CN111594134B - An intelligent drill bit for real-time monitoring of drilling cutting force and its working method - Google Patents
An intelligent drill bit for real-time monitoring of drilling cutting force and its working method Download PDFInfo
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- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
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Abstract
本发明公开了一种钻井切削力实时监测的智能钻头及其工作方法,包括PDC钻头本体,在钻头本体上设有多个均布的PDC钻头刀翼,在PDC钻头刀翼的切削面上带有安装孔,并在安装孔内设有多个PDC钻头切削齿,在每一排PDC钻头切削齿中,有至少一个测压切削齿;所述测压切削齿带有监测装置,在PDC钻头刀翼中部设有贯穿的连通孔,作为布线槽,布线槽下部连接到喷头内部的中空腔体,上部连接到测压切削齿的监测装置;在布线槽内设有导线和信号转换模块,导线从监测装置连接到信号转换模块,信号转换模块带有无线信号发射装置。本发明通过增设随钻监测装置,能够显著提高PDC钻头对地层岩石特性的感知,为定向钻井技术和甜点识别提供有力技术支撑。
The invention discloses an intelligent drill bit for real-time monitoring of drilling cutting force and a working method thereof, comprising a PDC drill bit body, a plurality of uniformly distributed PDC drill bit blades on the drill bit body, and belts on the cutting surface of the PDC bit blade blades There are installation holes, and a plurality of PDC drill cutting teeth are arranged in the installation holes. In each row of PDC drill cutting teeth, there is at least one pressure measuring cutting tooth; The middle part of the blade is provided with a through hole, which is used as a wiring groove. The lower part of the wiring groove is connected to the hollow cavity inside the nozzle, and the upper part is connected to the monitoring device of the pressure measuring cutting teeth; the wiring groove is provided with a wire and a signal conversion module, the wire The monitoring device is connected to the signal conversion module, and the signal conversion module is provided with a wireless signal transmitting device. By adding a monitoring device while drilling, the present invention can significantly improve the PDC bit's perception of formation rock characteristics, and provide strong technical support for directional drilling technology and sweet spot identification.
Description
技术领域technical field
本发明涉及钻井工具技术领域,特别涉及一种智能钻头,具体是一种钻井切削力实时监测的智能钻头及其工作方法。The invention relates to the technical field of drilling tools, in particular to an intelligent drill bit, in particular to an intelligent drill bit for real-time monitoring of drilling cutting force and a working method thereof.
背景技术Background technique
钻头是钻井工程中必备的工具,用于地质勘探、油气开采、水井钻孔等,对于不同的地层,需要选择不同结构和功能的钻头。在石油行业中,随着对非常规油气资源需求的提升,相应的钻井技术设备也在逐步发展,其中钻头主要作用是破粹岩石、形成井眼。目前钻头可以分为金刚石钻头、牙轮钻头与刮刀钻头三种,此外还有在这三种钻头基础上拓展出的一些新型钻头。Drill bits are an essential tool in drilling engineering, used for geological exploration, oil and gas exploitation, water well drilling, etc. For different formations, drill bits with different structures and functions need to be selected. In the oil industry, with the increasing demand for unconventional oil and gas resources, the corresponding drilling technology and equipment are also gradually developing, among which the main function of the drill bit is to break the rock and form a wellbore. At present, drill bits can be divided into three types: diamond bits, roller cone bits and scraper bits. In addition, there are some new drill bits developed on the basis of these three bits.
PDC钻头是用人造聚晶金刚石切削块嵌于钻头胎体而成的一种新型切削型钻头。近年来,随着混合工艺与制造工艺的变化,PDC钻头的抗冲蚀以及抗冲击能力大为提高。同时,PDC钻头在齿的设计技术和布齿方面也实现了重大的突破。因此PDC钻头的应用也越来越广泛。PDC drill bit is a new type of cutting drill bit made of synthetic polycrystalline diamond cutting blocks embedded in the drill bit matrix. In recent years, with the change of mixing process and manufacturing process, the erosion resistance and impact resistance of PDC bits have been greatly improved. At the same time, the PDC bit has also achieved major breakthroughs in tooth design technology and tooth arrangement. Therefore, the application of PDC bits is becoming more and more extensive.
切削力是PDC钻头在破碎岩石过程中的一个重要的物理量,但现有技术无法对切削力进行测量。同时现有随钻测试工具无法提供PDC钻头在岩石破碎时最前端的信息,对于储层岩性识别存在一定的滞后。Cutting force is an important physical quantity in the process of PDC drill bit breaking rock, but the existing technology cannot measure the cutting force. At the same time, the existing test-while-drilling tools cannot provide the front-end information of the PDC bit when the rock is broken, and there is a certain lag in the identification of reservoir lithology.
针对上述问题,现在有部分相关的探索方案,如申请号为201621181006.4的中国专利,其提供了一种实时监测切削扭矩的方式,但其是通过扭矩传感器检测的推力信号,其干扰因素大,检测精度有限,申请号为201810360236.4的中国专利,公开了一种可以采集井下力学参数的装置,但并没公开如何采集,也未公开是否可以采集切削力。In response to the above problems, there are now some related exploration solutions, such as the Chinese patent with the application number of 201621181006.4, which provides a way to monitor the cutting torque in real time, but it is a thrust signal detected by a torque sensor. The accuracy is limited. The Chinese patent with the application number of 201810360236.4 discloses a device that can collect downhole mechanical parameters, but does not disclose how to collect it, nor whether it can collect cutting force.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供了一种钻井切削力实时监测的智能钻头,通过增设随钻监测装置,能够显著提高PDC钻头对地层岩石特性的感知,为定向钻井技术和甜点识别提供有力技术支撑。In view of the above problems, the present invention provides an intelligent drill bit for real-time monitoring of drilling cutting force. By adding a monitoring device while drilling, the perception of formation rock characteristics by the PDC bit can be significantly improved, providing strong technical support for directional drilling technology and sweet spot identification.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种钻井切削力实时监测的智能钻头,包括PDC钻头本体,在钻头本体上设有多个均布的PDC钻头刀翼,在PDC钻头刀翼的切削面上设有多个PDC钻头切削齿,其特征在于,在每一排PDC钻头切削齿中,包括有至少一个测压切削齿;所述测压切削齿带有压力监测装置,在PDC钻头刀翼中部设有刀翼内部布线槽,在PDC钻头保径面内设有保径面布线槽,保径面布线槽下部连接到喷头内部的中空腔体,上部连接到测压切削齿的压力监测装置;在刀翼内部布线槽内设有导线,在保径面布线槽内设有信号转换模块,导线从压力监测装置连接到信号转换模块,信号转换模块带有无线信号发射装置。An intelligent drill bit for real-time monitoring of drilling cutting force, comprising a PDC drill bit body, a plurality of PDC drill bit blades evenly distributed on the drill bit body, and a plurality of PDC drill bit cutting teeth on the cutting surface of the PDC bit blade blade, It is characterized in that, in each row of PDC drill bit cutting teeth, at least one pressure measuring cutting tooth is included; the pressure measuring cutting tooth is provided with a pressure monitoring device, and the middle part of the PDC drill bit blade is provided with an internal wiring groove of the blade, and the There is a wiring groove on the gauge surface of the PDC drill bit, the lower part of the wiring groove on the gauge surface is connected to the hollow cavity inside the nozzle, and the upper part is connected to the pressure monitoring device of the pressure measuring cutting teeth; the wiring groove inside the blade is provided with The wire is provided with a signal conversion module in the wiring groove of the gauge surface, the wire is connected from the pressure monitoring device to the signal conversion module, and the signal conversion module is provided with a wireless signal transmitting device.
进一步的,所述压力监测装置为压电式传感器,压电式传感器嵌套在加工为中空结构的PDC钻头切削齿中部,构成测压切削齿,压电式传感器所接导线表面涂有耐高温的绝缘涂料。Further, the pressure monitoring device is a piezoelectric sensor, and the piezoelectric sensor is nested in the middle of the cutting teeth of the PDC drill that is processed into a hollow structure to form a pressure measuring cutting tooth, and the surface of the wire connected to the piezoelectric sensor is coated with high temperature resistant. insulating paint.
进一步的,所述压电式传感器的包括基座,所述基座为中空的筒体结构,其一端设有中部开口的圆孔,孔径小于筒体内径,另一端外壁设有一段凸缘,在凸缘内设有多个螺纹孔,在基座带有螺纹孔一侧的端部传感器顶盖,传感器顶盖上设有多个与基座对应的螺纹孔,并通过配套设置的螺柱连接,所述传感器顶盖内部依次设有压板、第一压电晶体、导电片、第二压电晶体,并通过传感器顶盖将它们压紧在基座内,让最末端的第二压电晶体外边缘堵住基座的圆孔;Further, the piezoelectric sensor includes a base, the base is a hollow cylinder structure, one end of which is provided with a circular hole with an opening in the middle, the aperture is smaller than the inner diameter of the cylinder, and the outer wall of the other end is provided with a section of flange, There are a plurality of threaded holes in the flange, the end sensor top cover on the side of the base with the threaded holes, the sensor top cover is provided with a plurality of threaded holes corresponding to the base, and through the matching studs The sensor top cover is provided with a pressure plate, a first piezoelectric crystal, a conductive sheet, and a second piezoelectric crystal in sequence, and they are pressed into the base through the sensor top cover, so that the second piezoelectric crystal at the end is pressed. The outer edge of the crystal blocks the circular hole in the base;
在传感器顶盖上方还设有一段电线插座,电线插座也设有螺纹孔,并通过螺柱固定在传感器顶盖和基座上。There is also a section of wire socket above the sensor top cover, the wire socket is also provided with threaded holes, and is fixed on the sensor top cover and the base through studs.
在导电片侧面连接有导线,在传感器顶盖上设有孔,导线从基座内部穿过传感器顶盖上的孔延伸到外并最终连接到信号转换模块;A wire is connected to the side of the conductive sheet, a hole is provided on the sensor top cover, and the wire extends from the inside of the base through the hole on the sensor top cover to the outside and is finally connected to the signal conversion module;
所述压电式传感器的直径为8mm,小于PDC钻头切削齿的直径。The diameter of the piezoelectric sensor is 8 mm, which is smaller than the diameter of the cutting teeth of the PDC drill.
进一步的,用于放置压电式传感器的PDC钻头切削齿,其被加工为一端封闭的筒体结构,封闭端内侧设有圆形凸台,且圆形凸台的直径和深度与设置于基座一端的圆孔尺寸完全一致,圆形凸台能刚好接触到靠端部的第二压电晶体,在PDC钻头切削齿筒体结构的另一端设有多个螺纹孔,并在螺纹孔端设有压紧板,在压紧板上设有对应PDC钻头切削齿筒体结构的螺纹孔,通过螺栓将压紧板和PDC钻头切削齿固定,并进一步的将压电式传感器PDC钻头切削齿内部。Further, the PDC drill bit cutter for placing the piezoelectric sensor is processed into a cylindrical structure with one end closed, a circular boss is provided inside the closed end, and the diameter and depth of the circular boss are the same as those set on the base. The size of the circular hole at one end of the seat is exactly the same, and the circular boss can just contact the second piezoelectric crystal near the end. There are a plurality of threaded holes at the other end of the PDC drill cutting gear cylinder structure, and the end of the threaded holes is There is a pressing plate, and there are threaded holes corresponding to the cylinder structure of the PDC drill bit on the pressing plate. The pressing plate and the PDC bit cutting teeth are fixed by bolts, and the piezoelectric sensor PDC bit cutting teeth are further fixed. internal.
进一步的,布线槽下部连接在PDC钻头本体内部的中空腔体侧面,并从中空腔体连接到PDC钻头本体外侧,在连接处的外侧设有沉孔,在沉孔内放置信号转换模块,并在信号转换模块到PDC钻头本体内部的中空腔体之间的布线槽内设置无线信号发射装置。Further, the lower part of the wiring groove is connected to the side of the hollow cavity inside the PDC drill body, and is connected from the hollow cavity to the outside of the PDC drill body, a counterbore is provided on the outside of the connection, and a signal conversion module is placed in the counterbore, and A wireless signal transmitting device is arranged in the wiring groove between the signal conversion module and the hollow cavity inside the PDC drill body.
进一步的,刀翼内部布线槽和保径面布线槽呈现L型结构,其顶部从压电式传感器下方垂直延伸到PDC钻头本体内部的中空腔体上方,然后水平延伸至PDC钻头刀翼侧面,作为刀翼内部布线槽,然后从PDC钻头刀翼向下设有一整块空槽,作为保径面布线槽,保径面布线槽连接到沉孔,与沉孔构成倒T型结构。Further, the internal wiring groove of the blade and the wiring groove of the gauge surface have an L-shaped structure, the top of which extends vertically from below the piezoelectric sensor to above the hollow cavity inside the PDC drill body, and then extends horizontally to the side of the PDC drill blade. It is used as the internal wiring groove of the blade, and then a whole piece of empty groove is set down from the blade of the PDC drill to serve as the wiring groove of the gauge surface. The wiring groove of the gauge surface is connected to the counterbore to form an inverted T-shaped structure with the counterbore.
进一步的,所述保径面布线槽和沉孔外部,设有T型的密封块,所述密封块为硬质橡胶,并压紧在保径面布线槽与沉孔构成的倒T型结构中,保持内外密封。Further, a T-shaped sealing block is provided outside the wiring groove of the gauge surface and the counterbore. The sealing block is hard rubber and is pressed against the inverted T-shaped structure formed by the wiring groove and the counterbore of the gauge surface. , keep the inside and outside sealed.
进一步的,所述测压切削齿由设置于刀翼中部的那颗PDC钻头切削齿改装而来,若该刀翼上PDC钻头切削齿为偶数个,则选择其中部的2个PDC钻头切削齿中的靠近PDC钻头本体轴心的PDC钻头切削齿来进行改装。Further, the pressure measuring cutting teeth are modified from the PDC drill cutting teeth arranged in the middle of the blade. If the number of PDC drilling cutting teeth on the blade is an even number, 2 PDC drilling cutting teeth in the middle are selected. The PDC bit cutters in the PDC bit close to the axis of the PDC bit body are retrofitted.
进一步的,在井场设有配套的无线信号接收器、数据采集卡、计算机。Further, there are matching wireless signal receivers, data acquisition cards and computers in the well site.
一种钻井切削力实时监测的智能钻头的工作方法,步骤如下:A working method of an intelligent drill bit for real-time monitoring of drilling cutting force, the steps are as follows:
当钻头工作时,PDC钻头刀翼上的PDC钻头切削齿对地层进行切削,此时切削力通过测压切削齿上的压电式传感器测定,并通过电信号经过导线传输到信号转换模块,将该电信号在信号转换模块进行电荷放大、电压放大,放大器输出的符合要求的电压,再经过低通滤波器滤波后变成低频电压信号,低频电压信号经过采样保持电路单元中采样保持电路的采样保持后变成离散信号,离散信号经A/D转换后变成数字信号,处理后的数字信号通过无线信号发射装置发送至地面,通过无线信号接收装置接收该信号并经由数据采集卡传输至计算机,由计算机记录并保存采集到的电信号;和/或在处理后的数字信号送入无线信号发射装置后,储存在无线信号发射装置中,待取出后分析其内部的数据情况。When the drill bit is working, the PDC bit cutter on the PDC bit blade cuts the formation. At this time, the cutting force is measured by the piezoelectric sensor on the pressure measuring cutter, and the electrical signal is transmitted to the signal conversion module through the wire. The electrical signal undergoes charge amplification and voltage amplification in the signal conversion module, and the amplifier outputs a voltage that meets the requirements, and then is filtered by a low-pass filter and becomes a low-frequency voltage signal. The low-frequency voltage signal is sampled by the sample-hold circuit in the sample-hold circuit unit. After holding, it becomes a discrete signal, and the discrete signal becomes a digital signal after A/D conversion. The processed digital signal is sent to the ground through a wireless signal transmitting device, and the signal is received through a wireless signal receiving device and transmitted to a computer through a data acquisition card. , the collected electrical signal is recorded and saved by the computer; and/or after the processed digital signal is sent to the wireless signal transmitting device, it is stored in the wireless signal transmitting device, and the internal data is analyzed after being taken out.
本发明的有益之处在于:The benefits of the present invention are:
本发明与现有技术相比,具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
通过结构改进,并安装监测装置,本发明能够精确采集到PDC钻头破碎岩石时所产生的切削力,并且采集的数据能实时反馈到井上,便于施工人员根据实时数据进行调整和控制钻头工作状态,一定程度上解决了现有随钻测量工具获取PDC钻头前端储层岩性数据存在滞后的问题。同时,其结构对钻头本身的性能以及抗冲蚀、抗冲击能力并无影响;By improving the structure and installing the monitoring device, the present invention can accurately collect the cutting force generated when the PDC drill bit breaks the rock, and the collected data can be fed back to the well in real time, which is convenient for the construction personnel to adjust and control the working state of the drill bit according to the real-time data. To a certain extent, it solves the problem of lag in the acquisition of reservoir lithology data at the front end of the PDC bit by existing MWD tools. At the same time, its structure has no effect on the performance of the drill bit itself, as well as the erosion resistance and impact resistance;
在结构上,本发明涉及了将压电式传感器分层组合的方式,并配套改进了PDC钻头切削齿,使其具备更好的密封和接触性能,确保监测结果精准,同时结构本身皮实耐用,在井下能满足不少于1000小时的使用,有效地提高了切削压力监测能力,为井上的转速等施工参数提供指导,也为同类型钻井工作的安排提供了数据采集的方案。In terms of structure, the present invention relates to the method of combining piezoelectric sensors in layers, and improves the cutting teeth of PDC bit, so that it has better sealing and contact performance, and ensures accurate monitoring results. At the same time, the structure itself is solid and durable. It can be used for no less than 1,000 hours in the downhole, effectively improving the cutting pressure monitoring capability, providing guidance for the construction parameters such as the rotational speed on the well, and also providing a data acquisition plan for the arrangement of the same type of drilling work.
附图说明Description of drawings
图1为本发明一种油气钻井切削力实时监测的智能钻头的结构示意图;Fig. 1 is the structural representation of a kind of intelligent drill bit for real-time monitoring of cutting force in oil and gas drilling of the present invention;
图2a为压电式传感器在钻头本体上安装的装配图的轴向图;Fig. 2a is the axial view of the assembly drawing of the piezoelectric sensor installed on the drill bit body;
图2b为图2a的右视图;Figure 2b is a right side view of Figure 2a;
图2c为图2a的A-A截面图;Fig. 2c is the A-A sectional view of Fig. 2a;
图3a为压电式传感器的设计结构图;Fig. 3a is the design structure diagram of piezoelectric sensor;
图3b为图3a的右视图;Figure 3b is a right side view of Figure 3a;
图3c为图3a的B-B截面图;Fig. 3c is the B-B sectional view of Fig. 3a;
图4a为压电式传感器安装于PDC复合片的装配图;Figure 4a is an assembly diagram of the piezoelectric sensor mounted on the PDC composite sheet;
图4b为图4a的右视图;Figure 4b is a right side view of Figure 4a;
图4c为图4a的C-C截面图;Fig. 4c is the C-C sectional view of Fig. 4a;
图5为压电式传感器的整体装配流程图。FIG. 5 is a flow chart of the overall assembly of the piezoelectric sensor.
图中各标号的含义为:The meanings of the symbols in the figure are:
1-PDC钻头本体;1-PDC bit body;
2-PDC钻头刀翼,21-PDC钻头切削齿,22-刀翼内部布线槽,23-保径面布线槽,24-测压切削齿,241-压电式传感器,2411-电线插座,2412-螺柱,2413-导线,2414-传感器顶盖,2415-压板,2416-压电晶体,2417-导电片,2418-基座,242-测压切削齿端盖;2-PDC drill blade, 21-PDC drill cutter, 22-internal wiring groove of blade, 23-gauge surface wiring groove, 24-pressure measuring cutter, 241-piezoelectric sensor, 2411-wire socket, 2412 - Stud, 2413- Conductor, 2414- Sensor Top Cover, 2415- Pressure Plate, 2416- Piezoelectric Crystal, 2417- Conductive Piece, 2418- Base, 242- Pressure Measuring Cutter End Cover;
3-水眼;3-water eye;
4-信号转换模块;4-Signal conversion module;
5-无线信号发射装置;5-Wireless signal transmitting device;
6-钻头接头。6- Bit connector.
具体实施方式Detailed ways
下面结合实施例对本发明进一步说明,需要说明的是,在本文中,诸如“上”、“下”等词语,仅仅用于方便对附图进行描述,并非限制实际使用中的方向,且不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。The present invention will be further described below in conjunction with the embodiments. It should be noted that in this paper, words such as "upper" and "lower" are only used to facilitate the description of the accompanying drawings, and do not limit the direction in actual use, and do not necessarily Any such actual relationship or order between these entities or operations is required or implied. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
如图2,一种钻井切削力实时监测的智能钻头,包括PDC钻头本体1,在钻头本体上设有多个均布的刀翼2,在每个刀翼2上设有多个PDC钻头切削齿21,以及至少一个测压切削齿24;所述测压切削齿24带有压电式传感器,在刀翼2中部设有贯穿的连通孔,作为布线槽,布线槽下部连接到喷头内部的中空腔体,上部连接到测压切削齿24的监测装置;在布线槽内设有导线和信号转换模块4,导线从监测装置连接到信号转换模块4,信号转换模块4带有无线信号发射装置5,无线信号发射装置5内置储存器,可储存数据,储存空间根据需要选择,不小于1G。所述监测装置为压电式传感器241,所述的压电式传感器241为特殊定制的微型压电式传感器晶体,尺寸较小以便嵌入PDC钻头的切削齿中,同时该压电式传感器241晶体的居里点要尽可能高,防止在加工过程中退极化。压电式传感器241嵌套在普通的PDC钻头切削齿21中部构成测压切削齿24。所述压电式传感器241的直径为8mm,小于PDC钻头切削齿21的直径。布线槽下部连接在PDC钻头本体1内部的中空腔体侧面,并从中空腔体连接到PDC钻头本体1外侧,在连接处的外侧设有沉孔,在沉孔内放置信号转换模块4,并在信号转换模块4到PDC钻头本体1内部的中空腔体之间的布线槽内设置无线信号发射装置,在井场的井上区域设有配套的无线信号接收器、数据采集卡、计算机。布线槽总体为L结构,其顶部从压电式传感器241下方垂直延伸到PDC钻头本体1内部的中空腔体上方,然后水平延伸至PDC钻头刀翼2侧面,作为刀翼内部布线槽22,然后从PDC钻头刀翼2向下设有一整块空槽,作为保径面布线槽23,保径面布线槽23连接到沉孔,与沉孔构成倒T型结构。所述保径面布线槽23和沉孔外部,设有T型的密封块,所述密封块为硬质橡胶,如ZP-375工业用橡胶,并压紧在保径面布线槽23与沉孔构成的倒T型结构中,保持内外密封,保护其内部的电器元件。刀翼内部布线槽22、保径面布线槽23刷一层zs-411的耐高温涂料。转换模块4用橡胶密封。As shown in Figure 2, an intelligent drill bit for real-time monitoring of drilling cutting force includes a PDC
进一步的,所述测压切削齿24由设置于刀翼2中部的那颗PDC钻头切削齿21改装而来,若该刀翼2上PDC钻头切削齿21为偶数个,则选择其中部的2个PDC钻头切削齿21中的靠近PDC钻头本体1轴心的PDC钻头切削齿21来进行改装;当然,设置于其上的其他PDC钻头切削齿21也可以实现检测效果,但靠近中部为最优选,其使用寿命更长。Further, the pressure measuring cutting
进一步的,所述PDC钻头切削齿21改装成测压切削齿24的方式是:将PDC钻头切削齿21切开一个小口,在低温环境下PDC钻头切削齿21遇冷收缩、切口张大,将压电式传感器241嵌入切口中,在常温或井下温度下PDC钻头切削齿21遇热膨胀、切口缩小,PDC钻头切削齿21与压电式传感器241自动实现过盈配合,并将此时的初始压紧力作为补偿参数在数据中清零,使压电式传感器241在切削的时候所受压力即为PDC钻头切削齿2所产生切削力。Further, the method of converting the PDC
如图3a-3c所示,在所述压电式传感器241装配时需要在压电式传感器241壳体刷一层约为0.4毫米厚度的zs-411耐高温涂料。第一压电晶体与基座2418、导电片2417与第二压电晶体、压板2415与第一压电晶体的连接采用导电胶粘接,导电片2417与导线2413的连接采用热压焊。基座2418与顶盖2414在装配前需去油污并清洗。整个壳体腔部及导线3进出口用橡胶密封。如图4a-4c所示,所述传感器基座2418与传感器顶盖2414在装配前也去去油污并清洗。切削齿内表面涂刷zs-411耐高温涂料。测压切削齿端盖242上导线进出口用橡胶密封,切削齿内部空余部分用橡胶填充。具体的来说,所述压电式传感器241的包括基座2418,所述基座2418为中空的筒体结构,其一端设有中部开口的圆孔,孔径小于筒体内径,另一端外壁设有一段凸缘,在凸缘内设有多个螺纹孔,在基座2418带有螺纹孔一侧的端部传感器顶盖2414,传感器顶盖2414上设有多个与基座2418对应的螺纹孔,并通过配套设置的螺柱2412连接,所述传感器顶盖2414内部依次设有压板2415、第一压电晶体、导电片2417、第二压电晶体,并通过传感器顶盖2414将它们压紧在基座2418内,让最末端的第二压电晶体外边缘堵住基座2418的圆孔,传感器顶盖2414内侧设有一个圆形沉孔,在压板2415顶部设有一个圆形柱,圆形柱刚好卡入圆形沉孔中固定;在传感器顶盖2414上方还设有一段电线插座2411,电线插座2411也设有螺纹孔,并通过螺柱2412固定在传感器顶盖2414和基座2418上,特别的,如图3a所示,电线插座2411呈条状结构,其长度只有传感器顶盖2414的一半,一端通过螺栓2412固定,另一端延伸到传感器顶盖2414轴心的位置,以便插线。在导电片2417侧面连接有导线2413,在传感器顶盖2414上设有孔,导线2413从基座2418内部穿过传感器顶盖2414上的孔延伸到外并最终连接到信号转换模块4;所述压电式传感器241的直径为8mm,小于PDC钻头切削齿21的直径。用于放置压电式传感器241的PDC钻头切削齿21,其被加工为一端封闭的筒体结构,封闭端内侧设有圆形凸台,且圆形凸台的直径和深度与设置于基座2418一端的圆孔尺寸完全一致,圆形凸台能刚好接触到靠端部的第二压电晶体,在PDC钻头切削齿21筒体结构的另一端设有多个螺纹孔,并在螺纹孔端设有压紧板,在压紧板上设有对应PDC钻头切削齿21筒体结构的螺纹孔,通过螺栓2412将压紧板和PDC钻头切削齿21固定,并进一步的将压电式传感器241压紧在PDC钻头切削齿21内部。As shown in Figures 3a-3c, when the piezoelectric sensor 241 is assembled, a layer of zs-411 high temperature resistant paint with a thickness of about 0.4 mm needs to be painted on the housing of the piezoelectric sensor 241. The first piezoelectric crystal and the
采用上述结构的一种钻井切削力实时监测的智能钻头,其使用方法如下:A kind of intelligent drill bit for real-time monitoring of drilling cutting force adopting the above structure, and its use method is as follows:
当钻头工作时,PDC钻头刀翼2上的PDC钻头切削齿21对地层进行切削,此时切削力通过测压切削齿24上的压电式传感器241测定,并通过电信号经过导线2413传输到信号转换模块4,将该电信号在信号转换模块4进行电荷放大、电压放大,放大器输出的符合要求的电压,再经过低通滤波器滤波后变成低频电压信号,低频电压信号经过采样保持电路单元中采样保持电路的采样保持后变成离散信号,离散信号经A/D转换后变成数字信号,处理后的数字信号通过无线信号发射装置5发送至地面,通过无线信号接收装置接收该信号并经由数据采集卡传输至计算机,由计算机记录并保存采集到的电信号,并且所采集到的多个不同的测压切削齿24的数据,需要求平均值。利用无线信号接收装置接收该信号并通过数据采集卡将收到的数字信号实时记录并保存在计算机中,通过计算机可以对PDC钻头切削齿21的切削力特性进行频域转换、拉普拉斯变换等方式处理。When the drill bit is working, the
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的改进。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Technical personnel, within the scope of the technical solution of the present invention, can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above, but any content that does not depart from the technical solution of the present invention, according to the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still belong to the improvement of the technical solution of the present invention.
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