austenitization temperature, and kept for a certain period of time so that the structure of the steel plate is completely austenitized. Afterwards, the heated steel sheet is transferred to a forming die and formed therein into a finished component in a one-step forming process while quenching is achieved by means of cooling of the die (the cooling rate of the die is greater than the critical cooling rate of the steel sheet) to complete the martensitic transformation. In the indirect hot stamping method, the component is first formed to almost complete completion (usually 90% preform) in a multi-step forming process. It is then heated in a furnace until fully austenitized and held for a period of time. The heated element is then transferred to a forming mold for the final size of the element, with special care to take into account the thermal expansion of the preformed element. After the specific cooling of the mold is complete, the preformed element is cooled in the mold at a cooling rate greater than the critical cooling rate to achieve hardening. The direct hot stamping method is easier to implement, but only allows the production of parts that are relatively simple in shape. The indirect hot stamping process is more complex, but at the same time can produce parts with more complex shapes.
另外,为避免热冲压钢板表面产生氧化皮和脱碳,同时使热冲压钢板耐腐蚀性高,目前,用于热冲压成形钢的镀层主要包括Al~Si镀层、Gl镀层、GA镀层、X~TEC镀层和 Zn~Ni镀层。Al~Si镀层、Gl镀层和GA镀层已经商业化应用,然而很少见到X~TEC镀层和ZnNi镀层的商业化应用。锌基镀层的热冲压钢板,不仅可以防止加热过程中的表面氧化和脱碳,后续无需喷丸工序,还能提供牺牲阳极保护作用,提高漆装后的防腐蚀性能。In addition, in order to avoid oxide scale and decarburization on the surface of hot stamped steel sheets, and at the same time to make hot stamped steel sheets highly resistant to corrosion, at present, the coatings used for hot stamping steel mainly include Al-Si coating, Gl coating, GA coating, X- TEC coating and Zn~Ni coating. Al-Si coating, Gl coating and GA coating have been commercialized, however, commercial application of X-TEC coating and ZnNi coating is rarely seen. The hot stamped steel plate with zinc-based coating can not only prevent surface oxidation and decarburization during the heating process, but also provide sacrificial anode protection without subsequent shot peening process, and improve the anti-corrosion performance after painting.
然而,在直接热冲压过程中,锌基镀层的热冲压钢板存在的问题是:钢板脆化、零件产生表面裂纹并扩展至基体,导致强度降低等问题,从而影响钢板的使用。使用间接热冲压工艺在随后的成型后淬硬过程中,可减少基体裂纹的数量,但同样无法避免裂纹,而且多步骤预成型提高了零件的生产成本。However, in the process of direct hot stamping, the problems of hot stamped steel plates with zinc-based coating are: the steel plate is embrittled, the surface cracks of the parts are generated and spread to the matrix, resulting in the reduction of strength and other problems, thus affecting the use of the steel plate. The use of indirect hot stamping reduces the number of matrix cracks during the subsequent post-forming hardening process, but again, cracks cannot be avoided, and multi-step preforming increases the cost of producing the part.
申请号为CN108138282A的热压用镀锌钢板和热压成形品的制造方法,提供一种在热压工序中,能够使用于抑制LME龟裂的发生的加热短时间化的镀锌钢板,和使用该镀锌钢板,进行热压而得到的热压用镀特钢板,其具有的特征在于,其镀锌层与基体钢板的界面在基体钢板侧存在内部氧化物,能够缩短用于抑制LME的加热时间,未涉及冲压成形方法。The application number is CN108138282A for the production of hot-pressed galvanized steel sheet and hot-pressed product, providing a galvanized steel sheet that can be used to suppress the occurrence of LME cracks in a hot-pressing process for a short heating time, and use This galvanized steel sheet is a special plated steel sheet for hot pressing obtained by hot pressing, and is characterized in that the interface between the galvanized layer and the base steel sheet has internal oxides on the base steel sheet side, and the heating for suppressing LME can be shortened. Time, no stamping method involved.
授权号为CN107127238B的一种锌系镀覆钢板或钢带的热冲压成型方法,通过使用钢板离开退火炉时施加预冷装置,将钢板以大于30℃/s的冷却速度冷却至650~700℃,再根据零件形状和尺寸进行落料,之后将钢板快速转移至模具中进行热冲压成形,在所述模具中以高于30℃/s的速度淬硬,热冲压成形温度保持在400℃到650℃之间。可避免由于局部应力和液态金属脆性(LME)导致的基板裂纹,用以解决目前的锌基热冲压成型钢无法避免基板裂纹的问题。此专利通过预冷却至较低温度进行热冲压,较低温度成形增加了变形抗力,增加模具损耗成本,同时增加预冷却装置,提高了生产成本。A hot stamping forming method for zinc-based plated steel sheet or steel strip with authorization number CN107127238B, by applying a pre-cooling device when the steel sheet leaves the annealing furnace, the steel sheet is cooled to 650-700°C at a cooling rate greater than 30°C/s , and then blanking according to the shape and size of the part, and then the steel plate is quickly transferred to the mold for hot stamping, where it is hardened at a speed higher than 30°C/s, and the hot stamping temperature is maintained at 400°C to between 650°C. Substrate cracks due to local stress and liquid metal embrittlement (LME) can be avoided to solve the problem that current zinc-based hot stamping steels cannot avoid substrate cracks. This patent performs hot stamping by pre-cooling to a lower temperature. The lower temperature forming increases the deformation resistance, increases the cost of die loss, and at the same time increases the pre-cooling device, which increases the production cost.
发明内容SUMMARY OF THE INVENTION
为了解决锌基镀层的热冲压钢板产生裂纹的技术问题,本发明提供了一种锌基镀层涂覆钢材热冲压方法,该热冲压方法能够有效减少钢板裂纹,降低裂纹深度,进而提升钢板强度。In order to solve the technical problem of cracks in hot-stamped steel sheets with zinc-based coating, the present invention provides a hot-stamping method for coated steel with zinc-based coating, which can effectively reduce steel plate cracks, reduce the crack depth, and further improve the strength of the steel plate.
本发明还公开一种锌基镀层涂覆钢材热冲压成型构件。The invention also discloses a hot stamping forming component of zinc-based coating coated steel.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
一种锌基镀层涂覆钢材热冲压方法,包括:A hot stamping method for zinc-based coating coated steel, comprising:
对锌基镀层涂覆钢材进行预热,预热温度为500~800℃,保温60~300s,预热过程中,室温至430℃间的加热速率V1<15℃/s,达到430℃后加热速率V2<10℃/s;Preheat the steel coated with zinc-based coating. The preheating temperature is 500~800℃, and the temperature is kept for 60~300s. During the preheating process, the heating rate V1 between room temperature and 430℃ is less than 15℃/s, and heating after reaching 430℃ Rate V2<10℃/s;
加热预热后的钢材,完成钢材的完全奥氏体化,转移后热冲压成型、淬火。The preheated steel is heated to complete the complete austenitization of the steel, followed by hot stamping and quenching after transfer.
其中,所述加热预热后的钢材的方法为:预热后的钢材加热至Ac3以上温度,保温60~200s。Wherein, the method for heating the preheated steel material is as follows: the preheated steel material is heated to a temperature above Ac3, and the temperature is kept for 60-200 s.
进一步的,完全奥氏体化的钢材转移时间<10S,热冲压成型温度为550~720℃,热冲压保压压力200~1000吨,保压时间3~15秒。Further, the transfer time of the fully austenitized steel is less than 10S, the hot stamping temperature is 550-720°C, the hot stamping holding pressure is 200-1000 tons, and the holding time is 3-15 seconds.
一种锌基镀层涂覆钢材,锌基镀层涂覆钢材基板的化学成分,按重量百分比为,C:0.15~0.40,Si:0.02~0.5,Al:0.02~1.5,Mn:0.5~3.6,Cr:0.01~0.7,Mo: 0.01~0.7,B:0.001~0.005,S:≤0.005,P:≤0.01,N:≤0.015,0:≤0.003;A zinc-based coating-coated steel, the chemical composition of a zinc-based coating-coated steel substrate, by weight percentage, is: C: 0.15-0.40, Si: 0.02-0.5, Al: 0.02-1.5, Mn: 0.5-3.6, Cr : 0.01~0.7, Mo: 0.01~0.7, B: 0.001~0.005, S: ≤0.005, P: ≤0.01, N: ≤0.015, 0: ≤0.003;
其中,0.1%≤(Cr+Mo)≤1.0%;还添加Ti:0.01~0.15,Nb:0.01~0.15,V:0.01~0.15中的任一种或多种,且需同时满足:Among them, 0.1%≤(Cr+Mo)≤1.0%; also add any one or more of Ti: 0.01-0.15, Nb: 0.01-0.15, V: 0.01-0.15, and must satisfy:
0.03%≤(Ti+Nb+V)≤0.45%;其余为Fe和不可避免杂质。0.03%≤(Ti+Nb+V)≤0.45%; the rest are Fe and inevitable impurities.
进一步的,基板上锌基镀层厚度为3-30μm,锌基镀层包含重量百分比≤3%的铝。Further, the thickness of the zinc-based coating layer on the substrate is 3-30 μm, and the zinc-based coating layer contains ≤3% by weight of aluminum.
一种锌基镀层涂覆钢材的制备方法,包括:A preparation method of zinc-based coating coated steel, comprising:
铸坯经热轧、酸洗和冷轧形成冷硬钢带;The cast billet is hot rolled, pickled and cold rolled to form chilled steel strip;
冷硬钢带退火镀锌处理,经光整,拉矫调整板形,卷取成钢卷。Chilled steel strips are annealed and galvanized, smoothed, stretched and straightened to adjust their shape, and then coiled into coils.
其中,所述冷硬钢带制备工艺如下:Wherein, the preparation process of the chilled steel strip is as follows:
原料经冶炼、铸造得所述铸坯,铸坯加热出炉温度1100~1280℃,热轧终轧温度750~950℃,热轧卷取温度500~700℃,得到热轧卷,热轧后酸洗,然后冷轧形成钢带,冷轧压下量为40~80%。The raw materials are smelted and cast to obtain the casting billet, the casting billet is heated to a temperature of 1100-1280 °C, the final rolling temperature of hot rolling is 750-950 °C, and the hot-rolling coiling temperature is 500-700 °C to obtain a hot-rolled coil. Wash, and then cold-roll to form a steel strip, and the cold-rolling reduction is 40-80%.
进一步的,所述退火镀锌处理方法如下:Further, the annealing galvanizing treatment method is as follows:
将所述冷硬钢带升温至720-850℃,保温后连续退火,以5-50℃/s冷却至热浸镀温度后在锌锅进行热镀锌;所述锌锅温度为400℃-520℃,热浸镀时间2-20s,热浸镀后以3-50℃/s冷却至200℃以下。The chilled steel strip is heated to 720-850°C, continuously annealed after heat preservation, cooled to a hot-dip plating temperature at 5-50°C/s, and hot-dip galvanized in a zinc pot; the zinc pot temperature is 400°C- 520℃, hot dip plating time 2-20s, after hot dip plating, cool down to below 200℃ at 3-50℃/s.
一种锌基镀层涂覆钢材热冲压成型构件,采用上述一种锌基镀层涂覆钢材通过上述热冲压方法制得。A zinc-based coating-coated steel hot stamping forming component is prepared by using the above-mentioned zinc-based coating-coated steel by the above-mentioned hot stamping method.
本发明实施例中的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
本发明一种锌基镀层涂覆钢材热冲压方法,将制得的锌基镀层涂覆钢材经热冲压方法成型,通过调整钢板成分配比,改进热冲压工艺,在保障钢板的抗拉强度、屈服强度、延伸率等性能不低于传统热冲压钢板的同时,将热冲压成型构件裂纹扩展至基板的深度降低至≤5μm,有效解决了现有热冲压工艺产生的钢板脆化和裂纹问题。The invention provides a hot stamping method for coated steel with zinc-based coating. The prepared steel coated with zinc-based coating is formed by the hot stamping method. The yield strength, elongation and other properties are not lower than those of traditional hot stamped steel sheets, and the depth of the hot stamped component crack propagation to the substrate is reduced to ≤5μm, which effectively solves the problems of steel plate embrittlement and cracks caused by the existing hot stamping process.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明热冲压成型的工艺流程图。Fig. 1 is the process flow chart of the hot stamping forming of the present invention.
图2是本发明实施例1预热后镀层组织扫描电镜(SEM)图:图中底部灰色部分为基体,基体上方灰白色部分为镀层。2 is a scanning electron microscope (SEM) image of the coating structure after preheating in Example 1 of the present invention: the gray part at the bottom of the figure is the matrix, and the gray-white part above the matrix is the coating.
图3为本发明实施例3预热后镀层组织扫描电镜(SEM)图:图中底部灰色部分为基体,基体上方灰白色部分为镀层。3 is a scanning electron microscope (SEM) image of the coating structure after preheating in Example 3 of the present invention: the gray part at the bottom of the figure is the substrate, and the gray-white part above the substrate is the coating.
具体实施方式Detailed ways
下文将结合具体实施方式和实施例,具体阐述本发明,本发明的优点和各种效果将由此更加清楚地呈现。本领域技术人员应理解,这些具体实施方式和实施例是用于说明本发明,而非限制本发明。The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly presented therefrom. It should be understood by those skilled in the art that these specific embodiments and examples are used to illustrate the present invention, but not to limit the present invention.
在整个说明书中,除非另有特别说明,本文使用的术语应理解为如本领域中通常所使用的含义。因此,除非另有定义,本文使用的所有技术和科学术语具有与本发明所属领域技术人员的一般理解相同的含义。若存在矛盾,本说明书优先。Throughout the specification, unless specifically stated otherwise, terms used herein are to be understood as commonly used in the art. Therefore, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification takes precedence.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
本发明实施例提供的技术方案为解决上述技术问题,总体思路如下:The technical solutions provided by the embodiments of the present invention are to solve the above-mentioned technical problems, and the general idea is as follows:
我们在研究中发现,锌基镀层的热冲压钢板存在的脆化、裂纹问题,主要原因在于,锌基镀层在900℃的高温下液化致使钢板脆化,即LME(Liquid Metal Embrittlement,液体金属脆化),从而使零件在高温冲压成型过程易产生表面裂纹并扩展至基体,导致强度降低等问题,从而影响钢板的使用。In our research, we found that the problem of embrittlement and cracks in hot stamped steel sheets with zinc-based coating is mainly due to the liquefaction of the zinc-based coating at a high temperature of 900 °C, which results in the embrittlement of the steel sheet, that is, LME (Liquid Metal Embrittlement, Liquid Metal Embrittlement). ), so that the parts are prone to surface cracks during the high-temperature stamping forming process and expand to the matrix, resulting in problems such as strength reduction, thus affecting the use of steel plates.
本申请对钢材(钢板、钢带或钢卷)热冲压成型工艺进行改进。通过在钢材的奥氏体化工艺前,增加预热工序,预热温度在500~800℃,保温120~300s,预热过程中,室温至430℃间的加热速率V1<15℃/s,达到430℃后加热速率V2<5℃/s。The present application improves the hot stamping forming process of steel (steel plate, steel strip or steel coil). By adding a preheating process before the austenitizing process of the steel, the preheating temperature is 500-800°C, and the temperature is kept for 120-300s. During the preheating process, the heating rate V1 <15°C/s between room temperature and 430°C, After reaching 430°C, the heating rate V2<5°C/s.
预热温度超过锌元素熔点后,减小预热升温速率,使钢板表面的Fe原子充分扩散至锌层,形成部分Zn-Fe合金,镀层中Fe元素含量>10%,锌铁合金可有效提高镀层熔点,避免镀层融化,减少Zn元素挥发。避免了锌基镀层在900℃的高温下液化致使钢板脆化,致使冲压成型过程产生裂纹。并且,还避免了为了防止镀层中Zn的蒸发,较窄的奥氏体化窗口对钢板应用的限制。After the preheating temperature exceeds the melting point of the zinc element, reduce the preheating heating rate, so that the Fe atoms on the surface of the steel plate can be fully diffused into the zinc layer to form a part of Zn-Fe alloy. The content of Fe element in the coating is more than 10%. Melting point, avoid the melting of the coating and reduce the volatilization of Zn element. It avoids the embrittlement of the steel plate caused by the liquefaction of the zinc-based coating at a high temperature of 900 ° C, resulting in cracks in the stamping process. In addition, in order to prevent the evaporation of Zn in the coating, the limitation of the narrow austenitizing window on the application of the steel sheet is avoided.
热冲压成型工艺结合申请人对钢材成分及配比的调整,二者协同作用下,可以进一步减少裂纹的发生,减小裂纹深度。The hot stamping forming process combined with the applicant's adjustment of the steel composition and ratio, under the synergistic effect of the two, can further reduce the occurrence of cracks and reduce the crack depth.
下面将结合实施例、对照例及实验数据对本申请的锌基镀层涂覆钢材热冲压成型工艺进行详细说明。The hot stamping forming process of the zinc-based coating-coated steel of the present application will be described in detail below with reference to the examples, comparative examples and experimental data.
实施例1Example 1
本实施例一种锌基镀层涂覆钢材热冲压成型构件,其基板各成分重量百分比(wt,%)含量为:C:0.22,Si:0.43,AI:0.039,Mn:1.3,Cr:0.2,Mo:0.02,B: 0.003,Ti:0.025,Nb:0.045,V:0.06,S:0.0030,P:0.009,N:0.0050,0: 0.001,其余为Fe和不可避免杂质。In this embodiment, a zinc-based coating-coated steel hot-stamped component has the weight percentage (wt, %) content of each component of the substrate: C: 0.22, Si: 0.43, AI: 0.039, Mn: 1.3, Cr: 0.2, Mo: 0.02, B: 0.003, Ti: 0.025, Nb: 0.045, V: 0.06, S: 0.0030, P: 0.009, N: 0.0050, 0: 0.001, and the rest were Fe and inevitable impurities.
具体制造方法如下:The specific manufacturing method is as follows:
1)经冶炼、铸造、热轧、酸洗冷轧形成冷硬钢带:1) After smelting, casting, hot rolling, pickling and cold rolling to form chilled steel strip:
经冶炼、铸造得铸坯;铸坯加热出炉温度1100~1280℃,热轧终轧温度890℃,热轧卷取温度620℃,得到热轧卷;热轧后常规酸洗,去取表面氧化皮;酸洗后冷轧形成钢带,冷轧压下量为65%。After smelting and casting, the casting billet is obtained; the casting billet is heated to a temperature of 1100-1280 °C, the final rolling temperature of hot rolling is 890 °C, and the hot rolling coiling temperature is 620 °C to obtain a hot rolled coil; after hot rolling, conventional pickling is performed to remove surface oxidation. skin; after pickling, cold-rolling to form a steel strip, and the cold-rolling reduction is 65%.
2)镀锌前处理工序,主要包括碱性或酸性溶液去油、水清洗、电解去油、酸洗、水清洗等,主要目的为去除酸轧后基板表面的油脂,残铁等杂质,使带钢表面保持洁净。2) The pre-treatment process of galvanizing mainly includes degreasing with alkaline or acidic solution, water cleaning, electrolytic degreasing, pickling, water cleaning, etc. The strip surface remains clean.
3)退火镀锌处理工序:3) Annealing and galvanizing treatment process:
将所述冷硬钢带进行涂覆热镀锌退火,具体为,冷硬钢带升温至720-850℃,保温后连续退火,以15℃/s冷却至热浸镀温度后在锌锅进行热镀锌;所述锌锅温度为450℃,锌液铝含量≤3%,热浸镀时间4s,热浸镀后以10℃/s冷却至200℃以下,镀锌3-30μm。The chilled steel strip is coated with hot-dip galvanizing and annealing, specifically, the chilled steel strip is heated to 720-850° C., continuously annealed after heat preservation, cooled to a hot-dip plating temperature at 15° C./s, and then carried out in a zinc pot. Hot-dip galvanizing; the temperature of the zinc pot is 450°C, the aluminum content of the zinc liquid is ≤3%, the hot-dip plating time is 4s, and the hot-dip plating is cooled to below 200°C at 10°C/s, and the galvanizing is 3-30μm.
4)经剪切、落料,并预加热至760℃保温60s,在室温至430℃间的加热速率V1为 10℃/s,在430℃至750℃加热速率V2为7℃/s。4) After shearing, blanking, and preheating to 760°C for 60s, the heating rate V1 between room temperature and 430°C is 10°C/s, and the heating rate V2 between 430°C and 750°C is 7°C/s.
5)将预加热钢板输送至930℃的加热炉中保温140s,再将钢板转移出加热炉冷却至 720℃,然后转移至模具中冲压成型淬火,淬火冷却速度≥30℃/s,保压压力700吨,模内淬火8s,然后取出冷却到室温。5) Transfer the preheated steel sheet to a heating furnace at 930°C for 140s, then transfer the steel sheet out of the heating furnace and cool it to 720°C, and then transfer it to the die for stamping and quenching. The quenching cooling rate is ≥30°C/s, and the holding pressure 700 tons, in-mold quenched for 8s, then taken out and cooled to room temperature.
由于本发明钢板C含量较高,冷轧压下易导致轧机负担过大,同时为保证相当的压下率控制晶粒尺寸满足力学性能要求,因此压下率优选80%以下、可进一步优选为40-75%。Due to the high C content of the steel sheet of the present invention, the cold rolling reduction is likely to cause excessive burden on the rolling mill. At the same time, in order to ensure a considerable reduction ratio to control the grain size to meet the requirements of mechanical properties, the reduction ratio is preferably below 80%, and may be more preferably 40-75%.
具体的,所述的热冲压成型构件,预加热后基板Fe元素向锌基镀层中扩散,所述的预加热后构件镀层体系中Fe元素含量约为40%;提高了镀层熔点,有效抑制了LME。Specifically, in the hot-stamped component, the Fe element of the substrate diffuses into the zinc-based coating after preheating, and the Fe element content in the component coating system after preheating is about 40%; the melting point of the coating is increased, which effectively inhibits the LME.
优选的,热冲压成形温度为720℃,可有效提高生产效率。Preferably, the hot stamping forming temperature is 720°C, which can effectively improve the production efficiency.
步骤5)中,奥氏体化还可通过横向磁通感应加热等方式加热Ac3以上温度,并保温60-180s,采用横向磁通感应加热时,相对于传统的燃料加热不仅具有加热速度快、加热精度高、产生污染少,便于实现自动化管理等优点,还具有无功功率小,有效节约能源等优势。In step 5), the austenitization can also heat the temperature above Ac3 by means of transverse magnetic flux induction heating, etc., and keep the temperature for 60-180 s. When using transverse magnetic flux induction heating, compared with traditional fuel heating, it not only has the advantages of fast heating, It has the advantages of high heating precision, less pollution, easy to realize automatic management, etc. It also has the advantages of low reactive power and effective energy saving.
实施例2Example 2
本实施例提供的一种锌基镀层涂覆钢材热冲压方法及其热冲压成型构件,其基板成分重量百分比(wt,%)含量为:C:0.32,Si:0.43,Al:0.039,Mn:1.6,Cr:0.12, Mo:0.12,B:0.003,Ti:0.025,Nb:0.045,S:0.0025,P:0.006,N:0.0045,0: 0.001,其余为Fe和不可避免夹杂;其制造方法主要包括以下步骤:The present embodiment provides a zinc-based coating-coated steel hot stamping method and a hot stamping forming component thereof. The weight percentage (wt, %) contents of the substrate components are: C: 0.32, Si: 0.43, Al: 0.039, Mn: 1.6, Cr: 0.12, Mo: 0.12, B: 0.003, Ti: 0.025, Nb: 0.045, S: 0.0025, P: 0.006, N: 0.0045, 0: 0.001, the rest are Fe and inevitable inclusions; Include the following steps:
1)经冶炼、铸造、热轧、酸洗冷轧形成冷硬钢带:1) After smelting, casting, hot rolling, pickling and cold rolling to form chilled steel strip:
经冶炼、铸造得铸坯;铸坯加热出炉温度1100~1280℃,热轧终轧温度900℃,热轧卷取温度660℃,得到热轧卷;热轧后常规酸洗,去取表面氧化皮;酸洗后冷轧形成钢带,冷轧压下量为55%。After smelting and casting, the casting billet is obtained; the casting billet is heated to a temperature of 1100-1280 °C, the final rolling temperature of hot rolling is 900 °C, and the hot rolling coiling temperature is 660 °C to obtain a hot rolled coil; after hot rolling, conventional pickling is performed to remove surface oxidation. Skin; after pickling, cold-rolling to form a steel strip, the cold-rolling reduction is 55%.
2)镀锌前处理工序,主要包括碱性或酸性溶液去油、水清洗、电解去油、酸洗、水清洗等,主要目的为去除酸轧后基板表面的油脂,残铁等杂质,使带钢表面保持洁净;2) The pre-treatment process of galvanizing mainly includes degreasing with alkaline or acidic solution, water cleaning, electrolytic degreasing, pickling, water cleaning, etc. The strip surface is kept clean;
3)退火镀锌处理工序,将所述冷硬钢带进行涂覆热镀锌退火,具体为,冷硬钢带升温至790℃,保温后连续退火,以15℃/s冷却至热浸镀温度后在锌锅进行热镀锌;所述锌锅温度为440℃,锌液铝含量≤3%,热浸镀时间3s,热浸镀后以16℃/s冷却至200℃以下,镀锌3-30μm。3) Annealing and galvanizing treatment process, the chilled steel strip is coated with hot-dip galvanizing annealing, specifically, the chilled steel strip is heated to 790°C, continuously annealed after heat preservation, and cooled to hot-dip galvanizing at 15°C/s Hot-dip galvanizing is carried out in a zinc pot after the temperature; the temperature of the zinc pot is 440°C, the aluminum content of the zinc liquid is ≤3%, the hot-dip plating time is 3s, and the hot-dip plating is cooled to below 200°C at 16°C/s, and the galvanized 3-30μm.
4)经剪切、落料,并预加热至550℃保温160s,在室温至430℃间的加热速率V1为13℃/s,在430℃至最550℃加热速率V2为8℃/s。4) After shearing, blanking, and preheating to 550°C for 160s, the heating rate V1 between room temperature and 430°C is 13°C/s, and the heating rate V2 between 430°C and 550°C is 8°C/s.
5)将预加热钢板输送至900℃的加热炉中保温120s,将钢板转移处加热炉冷却至700℃,然后转移至模具中冲压成型淬火,模内淬火9s,淬火冷却速度≥25℃/s,保压压力800吨,保压时间9s,然后取出冷却到室温。5) Transfer the preheated steel sheet to a heating furnace at 900°C and keep it for 120s, cool the heating furnace where the steel sheet is transferred to 700°C, and then transfer it to the die for stamping and quenching, in-mold quenching for 9s, and quenching cooling rate ≥25°C/s , the holding pressure is 800 tons, the holding time is 9s, and then it is taken out and cooled to room temperature.
具体的,由于本发明钢板C含量较高,冷轧压下易导致轧机负担过大,同时为保证相当的压下率控制晶粒尺寸满足力学性能要求,因此压下率优选80%以下、可进一步优选为 35-70%。Specifically, due to the high C content of the steel sheet of the present invention, the cold rolling reduction is likely to lead to excessive burden on the rolling mill. At the same time, in order to ensure a considerable reduction rate to control the grain size to meet the mechanical performance requirements, the reduction rate is preferably less than 80%. More preferably, it is 35-70%.
具体的,所述的热冲压成型构件,预加热后基板Fe元素向锌基镀层中扩散,所述的预加热后构件镀层体系中Fe元素含量为20%;提高了镀层熔点,有效抑制了LME。Specifically, in the hot stamping component, the Fe element of the substrate diffuses into the zinc-based coating after preheating, and the Fe element content in the component coating system after the preheating is 20%; the melting point of the coating is increased, and the LME is effectively suppressed. .
优选的,热冲压成形温度为700℃,可有效提高生产效率。Preferably, the hot stamping forming temperature is 700°C, which can effectively improve the production efficiency.
实施例3Example 3
本实施例与实施例1的区别在于:The difference between this embodiment and Embodiment 1 is:
1、锌基镀层涂覆钢材的基板不同。1. The substrates of zinc-based coating coated steel are different.
具体为:本实施例提供的一种锌基镀层涂覆钢材热冲压方法及其热冲压成型构件,其基板成分重量百分比(wt,%)含量为:C:0.35,Si:0.28,Al:0.035,Mn:1.4,Cr: 0.16,Mo:0.1,B:0.003,Ti:0.055,Nb:0.051,S:≤0.0028,P:≤0.010,N:≤ 0.0047,0:≤0.002,其余为Fe和不可避免杂质。Specifically: a hot stamping method for zinc-based coating coated steel and a hot stamping forming component thereof provided in this embodiment, the weight percentage (wt, %) content of the substrate components are: C: 0.35, Si: 0.28, Al: 0.035 , Mn: 1.4, Cr: 0.16, Mo: 0.1, B: 0.003, Ti: 0.055, Nb: 0.051, S: ≤ 0.0028, P: ≤ 0.010, N: ≤ 0.0047, 0: ≤ 0.002, the rest are Fe and not Avoid impurities.
2、预加热工艺不同。2. The preheating process is different.
具体为:4)经剪切、落料,并预加热至800℃保温180s,在室温至430℃间的加热速率V1为12℃/s,在430℃至最550℃加热速率V2为4℃/s。Specifically: 4) After shearing, blanking, and preheating to 800°C for 180s, the heating rate V1 between room temperature and 430°C is 12°C/s, and the heating rate V2 between 430°C and 550°C is 4°C /s.
3、冲压工艺不同3. Different stamping processes
具体为:将预加热钢板输送至900℃的加热炉中保温160s,再将钢板转移出加热炉冷却至680℃,然后转移至模具中冲压成型淬火。淬火冷却速度≥25℃/s(补充),保压压力700吨,保压时间8s,然后取出冷却到室温。实施例4Specifically: transfer the preheated steel sheet to a heating furnace at 900°C for 160s, then transfer the steel sheet out of the heating furnace to cool to 680°C, and then transfer it to a die for stamping and quenching. Quenching cooling rate ≥25℃/s (supplementary), holding pressure of 700 tons, holding time of 8s, and then taken out and cooled to room temperature. Example 4
本实施例与实施例1的区别在于:1、锌基镀层涂覆钢材的基板不同。The differences between this embodiment and Embodiment 1 are: 1. The substrates of the steel coated with the zinc-based coating are different.
本实施例提供的一种锌基镀层涂覆钢材热冲压方法及其热冲压成型构件,其基板各成分重量百分比(wt,%)含量为:C:0.22,Si:0.50,Al:0.55,Mn:2.3,Cr:0.2, Mo:0.02,B:0.003,Ti:0.018,Nb:0.045,V:0.10,S:0.0028,P:0.009,N: 0.004,O:0.0015,其余为Fe和不可避免杂质。The present embodiment provides a hot stamping method for zinc-based coating coated steel and a hot stamping forming component thereof. The weight percentage (wt, %) content of each component of the substrate is: C: 0.22, Si: 0.50, Al: 0.55, Mn : 2.3, Cr: 0.2, Mo: 0.02, B: 0.003, Ti: 0.018, Nb: 0.045, V: 0.10, S: 0.0028, P: 0.009, N: 0.004, O: 0.0015, the rest are Fe and inevitable impurities .
2、保压时间(模内淬火)不同:将钢板转移出加热炉冷却至720℃,然后转移至模具中冲压成型淬火,冷却速度≥30℃/s,保压压力700吨,保压时间6s,然后取出空气中自然冷却到室温。2. Different pressure holding time (in-mold quenching): transfer the steel plate out of the heating furnace and cool it to 720℃, then transfer it to the mold for stamping and quenching, the cooling rate is ≥30℃/s, the holding pressure is 700 tons, and the holding time is 6s , and then take out the air and cool to room temperature naturally.
以下为对比实施例The following are comparative examples
实施例5Example 5
本实施例与实施例1的区别在于:去掉预加热工艺。The difference between this embodiment and Embodiment 1 is that the preheating process is removed.
步骤5)为:钢板输送至900℃的加热炉中加热,完成完全奥氏体化,再将钢板转移处加热炉冷却至660-700℃,然后转移至模具中冲压成型淬火,模内淬火9s,保压压力 800吨,然后取出冷却到室温。Step 5) is: the steel plate is transported to a heating furnace at 900°C for heating to complete complete austenitization, and then the heating furnace at the transfer place of the steel plate is cooled to 660-700°C, and then transferred to a die for stamping and quenching, and quenched in the die for 9s , the holding pressure is 800 tons, and then it is taken out and cooled to room temperature.
实施例6Example 6
本实施例与实施例1的区别在于:预加热工艺不同The difference between this embodiment and Embodiment 1 is that the preheating process is different
具体预加热工艺为:4)经剪切、落料,并预加热至550℃保温200s,在加热速率始终维持在12℃/s。The specific preheating process is: 4) After shearing, blanking, and preheating to 550°C for 200s, the heating rate is always maintained at 12°C/s.
对实施例1-6制备的钢板构件进行测试。利用INSTRON拉伸实验机分别测试钢的抗拉强度Rm,屈服强度Rp0.2,总延伸率,利用扫描电子显微镜以及EDS测量微观裂纹扩展至基板的深度,裂纹密度和镀层Fe含量。The steel plate members prepared in Examples 1-6 were tested. The tensile strength Rm, yield strength Rp0.2, and total elongation of the steel were measured by INSTRON tensile testing machine, and the depth of microscopic crack propagation to the substrate, crack density and Fe content of the coating were measured by scanning electron microscope and EDS.
测试结果如下表所示:The test results are shown in the following table:
由上表可知:It can be seen from the above table that:
实施例1-4制备的钢板构件,其抗拉强度、屈服强度、总延伸率与现有钢板相当,裂纹深度小于5μm,预加热后镀层Fe含量>10%,优于现有锌基镀层热冲压钢板构件,略优于实施例6的钢板构件,显著优于实施例5的钢板构件。The tensile strength, yield strength and total elongation of the steel plate components prepared in Examples 1-4 are comparable to those of the existing steel plates, the crack depth is less than 5 μm, and the Fe content of the pre-heated coating is greater than 10%, which is better than that of the existing zinc-based coating. The stamped steel plate member is slightly better than the steel plate member of Example 6, and significantly better than the steel plate member of Example 5.
实施例6制备的钢板构件,其抗拉强度、屈服强度、总延伸率与现有钢板相当,裂纹深度略大于实施例1-4的钢板,但明显优于实施例5制备的钢板构件。The tensile strength, yield strength and total elongation of the steel plate member prepared in Example 6 are comparable to those of the existing steel plate, and the crack depth is slightly larger than that of the steel plate in Examples 1-4, but significantly better than that of the steel plate member prepared in Example 5.
实施例5-6制备的钢板构件,其抗拉强度、屈服强度、总延伸率与现有钢板相当,裂纹深度大于5μm,最大可达到7-8μm,制得的钢板脆性高,裂纹明显。The tensile strength, yield strength and total elongation of the steel plate components prepared in Examples 5-6 are comparable to those of the existing steel plates, and the crack depth is greater than 5 μm, and the maximum can reach 7-8 μm. The obtained steel plate has high brittleness and obvious cracks.
综上所述,本发明通过通过调整钢板成分配比,改进热冲压工艺,在保障钢板的抗拉强度、屈服强度、延伸率等性能不低于传统热冲压钢板的同时,将热冲压成型构件裂纹扩展至基板的深度降低至4μm,有效解决了现有热冲压工艺产生的钢板脆化和裂纹问题。To sum up, the present invention improves the hot stamping process by adjusting the composition ratio of the steel plate, while ensuring that the tensile strength, yield strength, elongation and other properties of the steel plate are not lower than those of the traditional hot stamping steel plate, and at the same time, the hot stamping forming components are formed. The depth of crack propagation to the substrate is reduced to 4 μm, which effectively solves the problems of steel plate embrittlement and cracks caused by the existing hot stamping process.
这对锌基热冲压用钢的发展具有重要意义。本发明获得优良性能的工艺简单,具有工业实际应用的广泛前景。可应用于制造汽车白车身A/B柱、车门防撞梁、前后保险杠等结构件部件。This is of great significance to the development of zinc-based hot stamping steel. The process for obtaining excellent performance of the invention is simple, and has broad prospects for industrial practical application. It can be used to manufacture structural parts such as A/B pillars of automobile body-in-white, door anti-collision beams, front and rear bumpers, etc.
最后,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Finally, it should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also Also included are other elements not expressly listed or inherent to such a process, method, article or apparatus.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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CN116641009A (en) * | 2023-05-17 | 2023-08-25 | 宝山钢铁股份有限公司 | Zinc-based coated steel sheet having excellent corrosion resistance, hot stamped part and manufacturing method thereof |
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