CN111595398A - Rectification structure and method of ultrasonic measuring device - Google Patents
Rectification structure and method of ultrasonic measuring device Download PDFInfo
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- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/66—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
- G01F1/662—Constructional details
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- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
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Abstract
Description
技术领域technical field
本发明涉及一种超声波测量装置的整流结构及方法,用于测量流动介质,特别是液体或者气体的超声波测量结构,属于声学、传感技术领域。The invention relates to a rectification structure and method of an ultrasonic measuring device, which is used for measuring flowing medium, especially an ultrasonic measuring structure of liquid or gas, and belongs to the technical fields of acoustics and sensing.
背景技术Background technique
目前,现有超声流量传感器结构,特别是小口径超声流量传感器(内径小于40 mm)通常都采用反射体反射超声波的方式进行测量,通过反射体将超声波反射穿过需要测量的流体,计算正逆程的时间差从而推算出流速信息。而当被测流体受到某种扰动时,会导致流速中心发生偏移,比如水表标准中规定的漩涡扰流或者速度剖面型扰流,若反射体反射的超声波路径没有穿过流体流速中心,所测得数据将会发生失真,从而引起水表的测量误差。面对此问题的通常做法是:1.在水表上游加装整流装置,比如整直器,从而使流体在进入水表之前先将流速中心稳定超声波测量路径上,由于超声波测量装置的整流结构都需要另外单独设置,结构比较复杂,加工组装也十分繁琐。2.加大反射体,从而使反射的超声波面积将所测流体全部覆盖,但这将大大增加水表压损。At present, the existing ultrasonic flow sensor structures, especially small-diameter ultrasonic flow sensors (with an inner diameter of less than 40 mm) usually use a reflector to reflect ultrasonic waves for measurement. The time difference of the process can be calculated to calculate the flow rate information. When the measured fluid is disturbed, it will cause the center of the flow velocity to shift, such as the vortex turbulence or velocity profile turbulence specified in the water meter standard. If the ultrasonic path reflected by the reflector does not pass through the center of the fluid flow velocity, so The measured data will be distorted, resulting in measurement errors of the water meter. The usual way to face this problem is: 1. Install a rectification device upstream of the water meter, such as a rectifier, so that the fluid can first stabilize the flow rate center on the ultrasonic measurement path before entering the water meter. Because the rectification structure of the ultrasonic measurement device needs to be In addition, if it is set separately, the structure is more complicated, and the processing and assembly are also very complicated. 2. Enlarge the reflector so that the reflected ultrasonic area will cover all the measured fluid, but this will greatly increase the pressure loss of the water meter.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种超声波测量装置的整流结构及方法,自带整流结构,与壳体一体化成型,不需要另外设置整流结构,结构简单,组装方便,定位可靠,组成部件少,压损小,解决背景技术中存在的问题。The purpose of the present invention is to provide a rectification structure and method for an ultrasonic measuring device, which has a self-contained rectification structure and is integrally formed with the casing, without the need for additional rectification structure, with simple structure, convenient assembly, reliable positioning, fewer components, and less pressure loss. It is small and solves the problems existing in the background technology.
本发明的技术方案是:The technical scheme of the present invention is:
一种超声波测量的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段;所述整流结构包括槽口和凸楞,所述槽口开设在壳体的端部,凸楞纵向设置在壳体端部内壁上,槽口与凸楞在壳体端部圆周上交错布置,壳体与槽口和凸楞一体成型;所述槽口的形状是任意的,包括条状槽、U型槽、V型开口、半圆开口等等。所述槽口的数量是任意的,多个槽口均设置在壳体的端部,多个槽口的形状可以相同,也可以不同。所述凸楞的截面形状是任意的,包括矩形、方形、梯形、半圆形等等。所述凸楞与壳体一体成型,所述凸楞的数量是任意的,多个凸楞均设置在壳体的端部内壁上,多个凸楞的形状可以相同,也可以不同。A rectification structure for ultrasonic measurement is arranged at the end of an ultrasonic measurement device, and the ultrasonic measurement device includes a casing at both ends and a measurement section in the middle; the rectification structure includes a notch and a convex ridge, and the notch is opened in the casing. The end of the casing, the convex ridge is longitudinally arranged on the inner wall of the end of the shell, the notch and the convex ridge are staggered on the circumference of the end of the shell, and the casing is integrally formed with the notch and the convex ridge; the shape of the notch is arbitrary , including strip grooves, U-shaped grooves, V-shaped openings, semicircular openings, etc. The number of the notches is arbitrary, and the plurality of notches are arranged at the end of the casing, and the shapes of the plurality of notches may be the same or different. The cross-sectional shape of the raised flute is arbitrary, including rectangle, square, trapezoid, semicircle and the like. The protruding ridges are integrally formed with the shell, and the number of the protruding ridges is arbitrary, a plurality of protruding ridges are arranged on the inner wall of the end portion of the housing, and the shapes of the plurality of protruding ridges may be the same or different.
一种超声波测量装置的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段,所述整流结构为壳体的端部开设槽口1;所述槽口的形状是任意的,包括条状槽、U型槽、V型开口、半圆开口等等。所述槽口的数量是任意的,多个槽口均设置在壳体的端部,多个槽口的形状可以相同,也可以不同。A rectification structure of an ultrasonic measuring device is arranged at the end of the ultrasonic measuring device, and the ultrasonic measuring device comprises a casing at both ends and a measuring section in the middle, and the rectifying structure is provided with a
一种超声波测量的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段;所述整流结构为壳体的端部内壁上设有纵向的凸楞;所述凸楞的截面形状是任意的,包括矩形、方形、梯形、半圆形等等。所述凸楞与壳体一体成型,所述凸楞的数量是任意的,多个凸楞均设置在壳体的端部内壁上,多个凸楞的形状可以相同,也可以不同。A rectification structure for ultrasonic measurement is arranged at the end of an ultrasonic measurement device, and the ultrasonic measurement device comprises a casing at both ends and a measurement section in the middle; the rectification structure is that the inner wall of the end of the casing is provided with longitudinal convex corrugations; The cross-sectional shape of the raised flute is arbitrary, including rectangle, square, trapezoid, semicircle and the like. The protruding ridges are integrally formed with the shell, and the number of the protruding ridges is arbitrary, a plurality of protruding ridges are arranged on the inner wall of the end portion of the housing, and the shapes of the plurality of protruding ridges may be the same or different.
以下为各个实施方式相同的部分:The following are the same parts of each embodiment:
所述超声波测量装置的壳体内设有反射镜,反射镜的两侧边与壳体连接并与壳体一体成型;壳体和测量段均为筒状,测量段内孔的截面形状为椭圆形或者类似椭圆形,两个壳体和一个测量段相互组合在一起,壳体中反射镜的反射方向与测量段内孔的中心线方向一致。The housing of the ultrasonic measuring device is provided with a reflector, and the two sides of the reflector are connected with the housing and are integrally formed with the housing; the housing and the measuring section are both cylindrical, and the cross-sectional shape of the inner hole of the measuring section is elliptical Or similar to an ellipse, two housings and a measuring segment are combined with each other, and the reflection direction of the reflector in the housing is consistent with the centerline direction of the inner hole of the measuring segment.
所述壳体中的反射镜,其形状与测量段内孔的椭圆形或者类似椭圆形相一致;反射镜形状也可以与测量段内孔的椭圆形或者类似椭圆形不一致,例如矩形的反光镜、正圆形状的反光镜等等。所述反射镜的两侧与壳体内壁连接在一起,并与壳体一体成型。The shape of the reflector in the housing is consistent with the ellipse or similar oval shape of the inner hole of the measuring section; the shape of the reflector may also be inconsistent with the ellipse or similar oval shape of the inner hole of the measuring section, such as a rectangular reflector, Perfect round mirrors, etc. The two sides of the reflector are connected with the inner wall of the casing, and are integrally formed with the casing.
所述测量段是位于两个壳体中间的缩小部分,测量段的内孔截面积小于壳体的内孔截面积;测量段内部过水部分为椭圆孔或者类似椭圆,测量段是一个单独部件,测量段的两端与两个壳体组合形成超声波测量结构;所述的组合方式包括:扣合、粘接、插接、卡扣等方式。The measuring section is a reduced part located in the middle of the two shells, and the cross-sectional area of the inner hole of the measuring section is smaller than that of the shell; the water-passing part inside the measuring section is an elliptical hole or a similar ellipse, and the measuring section is a separate part , the two ends of the measurement section are combined with two shells to form an ultrasonic measurement structure; the combination methods include: buckle, bonding, plugging, snapping and the like.
所述的一体成型,为注塑一体成型。The integral molding is injection molding integral molding.
一种超声波测量装置的整流方法,采用上述整流装置,包含如下步骤:A rectification method of an ultrasonic measuring device, using the above-mentioned rectifying device, comprises the following steps:
超声波测量装置包含两端的壳体和中部的测量段,在壳体的端部开设槽口,壳体端部内壁上设置纵向的凸楞,槽口和凸楞构成整流结构包括,槽口与凸楞在壳体端部圆周上交错布置,壳体与槽口和凸楞一体成型;整流结构位于超声波测量装置的上游和下游,对进入超声波测量装置的流体进行整流,保证流态平稳。The ultrasonic measuring device includes a casing at both ends and a measuring section in the middle. Notches are provided at the ends of the casing, and longitudinal convex ridges are arranged on the inner wall of the end of the casing. The flutes are arranged staggered on the circumference of the end of the casing, and the casing is integrally formed with the notch and the convex flute; the rectification structure is located upstream and downstream of the ultrasonic measuring device, and rectifies the fluid entering the ultrasonic measuring device to ensure a stable flow state.
本发明的主要创新点:已有技术需要在壳体上另外设置整流结构,本发明直接将壳体的端部一体成型为整流结构,无需另设整流结构,简便易行,效果好。The main innovation of the present invention is that the prior art requires additional rectification structure on the casing, and the present invention directly integrally forms the end of the casing into a rectification structure without the need for additional rectification structure, which is simple and easy to implement and has a good effect.
本发明的有益效果:自带整流结构,与壳体一体化成型,不需要另外设置整流结构,减小了扰动所带来的干扰。The beneficial effects of the present invention are as follows: the self-contained rectifying structure is integrally formed with the casing, and no additional rectifying structure is required, thereby reducing the disturbance caused by the disturbance.
附图说明Description of drawings
图1是本发明实施例一结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2是本发明实施例一剖视结构示意图;FIG. 2 is a schematic cross-sectional structure diagram of
图3是本发明实施例反射镜结构示意图;3 is a schematic structural diagram of a mirror according to an embodiment of the present invention;
图4是本发明实施例缩小部分断面示意图;FIG. 4 is a schematic cross-sectional view of a reduced part of an embodiment of the present invention;
图5是本发明实施例反射镜与缩小部分内孔对应关系示意图;5 is a schematic diagram of the corresponding relationship between a reflector and a reduced part of the inner hole according to an embodiment of the present invention;
图6是本发明实施例二结构示意图;6 is a schematic structural diagram of
图7是本发明实施例三结构示意图;7 is a schematic structural diagram of
图中:整流结构一1、壳体一2、传感器安装孔一3、缩小部分4、壳体二5、传感器安装孔二6、传感器安装孔二7、反射镜二8、椭圆孔9、反射镜一10。In the figure: rectifier structure one 1, housing one 2, sensor mounting hole one 3, reduced
具体实施方式Detailed ways
以下结和附图,通过实施例对本发明做进一步说明。The present invention will be further illustrated by the following examples and accompanying drawings.
一种超声波测量的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段;所述整流结构包括槽口1和凸楞7,所述槽口1开设在壳体的端部,凸楞7纵向设置在壳体端部内壁上,槽口1与凸楞7在壳体端部圆周上交错布置,壳体与槽口1和凸楞7一体成型;所述槽口的形状是任意的,包括条状槽、U型槽、V型开口、半圆开口等等。所述槽口的数量是任意的,多个槽口均设置在壳体的端部,多个槽口的形状可以相同,也可以不同。所述凸楞的截面形状是任意的,包括矩形、方形、梯形、半圆形等等。所述凸楞与壳体一体成型,所述凸楞的数量是任意的,多个凸楞均设置在壳体的端部内壁上,多个凸楞的形状可以相同,也可以不同。A rectification structure for ultrasonic measurement is arranged at the end of an ultrasonic measurement device, and the ultrasonic measurement device includes a casing at both ends and a measurement section in the middle; the rectification structure includes a
实施例一,参照附图1、2,所述整流结构包括槽口1和凸楞7,所述槽口1开设在壳体的端部,凸楞7纵向设置在壳体端部内壁上,槽口1与凸楞7在壳体端部圆周上交错布置,壳体与槽口1和凸楞7一体成型;本实施例中,槽口1为U型槽,数量为四个,沿壳体端部的圆周上均布,凸楞7截面形状为矩形,数量为四个,沿壳体端部内壁圆周上均布,四个槽口与四个凸楞在壳体端部圆周上交错布置。
一种超声波测量装置的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段,所述整流结构为壳体的端部开设槽口1;所述槽口的形状是任意的,包括条状槽、U型槽、V型开口、半圆开口等等。所述槽口的数量是任意的,多个槽口均设置在壳体的端部,多个槽口的形状可以相同,也可以不同。A rectification structure of an ultrasonic measuring device is arranged at the end of the ultrasonic measuring device, and the ultrasonic measuring device comprises a casing at both ends and a measuring section in the middle, and the rectifying structure is provided with a
实施例二,参照附图6,所述整流结构为壳体的端部开设槽口1;本实施例中,整流结构的槽口为U型槽,数量为四个,沿壳体端部的圆周上均布。
一种超声波测量的整流结构,设置在超声波测量装置的端部,超声波测量装置包含两端的壳体和中部的测量段;所述整流结构为壳体的端部内壁上设有纵向的凸楞7;所述凸楞的截面形状是任意的,包括矩形、方形、梯形、半圆形等等。所述凸楞与壳体一体成型,所述凸楞的数量是任意的,多个凸楞均设置在壳体的端部内壁上,多个凸楞的形状可以相同,也可以不同。A rectification structure for ultrasonic measurement, which is arranged at the end of the ultrasonic measurement device, and the ultrasonic measurement device includes a casing at both ends and a measurement section in the middle; the rectification structure is that the inner wall of the end of the casing is provided with
实施例三,参照附图7,所述整流结构为壳体的端部内壁上设有纵向的凸楞7;本实施例中,整流结构的凸楞截面形状为矩形,数量为四个,沿壳体端部内壁圆周上均布。
以下为各个实施例相同的部分:The following are the same parts of each embodiment:
所述超声波测量装置的壳体内设有反射镜,反射镜的两侧边与壳体连接并与壳体一体成型;壳体和测量段均为筒状,测量段内孔的截面形状为椭圆形或者类似椭圆形,两个壳体和一个测量段相互组合在一起,壳体中反射镜的反射方向与测量段内孔的中心线方向一致。The housing of the ultrasonic measuring device is provided with a reflector, and the two sides of the reflector are connected with the housing and are integrally formed with the housing; the housing and the measuring section are both cylindrical, and the cross-sectional shape of the inner hole of the measuring section is elliptical Or similar to an ellipse, two housings and a measuring segment are combined with each other, and the reflection direction of the reflector in the housing is consistent with the centerline direction of the inner hole of the measuring segment.
所述壳体中的反射镜,其形状与测量段内孔的椭圆形或者类似椭圆形相一致;反射镜形状也可以与测量段内孔的椭圆形或者类似椭圆形不一致,例如矩形的反光镜、正圆形状的反光镜等等。所述反射镜的两侧与壳体内壁连接在一起,并与壳体一体成型。The shape of the reflector in the housing is consistent with the ellipse or similar oval shape of the inner hole of the measuring section; the shape of the reflector may also be inconsistent with the ellipse or similar oval shape of the inner hole of the measuring section, such as a rectangular reflector, Perfect round mirrors, etc. The two sides of the reflector are connected with the inner wall of the casing, and are integrally formed with the casing.
所述壳体数量为两个,分别为壳体一2和壳体二5;所述整流结构数量为两个,分别为整流结构一和整流结构二;所述反射镜为两个,分别为反射镜一10和反射镜二8;在壳体一2上设有传感器安装孔3、整流结构一和反射镜一10,在壳体二5上设有传感器安装孔6、整流结构二和反射镜二8。The number of the housings is two, which are respectively the housing one 2 and the housing two 5; the number of the rectification structures is two, which are respectively the rectifying structure one and the rectifying structure two; the number of the reflecting mirrors is two, respectively. Reflector one 10 and reflector two 8; the housing one 2 is provided with a
所述测量段是位于两个壳体中间的缩小部分4,测量段的内孔截面积小于壳体的内孔截面积;测量段内部过水部分为椭圆孔或者类似椭圆,实施例为椭圆孔9。测量段是一个单独部件,测量段的两端与两个壳体组合形成超声波测量结构;所述的组合方式包括:扣合、粘接、插接、卡扣等方式。The measuring section is a
所述的一体成型,为注塑一体成型。The integral molding is injection molding integral molding.
一种超声波测量装置的整流方法,采用上述整流装置,包含如下步骤:A rectification method of an ultrasonic measuring device, using the above-mentioned rectifying device, comprises the following steps:
超声波测量装置包含两端的壳体和中部的测量段,在壳体的端部开设槽口1,壳体端部内壁上设置纵向的凸楞7,槽口1和凸楞7构成整流结构包括,槽口1与凸楞7在壳体端部圆周上交错布置,壳体与槽口1和凸楞7一体成型;整流结构位于超声波测量装置的上游和下游,对进入超声波测量装置的流体进行整流,保证流态平稳。The ultrasonic measuring device includes a casing at both ends and a measuring section in the middle. A
本发明的主要创新点:已有技术需要在壳体上另外设置整流结构,本发明直接将壳体的端部一体成型为整流结构,无需另设整流结构,简便易行,效果好。The main innovation of the present invention is that the prior art requires additional rectification structure on the casing, and the present invention directly integrally forms the end of the casing into a rectification structure without the need for additional rectification structure, which is simple and easy to implement and has a good effect.
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CN115507906A (en) * | 2022-09-20 | 2022-12-23 | 汇中仪表股份有限公司 | Ultrasonic measurement structure and assembling method thereof |
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CN1821724A (en) * | 2005-02-17 | 2006-08-23 | 液体比重计有限公司 | Flow meter |
JP2014077750A (en) * | 2012-10-12 | 2014-05-01 | Panasonic Corp | Ultrasonic meter |
CN106679749A (en) * | 2017-03-02 | 2017-05-17 | 汇中仪表股份有限公司 | Central sleeve flow constraint structure for ultrasonic water meter, heat meter and flowmeter and method |
CN109477741A (en) * | 2016-07-13 | 2019-03-15 | Gwf梅斯席特弥股份有限公司 | Flowmeter with measuring channel |
CN212539293U (en) * | 2020-07-10 | 2021-02-12 | 汇中仪表股份有限公司 | Rectification structure of ultrasonic measuring device |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1821724A (en) * | 2005-02-17 | 2006-08-23 | 液体比重计有限公司 | Flow meter |
JP2014077750A (en) * | 2012-10-12 | 2014-05-01 | Panasonic Corp | Ultrasonic meter |
CN109477741A (en) * | 2016-07-13 | 2019-03-15 | Gwf梅斯席特弥股份有限公司 | Flowmeter with measuring channel |
CN106679749A (en) * | 2017-03-02 | 2017-05-17 | 汇中仪表股份有限公司 | Central sleeve flow constraint structure for ultrasonic water meter, heat meter and flowmeter and method |
CN212539293U (en) * | 2020-07-10 | 2021-02-12 | 汇中仪表股份有限公司 | Rectification structure of ultrasonic measuring device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115507906A (en) * | 2022-09-20 | 2022-12-23 | 汇中仪表股份有限公司 | Ultrasonic measurement structure and assembling method thereof |
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