CN111591660A - Material rest equipment is stored to whole anchor section complete finished product intelligence of cantilever - Google Patents
Material rest equipment is stored to whole anchor section complete finished product intelligence of cantilever Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 23
- 238000010276 construction Methods 0.000 claims abstract description 22
- 239000002356 single layer Substances 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 14
- 230000000630 rising effect Effects 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 1
- 210000000707 wrist Anatomy 0.000 description 23
- 238000000034 method Methods 0.000 description 13
- 239000010410 layer Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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Abstract
本发明公开了一种整锚段全腕臂成品的智能储存料架设备,包括:全腕臂托盘架、料架、固定架、移载桁架、AGV物流车;全腕臂托盘架包括多层单层托架,每个单层托架独立存放一件全腕臂成品;料架设多个仓储位置,每个存一个全腕臂托盘架,且均设有显示屏,用于显示该处储存的全腕臂托盘架的存放位置信息;移载桁架,包括移载轨道和移载桥架,移载桥架具有三轴动力装置,用于将料架仓储位置的全腕臂托盘架移载到固定架上等待被转运。本发明实现了入库出库及存储的机械自动化,代替了人工作业,具备信息化管理功能,将传统腕臂装置和定位装置两次安装的施工工序合并为一体,附带机械化吊装接口,构成了接触网智能建造的重要一环。
The invention discloses an intelligent storage rack device for the finished products of the whole arm and the arm of the whole anchor section. Single-layer bracket, each single-layer bracket independently stores a finished product of the full arm arm; multiple storage positions are set up for the material, each of which stores a full arm arm pallet rack, and each is equipped with a display screen to display the storage at the place. The storage position information of the full-wrist arm pallet rack; the transfer truss, including the transfer track and the transfer bridge, the transfer bridge has a three-axis power device, which is used to transfer the full-wrist arm pallet rack in the storage position of the material rack to the fixed position On the shelf waiting to be transported. The invention realizes the mechanical automation of warehousing, warehousing and storage, replaces manual work, and has the function of information management. It is an important part of the intelligent construction of catenary.
Description
技术领域technical field
本发明属于接触网腕臂智能预配领域,具体涉及一种整锚段全腕臂成品的智能储存料架设备。The invention belongs to the field of intelligent pre-configuration of catenary wrist arms, and in particular relates to an intelligent storage rack device for finished products of an entire anchor segment and a complete wrist arm.
背景技术Background technique
目前市场上尚无基于接触网腕臂智能化生产线装备系统的接触网整锚段全腕臂成品存放托架。各个施工单位采用的腕臂成品存放方式大同小异,均存在以下缺陷:At present, there is no finished product storage bracket for the whole arm of the whole anchor segment of the catenary based on the intelligent production line equipment system of the catenary arm. The storage methods of the finished wrist arm used by each construction unit are similar, but have the following defects:
1、目前的腕臂成品存放托架不具备车间内外整锚段腕臂成品存放、运输和管理的条件。传统的腕臂成品存放在木质货架上,4~6组腕臂叠放在一起,装满一组货架后将货架置于存货区,现场安装腕臂时,再由人工将货架整体放置在货车上运输至现场,到现场后再由人工撒到对应的支柱旁。整个存放、运输、管理过程全人工进行,这种传统的做法隔断了接触网信息由车间至现场安装运输中的数据流转,无法实现机械化材料运输、机械化成品安装。1. The current storage bracket of the finished wrist arm does not meet the conditions for storage, transportation and management of the finished wrist arm of the entire anchor section inside and outside the workshop. The traditional finished wrist arms are stored on wooden shelves. 4 to 6 sets of wrist arms are stacked together. After a set of shelves is filled, the shelves are placed in the storage area. When the wrist arms are installed on site, the whole shelf is manually placed on the truck. It is transported to the site, and then manually spread to the corresponding pillar. The whole process of storage, transportation and management is carried out manually. This traditional method cuts off the data flow of catenary information from the workshop to the installation and transportation on site, and cannot realize the transportation of mechanized materials and the installation of mechanized finished products.
2、目前接触网腕臂存放托架和定位装置存放托架是分开的两套,腕臂存放托架仅仅用来存放装配好的平腕臂、斜腕臂等,定位装置存放托架用来存放定位管、腕臂支撑、定位吊线或定位支撑、定位器等。2. At present, the catenary arm storage bracket and the positioning device storage bracket are two separate sets. The wrist arm storage bracket is only used to store the assembled flat arm and inclined arm, and the positioning device storage bracket is used to store the assembled flat arm and inclined arm. Store positioning tubes, wrist arm supports, positioning suspension wires or positioning supports, positioners, etc.
3、目前的腕臂成品撒到对应的支柱旁后,只能由人工吊拉至支柱上安装,无法进行机械化吊装。3. After the current wrist arm finished product is scattered next to the corresponding pillar, it can only be manually hoisted to the pillar for installation, and cannot be mechanically hoisted.
发明内容SUMMARY OF THE INVENTION
针对现有技术以上缺陷或改进需求中的至少一种,本发明提供了一种整锚段全腕臂成品的智能储存料架设备,实现了入库出库及存储的机械自动化,代替了人工作业。具备信息化管理功能,衔接了整锚段全腕臂成品车间与现场之间的运输和接触网BIM数据流转过程。将传统腕臂装置和定位装置两次安装的施工工序合并为一体,减少了施工工序,提供了工作效率和施工质量。附带机械化吊装接口,既满足人工安装,也具备施工机械化吊装的条件,是接触网施工机械化的重要组成部分。Aiming at at least one of the above-mentioned defects or improvement needs of the prior art, the present invention provides an intelligent storage rack device for the finished products of the whole anchor segment and the whole arm arm, which realizes the mechanical automation of warehousing, warehousing and storage, and replaces the need for human beings. work. With the function of information management, it connects the transportation and catenary BIM data transfer process between the whole anchor section and the whole wrist arm finished workshop and the site. The traditional wrist-arm device and the two installations of the positioning device are combined into one construction process, which reduces the construction process and improves the work efficiency and construction quality. With a mechanized hoisting interface, it not only meets the requirements of manual installation, but also meets the conditions for mechanized hoisting of construction. It is an important part of the mechanization of catenary construction.
为实现上述目的,按照本发明的一个方面,提供了一种整锚段全腕臂成品的智能储存料架设备,包括:In order to achieve the above object, according to one aspect of the present invention, an intelligent storage rack device for the finished product of the entire anchor segment and the entire wrist arm is provided, including:
全腕臂托盘架,所述全腕臂托盘架包括自下而上排列多层的单层托架,每个单层托架独立存放一件全腕臂成品即装配好的腕臂装置和定位装置成品;Full wrist arm tray rack, the full wrist arm tray rack includes single-layer brackets arranged in multiple layers from bottom to top, and each single-layer bracket independently stores a full-wrist arm finished product, that is, the assembled wrist arm device and positioning device finished product;
料架,所述料架沿其纵向设置多个仓储位置,每个仓储位置储存一个所述全腕臂托盘架,且每个仓储位置均设有显示屏,用于显示该处储存的全腕臂托盘架的存放位置信息;A material rack, the material rack is provided with a plurality of storage positions along its longitudinal direction, and each storage position stores one of the full-arm pallet racks, and each storage position is provided with a display screen for displaying the full-wrist arms stored there. Information on the storage location of the arm pallet rack;
固定架,设置在所述料架的纵向端部,用于临时支撑单个的所述全腕臂托盘架;a fixing frame, arranged at the longitudinal end of the material frame, for temporarily supporting the single full-arm-arm pallet frame;
移载桁架,包括移载轨道和移载桥架,所述移载轨道在所述料架的侧边纵向平行设置,所述移载桥架具有三轴动力装置,用于将所述料架仓储位置的所述全腕臂托盘架移载到所述固定架上等待被转运。The transfer truss includes a transfer track and a transfer bridge, the transfer track is longitudinally arranged parallel to the side of the material rack, and the transfer bridge has a three-axis power device for storing the material rack in the storage position The full-wrist arm pallet rack is transferred to the fixing rack to be transferred.
进一步地,还包括AGV物流车,用于将所述固定架处的所述全腕臂托盘架转运走。Further, an AGV logistics vehicle is also included, which is used to transfer the full-arm pallet rack at the fixed rack away.
进一步地,所述单层托架相互之间为可组合又可分离结构。Further, the single-layer brackets can be combined with each other and can be separated from each other.
进一步地,所述全腕臂托盘架上按照接触网安装施工的反方向自下而上地放置全腕臂。Further, the full wrist arm is placed on the full wrist arm tray frame from bottom to top according to the opposite direction of the installation and construction of the catenary.
进一步地,所述全腕臂托盘架具有机械化吊装接口。Further, the full-arm pallet rack has a mechanized hoisting interface.
进一步地,所述料架设有两个,分别位于所述移载桁架的两侧。Further, there are two of the material racks, which are located on both sides of the transfer truss respectively.
进一步地,所述固定架包括支腿,所述支腿为门形。Further, the fixing frame includes a support leg, and the support leg is in the shape of a door.
进一步地,所述移载桁架还包括举升插板,可由所述移载桥架驱动举升/降落所述全腕臂托盘架。Further, the transfer truss further includes a lifting insert, which can be driven by the transfer bridge to lift/lower the full-arm pallet rack.
进一步地,所述举升插板,可由所述移载桥架驱动、沿垂直于所述移载轨道方向做水平移动,用于切换对移载轨道两侧的全腕臂托盘架的举升/降落。Further, the lifting insert can be driven by the transfer bridge and move horizontally along the direction perpendicular to the transfer track to switch the lifting/lowering of the full-arm pallet racks on both sides of the transfer track. landing.
进一步地,所述AGV物流车具有升降装置,升起时将所述全腕臂托盘架托起脱离所述固定架,行走时降低所述全腕臂托盘架。Further, the AGV logistics vehicle has a lifting device, which lifts the full-arm pallet rack from the fixing frame when lifting, and lowers the full-arm pallet rack when walking.
上述优选技术特征只要彼此之间未构成冲突就可以相互组合。The above preferred technical features can be combined with each other as long as they do not conflict with each other.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:In general, compared with the prior art, the above technical solutions conceived by the present invention have the following beneficial effects:
1、本发明的整锚段全腕臂成品的智能储存料架设备,实现了入库出库及存储的机械自动化,代替了人工作业,降低了劳动强度,提高了生产率,提升了产品质量和批量作业的稳定性,具备高效、精准、自动化程度高等特点,构成了接触网智能建造的重要一环。1. The intelligent storage rack equipment for the finished products of the whole anchor section and the whole arm arm of the present invention realizes the mechanical automation of warehousing, warehousing and storage, replaces manual operations, reduces labor intensity, improves productivity, and improves product quality It has the characteristics of high efficiency, precision and high degree of automation, and constitutes an important part of the intelligent construction of catenary.
2、本发明的整锚段全腕臂成品的智能储存料架设备,具备信息化管理功能,衔接了整锚段全腕臂成品车间与现场之间的运输和接触网BIM数据流转过程。2. The intelligent storage rack equipment for the finished products of the whole anchor section and the whole arm arm of the present invention has the function of information management, and connects the transportation and the catenary BIM data transfer process between the whole anchor section and the whole arm arm finished product workshop and the site.
3、本发明的整锚段全腕臂成品的智能储存料架设备,将传统腕臂装置和定位装置两次安装的施工工序合并为一体,减少了施工工序,提供了工作效率和施工质量。3. The intelligent storage rack equipment for the finished product of the whole arm of the whole anchor section of the present invention combines the construction procedures of two installations of the traditional wrist arm device and the positioning device into one, which reduces the construction procedures and improves the work efficiency and construction quality.
4、本发明的整锚段全腕臂成品的智能储存料架设备,附带机械化吊装接口,既满足人工安装,也具备施工机械化吊装的条件,是接触网施工机械化的重要组成部分。4. The intelligent storage rack equipment for the finished products of the whole anchor section and the full arm arm of the present invention is equipped with a mechanized hoisting interface, which not only meets the requirements of manual installation, but also meets the conditions for mechanized hoisting of construction, and is an important part of the mechanization of catenary construction.
附图说明Description of drawings
图1是本发明实施例的整锚段全腕臂成品的智能储存料架设备的俯视示意图;1 is a schematic top view of an intelligent storage rack device for an entire anchor segment and a full wrist arm finished product according to an embodiment of the present invention;
图2是本发明实施例的整锚段全腕臂成品的智能储存料架设备的侧视示意图;2 is a schematic side view of an intelligent storage rack device for a finished product of an entire anchor segment and a full wrist arm according to an embodiment of the present invention;
图3是本发明实施例的整锚段全腕臂成品的智能储存料架设备的主视示意图。FIG. 3 is a schematic front view of the intelligent storage rack device for the finished product of the entire anchor segment and the entire wrist arm according to the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。下面结合具体实施方式对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The present invention will be further described in detail below in conjunction with specific embodiments.
作为本发明的一种较佳实施方式,如图1-3所示,本发明提供一种整锚段全腕臂成品的智能储存料架设备,包括:全腕臂托盘架1、料架2、固定架3、移载桁架4、AGV物流车5。As a preferred embodiment of the present invention, as shown in FIGS. 1-3 , the present invention provides an intelligent storage rack device for the finished product of the entire anchor section and full arm arm, including: a full arm arm tray rack 1 and a
所述全腕臂托盘架1包括自下而上排列多层的单层托架11,实施例图示为9层,每个单层托架11独立存放一件全腕臂成品即装配好的腕臂装置和定位装置成品(含绝缘子);所述单层托架11相互之间为可组合又可分离结构。组合在一起时形成一组全腕臂托盘架1,通过其具有的机械化吊装接口进行整体吊运至现场。所述全腕臂托盘架1上按照接触网安装施工的反方向自下而上地放置全腕臂,现场安装时,逐层分离单层托架11,机械手按照自上而下的顺序进行抓取安装。The full-wrist-arm tray rack 1 includes a multi-layered single-
所述料架2沿其纵向设置多个仓储位置,每个仓储位置储存一个所述全腕臂托盘架1,且每个仓储位置均设有显示屏,用于显示该处储存的全腕臂托盘架1的存放位置信息。所述料架2的数量根据储量而定,可以是单个,本实施例图示设有两个,分别位于所述移载桁架4的两侧,共有8个仓储位置。The
所述固定架3设置在所述料架2的纵向端部,一端或两端,所述固定架3包括支腿31,所述支腿31为门形,两侧两个支腿31将所述移载桁架4转运来的单个所述全腕臂托盘架1临时架起来,等待所述AGV物流车5运走。The fixing
所述移载桁架4包括移载轨道41和移载桥架42,所述移载轨道41在所述料架2的侧边纵向平行设置,所述移载桥架42具有三轴动力装置,用于将所述料架2仓储位置的所述全腕臂托盘架1移载到所述固定架3上等待被转运。这里的三轴是指的水平面内平行于移载轨道方向、垂直于移载轨道方向,以及高度方向。所述移载桁架4还包括举升插板43,可由所述移载桥架42驱动举升/降落所述全腕臂托盘架1。所述举升插板43,可由所述移载桥架42驱动、沿垂直于所述移载轨道41方向做水平移动,用于切换对移载轨道41两侧的全腕臂托盘架1的举升/降落。The transfer truss 4 includes a
所述AGV物流车5行走到所述固定架3的两个支脚31之间、所述全腕臂托盘架1的下方,其具有升降装置,升起时将所述全腕臂托盘架1托起脱离所述固定架3,常态行走时降低所述全腕臂托盘架1,从而将所述全腕臂托盘架1转运走。The
所述移载桁架4和所述AGV物流车5如此往复运动,实现整锚段全腕臂成品入库出库及存储的机械自动化智能储存,代替了人工作业,降低了劳动强度,提高了生产率,提升了产品质量和批量作业的稳定性,具备高效、精准、自动化程度高等特点,构成了接触网智能建造的重要一环。The reciprocating motion of the transfer truss 4 and the
本发明的整锚段全腕臂成品的智能储存料架设备,具备信息化管理功能,衔接了整锚段全腕臂成品车间与现场之间的运输和接触网BIM数据流转过程。The intelligent storage rack equipment for the finished products of the whole anchor section and the whole arm arm of the present invention has the function of information management, and connects the transportation and the catenary BIM data transfer process between the workshop and the site of the whole anchor section and the whole arm arm finished product.
本发明的整锚段全腕臂成品的智能储存料架设备,将传统腕臂装置和定位装置两次安装的施工工序合并为一体,减少了施工工序,提供了工作效率和施工质量。The intelligent storage rack equipment for the finished product of the whole anchor section and the full arm arm of the present invention combines the construction procedures of two installations of the traditional arm arm device and the positioning device into one, which reduces the construction procedures and improves the work efficiency and construction quality.
本发明的整锚段全腕臂成品的智能储存料架设备,附带机械化吊装接口,既满足人工安装,也具备施工机械化吊装的条件,是接触网施工机械化的重要组成部分。The intelligent storage rack equipment for the finished products of the whole anchor section and the full arm arm of the present invention is provided with a mechanized hoisting interface, which not only meets the requirements of manual installation, but also has the conditions for mechanized hoisting of construction, and is an important part of the mechanization of catenary construction.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.
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