CN111591811B - A fully automatic foil collecting device - Google Patents
A fully automatic foil collecting device Download PDFInfo
- Publication number
- CN111591811B CN111591811B CN202010382972.7A CN202010382972A CN111591811B CN 111591811 B CN111591811 B CN 111591811B CN 202010382972 A CN202010382972 A CN 202010382972A CN 111591811 B CN111591811 B CN 111591811B
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- Prior art keywords
- foil
- foil collecting
- collecting
- roller
- guide rail
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- 239000011888 foil Substances 0.000 title claims abstract description 698
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 49
- 238000009434 installation Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims description 56
- 230000003139 buffering effect Effects 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000032258 transport Effects 0.000 description 79
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 11
- 238000004804 winding Methods 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000004064 recycling Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 239000002390 adhesive tape Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000004513 sizing Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/24—Accumulating surplus delivered web while changing the web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
- B65H19/283—Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
本发明涉及一种全自动收箔装置。包括收箔机构和收箔缓冲机构，收箔机构包括收箔机台和收箔电机，收箔辊安装在收箔机台上，收箔电机驱动收箔辊转动；其中，还包括用于传送收箔辊的收箔传送台、用于放置收箔辊的收箔放置车以及用于运输成品铝箔卷的收箔运输车；收箔机构还包括用于将成品铝箔卷从收箔机台上拆卸下来的收箔拆卸机构、用于将收箔辊安装至收箔机台上的收箔安装机构；收箔传送台位于收箔机台安装收箔辊的下方，收箔拆卸机构设于收箔机台上，且位于收箔传送台的下方；收箔安装机构设于收箔机台上；收箔运输车位于收箔传送台的一侧，收箔放置车位于收箔传送台的另一侧。本发明自动化程度高，有效提高了生产效率。
The present invention relates to a fully automatic foil collecting device. The device comprises a foil collecting mechanism and a foil collecting buffer mechanism. The foil collecting mechanism comprises a foil collecting machine platform and a foil collecting motor. The foil collecting roller is installed on the foil collecting machine platform. The foil collecting motor drives the foil collecting roller to rotate. The device also comprises a foil collecting conveying platform for conveying the foil collecting roller, a foil collecting placing vehicle for placing the foil collecting roller, and a foil collecting transport vehicle for transporting finished aluminum foil rolls. The foil collecting mechanism also comprises a foil collecting disassembly mechanism for disassembling the finished aluminum foil roll from the foil collecting machine platform, and a foil collecting installation mechanism for installing the foil collecting roller on the foil collecting machine platform. The foil collecting conveying platform is located below the foil collecting roller installed on the foil collecting machine platform. The foil collecting disassembly mechanism is arranged on the foil collecting machine platform and below the foil collecting conveying platform. The foil collecting installation mechanism is arranged on the foil collecting machine platform. The foil collecting transport vehicle is located on one side of the foil collecting conveying platform, and the foil collecting placing vehicle is located on the other side of the foil collecting conveying platform. The invention has a high degree of automation and effectively improves production efficiency.
Description
Technical Field
The invention belongs to the technical field of corrosion foil production, and particularly relates to a full-automatic foil collecting device.
Background
The existing corrosion foil production line is basically semi-automatic, and mainly needs to manually unwind and change rolls when new foil is arranged on a foil unwinding machine and the foil is processed under the foil unwinding machine. When a plurality of production lines need to be simultaneously replaced in a workshop, the situation that the coils cannot be replaced in time can possibly occur, the normal production of the production lines is seriously influenced, and when the coils are replaced, manual foil receiving is needed, so that the efficiency is low and the stability is inconsistent.
Disclosure of Invention
The invention provides the full-automatic foil collecting device for overcoming the defects in the prior art, has high automation degree and effectively improves the production efficiency.
The technical scheme includes that the full-automatic foil collecting device comprises a foil collecting mechanism and a foil collecting buffer mechanism, wherein the foil collecting buffer mechanism and the foil collecting mechanism are sequentially arranged along the foil collecting direction, the foil collecting mechanism comprises a foil collecting machine table and a foil collecting motor, the foil collecting roller is arranged on the foil collecting machine table, the foil collecting motor drives the foil collecting roller to rotate, the full-automatic foil collecting device further comprises a foil collecting conveying table for conveying the foil collecting roller, a foil collecting placing vehicle for placing the foil collecting roller and a foil collecting transport vehicle for transporting finished aluminum foil rolls, the foil collecting mechanism further comprises a foil collecting disassembling mechanism for disassembling finished aluminum foil rolls from the foil collecting machine table and a foil collecting installation mechanism for installing the foil collecting roller on the foil collecting machine table, the foil collecting transport table is arranged below the foil collecting roller on the foil collecting machine table, the foil collecting disassembly mechanism is arranged below the foil collecting machine table, the foil collecting transport vehicle is arranged on the foil collecting transport vehicle, and the foil collecting transport vehicle is arranged on one side of the foil collecting transport vehicle, and the foil transport vehicle is arranged on the other side of the foil transport vehicle.
In the invention, when a foil collecting roller on a foil collecting mechanism is fully rolled with a foil, a foil collecting buffer mechanism is started, the foil is not conveyed to the foil collecting mechanism any more but is buffered in the foil collecting buffer mechanism, a foil collecting disassembling mechanism is started after the foil on a foil collecting machine is cut off, the foil collecting disassembling mechanism disassembles a finished product foil roll from the foil collecting machine and places the finished product foil roll on a foil collecting conveying table, the foil collecting conveying table conveys the finished product foil roll to a foil collecting transport vehicle, then, a foil collecting placing vehicle is started, the foil collecting roller placed on the foil collecting placing vehicle is conveyed to the foil collecting conveying table, a foil collecting installation mechanism is started, the foil collecting installation mechanism is used for installing the foil collecting roller on the foil collecting machine after the foil collecting installation mechanism is used for connecting the broken foil with the foil collecting roller, and at the moment, the foil collecting buffer mechanism stops working, the foil continues to be conveyed to the foil collecting mechanism, and the coil exchanging work is completed.
In one embodiment, the foil collecting and disassembling mechanism comprises a foil collecting up-and-down moving guide rail, a foil collecting up-and-down moving motor, a cutter and a second cylinder, wherein the foil collecting up-and-down moving guide rail is arranged on a foil collecting machine table and is positioned right below a foil collecting roller, the foil collecting up-and-down moving motor is connected with the foil collecting up-and-down moving guide rail, the foil collecting up-and-down moving motor can drive the foil collecting up-and-down moving guide rail to disassemble a finished aluminum foil roll from the foil collecting machine table and move the finished aluminum foil roll to a foil collecting conveying table, the second cylinder is arranged on the foil collecting machine table and is positioned on one side of a foil to be conveyed, the cutter is connected with a piston end of the second cylinder, and a first limit switch for limiting the foil collecting up-and-down moving guide rail to transfer the moving distance of the finished aluminum foil roll is further arranged on the foil collecting machine table. When the foil collecting machine works, the foil collecting up-and-down moving motor drives the foil collecting up-and-down moving guide rail to move upwards, the finished aluminum foil coil is detached from the foil collecting machine after being connected with the finished aluminum foil coil, the second cylinder is started just before detachment, the second cylinder drives the cutter to move downwards, and the foil is cut off through the cutter, so that the finished aluminum foil coil is detached.
In one embodiment, the foil collecting installation mechanism comprises a foil collecting installation guide rail, a foil collecting installation motor and a foil collecting air cylinder, wherein the foil collecting installation guide rail is transversely installed on a foil collecting machine table and is positioned on the same horizontal line with a foil collecting roller on the foil collecting machine table, the foil collecting installation motor is connected with the foil collecting installation guide rail and can drive the foil collecting installation guide rail to install the foil collecting roller on the foil collecting machine table, and the foil collecting air cylinder is arranged on one side of a foil collecting conveying table and is positioned on one side of a foil collecting machine table, and is positioned between the foil collecting conveying table and a foil collecting placing vehicle.
In one embodiment, the foil collecting and conveying table comprises a mounting frame, a first conveying belt, a plurality of first driving rollers, a first conveying motor, a first position alignment switch and a second position alignment switch, wherein the first driving rollers are sequentially arranged on the mounting frame at intervals, the first conveying belt is sequentially sleeved on the first driving rollers, the first conveying motor is connected with one of the first driving rollers, the first conveying belt is transversely arranged, the first position alignment switch of the foil collecting and conveying table is arranged on one side of the mounting frame, which is opposite to the foil collecting and conveying vehicle, the second position alignment switch of the foil collecting and conveying table is arranged on one side of the mounting frame, which is opposite to the foil collecting and conveying vehicle, and the second position alignment switch of the foil collecting and conveying table is arranged on one side of the mounting frame, which is opposite to the foil collecting and conveying vehicle. The foil collecting and conveying platform is used for conveying the foil coil base and conveying the foil coil base carrying the finished aluminum foil coil to the foil collecting and conveying vehicle, and the first conveying motor drives the first driving roller to rotate so as to drive the first conveying belt to drive, so that the foil conveying and releasing roller is conveyed.
In one embodiment, the foil collecting transport vehicle comprises a transport vehicle body, a second conveyor belt, a plurality of second driving rollers, a second conveying motor, a third position alignment switch, a second limit switch and a foil coil base, wherein the second driving rollers are arranged on the transport vehicle body at intervals, the second conveyor belt is sequentially sleeved on the second driving rollers and is transversely arranged, the second conveying motor is connected with one of the second driving rollers, the third position alignment switch is arranged on two sides of the transport vehicle body, connected with the first position alignment switch and arranged along the conveying direction of the second conveyor belt, the foil coil base is arranged on the second conveyor belt, the second limit switch is arranged on two sides of the foil coil base and arranged along the conveying direction of the second conveyor belt, a third limit switch corresponding to the second limit switch is arranged on the first conveyor belt, and a fifth limit switch corresponding to the second limit switch and used for limiting the moving position of the foil coil base is arranged on the foil collecting transport vehicle. When the coil is replaced, the foil winding carrier vehicle firstly transmits the foil winding base to the foil winding transmission platform, the foil winding dismounting mechanism dismantles the finished aluminum foil coil and then directly places the finished aluminum foil coil on the foil winding base, and then the foil winding transmission platform transmits the foil winding base carrying the finished aluminum foil coil to the foil winding carrier vehicle. When the foil collecting transport vehicle transports the foil collecting roller to one side of the foil collecting transport table, the positioning action of the foil collecting transport vehicle is realized through the third position alignment switch and the first position alignment switch, the foil collecting transport vehicle is ensured to accurately stop at one side of the foil collecting transport table, after the position alignment action is completed, the second transport motor is started, the finished aluminum foil coil is connected with the foil coil base to be transported to the first transport belt of the foil collecting transport table, the foil coil base is limited to move to the position on the foil releasing transport table through the action of the second limit switch and the third limit switch, so that the finished aluminum foil coil is ensured to be transported to the position right below the foil collecting machine table for installing the foil collecting roller, and the foil collecting up-down moving guide rail is ensured to be connected with the finished aluminum foil coil.
In one embodiment, the foil collecting and placing vehicle comprises a vehicle body, a third conveying belt, a plurality of third driving rollers, a third conveying motor, a fourth position alignment switch, a foil coil moving guide rail, a foil coil moving motor and a plurality of fourth limit switches, wherein the third driving rollers are arranged on the vehicle body at intervals, the third conveying belt is sequentially sleeved on the third driving rollers and transversely arranged, the third conveying motor is connected with one of the third driving rollers, the fourth position alignment switch is arranged on one side of the vehicle body and connected with the second position alignment switch, the foil coil moving guide rail is arranged on the vehicle body and positioned on one side of the third conveying belt and is arranged along the conveying direction of the third conveying belt, the foil coil moving motor is connected with the foil coil moving guide rail, and the fourth limit switches are arranged in a plurality of and fourth limit switches at intervals along the conveying direction of the third conveying belt. The foil collecting and placing vehicle is used for placing the foil collecting roller and is used for conveying the foil collecting roller to the foil collecting and installing mechanism so as to install the foil collecting roller on the foil collecting machine table.
In one embodiment, the buffer pads are arranged on two sides of the mounting frame, the buffer pads are arranged on two sides of the transport vehicle body, and the buffer pads are arranged on two sides of the placing vehicle body.
In one embodiment, the foil collecting and buffering mechanism comprises a buffering moving guide rail, a buffering moving roller, a buffering moving motor, a first air cylinder, a first extrusion roller, a fourth driving roller, a fifth driving roller, a sixth driving roller and a seventh driving roller, wherein the buffering moving guide rail is transversely arranged, the buffering moving roller can be slidably arranged on the buffering moving guide rail, the buffering moving motor is connected with the buffering moving roller, the fifth driving roller and the sixth driving roller are respectively arranged on two sides of the buffering moving guide rail and are positioned on one side close to the buffering moving guide rail, the fourth driving roller is arranged under the fifth driving roller, the first extrusion roller is arranged under the fourth driving roller, a piston rod of the first air cylinder is connected with the first extrusion roller, the seventh driving roller is arranged above the sixth driving roller, and foil in the foil collecting and buffering mechanism sequentially passes through the top of the seventh driving roller, the bottom of the sixth driving roller, the side of the buffering moving roller, the top of the fifth driving roller, the fourth driving roller and the first extrusion roller. Under normal working condition, the buffer moving roller is positioned at the bottommost part of the buffer moving guide rail, the foil collecting buffer mechanism does not buffer the foil, the foil collecting buffer mechanism is started only when the foil collecting roller is replaced, and the incoming foil is buffered in the foil collecting buffer mechanism and is not transmitted to the foil collecting mechanism. The foil-collecting buffer mechanism ensures that the machine can be stopped when the reel is replaced, and the production is continued, thereby effectively improving the production efficiency and saving the resources.
In one embodiment, a third cylinder is further arranged between the second cylinder and a fourth driving roller of the foil collecting and buffering mechanism, a piston end of the third cylinder is connected with an eighth driving roller, a fourth cylinder is further arranged on the foil collecting machine, a piston end of the fourth cylinder is connected with a first extrusion rotating roller, and the fourth cylinder can drive the first extrusion rotating roller to extrude a finished aluminum foil roll on the foil collecting machine. When the foil is fully rolled on the foil collecting roller, the cutter cuts off the foil, the disconnected foil cannot be just rolled on the foil collecting roller, at the moment, the fourth cylinder is started, the first extruding and rotating roller is driven to extrude the foil on the foil collecting roller, the foil collecting motor continuously rotates for a plurality of circles, and the disconnected foil 112 is completely rolled on the foil collecting roller and then stops working
In one embodiment, the adhesive tape recycling motor, the adhesive roller and the fifth cylinder are further arranged above the foil collecting and placing vehicle, the adhesive roller is connected with the piston end of the fifth cylinder, and the fifth cylinder can drive the adhesive roller to be connected with the foil collecting roller on the foil collecting and placing vehicle so as to paste the adhesive tape on the surface of the foil collecting roller. When the foil collecting roller is replaced, the adhesive is adhered to the foil collecting roller by the adhesive applying roller, then the foil collecting roller is conveyed to the foil collecting cylinder, the foil collecting cylinder drives the adhesive applying roller to move upwards to contact with the broken foil, the end part of the broken foil is adhered to the adhesive of the foil collecting roller, so that the foil can be smoothly rolled on the foil collecting roller, and the adhesive tape recycling motor is used for recycling redundant adhesive tapes.
Compared with the prior art, the beneficial effects are that:
1. The foil collecting transport vehicle is added, and finished aluminum foil rolls are transported by the transport vehicle, so that the working strength of workers is reduced; the foil collecting roller is mounted on a foil collecting machine table through a foil collecting mounting mechanism, so that full-automatic winding, replacing and rolling operation is realized, and the working efficiency is effectively improved;
2. The foil-collecting buffer mechanism is arranged on the foil-collecting machine table and the foil-releasing machine table transversely, so that the occupied space is reduced, and the length of the production line is reduced;
3. automatic installation is realized by automatically conveying foil collecting rollers through a foil collecting and placing vehicle.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the normal operation structure of the foil-wrapping side of the present invention.
Fig. 3 is a schematic view of the docking of the foil-collecting transfer table and the foil-collecting transport vehicle according to the present invention.
Fig. 4 is a schematic view of the foil-collecting transfer table and the upper base of the foil-collecting transport vehicle according to the present invention.
Fig. 5 is a schematic view of the foil winding machine of the present invention.
Fig. 6 is a schematic diagram of the transfer of a finished aluminum foil roll of the present invention to a foil take-up truck.
Fig. 7 is a schematic view of the foil take-up roller installation of the present invention.
Fig. 8 is a schematic illustration of the present invention foil winding roller sizing.
Fig. 9 is a schematic structural view of a foil-wrapping buffer mechanism of the present invention.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the invention, and certain components of the drawings may be omitted, enlarged or reduced in order to better explain the present embodiments, and do not represent the actual product dimensions, and it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationship described in the drawings are for illustrative purposes only and are not to be construed as limiting the invention.
As shown in fig. 1 to 9, a full-automatic foil collecting device comprises a foil collecting mechanism 2 and a foil collecting buffer mechanism 3, wherein the foil collecting buffer mechanism 3 and the foil collecting mechanism 2 are sequentially arranged along the direction in which foil 1 is conveyed, the foil collecting mechanism 2 comprises a foil collecting machine table 201 and a foil collecting motor 202, a foil collecting roller 203 is arranged on the foil collecting machine table 201, the foil collecting motor 202 drives the foil collecting roller 203 to rotate, a foil collecting conveying table 4 for conveying the foil collecting roller 203, a foil collecting placing vehicle 6 for placing the foil collecting roller 203 and a foil collecting transport vehicle 5 for transporting a finished aluminum foil roll 204 are further arranged, the foil collecting mechanism 2 further comprises a foil collecting disassembling mechanism for disassembling the finished aluminum foil roll 204 from the foil collecting machine table 201 and a foil collecting mounting mechanism for mounting the foil collecting roller 203 onto the foil collecting machine table 201, the foil collecting conveying table 4 is arranged below the foil collecting machine table 201 and below the foil collecting roller 203, the foil collecting disassembling mechanism is arranged on the foil collecting machine table 201, the foil collecting transport table 4 is arranged below the foil collecting transport table 4, the foil collecting transport vehicle 5 is arranged on one side of the foil collecting transport vehicle 4, and the foil collecting transport vehicle 4 is arranged on the other side of the foil transport vehicle 4.
In the invention, when a foil collecting roller 203 on a foil collecting mechanism 2 is fully wound with a foil 1, a foil collecting buffer mechanism 3 is started, the foil 1 is not conveyed to the foil collecting mechanism 2 any more but buffered in the foil collecting buffer mechanism 3, the foil 1 on a foil collecting machine 201 is cut off and then a foil collecting dismounting mechanism is started, a finished aluminum foil roll 204 is dismounted from the foil collecting machine 201 by the foil collecting dismounting mechanism and placed on a foil collecting conveying table 4, the finished aluminum foil roll 204 is conveyed to a foil collecting transport vehicle 5 by the foil collecting conveying table 4, then, a foil collecting placing vehicle 6 is started, the foil collecting roller 203 placed on the foil collecting placing vehicle 6 is conveyed to the foil collecting conveying table 4, a foil collecting installation mechanism is started, the foil collecting installation mechanism is used for installing the foil collecting roller 203 on the foil collecting machine 201 after the disconnected foil 1 is connected with the foil collecting roller 203, at the moment, the foil collecting buffer mechanism 3 stops working, the foil 1 is continuously conveyed to the foil collecting mechanism 2, and the reel changing work is completed.
In some embodiments, as shown in fig. 1 to 6, the foil taking-up and disassembling mechanism comprises a foil taking-up and down moving guide rail 206, a foil taking-up and down moving motor 205, a cutter 208 and a second cylinder 207, wherein the foil taking-up and down moving guide rail 206 is arranged on the foil taking-up machine 201 and is positioned right below the foil taking-up roller 203, the foil taking-up and down moving motor 205 is connected with the foil taking-up and down moving guide rail 206, the foil taking-up and down moving motor 205 can drive the foil taking-up and down moving guide rail 206 to move the finished aluminum foil roll 204 from the foil taking-up machine 201 to the foil taking-up conveying table 4, the second cylinder 207 is arranged on the foil taking-up machine 201 and is positioned on the side of the foil 1, the cutter 208 is connected with the piston end of the second cylinder 207, and a first limit switch 219 for limiting the movement distance of the foil taking-up and down moving guide rail 206 to transfer the finished aluminum foil roll 204 is also arranged on the foil taking-up machine 201. When the foil collecting up-and-down moving motor 205 drives the foil collecting up-and-down moving guide rail 206 to move upwards during operation, the finished aluminum foil roll 204 is detached from the foil collecting machine 201 after being connected with the finished aluminum foil roll 204, the second cylinder 207 is started just before detachment, the second cylinder 207 drives the cutter 208 to move downwards, and the foil 1 is cut off through the cutter 208 so as to detach the finished aluminum foil roll 204.
In some embodiments, as shown in fig. 7, the foil collecting installation mechanism comprises a foil collecting installation guide rail 210, a foil collecting installation motor 209 and a foil collecting air cylinder 211, wherein the foil collecting installation guide rail 210 is transversely installed on the foil collecting machine 201 and is positioned on the same horizontal line with the foil collecting roller 203 on the foil collecting machine 201, the foil collecting installation motor 209 is connected with the foil collecting installation guide rail 210 and can drive the foil collecting installation guide rail 210 to install the foil collecting roller 203 on the foil collecting machine 201, the foil collecting air cylinder 211 is arranged on one side of the foil collecting conveying table 4 and is positioned on one side of the foil 1, which is transmitted into the foil collecting machine 201, and the foil collecting air cylinder 211 is positioned between the foil collecting conveying table 4 and the foil collecting placing vehicle 6.
In some embodiments, as shown in fig. 2 to 6, the foil-collecting and conveying table 4 includes a mounting frame 401, a first conveying belt 402, a plurality of first driving rollers 403, a first conveying motor, a first position alignment switch 404 and a second position alignment switch 405, where the plurality of first driving rollers 403 are sequentially disposed on the mounting frame 401 at intervals, the first conveying belt 402 is sequentially sleeved on the plurality of first driving rollers 403, the first conveying motor is connected with one of the first driving rollers 403, the first conveying belt 402 is transversely disposed, the first position alignment switch 404 of the foil-collecting and conveying table is disposed on a side of the mounting frame 401 opposite to the foil-collecting and conveying vehicle, the second position alignment switch 405 of the foil-collecting and conveying table 4 is disposed on a side of the mounting frame 401 opposite to the foil-collecting and conveying vehicle 5, and the second position alignment switch 404 of the foil-collecting and conveying table 4 is disposed on a side of the mounting frame 401 opposite to the foil-collecting and conveying vehicle 6. The foil collecting and conveying table 4 is used for conveying the foil coil base 506 and conveying the foil coil base 506 carrying the finished aluminum foil coil 204 to the foil collecting and conveying vehicle 5, and the first conveying motor drives the first driving roller 403 to rotate so as to drive the first conveying belt 402 to drive, thereby realizing the action of conveying and releasing the foil roller.
In some embodiments, as shown in fig. 3 to 6, the foil-collecting transport vehicle 5 includes a transport vehicle body 501, a second conveyor belt 502, a plurality of second driving rollers 503, a second conveyor motor, a third position alignment switch 504, a second limit switch 505, and foil coil bases 506, wherein the plurality of second driving rollers 503 are arranged on the transport vehicle body 501 at intervals, the second conveyor belt 502 is sequentially sleeved on the plurality of second driving rollers 503, and the second conveyor belt 502 is transversely arranged, the second conveyor motor is connected with one of the second driving rollers 503, the third position alignment switch 504 is arranged on two sides of the transport vehicle body 501, is connected with the first position alignment switch 404, and is arranged along the conveying direction of the second conveyor belt 502, the foil coil bases 506 are arranged on the second conveyor belt 502, the second limit switch 505 is arranged on two sides of the foil coil bases 506, the third limit switch 407 corresponding to the second limit switch 505 is arranged on the first conveyor belt 402, and the foil-collecting transport vehicle 5 is provided with a fifth limit switch 507 corresponding to the second limit switch 505 for moving the foil coil bases. When the coil is replaced, the foil receiving transport vehicle 5 firstly transmits the foil coil base 506 to the foil receiving transport vehicle 4, the foil receiving dismounting mechanism dismantles the finished aluminum foil coil 204 and then directly places the foil coil base 506 on the foil coil base, and then the foil receiving transport vehicle 4 transmits the foil coil base 506 carrying the finished aluminum foil coil 204 to the foil receiving transport vehicle 5. When the foil collecting transport vehicle 5 transports the foil collecting roller 203 to one side of the foil collecting transport table 4, the positioning action of the foil collecting transport vehicle 5 is realized through the third position alignment switch 504 and the first position alignment switch 404, so that the foil collecting transport vehicle 5 can be accurately stopped at one side of the foil collecting transport table 4, after the position alignment action is completed, the second transport motor is started, the finished aluminum foil roll 204 is transported onto the first transport belt 402 of the foil collecting transport table 4 together with the foil roll base 506, and the foil roll base 506 is limited to move to the position on the foil releasing transport table by the action of the second limit switch 505 and the third limit switch 407, so that the finished aluminum foil roll 204 is guaranteed to be transported to the position right below the foil collecting machine table 201 for installing the foil collecting roller 203, and the foil collecting up-down moving guide rail 206 is guaranteed to be connected with the finished aluminum foil roll 204.
In some embodiments, as shown in fig. 2, 3, 7 and 8, the foil collecting and placing vehicle 6 comprises a placing vehicle body 601, a third conveying belt 602, a plurality of third driving rollers 603, a third conveying motor, a fourth position alignment switch 604, a foil moving guide rail 605, a foil moving motor 606 and a plurality of fourth limit switches 607, wherein the third driving rollers 603 are arranged on the placing vehicle body 601 at intervals, the third conveying belt 602 is sequentially sleeved on the third driving rollers 603, the third conveying belt 602 is transversely arranged, the third conveying motor is connected with one of the third driving rollers 603, the fourth position alignment switch 604 is arranged on one side of the placing vehicle body 601 and is connected with the second position alignment switch 405, the foil moving guide rail 605 is arranged on the placing vehicle body 601 and is positioned on one side above the third conveying belt 602, the foil moving motor 606 is connected with the foil moving guide rail 605 along the conveying direction, the fourth limit switches 607 are arranged at intervals along the conveying direction of the third conveying belt 607. The foil-collecting and placing vehicle 6 is used for placing the foil-collecting roller 203, and is used for conveying the foil-collecting roller 203 to the foil-collecting mounting mechanism so as to mount the foil-collecting roller 203 on the foil-collecting machine 201.
In one embodiment, the buffer pads 406 are further arranged on two sides of the mounting frame 401, the buffer pads 406 are arranged on two sides of the carrier vehicle body 501, and the buffer pads 406 are arranged on two sides of the placing vehicle body 601.
In some embodiments, as shown in fig. 9, the foil-collecting and foil-collecting buffer mechanism 3 comprises a buffer moving guide rail 301, a buffer moving roller 302, a buffer moving motor 303, a first cylinder 304, a first extrusion roller 305, a fourth transmission roller 306, a fifth transmission roller 307, a sixth transmission roller 308 and a seventh transmission roller 309, wherein the buffer moving guide rail 301 is transversely arranged, the buffer moving roller 302 is slidably arranged on the buffer moving guide rail 301, the buffer moving motor 303 is connected with the buffer moving roller 302, the fifth transmission roller 307 and the sixth transmission roller 308 are respectively arranged on two sides of the buffer moving guide rail 301 and are positioned near one side of the buffer moving guide rail 301, the fourth transmission roller 306 is arranged under the fifth transmission roller 307, the first extrusion roller 305 is arranged under the fourth transmission roller 306, a piston rod of the first cylinder 304 is connected with the first extrusion roller 305, the seventh transmission roller 309 is positioned above the sixth transmission roller 308, and the foil 1 in the foil-collecting and foil-collecting buffer mechanism 3 sequentially passes through the transmission rollers 305 from the top of the seventh transmission roller 309, the bottom of the sixth transmission roller 308, the side of the fifth transmission roller 302, the fifth transmission roller 307, the top transmission roller 306 and the fourth transmission roller 305. In a normal working state, the buffer moving roller 302 is positioned at the bottommost part of the buffer moving guide rail 301, the foil collecting buffer mechanism 3 does not buffer the foil 1, the foil collecting buffer mechanism 3 is started only when the foil collecting roller 203 is replaced, and the incoming foil 1 is buffered in the foil collecting buffer mechanism 3 and is not transmitted to the foil collecting mechanism 2. The foil-collecting buffer mechanism 3 ensures that the machine can be stopped when the reel is replaced, and the production is continued, thereby effectively improving the production efficiency and saving the resources.
In one embodiment, as shown in fig. 2, a third cylinder 212 is further disposed between the second cylinder 207 and the fourth driving roller 306 of the foil-collecting and foil-collecting buffer mechanism 3, a piston end of the third cylinder 212 is connected with an eighth driving roller 213, a fourth cylinder 214 is further disposed on the foil-collecting machine 201, a piston end of the fourth cylinder 214 is connected with a first extrusion rotating roller 215, and the fourth cylinder 214 can drive the first extrusion rotating roller 215 to extrude the finished aluminum foil roll 204 on the foil-collecting machine 201. When the foil 1 is fully rolled on the foil rolling roller 203, the cutter 208 cuts off the foil 1, the disconnected foil 1 cannot be just rolled on the foil rolling roller 203, the fourth cylinder 214 is started at the moment, the first extrusion rotating roller 215 is driven to extrude the foil 1 on the foil rolling roller 203, the foil rolling motor 202 continuously rotates for a plurality of circles, and the disconnected foil 1112 is completely rolled on the foil rolling roller 203 and then stops working
In one embodiment, as shown in fig. 8, a glue strip recycling motor 218, a glue applying roller 217 and a fifth cylinder 216 are further disposed above the foil collecting and placing vehicle 6, the glue applying roller 217 is connected with a piston end of the fifth cylinder 216, and the fifth cylinder 216 can drive the glue applying roller 217 to be connected with the foil collecting roller 203 on the foil collecting and placing vehicle 6 so as to adhere glue strips to the surface of the foil collecting roller 203. When the foil collecting roller 203 is replaced, the glue applying roller 217 sticks the glue to the foil collecting roller 203, then the foil collecting roller 203 is conveyed to the foil collecting cylinder 211, the foil collecting cylinder 211 drives the glue applying roller 217 to move upwards to contact with the broken foil 1, the end part of the broken foil 1 is stuck to the glue of the foil collecting roller 203, so that the foil 1 can be smoothly rolled on the foil collecting roller 203, and the glue strip recycling motor 218 is used for recycling redundant glue strips.
Working principle:
1. operation principle of foil collecting and placing vehicle 6
1.1 As shown in fig. 2 and 3, after the foil collecting and placing vehicle 6 is filled with the foil collecting roller 203, the foil collecting and placing vehicle is transported to the foil collecting and transporting table 4 through the foil collecting and transporting vehicle 5, and after the foil collecting and placing vehicle 5 is aligned and connected with the fourth position alignment switch 604 through the third position alignment switch 504, the foil collecting and placing vehicle 6 is hooked together through a hook, so that the transportation is realized;
1.2 As shown in FIG. 8, the sizing process of the take-up roller 203 is that the take-up roller 203 needs sizing before reel change so that the foil 1 is stuck on the take-up roller 203 to complete the coiled material. Firstly, a fifth cylinder 216 is started to drive a rubber-covered roller 217 to move downwards until contacting with a foil-covered roller 203 on a foil-covered placing vehicle 6, and the rubber strip is stuck on the foil-covered roller 203, then the fifth cylinder 216 stops acting to retract the rubber-covered roller 217, then a rubber strip recovery motor 218 is started to recover the used rubber strip, and then the rubber strip recovery motor 218 stops acting to finish the rubber-covered process;
1.3 transfer process of foil receiving roller 203, as shown in fig. 2 and 3, after sizing is completed, foil moving motor 606 is started to drive foil moving guide rail 605 to rotate, foil moving guide rail 605 transfers foil receiving roller 203 onto foil receiving cylinder 211, foil receiving roller 203 and foil receiving cylinder 211 are fixed by buckle to avoid falling, and waiting for feeding roller.
2. Foil-collecting buffer mechanism 3 operation principle
2.1 In the normal operation process, as shown in fig. 2 and 9, in the normal operation process, the dried foil 1 sequentially passes through the seventh driving roller 309 and the sixth driving roller 308 and then passes through the buffer moving roller 302, at this time, the buffer moving roller 302 is located at the bottom position of the buffer moving guide rail 301, and finally sequentially passes through the fifth driving roller 307 and the fourth driving roller 306 and then is transferred into the foil collecting machine 201;
2.2, in the process of buffering and storing the foil 1, when the foil collecting machine 201 performs a roll changing action, the first cylinder 304 operates to drive the first squeeze roller 305 to move upwards to contact with the fourth driving roller 306, the foil 1 is tightly pressed between the first squeeze roller 305 and the fourth driving roller 306, the foil 1 cannot be transmitted into the foil collecting machine 201, at the moment, the buffering and moving motor 303 is started to drive the buffering and moving roller 302 to slowly move towards one end of the top of the buffering and moving guide rail 301, and the moving speed of the buffering and moving roller 302 is controlled to keep the moving speed of the foil 1 consistent with the production line;
2.3 after the foil collecting machine 201 finishes the roll changing action, the foil collecting motor 202 rotates the foil collecting roller 203 quickly, the buffer moving motor 303 rotates reversely, the buffer moving roller 302 is driven to move towards one end of the bottom of the buffer moving guide rail 301, all the foils 1 stored in the foil collecting buffer mechanism 3 are transferred into the foil collecting machine 201, and when the buffer moving roller 302 moves to the bottommost end of the buffer moving guide rail 301, the buffer moving motor 303 stops acting, and the foil collecting motor 202 resumes normal speed rotation.
3. Operation principle of foil collecting machine 201
3.1 As shown in fig. 2, in the normal operation process, the dried foil 1 passes through the foil collecting buffer mechanism 3 and then is conveyed to the foil collecting machine 201 through the eighth driving roller 213, and at the moment, the fourth air cylinder 214 does not operate, and the first extrusion rotating roller 215 is retracted;
3.2 a roll change operation procedure
3.21 As shown in FIG. 3, in the process of docking the foil collecting machine 201 with the foil collecting transport vehicle 5, after the foil collecting machine 201 needs to change a coil, the foil collecting transport vehicle 5 carries a foil coil base 506 to reach the foil collecting transport table 4, and is connected with a first position alignment switch 404 of the foil collecting transport table 4 through a third position switch, so that the positioning of the parking position of the foil collecting transport vehicle 5 is realized, and the foil collecting transport vehicle 5 is parked at one side of the foil collecting transport table 4;
3.22 as shown in fig. 3 and 4, the process of feeding and cutting the foil 1 comprises the steps of firstly starting a first cylinder 304, driving a first squeeze roller 305 to move upwards until contacting a fourth transmission roller 306 to tightly press the foil 1, enabling the foil 1 to be continuously conveyed to a foil collecting machine 201, starting a foil collecting buffer mechanism 3, buffering the produced foil 1 in the foil collecting buffer mechanism 3, then starting a second cylinder 207 to retract an eighth transmission roller 213, at the moment, enabling a foil collecting cylinder 211 to move the foil collecting roller 203 with adhesive tape upwards until contacting the foil 1 by a foil collecting placing vehicle 6, starting a second cylinder 207 after the foil 1 is stuck on the foil collecting roller 203, driving a cutter 208 to move downwards until contacting the foil 1 to cut the foil 1, and stopping the action of the second cylinder 207 after cutting and retracting the cutter 208 after cutting;
3.23 as shown in fig. 4, in the process of mounting the base, after the foil collecting transport vehicle 5 is in butt joint with the foil collecting transport table 4, the second transport motor is started to drive the second driving roller 503 to operate, so as to drive the second transport belt 502 to rotate, and the foil coil base 506 placed on the second transport belt 502 is transported to the foil collecting transport table 4, meanwhile, the first transport motor of the foil collecting transport table 4 is started to drive the first transport belt 402 to rotate, and the foil coil base 506 is continuously transported until the second limit switch 505 on the foil coil base 506 and the third limit switch 407 on the foil collecting transport table 4 are stopped, and the first transport motor and the second transport motor are all stopped to act, so that the mounting of the base is completed;
3.24 as shown in fig. 5, in the process of rewinding operation, a foil rewinding up-and-down moving motor 205 is started to drive a foil rewinding up-and-down moving guide rail 206 to move, a finished aluminum foil roll 204 is tripped by the foil rewinding motor 202, the foil rewinding up-and-down moving guide rail 206 moves the finished aluminum foil roll 204 downwards until the finished aluminum foil roll 204 contacts with a first limit switch 219 on a foil rewinding machine 201, namely, when the finished aluminum foil roll 204 is just placed on a foil rewinding base 506, the foil rewinding up-and-down moving motor 205 stops to act, and the rewinding operation is completed;
3.25 as shown in fig. 6, in the process of moving the finished aluminum foil roll 204 to the foil collecting transport vehicle 5, the first conveying motor of the foil collecting conveying table 4 is reversed, the foil roll base 506 carrying the finished aluminum foil roll 204 is conveyed to the direction of the foil collecting transport vehicle 5, at the moment, the second conveying motor of the foil collecting transport vehicle 5 is reversed, the foil roll base 506 is conveyed to the foil collecting transport vehicle 5 and then continues to run until the second limit switch 505 on the foil roll base 506 is contacted with the fifth limit switch 507, and the first conveying motor and the second conveying motor stop to act, so that the conveying action of the finished aluminum foil roll 204 is completed;
3.26 as shown in fig. 7, the driving roller is operated by starting the foil collecting installation motor 209, driving the foil collecting installation guide rail 210 to move towards the foil collecting roller 203 on the foil collecting cylinder 211 until the foil collecting installation guide rail 210 contacts with the foil collecting roller 203, connecting and fixing the foil collecting roller 203 with the foil collecting installation guide rail 210 through the buckle on the foil collecting installation guide rail 210, reversing the foil collecting installation guide rail 209, backing the foil collecting installation guide rail 210 until the foil collecting motor 202 on the foil collecting machine 201 is reached, placing the foil collecting roller 203 on the foil collecting machine 201, at this time, tripping the buckle on the foil collecting installation guide rail 210, connecting the foil collecting motor 202 with the foil collecting roller 203 through the buckle, continuing reversing the foil collecting installation motor 209 until the foil collecting installation guide rail 210 is restored to the original position, and stopping the first cylinder 304 to operate, retracting the first extrusion roller 305, simultaneously starting the foil collecting motor 202, transferring the foil 1 to the foil collecting machine 201, and restoring to the normal operation.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected through an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
It is to be understood that the above examples of the present invention are provided by way of illustration only and not by way of limitation of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (5)
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| CN202010382972.7A CN111591811B (en) | 2020-05-08 | 2020-05-08 | A fully automatic foil collecting device |
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| CN112478850A (en) * | 2020-12-10 | 2021-03-12 | 恒扬（韶关）工业有限公司 | Aluminum foil formation production line |
| CN112938586A (en) * | 2021-01-28 | 2021-06-11 | 广东伟佳信科技有限公司 | Automatic material receiving and roll changing device of laminating machine |
| CN113816195B (en) * | 2021-08-17 | 2023-11-17 | 乳源东阳光机械有限公司 | Full-automatic aluminum foil pouring system |
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| DK2266904T3 (en) * | 2009-06-24 | 2013-11-25 | Elsner Eng Works Inc | Foil reel with wound stiffener core, roll reel apparatus and method |
| CN209178517U (en) * | 2018-11-12 | 2019-07-30 | 江苏国瑞科技有限公司 | A kind of etched foil process units |
| CN210214274U (en) * | 2019-04-16 | 2020-03-31 | 乳源东阳光机械有限公司 | Automatic coil changing device for corrosion foil production line |
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