CN111594136A - A multifunctional power drilling tool experimental platform - Google Patents
A multifunctional power drilling tool experimental platform Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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Abstract
Description
技术领域technical field
本发明涉及一种实验平台,具体涉及一种多功能动力钻具实验平台。The invention relates to an experiment platform, in particular to an experiment platform of a multifunctional power drilling tool.
背景技术Background technique
测试动力钻具性能参数的过程中,主要采用整机试验台进行模拟检测,但现有试验台的测试能力不足,测量精度差、检测功能单一,不能准确模拟井下真实的工况,导致钻具的设计存在误差和不合理,导致钻具在使用的过程中,使用寿命低,机械性能下降块,提前失效等问题,很容易导致井下事故。因此,需要研发一种能对轴向钻压、环境温度、井壁倾角、大扭矩等负载性能参数均进行测试和模拟的试验台。In the process of testing the performance parameters of dynamic drilling tools, the whole machine test bench is mainly used for simulation detection. However, the existing test bench has insufficient testing ability, poor measurement accuracy and single detection function, which cannot accurately simulate the real working conditions in the well, resulting in drilling tools. There are errors and unreasonable design of the drilling tools, which lead to problems such as low service life, decreased mechanical properties, and early failure of the drilling tools in the process of use, which can easily lead to downhole accidents. Therefore, it is necessary to develop a test bench that can test and simulate load performance parameters such as axial WOB, ambient temperature, wellbore inclination, and high torque.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种能模拟环境温度以及井壁倾角的多功能动力钻具实验平台。In view of this, the present invention provides a multifunctional power drilling tool experimental platform capable of simulating the ambient temperature and the inclination of the well wall.
其技术方案如下:Its technical solutions are as follows:
一种多功能动力钻具实验平台,其关键在于,包括试验台底座、旋扣装置、环境温度模拟装置和至少两个夹持组件,所述试验台底座呈长条形,所述旋扣装置、所述环境温度模拟装置和所有所述夹持组件分别通过滑动座滑动安装在所述试验台底座的上表面;A multifunctional power drilling tool experimental platform, the key of which is that it includes a test bench base, a twist device, an ambient temperature simulation device and at least two clamping components, the test bench base is in the shape of a long strip, and the twist device , the ambient temperature simulation device and all the clamping assemblies are respectively slidably installed on the upper surface of the test bench base through a sliding seat;
所述环境温度模拟装置位于任意两个相邻的所述夹持组件之间,所述旋扣装置靠近所述试验台底座任意一端的端部,所述旋扣装置、所述环境温度模拟装置和所有所述夹持组件的滑动方向位于同一条直线上。The ambient temperature simulating device is located between any two adjacent clamping assemblies, the twisting device is close to the end of either end of the base of the test bench, the twisting device, the ambient temperature simulating device and the sliding directions of all the clamping assemblies are located on the same straight line.
采用以上方案的效果:在实验平台上同时设置旋扣装置、环境温度模拟装置和夹持组件对钻具进行安装和固定,保证钻具在夹持的过程中还能对钻具本身进行温度模拟,以及对钻具头部的更换。The effect of adopting the above scheme: the spinner device, the ambient temperature simulation device and the clamping component are installed on the experimental platform at the same time to install and fix the drilling tool, so as to ensure that the drilling tool can also simulate the temperature of the drilling tool itself during the clamping process. , and the replacement of the drill head.
所述滑动座包括滑动底板,所述滑动底板位于所述试验台底座的上方,所述滑动底板的滑动方向与所述试验台底座长度方向相同,在所述滑动底板与其滑动方向平行的侧边上分别设有滚轮组,所述滚轮组沿所述试验台底座滚动;The sliding seat includes a sliding bottom plate, the sliding bottom plate is located above the base of the test bench, the sliding direction of the sliding bottom plate is the same as the length direction of the base of the test bench, on the side of the sliding bottom plate parallel to its sliding direction A roller group is respectively provided on the upper part, and the roller group rolls along the base of the test bench;
所述旋扣装置、所述环境温度模拟装置和所有所述夹持组件分别安装在对应的所述滑动底板上。The turnbuckle device, the ambient temperature simulation device and all the clamping assemblies are respectively installed on the corresponding sliding bottom plates.
所述滑动座还包括两个正对的条形限位板,所述条形限位板与所述滑动底板垂直,所述试验台底座水平位于两个所述条形限位板之间,所述条形限位板与所述试验台底座平行,所述条形限位板的两端分别安装有一个滚轮组,所述滚轮组包括上滚轮和下滚轮;The sliding seat further includes two opposite strip-shaped limit plates, the strip-shaped limit plates are perpendicular to the sliding bottom plate, and the test bench base is horizontally located between the two strip-shaped limit plates, The strip-shaped limit plate is parallel to the base of the test bench, and two ends of the strip-shaped limit plate are respectively installed with a roller group, and the roller group includes an upper roller and a lower roller;
所述试验台底座的两个侧边上还设有条形滚动槽,所述条形滚动槽沿所述试验台底座的长度方向延伸,所述上滚轮与所述试验台底座的上表面滚动接触,所述下滚轮位于对应的所述条形滚动槽内。采用以上技术方案的优点是,采用滚动摩擦降低所述滑动座在调节过程中受到的摩擦力,防止侧翻。There are also strip-shaped rolling grooves on two sides of the test-bed base, the strip-shaped rolling grooves extend along the length direction of the test-bed base, and the upper roller rolls with the upper surface of the test-bed base contact, the lower rollers are located in the corresponding strip-shaped rolling grooves. The advantage of adopting the above technical solution is that the friction force received by the sliding seat during the adjustment process is reduced by using rolling friction, so as to prevent rollover.
所有所述滑动底板的上表面还设有滑动齿轮座,所述滑动齿轮座包括驱动齿轮、驱动轴和两个正对设置的安装基板,所述安装基板与所述滑动底板垂直,所述安装基板安装在所述滑动底板的上表面,所述驱动轴的两端分别通过轴承安装在对应的所述安装基板上,所述驱动轴的任意一端穿出对应的所述安装基板,所述驱动齿轮固套在所述驱动轴上,所述滑动底板的上表面还设有第一液压马达,所述第一液压马达的输出轴与所述驱动轴的伸出端固定连接并同轴转动;The upper surface of all the sliding bottom plates is also provided with a sliding gear seat, the sliding gear seat includes a driving gear, a driving shaft and two oppositely arranged mounting substrates, the mounting substrates are perpendicular to the sliding bottom plate, and the mounting substrates are The base plate is installed on the upper surface of the sliding bottom plate, the two ends of the drive shaft are respectively installed on the corresponding installation base plate through bearings, and either end of the drive shaft penetrates the corresponding installation base plate, and the drive shaft The gear is fixedly sleeved on the drive shaft, the upper surface of the sliding bottom plate is further provided with a first hydraulic motor, and the output shaft of the first hydraulic motor is fixedly connected with the extension end of the drive shaft and rotates coaxially;
所述滑动底板的上表面还贯穿有驱动开口,所述驱动开口位于两个所述安装基板之间,所述试验台底座的上表面还设有齿条容置槽,所述齿条容置槽沿所述试验台底座长度方向设置,所述齿条容置槽内沿其长度方向铺设有齿条,所述驱动齿轮的下部穿过所述驱动开口并伸入所述齿条容置槽内,所述驱动齿轮与所述齿条啮合。采用以上技术方案的优点是,利用所述驱动齿轮与所述齿条啮合,第一液压马达对所述驱动齿轮提供动力,进一步降低对所述滑动座的调节难度。The upper surface of the sliding base plate also has a drive opening through it, the drive opening is located between the two installation substrates, and the upper surface of the test bench base is also provided with a rack accommodating groove, the rack accommodating The groove is arranged along the length direction of the base of the test bench, a rack is laid in the rack accommodating groove along its length direction, and the lower part of the driving gear passes through the driving opening and extends into the rack accommodating groove Inside, the drive gear meshes with the rack. The advantage of adopting the above technical solution is that the first hydraulic motor provides power to the driving gear by using the driving gear to mesh with the rack, which further reduces the difficulty of adjusting the sliding seat.
所述试验台底座的下方还设有倾斜角模拟装置,所述倾斜角模拟装置包括铰接安装座、铰接座和固定座,所述试验台底座铰接在铰接安装座上,所述铰接座和所述固定座安装在所述试验台底座的下表面,所述铰接座和所述固定座沿所述试验台底座的长度方向设置;There is also an inclination angle simulation device under the test bench base, the inclination angle simulation device includes a hinged mounting seat, a hinged seat and a fixed seat, the test bench base is hinged on the hinged mounting seat, and the hinged seat and all the hinged seats are hinged. The fixed seat is installed on the lower surface of the test bench base, and the hinged seat and the fixed seat are arranged along the length direction of the test bench base;
所述倾斜角模拟装置还包括滑动安装座、两个滑动支撑杆和两个伸缩液压缸,所述滑动支撑杆的上端铰接在所述铰接座上,所述滑动支撑杆的下端铰接在所述滑动安装座上,所述伸缩液压杆的下端铰接在所述滑动支撑杆的中部,所述伸缩液压杆的上端铰接在所述固定座上。采用以上技术方案的优点是,可调节所述试验台底座倾斜角度来模拟井壁倾角。The tilt angle simulation device further comprises a sliding mounting seat, two sliding support rods and two telescopic hydraulic cylinders, the upper end of the sliding support rod is hinged on the hinge seat, and the lower end of the sliding support rod is hinged on the On the sliding mounting seat, the lower end of the telescopic hydraulic rod is hinged on the middle part of the sliding support rod, and the upper end of the telescopic hydraulic rod is hinged on the fixed seat. The advantage of using the above technical solution is that the inclination angle of the base of the test stand can be adjusted to simulate the inclination angle of the well wall.
所述环境温度模拟装置包括安装筒体和控温筒,所述控温筒穿设在所述安装筒体内,所述安装筒体和所述控温筒的轴心线相同,所述控温筒的两端伸出所述安装筒体,所述安装筒体的两端分别还设有环形挡板,所述环形挡板与所述安装筒体的轴心线垂直,所述安装筒体的两端边缘分别与对应的所述环形挡板的外边缘固定连接,所述环形挡板的内圈边缘与所述控温筒的外壁贴合;The ambient temperature simulation device includes an installation cylinder and a temperature control cylinder, the temperature control cylinder is penetrated in the installation cylinder, the installation cylinder and the temperature control cylinder have the same axis line, and the temperature control cylinder has the same axis. Both ends of the cylinder protrude from the installation cylinder, and both ends of the installation cylinder are respectively provided with annular baffles, the annular baffles are perpendicular to the axis of the installation cylinder, and the installation cylinder is The two end edges of the ring are respectively fixedly connected with the corresponding outer edges of the annular baffle, and the inner ring edge of the annular baffle is fitted with the outer wall of the temperature control cylinder;
所述安装筒体包括两个弧形板,两个所述弧形板扣合形成所述安装筒体,所述弧形板的直线边缘均向外设有翻边,所有所述弧形板相互扣合形成圆筒结构,任意两个相邻的翻边通过螺栓固定。The installation cylinder includes two arc-shaped plates, and the two arc-shaped plates are buckled to form the installation cylinder. The straight edges of the arc-shaped plates are all provided with flanges outward, and all the arc-shaped plates are The cylindrical structure is formed by interlocking with each other, and any two adjacent flanges are fixed by bolts.
所述安装筒体和所述控温筒之间还设有电磁加热层、抗磁干扰层和隔热层,所述电磁加热层、所述抗磁干扰层和所述隔热层均呈圆筒状,所述电磁加热层的内壁与所述控温筒的外壁贴合,所述抗磁干扰层的内壁与所述电磁加热层的外壁贴合,所述抗磁干扰层的外壁与所述隔热层的内壁贴合,所述隔热层的外壁与所述安装筒体的内壁贴合,所述控温筒的两端分别设有温度传感器,所述温度传感器位于所述安装筒体外,所述安装筒体通过若干安装块固定在定位板上,所述定位板通过螺栓固定在对应的所述滑动底板上表面。采用以上技术方案的优点是,保证钻杆的温度恒定,提高测试数据的准确性,同时所述隔热层避免了热量散发,影响测试环境。An electromagnetic heating layer, an anti-magnetic interference layer and a thermal insulation layer are also arranged between the installation cylinder and the temperature control cylinder, and the electromagnetic heating layer, the anti-magnetic interference layer and the thermal insulation layer are all circular. The inner wall of the electromagnetic heating layer is attached to the outer wall of the temperature control cylinder, the inner wall of the anti-magnetic interference layer is attached to the outer wall of the electromagnetic heating layer, and the outer wall of the anti-magnetic interference layer is attached to the outer wall of the electromagnetic heating layer. The inner wall of the thermal insulation layer is attached, the outer wall of the thermal insulation layer is attached to the inner wall of the installation cylinder, the two ends of the temperature control cylinder are respectively provided with temperature sensors, and the temperature sensors are located in the installation cylinder. Outside the body, the mounting cylinder is fixed on a positioning plate through a plurality of mounting blocks, and the positioning plate is fixed on the corresponding upper surface of the sliding bottom plate by bolts. The advantages of adopting the above technical solutions are that the temperature of the drill pipe is kept constant, the accuracy of the test data is improved, and the heat insulation layer avoids heat dissipation and affects the test environment.
所述旋扣装置包括两个正对设置的夹持支耳和两个正对设置的旋扣座,两个夹持支耳固定在对应的所述滑动底板的上表面,两个所述夹持支耳之间水平穿设有两个支撑滑轨,两个所述支撑滑轨位于同一水平高度,所述旋口座的下端分别滑动安装在两个所述支撑滑轨上,两个所述旋口座之间还设有横向液压缸,所述横向液压缸一端连接一个所述旋口座,所述横向液压缸的另一端连接另一个所述旋口座;The turnbuckle device includes two oppositely arranged clamping lugs and two oppositely arranged turnbuckle seats, the two clamping lugs are fixed on the upper surface of the corresponding sliding bottom plate, and the two clips Two support slide rails are horizontally penetrated between the support ears, the two support slide rails are located at the same level, and the lower ends of the spiral mouth seats are slidably installed on the two support slide rails, and the two support slide rails are respectively installed on the two support slide rails. A transverse hydraulic cylinder is also arranged between the rotary mouth seats, one end of the transverse hydraulic cylinder is connected with one of the rotary mouth seats, and the other end of the transverse hydraulic cylinder is connected with the other said rotary mouth seat;
两个所述旋扣座相互靠近的侧面上分别设有一个安装凹槽,所述安装凹槽内还分别设有旋扣组件,所述旋扣组件包括旋转轴和两个旋扣辊,所述旋转轴的轴心线和所述旋扣辊的轴心线均与所述试验台底座的长度方向平行,所述旋转轴上套设有主动齿轮,两个所述旋扣辊的辊轴上均套设有从动齿轮,所述主动齿轮同时与对应的两个所述从动齿轮啮合,所述旋扣辊的辊筒固套在对应的辊轴上,所述旋扣辊的辊筒外壁伸出所述安装凹槽,所述旋转轴沿其长度方向穿出所述旋扣座,所述旋扣座的外壁还设有第二液压马达,所述第二液压马达的输出轴与所述旋转轴的伸出端固定连接,所述第二液压马达的输出轴与所述旋转轴的伸出端同轴转动。采用以上技术方案的优点是,利用旋扣辊的滚动,对钻头进行安装和固定,降低操作难度。An installation groove is respectively provided on the side surfaces of the two spinner seats that are close to each other, and a spinner assembly is also arranged in the installation groove. The spinner assembly includes a rotating shaft and two spinner rollers. The axis line of the rotating shaft and the axis line of the spin-turning roller are both parallel to the length direction of the base of the test bench, a driving gear is sleeved on the rotating shaft, and the roller shafts of the two spin-turning rollers are A driven gear is sleeved on the top, and the driving gear meshes with the corresponding two driven gears at the same time. The outer wall of the cylinder protrudes from the installation groove, the rotating shaft passes through the turnbuckle seat along its length direction, the outer wall of the turnbuckle seat is further provided with a second hydraulic motor, and the output shaft of the second hydraulic motor It is fixedly connected with the extension end of the rotating shaft, and the output shaft of the second hydraulic motor rotates coaxially with the extension end of the rotating shaft. The advantage of using the above technical solution is that the drill bit is installed and fixed by using the rolling of the spinner roller, which reduces the difficulty of operation.
所述夹持组件包括两个正对设置的安装板,两个所述安装板的中心贯穿有夹持孔,两个所述安装板之间还设有夹持筒,所述夹持筒的两端分别与对应的所述夹持孔接通,所述夹持筒上径向设有至少三个夹持液压缸,所有所述夹持液压缸的输出端均贯穿所述夹持筒,所有所述夹持液压缸的输出端均朝向所述夹持筒的轴心线。The clamping assembly includes two oppositely arranged mounting plates, a clamping hole runs through the center of the two mounting plates, and a clamping cylinder is also arranged between the two mounting plates, and the clamping cylinder is The two ends are respectively connected with the corresponding clamping holes, at least three clamping hydraulic cylinders are radially arranged on the clamping cylinder, and the output ends of all the clamping hydraulic cylinders pass through the clamping cylinder, The output ends of all the clamping hydraulic cylinders face the axis of the clamping cylinder.
有益效果:本发明在对动力钻具进行夹持的过程中,还可以对动力钻具的钻杆进行温度模拟,模拟井下真实的温度环境,以及井壁的倾角对钻具的影响,降低钻具设计时存在的误差和不合理,准确的模拟井下真实的工况。Beneficial effects: in the process of clamping the power drilling tool, the present invention can also simulate the temperature of the drill pipe of the power drilling tool, simulate the real temperature environment downhole, and the influence of the inclination of the well wall on the drilling tool, reducing drilling With the error and unreasonable design, it can accurately simulate the real working conditions in the well.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为本发明的结构示意图;Fig. 3 is the structural representation of the present invention;
图4为图3的局部放大图X;Fig. 4 is a partial enlarged view X of Fig. 3;
图5为环境温度模拟装置3的结构示意图;5 is a schematic structural diagram of the ambient
图6为环境温度模拟装置3的剖面示意图;6 is a schematic cross-sectional view of the ambient
图7为旋扣装置2的安装结构示意图;7 is a schematic view of the installation structure of the
图8为旋转轴20a和两个旋扣辊20b的连接关系示意图;FIG. 8 is a schematic diagram of the connection relationship between the rotating
图9为本发明的应用结构示意图;9 is a schematic diagram of an application structure of the present invention;
图10为一种多功能动力钻具性能测试试验台的结构示意图;Figure 10 is a schematic structural diagram of a multifunctional power drilling tool performance testing test bench;
图11为图10的A-A剖面示意图;Fig. 11 is the A-A sectional schematic diagram of Fig. 10;
图12为图10的俯视图;Fig. 12 is the top view of Fig. 10;
图13为图12的B-B剖面示意图;Fig. 13 is the B-B cross-sectional schematic diagram of Fig. 12;
图14为一种多功能动力钻具性能测试试验台的结构示意图;14 is a schematic structural diagram of a multifunctional power drilling tool performance testing test bench;
图15为图14的局部放大图Y。FIG. 15 is a partial enlarged view Y of FIG. 14 .
具体实施方式Detailed ways
以下结合实施例和附图对本发明作进一步说明。The present invention will be further described below with reference to the embodiments and the accompanying drawings.
实施例1:Example 1:
如图1到图9所示,一种多功能动力钻具实验平台,其主要包括试验台底座1、旋扣装置2、环境温度模拟装置3和至少两个夹持组件4,所述试验台底座1呈长条形,所述旋扣装置2、所述环境温度模拟装置3和所有所述夹持组件4分别通过滑动座a滑动安装在所述试验台底座1的上表面;As shown in Figures 1 to 9, a multifunctional power drilling tool experimental platform mainly includes a
所述环境温度模拟装置3位于任意两个相邻的所述夹持组件4之间,所述旋扣装置2靠近所述试验台底座1任意一端的端部,所述旋扣装置2、所述环境温度模拟装置3和所有所述夹持组件4的滑动方向位于同一条直线上。The ambient
其中:in:
所述滑动座a包括滑动底板a1,所述滑动底板a1位于所述试验台底座1的上方,所述滑动底板a1的滑动方向与所述试验台底座1长度方向相同,在所述滑动底板a1与其滑动方向平行的侧边上分别设有滚轮组,所述滚轮组沿所述试验台底座1滚动;The sliding seat a includes a sliding bottom plate a1, the sliding bottom plate a1 is located above the
所述旋扣装置2、所述环境温度模拟装置3和所有所述夹持组件4分别安装在对应的所述滑动底板a1上。The
所述滑动座a还包括两个正对的条形限位板a3,所述条形限位板a3与所述滑动底板a1垂直,所述试验台底座1水平位于两个所述条形限位板a3之间,所述条形限位板a3与所述试验台底座1平行,所述条形限位板a3的两端分别安装有一个滚轮组,所述滚轮组包括上滚轮a4和下滚轮a5;The sliding seat a also includes two opposite strip-shaped limit plates a3, the strip-shaped limit plates a3 are perpendicular to the sliding bottom plate a1, and the
所述试验台底座1的两个侧边上还设有条形滚动槽,所述条形滚动槽沿所述试验台底座1的长度方向延伸,所述上滚轮a4与所述试验台底座1的上表面滚动接触,所述下滚轮a5位于对应的所述条形滚动槽内。The two sides of the test-
所有所述滑动底板a1的上表面还设有滑动齿轮座,所述滑动齿轮座包括驱动齿轮5a、驱动轴和两个正对设置的安装基板5b,所述安装基板5b与所述滑动底板a1垂直,所述安装基板5b安装在所述滑动底板a1的上表面,所述驱动轴的两端分别通过轴承安装在对应的所述安装基板(5b)上,所述驱动轴的任意一端穿出对应的所述安装基板5b,所述驱动齿轮5a固套在所述驱动轴上,所述滑动底板a1的上表面还设有第一液压马达6,所述第一液压马达6的输出轴与所述驱动轴的伸出端固定连接并同轴转动;The upper surface of all the sliding base plates a1 is also provided with a sliding gear seat, and the sliding gear seat includes a
位于所述试验台底座1上的所有所述滑动底板a1上表面还贯穿有驱动开口,所述驱动开口位于两个所述安装基板5b之间,所述试验台底座1的上表面还设有齿条容置槽5c,所述齿条容置槽5c沿所述试验台底座1长度方向设置,所述齿条容置槽5c内沿其长度方向铺设有齿条,所述驱动齿轮5a的下部穿过所述驱动开口并伸入所述齿条容置槽5c内,所述驱动齿轮5a与所述齿条啮合。The upper surfaces of all the sliding base plates a1 located on the
所述试验台底座1的下方还设有倾斜角模拟装置,所述倾斜角模拟装置包括铰接安装座7、铰接座11和固定座12,所述试验台底座1铰接在铰接安装座7上,所述铰接座11和所述固定座12安装在所述试验台底座1的下表面,所述铰接座11和所述固定座12沿所述试验台底座1的长度方向设置;There is also an inclination angle simulation device under the
所述倾斜角模拟装置还包括滑动安装座8、两个滑动支撑杆9和两个伸缩液压缸10,所述滑动支撑杆9的上端铰接在所述铰接座11上,所述滑动支撑杆9的下端铰接在所述滑动安装座8上,所述伸缩液压杆10的下端铰接在所述滑动支撑杆9的中部,所述伸缩液压杆10的上端铰接在所述固定座12上。The inclination angle simulation device further includes a sliding mounting
所述环境温度模拟装置3包括安装筒体14和控温筒15,所述控温筒15穿设在所述安装筒体14内,所述安装筒体14和所述控温筒15的轴心线相同,所述控温筒15的两端伸出所述安装筒体14,所述安装筒体14的两端分别还设有环形挡板,所述环形挡板与所述安装筒体14的轴心线垂直,所述安装筒体14的两端边缘分别与对应的所述环形挡板的外边缘固定连接,所述环形挡板的内圈边缘与所述控温筒15的外壁贴合;The ambient
所述安装筒体14包括两个弧形板,两个所述弧形板扣合形成所述安装筒体14,所述弧形板的直线边缘均向外设有翻边,所有所述弧形板相互扣合形成圆筒结构,任意两个相邻的翻边通过螺栓固定。The
所述安装筒体14和所述控温筒15之间还设有电磁加热层16、抗磁干扰层17和隔热层18,所述电磁加热层16、所述抗磁干扰层17和所述隔热层18均呈圆筒状,所述电磁加热层16的内壁与所述控温筒15的外壁贴合,所述抗磁干扰层17的内壁与所述电磁加热层16的外壁贴合,所述抗磁干扰层17的外壁与所述隔热层18的内壁贴合,所述隔热层18的外壁与所述安装筒体14的内壁贴合,所述控温筒15的两端分别设有温度传感器15a,所述温度传感器15a位于所述安装筒体14外,所述温度传感器15a对钻杆的温度进行实时监测,所述安装筒体14通过若干安装块14a固定在定位板14b上,所述定位板14b通过螺栓固定在对应的所述滑动底板a1上表面。Between the
所述旋扣装置2包括两个正对设置的夹持支耳19和两个正对设置的旋扣座20,两个夹持支耳19固定在对应的所述滑动底板a1的上表面,两个所述夹持支耳19之间水平穿设有两个支撑滑轨21,两个所述支撑滑轨21位于同一水平高度,所述旋口座20的下端分别滑动安装在两个所述支撑滑轨21上,两个所述旋口座20之间还设有横向液压缸20c,所述横向液压缸20c一端连接一个所述旋口座20,所述横向液压缸20c的另一端连接另一个所述旋口座20;The
两个所述旋扣座20相互靠近的侧面上分别设有一个安装凹槽,所述安装凹槽内还分别设有旋扣组件,所述旋扣组件包括旋转轴20a和两个旋扣辊20b,所述旋转轴20a的轴心线和所述旋扣辊20b的轴心线均与所述试验台底座1的长度方向平行,所述旋转轴20a上套设有主动齿轮,两个所述旋扣辊20b的辊轴上均套设有从动齿轮,所述主动齿轮同时与对应的两个所述从动齿轮啮合,所述旋扣辊20b的辊筒固套在对应的辊轴上,所述旋扣辊20b的辊筒外壁伸出所述安装凹槽,所述旋转轴20a沿其长度方向穿出所述旋扣座20,所述旋扣座20的外壁还设有第二液压马达,所述第二液压马达的输出轴与所述旋转轴20a的伸出端固定连接,所述第二液压马达的输出轴与所述旋转轴20a的伸出端同轴转动。An installation groove is respectively provided on the side surfaces of the two
所述夹持组件4包括两个正对设置的安装板,两个所述安装板的中心贯穿有夹持孔,两个所述安装板之间还设有夹持筒,所述夹持筒的两端分别与对应的所述夹持孔接通,所述夹持筒上径向设有至少三个夹持液压缸,所有所述夹持液压缸的输出端均贯穿所述夹持筒,所有所述夹持液压缸的输出端均朝向所述夹持筒的轴心线。The clamping
所述电磁加热层16内均匀分布有电热丝。Electric heating wires are evenly distributed in the
所述铰接安装座7上还水平设有至少两个缓冲杆,所述缓冲杆与所述试验台底座1平行,所述缓冲杆朝向所述试块夹持部。The hinged
所述滑动支撑杆9上还设有缓冲液压杆13,所述缓冲液压杆13的上端固定在所述滑动支撑杆9的上端,所述缓冲液压杆13的下端固定在所述滑动支撑杆9的下端。The sliding
实施例2:Example 2:
如图9到图15所示,一种多功能动力钻具性能测试试验台,其主要包括试块夹持部、负载检测部22和两个正对且水平设置的测试滑轨23,所述试块夹持部和所述负载检测部22分别通过滑动座a滑动安装在所述测试滑轨23上;As shown in Fig. 9 to Fig. 15, a multifunctional power drill performance test bench mainly includes a test block holding part, a
所有所述滑动座a均沿所述测试滑轨23的长度方向滑动,所述试块夹持部滑动设置在对应的所述滑动座a上,所述试块夹持部的滑动方向与所述滑动座a的滑动方向垂直。All the sliding seats a slide along the length direction of the
其中:in:
所述试块夹持部包括夹持框21a、试验试块21c和若干试块抱紧液压缸21b,所述夹持框21a为一端开口的空心结构,所有所述试块抱紧液压缸21b均匀设置在所述夹持框21a的外壁,所述试块抱紧液压缸21b的工作端穿过所述夹持框21a后分别顶在所述试验试块21c的外壁。The test block holding part includes a holding
所述试块夹持部还包括测试件,所述测试件包括至少两个夹持滚轮组和至少两个夹持滑轨24,所述夹持滚轮组安装在所述夹持框21a的下表面,所述夹持滑轨24安装在对应的所述滑动座a上表面,所有所述夹持滑轨24平行设置,所述夹持滑轨24与所述测试滑轨23的滑动方向垂直,两个所述夹持滚轮组与两个所述夹持滑轨24一一对应,所述夹持滚轮组滑动安装在对应的所述夹持滑轨24上。The test block clamping part also includes a test piece, the test piece includes at least two clamping roller sets and at least two clamping slide rails 24, and the clamping roller sets are installed under the
还包括推送装置,所述推送装置远离所述试块夹持部的开口端,所述推送装置的推动方向与所述夹持滑轨24的长度方向平行,所述推送装置包括安装基板25a和若干推送液压缸25b,所述安装基板25a竖向设置,所有所述推送液压缸25b均匀设置在所述安装基板25a上,所有所述推送液压缸25b的工作端连接在所述夹持框21a的外壁。It also includes a pushing device, the pushing device is far away from the open end of the clamping part of the test block, the pushing direction of the pushing device is parallel to the length direction of the clamping
两个所述测试滑轨23之间设有两个横向液压缸26,所述横向液压缸26的伸缩方向与所述测试滑轨23的长度方向平行,两个所述横向液压缸26分别靠近所述测试滑轨23的两端,两个所述横向液压缸26与两个滑动座a一一对应,所述横向液压缸26的工作端与对应的所述滑动座a固定连接;Two lateral
所述测试滑轨23的两端还分别设有限位挡板23a,所述限位挡板23a垂直于所述测试滑轨23。Limiting
所述负载检测部22包括检测壳体22a、输入轴22f、若干输出轴22c和若干液压马达22d,在所述检测壳体22a内设有行星齿轮22b,所述输入轴22f和输出轴22c分别通过轴承安装在所述检测壳体22a上,所述输入轴22f的一端伸出所述检测壳体22a,所述输入轴22f的另一端伸入所述检测壳体22a,所述输出轴22c的一端伸出所述检测壳体22a,所述输出轴22c的另一端伸入所述检测壳体22a,所述输入轴22f和输出轴22c相平行,所述输入轴22f的伸出端端面上还设有钻具配合接口;The
所述行星齿轮22b的齿圈与所述检测壳体22a的内壁锁死,所述行星齿轮22b的太阳齿轮固套在所述输入轴22f上,所述行星齿轮22b行星架的中心固定有行星轴22g,所述行星轴22g通过轴承安装在所述检测壳体22a上,所有所述输出轴22c围绕并平行于所述行星轴22g均匀设置,所述行星轴22g上固套有第一齿轮22h,所有所述输出轴22c上分别固套有第二齿轮,所有所述第二齿轮均与所述第一齿轮22h啮合,所有所述液压马达22d与所有所述输出轴22c一一对应,所述液压马达22d的输出轴与对应的所述输出轴22c之间同轴连接,所述液压马达22d与对应的所述输出轴22c之间还设有扭矩传感器;The ring gear of the
所述负载检测部22的输出轴朝向与所述夹持框21a的开口方向相同,所述检测壳体22a通过连接座22e安装在对应的所述滑动座a上。The output shaft of the
所述检测壳体22a包括第一环形安装板、第二环形安装板、第三安装板和两个防护圆筒,所述第二环形安装板位于所述第一环形安装板和所述第三安装板之间,一个所述防护圆筒位于所述第一环形安装板和所述第二环形安装板之间,另一个所述防护圆筒位于所述第二环形安装板与所述第三安装板之间,所述第一环形安装板、所述第二环形安装板和所述第三安装板均竖向且平行设置,所述输入轴22f安装在所述第一环形安装板的内圈,所述行星轴22g安装在所述第二环形安装板的内圈,所述第三安装板上贯穿有若干个安装孔,所述安装孔与所述输出轴22c一一对应,所有所述输出轴22c均通过轴承安装在对应的所述安装孔内。The
所述检测壳体22a还包括若干定位杆,所有所述定位杆的一端均固定在所述第一环形安装板上,所有所述定位杆的另一端穿过所述第二环形安装板并固定在所述第三安装板上;The
所述第一环形安装板、所述第二环形安装板和所述第三安装板的外圈边缘分别与对应的所述防护圆筒的端面抵紧,所述定位杆穿过所述防护圆筒的筒壁。The outer ring edges of the first annular installation plate, the second annular installation plate and the third installation plate are respectively abutted against the corresponding end surfaces of the protection cylinder, and the positioning rod passes through the protection circle barrel wall.
所述滑动座a包括滑动底板a1,所述滑动底板a1水平设置在所述测试滑轨23上,所述滑动底板a1的滑动方向与所述测试滑轨23的长度方向相同,所述滑动底板a1与其滑动方向平行的侧边分别设有一个滚轮组,所述滚轮组与对应的所述测试滑轨23滚动接触,所述检测壳体22a通过所述连接座22e安装在对应的所述滑动底板a1上表面,所述夹持框21a通过所述测试件安装在对应的所述滑动底板a1上表面。The sliding seat a includes a sliding bottom plate a1, the sliding bottom plate a1 is horizontally arranged on the
所述滑动座a还包括两个正对设置的条形限位板a3,所述条形限位板a3与所述滑动底板a1垂直,两个所述测试滑轨23位于两个所述条形限位板a3之间,所述条形限位板a3与所述测试滑轨23平行,所述条形限位板a3的两端分别安装有一个滚轮组,所述滚轮组包括上滚轮a4和下滚轮a5;The sliding seat a also includes two bar-shaped limit plates a3 that are arranged opposite to each other, the bar-shaped limit plates a3 are perpendicular to the sliding bottom plate a1, and the two test slide rails 23 are located on the two bars. Between the strip-shaped limit plates a3, the strip-shaped limit plates a3 are parallel to the
所述测试滑轨23的外侧边上还分别设有条形测试滚动槽,所述条形测试滚动槽沿所述测试滑轨23的长度方向延伸,所述上滚轮a4与所述测试滑轨23的上表面滚动接触,所述下滚轮a5位于对应的所述条形测试滚动槽内。The outer sides of the test slide rails 23 are respectively provided with strip-shaped test rolling grooves, and the strip-shaped test rolling grooves extend along the length direction of the test slide rails 23 . The upper surface of the
使用时,将铰接安装座7靠近一种多功能动力钻具性能测试试验台,使所述试验台底座1的长度方向与所述测试滑轨23的长度方向垂直,将钻具通过所述夹持组件4固定在所述试验台底座1上;When in use, the hinged mounting
在测试轴向钻压时,使所述旋扣装置2靠近所述试块夹持部,利用所述旋扣装置2给钻具安装好钻头,滑动所述试块夹持部,使所述试验试块21c与钻头接触,并在所述钻头与钻杆之间设置压力传感器即可测得所述试验试块21c破碎时钻杆受到的压力,同时可调节所述试验台底座1的倾斜角度来模拟井壁的倾角;When testing the axial drilling pressure, make the
当测试扭矩时,将所述旋扣装置2靠近负载检测部22,调节负载检测部22和所述钻具使之对齐,并将所述钻具配合接口与所述钻头通过连轴器连接,即可利用所述扭矩传感器测出大扭矩等负载性能参数。When testing torque, move the
最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those of ordinary skill in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.
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