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CN111590189B - Welding additive welding ultrasonic impact device and operation method - Google Patents

Welding additive welding ultrasonic impact device and operation method Download PDF

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Publication number
CN111590189B
CN111590189B CN202010523184.5A CN202010523184A CN111590189B CN 111590189 B CN111590189 B CN 111590189B CN 202010523184 A CN202010523184 A CN 202010523184A CN 111590189 B CN111590189 B CN 111590189B
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welding
welding torch
ultrasonic
vibrator
connecting sleeve
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CN111590189A (en
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朱政强
王官明
吴蔺锋
陈燕琴
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Nanchang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

本发明涉及3D打印技术领域,尤其涉及一种焊接增材随焊超声冲击装置及操作方法,包括焊枪、连接套组件、超声振子,所述焊枪通过焊枪连接组件与连接套组件相连,所述超声振子套装于所述连接套组件内,所述超声振子底端的钢球穿过所述连接套组件后与焊层接触,对焊层随焊超声冲击处理。本发明能够转化地震波对建筑的损坏能量,阻挡地震波对建筑物基础的影响,进而免除对建筑物地上部分的震动。本发明对焊层或焊缝实施超声冲击实时冲击,可满足现代焊接增材制造需要;能适应不同冲击压力和焊件高低不平要求;可根据要求调节超声冲击位置和焊枪位置间距,适应随焊时间滞后时间调节;超声传输效率高,超声冲击处理效果好。

The present invention relates to the technical field of 3D printing, in particular to a welding additive with welding ultrasonic impact device and an operation method, including a welding torch, a connecting sleeve assembly, and an ultrasonic vibrator. The welding torch is connected to the connecting sleeve assembly through the welding torch connecting assembly. The vibrator is set in the connecting sleeve assembly, the steel ball at the bottom end of the ultrasonic vibrator passes through the connecting sleeve assembly and contacts the welding layer, and the welding layer is ultrasonically impacted with welding. The invention can convert the damage energy of the earthquake wave to the building, block the influence of the earthquake wave on the foundation of the building, and further avoid the vibration of the ground part of the building. The invention implements real-time ultrasonic shock impact on the welding layer or weld seam, which can meet the needs of modern welding additive manufacturing; can adapt to different impact pressure and weldment unevenness requirements; can adjust the distance between the ultrasonic impact position and the welding torch position according to requirements, and adapt to welding Time lag time adjustment; high ultrasonic transmission efficiency, good ultrasonic shock treatment effect.

Description

一种焊接增材随焊超声冲击装置及操作方法A kind of welding additive with welding ultrasonic impact device and operation method

技术领域technical field

本发明涉及3D打印技术领域,尤其涉及一种焊接增材随焊超声冲击装置及操作方法。The invention relates to the technical field of 3D printing, in particular to an ultrasonic impact device and an operation method for welding additive materials with welding.

背景技术Background technique

随着科技发展,增材制造技术风起云涌,相较其他增材制造,焊接增材成本低、效率高,尤其是一些大型构件增材制造优势更为明显,因此,焊接增材制造成长更为迅速。此外,焊接技术也广泛应用于国防军工、国计民生,在船舶、车辆、压力容器等方面应用量大面广。但焊接毕竟是局部加热熔化,然后冷却形成焊缝或焊层,本质是一个局部冶金的过程,不可避免地会产生诸如氧化、气孔、金相组织晶粒粗大、应力、应变和裂纹等等诸多焊接缺陷,影响制品的材质、几何精度和使用性能。With the development of science and technology, additive manufacturing technology is surging. Compared with other additive manufacturing, welding additive manufacturing has low cost and high efficiency, especially the advantages of some large-scale component additive manufacturing are more obvious. Therefore, welding additive manufacturing grows faster . In addition, welding technology is also widely used in national defense and military industry, national economy and people's livelihood, and is widely used in ships, vehicles, pressure vessels, etc. However, after all, welding is locally heated and melted, and then cooled to form a weld or weld layer. It is essentially a local metallurgical process, which will inevitably produce many factors such as oxidation, pores, coarse grains in metallographic structure, stress, strain and cracks, etc. Welding defects affect the material, geometric accuracy and performance of the product.

为了提高焊接质量,人们探索了许多减小或消除焊接缺陷的方法,其中对焊缝进行冲击振动就是有效方法之一。近年来,由苏联造船业发展起来的一种较新的且非常具有发展前途的超声冲击处理(UIT)技术应用在提高焊接质量方面引起了人们的关注。In order to improve the welding quality, people have explored many methods to reduce or eliminate welding defects, and shock vibration to the weld is one of the effective methods. In recent years, a relatively new and very promising application of Ultrasonic Impact Treatment (UIT), developed by the Soviet shipbuilding industry, has attracted attention in terms of improving weld quality.

而随焊超声冲击处理由于是在焊接增材制品生成过程中实时超声冲击,效果更佳:一方面更能细化晶粒,改善组织,减少缺陷;另一方面,由于工序集中,超声随焊冲击处理,生产效率更高。However, ultrasonic impact treatment with welding has a better effect because it is real-time ultrasonic impact during the production process of welding additive products: on the one hand, it can refine the grain, improve the structure, and reduce defects; on the other hand, due to the concentration of processes, ultrasonic Shock treatment, higher production efficiency.

超声随焊冲击处理的原理是:将超声波频率的机械振动能量在一定压力下即时传递给焊缝,使以焊缝与母材过渡区为中心的一定区域的焊接接头表面产生一定深度的塑性变形层,从而有效地改善焊趾的外表形状,使其平滑过渡,降低焊接接头的应力集中程度,甚至在表面产生压应力,同时细化晶粒、致密组织,改善了接头表层的组织,从而使超声冲击处理后的焊接接头的疲劳强度和疲劳寿命得以提高。The principle of ultrasonic impact treatment with welding is: the mechanical vibration energy of ultrasonic frequency is transmitted to the weld under a certain pressure immediately, so that the surface of the welded joint in a certain area centered on the transition zone between the weld and the base metal produces a certain depth of plastic deformation layer, thereby effectively improving the appearance of the weld toe, making it a smooth transition, reducing the stress concentration of the welded joint, and even generating compressive stress on the surface. The fatigue strength and fatigue life of welded joints after ultrasonic shock treatment are improved.

目前,国内也已开始有超声波冲击处理改善焊接质量、减少焊接缺陷的技术研究,但数量很少。At present, there have been technical researches on ultrasonic impact treatment to improve welding quality and reduce welding defects in China, but the number is very small.

比如:长春科技大学Jia Liu等2019年在《Optics and Laser Technology》发表了“Effect of ultrasonic power on porosity microstructure,mechanical propertiesof the aluminum alloy joint by ultrasonic assisted laser-MIG hybrid welding”;中国方大特钢科技公司谢雨田等2019年设计了一种适用于多种外形结构的表面超声波冲击装置(属于焊后冲击);哈尔滨工业大学贺文雄等2015年公开了“随焊超声冲击减小或消除焊接变形及残余应力技术”专利。For example: Jia Liu of Changchun University of Science and Technology published "Effect of ultrasonic power on porosity microstructure, mechanical properties of the aluminum alloy joint by ultrasonic assisted laser-MIG hybrid welding" in "Optics and Laser Technology" in 2019; China Fangda Special Steel Technology Co., Ltd. In 2019, Xie Yutian and others of the company designed a surface ultrasonic impact device (belonging to post-weld impact) suitable for various shapes and structures; Residual stress technology" patent.

现有随焊超声冲击处理停留在理论研究,少有技术方案和具体结构,目前也没有将随焊超声冲击技术应用到焊接增材制造,更没有相应技术方案,需要进一步开拓和完善:The existing welding ultrasonic shock treatment is still in theoretical research, and there are few technical solutions and specific structures. At present, there is no application of welding ultrasonic shock technology to welding additive manufacturing, and there is no corresponding technical solution, which needs to be further developed and improved:

1没有考虑超声冲击压力调整。但实际焊层厚度是在一定范围内变化的,因此超声振子负载时变化的。使得超声振子容易偏离谐振。1 Does not consider ultrasonic shock pressure adjustments. However, the actual thickness of the solder layer changes within a certain range, so the ultrasonic vibrator changes when it is loaded. Make the ultrasonic vibrator easy to deviate from the resonance.

2现有随焊超声冲击方式是:焊枪在焊件上方焊接,而超声冲击头在焊件后方冲击,只适应单层焊缝。因此,无法应用到焊接增材制造。2. The existing welding ultrasonic impact method is: the welding torch is welded above the weldment, and the ultrasonic impact head is impacted behind the weldment, which is only suitable for single-layer welds. Therefore, it cannot be applied to welding additive manufacturing.

3没有考虑焊接点位与随焊冲击点位间隔调整:业界相关研究证明,随焊冲击点位于焊接高温塑性区,效果最好,显然,焊接工艺不同,焊件不同,焊接高温塑性区距焊枪最佳距离也就不同,但现有技术没有考虑调节焊接点位与随焊冲击点位间隔。也就是没有考虑随焊冲击滞后时间调节,难于保证随焊冲击点位于焊接高温塑性区。3 No consideration is given to the adjustment of the interval between the welding point and the welding impact point: relevant research in the industry has proved that the welding impact point is located in the high-temperature plastic zone of welding, and the effect is the best. The optimal distance is also different, but the prior art does not consider adjusting the distance between the welding point and the welding impact point. That is to say, without considering the lag time adjustment of the welding impact, it is difficult to ensure that the welding impact point is located in the welding high temperature plastic zone.

4没有明确超声振动传递到焊件方式,但接触方式直接关系到超声传输效率,另一方面,随焊超声冲击,超声振子要在焊层或焊缝上随焊枪移动,必须移动灵活。现有随焊超声冲击头与焊缝平面接触,虽然超声传输好,但移动困难且超声振子易偏摆。4 There is no clear way of transmitting ultrasonic vibration to the weldment, but the contact mode is directly related to the efficiency of ultrasonic transmission. On the other hand, with the ultrasonic impact of welding, the ultrasonic vibrator must move flexibly on the welding layer or weld with the welding torch. The existing welding ultrasonic impact head is in contact with the welding seam plane. Although the ultrasonic transmission is good, it is difficult to move and the ultrasonic vibrator is easy to deflect.

5焊接增材制造随焊超声冲击,焊枪和超声振子要在三维坐标同步移动,由于超声振子自重,增加焊接增材设备在高度方向的移动负荷。5 Welding additive manufacturing With the ultrasonic impact of welding, the welding torch and the ultrasonic vibrator must move synchronously in the three-dimensional coordinates. Due to the self-weight of the ultrasonic vibrator, the mobile load of the welding additive equipment in the height direction will be increased.

6随焊超声冲击增材制造过程中,焊枪和超声振子同步运动,必须连接为一个构件,但要隔开一定距离(调整焊枪与振子间隔,获得最佳处理效果),因此空间上焊枪与振子是两个不同点。因此,要使焊枪和超声振子同步移动,必须明确焊枪运动轨迹。6 In the process of ultrasonic impact additive manufacturing with welding, the welding torch and the ultrasonic vibrator move synchronously and must be connected as a component, but they must be separated by a certain distance (adjust the distance between the welding torch and the vibrator to obtain the best processing effect), so the space between the welding torch and the vibrator are two differences. Therefore, to make the welding torch and the ultrasonic vibrator move synchronously, the trajectory of the welding torch must be clearly defined.

可见,随焊超声冲击处理用于焊接增材制造,无论在概念和方法都有许多盲区和难点,急需技术突破。It can be seen that there are many blind spots and difficulties in the concept and method of welding ultrasonic shock treatment for welding additive manufacturing, and technological breakthroughs are urgently needed.

本发明提供一种焊接增材制造随焊超声冲击装置及操作方法,对焊层或焊缝实施超声冲击实时冲击,可满足现代焊接增材制造需要;能适应不同冲击压力和焊件高低不平要求;减小超声振子偏摆,超声振子随焊枪稳定移动;可根据要求调节超声冲击位置和焊枪位置间距,适应随焊时间滞后时间调节;超声传输效率高,超声冲击处理效果好;系统简练,使用方便,技术先进、方法新颖、实用可靠。The present invention provides a welding ultrasonic impact device and operation method for welding additive manufacturing, which implements real-time ultrasonic impact impact on the welding layer or weld seam, which can meet the needs of modern welding additive manufacturing; and can adapt to different impact pressures and uneven weldment requirements ; Reduce the deflection of the ultrasonic vibrator, and the ultrasonic vibrator moves stably with the welding torch; the distance between the ultrasonic impact position and the welding torch position can be adjusted according to requirements, adapting to the adjustment of the lag time with the welding time; the ultrasonic transmission efficiency is high, and the ultrasonic impact treatment effect is good; the system is concise and easy to use Convenient, advanced technology, novel method, practical and reliable.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种焊接增材随焊超声冲击装置及操作方法,对焊层或焊缝实施超声冲击实时冲击,可满足现代焊接增材制造需要;能适应不同冲击压力和焊件高低不平要求;减小超声振子偏摆,超声振子随焊枪稳定移动。可根据要求调节超声冲击位置和焊枪位置间距,适应随焊时间滞后时间调节;超声传输效率高,超声冲击处理效果好;系统简练,使用方便,技术先进、方法新颖、实用可靠。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a welding additive with welding ultrasonic impact device and operation method, to implement ultrasonic impact real-time impact on the welding layer or weld seam, which can meet the needs of modern welding additive manufacturing; can adapt to Requirements for different impact pressures and uneven weldments; reduce the deflection of the ultrasonic vibrator, and the ultrasonic vibrator moves stably with the welding torch. The distance between ultrasonic impact position and welding torch position can be adjusted according to requirements, adapting to the adjustment of welding time lag time; ultrasonic transmission efficiency is high, and ultrasonic impact treatment effect is good; the system is simple, easy to use, advanced technology, novel method, practical and reliable.

为了实现本发明的目的,本发明采用的技术方案为:In order to realize the purpose of the present invention, the technical scheme adopted in the present invention is:

本发明公开了一种焊接增材随焊超声冲击装置,包括焊枪、连接套组件、超声振子,所述焊枪通过焊枪连接组件与连接套组件相连,所述超声振子套装于所述连接套组件内,所述超声振子底端的钢球穿过所述连接套组件后与焊层接触,对焊层随焊超声冲击处理。The invention discloses an ultrasonic impact device for welding additive materials with welding, which includes a welding torch, a connecting sleeve assembly, and an ultrasonic vibrator. The steel ball at the bottom end of the ultrasonic vibrator contacts the welding layer after passing through the connecting sleeve assembly, and the welding layer is ultrasonically impacted with welding.

所述焊枪连接组件包括焊枪紧定螺钉、焊枪连接搭板螺钉、焊枪连接板、焊枪连接板紧定螺钉以及焊枪连接搭板,所述焊枪连接搭板上设有用于焊枪插入的焊枪孔,其外壁上设有用于焊枪紧定螺钉插入的与所述焊枪孔连通的焊枪紧定螺钉孔;所述焊枪连接板上设有用于连接套组件插入的连接套孔,所述焊枪连接板的外侧壁上设有焊枪连接板紧定螺钉,所述焊枪连接板与所述焊枪连接搭板的内端上设有若干用于焊枪连接搭板螺钉固定的调节孔,通过焊枪连接搭板螺钉与不同调节孔进行固定,实现焊枪与超声振子之间的距离调节。The welding torch connection assembly includes a welding torch set screw, a welding torch connection strap screw, a welding torch connection plate, a welding torch connection plate set screw and a welding torch connection strap, and the welding torch connection strap is provided with a torch hole for welding torch insertion, which The outer wall is provided with a welding torch set screw hole connected to the welding torch hole for the insertion of the welding torch set screw; the welding torch connecting plate is provided with a connecting sleeve hole for the insertion of the connecting sleeve assembly, and the outer wall of the welding torch connecting plate There are fixing screws on the welding torch connecting plate, and the inner end of the welding torch connecting plate and the welding torch connecting strap is provided with a number of adjustment holes for fixing the welding torch connecting strap screws, and the welding torch connecting strap screws are connected with different adjustment holes. The hole is fixed to realize the distance adjustment between the welding torch and the ultrasonic vibrator.

所述焊枪采用单向直线运动轨迹焊接增材,保证超声振子与焊枪轨迹一致;多条单向直线轨迹逼近制品截面层,多层截面逼近制品。The welding torch adopts a unidirectional linear motion trajectory to weld the additive material to ensure that the trajectory of the ultrasonic vibrator is consistent with that of the welding torch; multiple unidirectional linear trajectories approach the cross-section layer of the product, and the multi-layer cross-section approaches the product.

所述超声振子包括钢球、变幅杆、变幅杆连接螺钉、换能器、电风扇以及振子套,所述变幅杆呈锥形结构,所述钢球设置于其底部,其顶部与所述振子套的底部通过变幅杆连接螺钉相连;所述换能器设置于所述振子套内,所述电风扇设置于所述振子套的顶部,所述振子套的侧壁设有散热窗;The ultrasonic vibrator includes a steel ball, a horn, a horn connecting screw, a transducer, an electric fan, and a vibrator cover. The horn has a conical structure, the steel ball is arranged at the bottom, and the top is connected to the The bottom of the vibrator cover is connected by the connecting screw of the horn; the transducer is set in the vibrator cover, the electric fan is set on the top of the vibrator cover, and the side wall of the vibrator cover is provided with a heat dissipation window;

所述连接套组件包括预紧锁圈、连接套紧定螺钉、钢球保持套、保持套垫片、保持套锁圈、止转销、拉绳支座、连接套、弹性圈、预紧圈,所述连接套的内腔与所述超声振子外部形状相匹配,所述预紧圈设置于所述连接套的内壁顶部,其外部设有用于将其锁紧的预紧锁圈,所述预紧圈与所述超声振子的顶部之间设有弹性圈,所述钢球保持套设置于所述连接套的底部,所述钢球保持套与所述连接套之间通过所述保持套锁圈相连。The connecting sleeve assembly includes a pre-tightening lock ring, a connecting sleeve set screw, a steel ball retaining sleeve, a retaining sleeve gasket, a retaining sleeve locking ring, an anti-rotation pin, a drawstring support, a connecting sleeve, an elastic ring, and a pre-tightening ring , the inner cavity of the connecting sleeve matches the external shape of the ultrasonic vibrator, the pre-tightening ring is arranged on the top of the inner wall of the connecting sleeve, and a pre-tightening locking ring is provided on the outside for locking it. An elastic ring is provided between the pre-tightening ring and the top of the ultrasonic vibrator, the steel ball holding sleeve is arranged at the bottom of the connecting sleeve, and the steel ball holding sleeve and the connecting sleeve pass through the holding sleeve The lock ring is connected.

所述连接套的侧壁下方设有用于防止振子套和超声振子在连接套内圆周转动的止转销,所述振子套和超声振子上设有用于止转销插入的通孔。A detent pin is provided under the side wall of the connection sleeve to prevent the vibrator cover and the ultrasonic vibrator from rotating in the inner circumference of the connection sleeve, and the vibrator cover and the ultrasonic vibrator are provided with through holes for insertion of the detent pin.

所述连接套的一侧通过连接套紧定螺钉与龙门焊机3D移动立柱连接,所述龙门焊机3D移动立柱的顶部固定于龙门焊机横向滑车上,所述龙门焊机横向滑车与龙门焊机横向滑轨配合滑动;所述龙门焊机横向滑轨的外壁与定滑轮支架连接,所述定滑轮支架上的定滑轮套装有拉绳,所述拉绳的一端与所述连接套侧壁下方的拉绳支座相连,另一端与配重块相连。One side of the connecting sleeve is connected with the 3D moving column of the gantry welding machine through the set screw of the connecting sleeve, and the top of the 3D moving column of the gantry welding machine is fixed on the horizontal block of the gantry welding machine, and the horizontal block of the gantry welding machine is connected with the gantry welding machine. The horizontal slide rail of the welding machine cooperates to slide; the outer wall of the horizontal slide rail of the gantry welding machine is connected to the fixed pulley bracket, and the fixed pulley on the fixed pulley bracket is covered with a pull rope, and one end of the pull rope is connected to the side of the connecting sleeve. The stay rope support under the wall is connected, and the other end is connected with the counterweight.

一种焊接增材随焊超声冲击装置的操作方法,包括如下步骤:An operation method of a welding additive with welding ultrasonic impact device, comprising the following steps:

步骤一,根据随焊超声冲击处理工艺要求,旋转预紧圈,调节超声振子预压力并通过预紧锁圈锁定预紧圈;Step 1. Rotate the pre-tension ring to adjust the pre-pressure of the ultrasonic vibrator and lock the pre-tension ring through the pre-tightening lock ring according to the requirements of the welding ultrasonic shock treatment process;

步骤一,根据随焊超声冲击处理工艺要求,调节焊枪和超声振子之间的距离并锁紧焊枪连接搭板螺钉;Step 1, according to the process requirements of ultrasonic impact treatment with welding, adjust the distance between the welding torch and the ultrasonic vibrator and lock the welding torch connecting plate screws;

步骤三,松开焊枪紧定螺钉,调节焊枪使焊枪高度适合焊接增材;Step 3, loosen the welding gun set screw, adjust the welding gun so that the height of the welding gun is suitable for welding additives;

步骤四,启动超声电源,同时根据冷却需要决定是否打开超声振子换能器电扇,并将焊枪定位于安全高度;Step 4, start the ultrasonic power supply, and at the same time decide whether to turn on the fan of the ultrasonic vibrator transducer according to the cooling requirements, and position the welding torch at a safe height;

步骤五,移动龙门焊机3D移动立柱使焊枪定位于焊接增材或焊缝起始位置,启动焊枪工作;Step 5, move the 3D moving column of the gantry welding machine to position the welding torch at the starting position of the welding additive or welding seam, and start the welding torch to work;

步骤六,龙门焊机3D移动立柱直线移动,焊枪在前面焊接增材,超声振子跟随焊枪超声冲击处理,直到该直线移动结束,关闭焊枪,再使3D移动立柱继续沿该直线越程一段大于焊枪与超声振子之间距离的行程,3D移动立柱上升到安全高度;Step 6, the 3D moving column of the gantry welding machine moves in a straight line, the welding torch welds the additive material in front, the ultrasonic vibrator follows the welding torch for ultrasonic impact treatment, until the straight line movement ends, close the welding torch, and then make the 3D moving column continue along the straight line for a distance longer than the welding torch The stroke of the distance from the ultrasonic vibrator, the 3D mobile column rises to a safe height;

步骤七,3D移动立柱继续移动,按单向直线焊接增材轨迹逼近规则,使焊枪定位于焊层中下一直线焊接增材起始位置,又开始下一直线焊接增材和随焊超声处理。多条平行焊接直线轨迹逼近构件截面层,多层截面逼近制品3D形体,完成制品焊接增材制造和随焊超声处理;Step 7, the 3D mobile column continues to move, according to the approach rule of the one-way linear welding additive trajectory, the welding torch is positioned at the starting position of the next linear welding additive in the welding layer, and the next linear welding additive and welding ultrasonic treatment are started . Multiple parallel welding straight-line trajectories approach the section layer of the component, and the multi-layer section approaches the 3D shape of the product, completing the product welding additive manufacturing and welding ultrasonic treatment;

步骤八,关闭焊枪和超声电源,3D移动立柱移动至安全平面高度,焊接增材和超声冲击结束。Step 8: Turn off the welding torch and ultrasonic power supply, move the 3D mobile column to a safe plane height, and end the welding additive and ultrasonic impact.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明将随焊超声冲击应用到焊接增材分层制造,实现焊接增材实时超声冲击处理,处理效果好,焊接增材品质和生产效率大为提高。The invention applies the welding ultrasonic impact to the layered manufacturing of the welding additive material, realizes the real-time ultrasonic impact treatment of the welding additive material, has good processing effect, and greatly improves the quality and production efficiency of the welding additive material.

本发明能方便调节超声冲击压力和随焊超声超声冲击滞后时间,适应焊层或焊缝厚度变化,维持超声振子谐振。能减小超声振子随焊移动摩擦和偏摆,稳定超声冲击处理过程,满足随焊超声冲击处理的工艺要求,且超声传输效率高。The invention can conveniently adjust the ultrasonic impact pressure and the lag time of the ultrasonic ultrasonic impact with welding, adapt to the change of the thickness of the welding layer or welding seam, and maintain the resonance of the ultrasonic vibrator. It can reduce the friction and deflection of the ultrasonic vibrator moving with welding, stabilize the ultrasonic shock treatment process, meet the technological requirements of ultrasonic shock treatment with welding, and have high ultrasonic transmission efficiency.

本发明系统简练,构建方便,实用可靠,易于操作和智能控制。The system of the invention is concise, convenient to construct, practical and reliable, easy to operate and intelligently controlled.

附图说明Description of drawings

图1,本发明中随焊超声冲击处理方案的示意图;Fig. 1, the schematic diagram of welding ultrasonic impact treatment scheme in the present invention;

图2,本发明中焊枪单向平行直线焊接轨迹示意图;Fig. 2, the schematic diagram of welding torch unidirectional parallel straight line welding trajectory among the present invention;

图3,本发明随焊超声冲击装置的剖面图;Fig. 3 is a sectional view of the welding ultrasonic impact device of the present invention;

图4,本发明中焊枪及连接组件的剖面图;Fig. 4, the sectional view of welding torch and connecting assembly among the present invention;

图5,本发明中连接套组件的剖面图;Fig. 5 is a sectional view of the connecting sleeve assembly in the present invention;

图6,本发明中超声振子的剖面图;Fig. 6 is a sectional view of an ultrasonic vibrator in the present invention;

图7,本发明中配重块和龙门焊机的剖面图。Fig. 7, the sectional view of counterweight block and gantry welding machine in the present invention.

在图中100-焊枪连接组件,101-焊枪,102-焊枪紧定螺钉,103-焊枪连接搭板螺钉,104-焊枪连接板,105-焊枪连接板紧定螺钉,106-焊枪连接搭板,200-连接套组件,201-预紧锁圈,202-连接套紧定螺钉,203-钢球保持套,204-保持套垫片,205-保持套锁圈,206-止转销,207-拉绳支座,208-连接套,209-弹性圈,210-预紧圈,300-超声振子,301-钢球,302-变幅杆,303-变幅杆连接螺钉,304-换能器,305-电风扇,306-振子套,400-配重块和龙门焊机,401-配重块,402-拉绳,403-定滑轮,404-龙门焊机横向滑轨,405-龙门焊机横向滑车,406-龙门焊机3D移动立柱。In the figure, 100-welding torch connecting assembly, 101-welding torch, 102-welding torch set screw, 103-welding torch connecting strap screw, 104-welding torch connecting plate, 105-welding torch connecting plate set screw, 106-welding torch connecting strap, 200-connection sleeve assembly, 201-pre-tightening lock ring, 202-connection sleeve set screw, 203-steel ball retainer, 204-retainer gasket, 205-retainer lock ring, 206-anti-rotation pin, 207- Drawstring support, 208-connecting sleeve, 209-elastic ring, 210-pretension ring, 300-ultrasonic vibrator, 301-steel ball, 302-horn, 303-horn connecting screw, 304-transducer , 305-electric fan, 306-vibrator cover, 400-counterweight and gantry welding machine, 401-counterweight, 402-drawing rope, 403-fixed pulley, 404-horizontal slide rail of gantry welding machine, 405-gantry welding Machine horizontal pulley, 406-gantry welding machine 3D mobile column.

实施方式Implementation

下面对本发明进一步说明:Below the present invention is further described:

请参阅图1-7,Please refer to Figure 1-7,

本发明公开了一种焊接增材随焊超声冲击装置,其装置描述:连接套208与龙门焊机3D移动立柱406相连,超声振子300浮装于连接套组件200,超声振子变幅杆302前端通过钢球301对焊层超声冲击处理 ,减小超声振子随焊移动摩擦,并避免超声振子偏摆;连接套上部装有预紧圈210和弹性圈209,用于调节超声冲击预压力;适应焊层或焊缝厚度变化,稳定超声振子负载,稳定谐振频率。连接套下部装有钢球保持套203,保证钢球能随超声振子移动,并防止超声振子掉落;钢球保持套又通过长度可调的连接组件100和焊枪101连接。焊枪在前焊接增材,超声振子随焊冲击,实现焊层或焊缝随焊超声冲击处理。The invention discloses an ultrasonic impact device for welding additive materials with welding. The device description: the connecting sleeve 208 is connected with the 3D moving column 406 of the gantry welding machine, the ultrasonic vibrator 300 is floating on the connecting sleeve assembly 200, and the front end of the ultrasonic vibrator horn 302 Ultrasonic impact treatment of the welding layer by the steel ball 301 reduces the friction of the ultrasonic vibrator moving with the welding and avoids the deflection of the ultrasonic vibrator; the upper part of the connecting sleeve is equipped with a pre-tightening ring 210 and an elastic ring 209 for adjusting the pre-pressure of the ultrasonic impact; The thickness of the welding layer or weld seam changes, the load of the ultrasonic vibrator is stabilized, and the resonant frequency is stabilized. The lower part of the connection sleeve is equipped with a steel ball holding sleeve 203 to ensure that the steel ball can move with the ultrasonic vibrator and prevent the ultrasonic vibrator from falling; The welding torch welds the additive material in front, and the ultrasonic vibrator impacts with the welding, so as to realize the ultrasonic impact treatment of the welding layer or weld seam with welding.

具体结构是:The specific structure is:

1超声振子1 ultrasonic vibrator

A变幅杆302与换能器304组合后,通过设在波节处的安装法兰定位于振子套306,并防止超声传输到振子套;再利用变幅杆连接螺钉303使变幅杆与振子套连接。振子套上端装有电风扇305,风冷换能器,振子套中部开有散热孔散热,并方便连接超声电源。A. After the horn 302 is combined with the transducer 304, it is positioned on the vibrator sleeve 306 through the mounting flange at the wave node, and prevents the ultrasonic transmission from being transmitted to the vibrator sleeve; Vibrator sleeve connection. The upper end of the vibrator cover is equipped with an electric fan 305 and an air-cooled transducer, and the middle part of the vibrator cover is provided with cooling holes to dissipate heat and facilitate the connection of an ultrasonic power supply.

B变幅杆前端通过钢球301对焊层或焊缝超声冲击处理 ,同时减小超声振子随焊移动的摩擦,并减小超声振子的偏摆。B. The front end of the horn is ultrasonically impacted by steel ball 301 on the welding layer or weld seam, and at the same time reduces the friction of the ultrasonic vibrator moving with the welding, and reduces the deflection of the ultrasonic vibrator.

2连接套组件:2 connection set components:

A连接套208通过连接套紧定螺钉202与龙门焊机3D移动立柱406连接。A connecting sleeve 208 is connected with the gantry welding machine 3D moving column 406 through the connecting sleeve set screw 202 .

B超声振子300与振子套306连接后浮装于连接套208,连接套208上部装有预紧圈210和弹性圈209,用于调节超声冲击预压力,并通过预紧锁圈201锁定预紧圈;适应焊层或焊缝厚度变化,稳定超声振子负载,稳定谐振频率。连接套下部装有钢球保持套203,并通过保持套锁圈205锁定钢球保持套203,保证钢球301能随超声振子300移动,并防止超声振子掉落;钢球保持套203与连接套208连接处设置保持套垫片204。B The ultrasonic vibrator 300 is connected to the vibrator cover 306 and then floated on the connecting sleeve 208. The upper part of the connecting sleeve 208 is equipped with a pre-tightening ring 210 and an elastic ring 209, which are used to adjust the pre-pressure of the ultrasonic impact and lock the pre-tightening through the pre-tightening lock ring 201. Ring; to adapt to changes in the thickness of the welding layer or weld seam, stabilize the load of the ultrasonic vibrator, and stabilize the resonance frequency. The lower part of the connection sleeve is equipped with a steel ball retaining sleeve 203, and the steel ball retaining sleeve 203 is locked by the retaining sleeve lock ring 205 to ensure that the steel ball 301 can move with the ultrasonic vibrator 300 and prevent the ultrasonic vibrator from falling; the steel ball retaining sleeve 203 is connected to the A sleeve gasket 204 is provided at the joint of the sleeve 208 .

C连接套侧部装有止转销206,防止振子套和超声振子在连接套内圆周转动。C The side of the connecting sleeve is equipped with a detent pin 206 to prevent the vibrator cover and the ultrasonic vibrator from rotating in the inner circumference of the connecting sleeve.

3焊枪连接组件:3 Welding torch connection components:

焊枪101通过焊枪紧定螺钉102固定在焊枪连接搭板106,松开焊枪紧定螺钉,焊枪高度即可单独调整。再通过焊枪连接搭板螺钉103,将焊枪连接搭板与焊枪连接板104相连,然后通过焊枪连接板紧定螺钉105将焊枪连接板104固定在钢球保持套203侧部。焊枪连接搭板上开有腰形孔槽,用以调整焊枪和超声振子的距离,达到调节随焊超声冲击滞后时间。The welding torch 101 is fixed on the welding torch connection strap 106 through the welding torch set screw 102, and the welding torch height can be adjusted independently by loosening the welding torch set screw. Then connect the strap screw 103 by the welding torch, connect the strap to the welding torch connecting plate 104, then the welding torch connecting plate 104 is fixed on the steel ball holding sleeve 203 side by the welding torch connecting plate set screw 105. There is a waist-shaped hole groove on the connecting plate of the welding torch, which is used to adjust the distance between the welding torch and the ultrasonic vibrator, so as to adjust the lag time of ultrasonic impact with welding.

4配重块和龙门焊机:4 counterweight and gantry welding machine:

连接套208的一侧通过连接套紧定螺钉202与龙门焊机3D移动立柱406连接,所述龙门焊机3D移动立柱406的顶部固定于龙门焊机横向滑车405上,所述龙门焊机横向滑车405与龙门焊机横向滑轨404配合滑动;龙门焊机横向滑车405装有定滑轮支架和定滑轮403,定滑轮套装有拉绳402,拉绳402的一端与所述连接套208侧壁下方的拉绳支座207相连,另一端连接配重块401,配重块401通过拉绳402平衡连接套组件200的重量,减轻龙门焊机3D移动立柱406上下移动的载荷。One side of the connecting sleeve 208 is connected with the 3D moving column 406 of the gantry welding machine through the set screw 202 of the connecting sleeve, and the top of the 3D moving column 406 of the gantry welding machine is fixed on the horizontal pulley 405 of the gantry welding machine. The pulley 405 slides in cooperation with the horizontal slide rail 404 of the gantry welding machine; the horizontal pulley 405 of the gantry welding machine is equipped with a fixed pulley bracket and a fixed pulley 403, and the fixed pulley is equipped with a stay rope 402, and one end of the stay rope 402 is connected to the side wall of the connecting sleeve 208 The lower stay rope support 207 is connected, and the other end is connected with the counterweight 401. The counterweight 401 balances the weight of the connecting sleeve assembly 200 through the stay rope 402, and reduces the load of the gantry welding machine 3D moving column 406 moving up and down.

步骤一,根据随焊超声冲击处理工艺要求,旋转预紧圈210,调节超声振子预压力并通过预紧锁圈201锁定预紧圈;Step 1: Rotate the pre-tension ring 210 according to the process requirements of the welding ultrasonic shock treatment, adjust the pre-pressure of the ultrasonic vibrator and lock the pre-tension ring through the pre-tight lock ring 201;

步骤二,根据随焊超声冲击处理工艺要求,调节焊枪和超声振子之间的距离L并锁紧焊枪连接搭板螺钉103;Step 2, according to the process requirements of the welding ultrasonic shock treatment, adjust the distance L between the welding torch and the ultrasonic vibrator and lock the welding torch connecting plate screw 103;

步骤三,松开焊枪紧定螺钉102,调节焊枪101使焊枪高度适合焊接增材;Step 3, loosen the welding torch set screw 102, adjust the welding torch 101 so that the height of the welding torch is suitable for welding additives;

步骤四,启动超声电源(同时根据冷却需要决定是否打开超声振子换能器电扇305),并将焊枪定位于安全高度;Step 4, start the ultrasonic power supply (at the same time decide whether to turn on the fan 305 of the ultrasonic vibrator transducer according to the cooling requirement), and position the welding torch at a safe height;

步骤五,移动龙门焊机3D移动立柱406使焊枪定位于焊接增材或焊缝起始位置,启动焊枪工作;Step 5, move the 3D moving column 406 of the gantry welding machine to position the welding torch at the starting position of the welding additive or weld seam, and start the welding torch;

步骤六,龙门焊机3D移动立柱直线移动,焊枪在前面焊接增材 ,超声振子跟随焊枪超声冲击处理,直到该直线移动结束,关闭焊枪,再使3D移动立柱继续沿该直线越程一段距离(大于焊枪与超声振子之间距离L);3D移动立柱上升到安全高度;Step 6, the 3D moving column of the gantry welding machine moves in a straight line, the welding torch welds the additive material in front, and the ultrasonic vibrator follows the welding torch for ultrasonic impact treatment until the straight line movement ends, then the welding torch is turned off, and then the 3D moving column continues to travel along the straight line for a certain distance ( greater than the distance L between the welding torch and the ultrasonic vibrator); the 3D mobile column rises to a safe height;

步骤七,3D移动立柱继续移动,按单向直线焊接增材轨迹逼近规则(图2),使焊枪定位于焊层中下一直线焊接增材起始位置,又开始下一直线焊接增材和随焊超声处理。多条平行焊接直线轨迹逼近构件截面层,多层截面逼近制品3D形体。完成制品焊接增材制造和随焊超声处理;Step 7, the 3D mobile column continues to move, according to the one-way linear welding additive trajectory approach rule (Figure 2), so that the welding torch is positioned at the starting position of the next linear welding additive in the welding layer, and the next linear welding additive and Ultrasonic treatment with welding. Multiple parallel welding straight-line trajectories approach the section layer of the component, and the multi-layer section approaches the 3D shape of the product. Complete product welding additive manufacturing and welding ultrasonic treatment;

步骤八,关闭焊枪和超声电源,3D移动立柱移动至安全平面高度,焊接增材和超声冲击结束。Step 8: Turn off the welding torch and ultrasonic power supply, move the 3D mobile column to a safe plane height, and end the welding additive and ultrasonic impact.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings or directly or indirectly used in the relevant technical fields are all included in this patent. inventions within the scope of patent protection.

Claims (6)

1.一种焊接增材随焊超声冲击装置,其特征在于:包括焊枪、连接套组件、超声振子,所述焊枪通过焊枪连接组件与连接套组件相连,所述超声振子套装于所述连接套组件内,所述超声振子底端的钢球穿过所述连接套组件后与焊层接触,对焊层随焊超声冲击处理;所述超声振子包括钢球、变幅杆、变幅杆连接螺钉、换能器、电风扇以及振子套,所述变幅杆呈锥形结构,所述钢球设置于变幅杆底部,变幅杆顶部与所述振子套的底部通过变幅杆连接螺钉相连;所述换能器设置于所述振子套内,所述电风扇设置于所述振子套的顶部,所述振子套的侧壁设有散热窗;1. A welding additive welding ultrasonic impact device, characterized in that: it includes a welding torch, a connecting sleeve assembly, and an ultrasonic vibrator, the welding torch is connected to the connecting sleeve assembly through the welding torch connecting assembly, and the ultrasonic vibrator is set in the connecting sleeve In the assembly, the steel ball at the bottom of the ultrasonic vibrator passes through the connecting sleeve assembly and contacts the welding layer, and the welding layer is subjected to ultrasonic impact treatment with welding; the ultrasonic vibrator includes steel balls, horns, and horn connecting screws , a transducer, an electric fan and a vibrator cover, the horn has a conical structure, the steel ball is arranged at the bottom of the horn, and the top of the horn is connected to the bottom of the vibrator cover through a horn connecting screw ; The transducer is set in the vibrator cover, the electric fan is set on the top of the vibrator cover, and the side wall of the vibrator cover is provided with a heat dissipation window; 所述连接套组件包括预紧锁圈、连接套紧定螺钉、钢球保持套、保持套垫片、保持套锁圈、止转销、拉绳支座、连接套、弹性圈、预紧圈,所述连接套的内腔与所述超声振子外部形状相匹配,所述预紧圈设置于所述连接套的内壁顶部,预紧圈外部设有用于将其锁紧的预紧锁圈,所述预紧圈与所述超声振子的顶部之间设有弹性圈,所述钢球保持套设置于所述连接套的底部,所述钢球保持套与所述连接套之间通过所述保持套锁圈相连。The connecting sleeve assembly includes a pre-tightening lock ring, a connecting sleeve set screw, a steel ball retaining sleeve, a retaining sleeve gasket, a retaining sleeve locking ring, an anti-rotation pin, a drawstring support, a connecting sleeve, an elastic ring, and a pre-tightening ring , the inner cavity of the connecting sleeve matches the external shape of the ultrasonic vibrator, the pre-tightening ring is arranged on the top of the inner wall of the connecting sleeve, and the pre-tightening ring is provided with a pre-tightening lock ring for locking it, An elastic ring is provided between the pre-tightening ring and the top of the ultrasonic vibrator, the steel ball holding sleeve is arranged at the bottom of the connecting sleeve, and the steel ball holding sleeve and the connecting sleeve pass through the Keep the sleeve lock ring connected. 2.根据权利要求1所述的一种焊接增材随焊超声冲击装置,其特征在于:所述焊枪连接组件包括焊枪紧定螺钉、焊枪连接搭板螺钉、焊枪连接板、焊枪连接板紧定螺钉以及焊枪连接搭板,所述焊枪连接搭板上设有用于焊枪插入的焊枪孔,其外壁上设有用于焊枪紧定螺钉插入的与所述焊枪孔连通的焊枪紧定螺钉孔;所述焊枪连接板上设有用于连接套组件插入的连接套孔,所述焊枪连接板的外侧壁上设有焊枪连接板紧定螺钉,所述焊枪连接板与所述焊枪连接搭板的内端上设有若干用于焊枪连接搭板螺钉固定的调节孔。2. A welding additive welding ultrasonic impact device according to claim 1, characterized in that: the welding torch connection assembly includes a welding torch set screw, a welding torch connection strap screw, a welding torch connection plate, a welding torch connection plate tightening Screws and a welding torch connection strap, the welding torch connection strap is provided with a welding torch hole for welding torch insertion, and its outer wall is provided with a welding torch set screw hole connected to the welding torch hole for insertion of a welding torch set screw; The welding torch connection plate is provided with a connection sleeve hole for the insertion of the connection sleeve assembly, the outer wall of the welding torch connection plate is provided with a welding torch connection plate set screw, and the welding torch connection plate is connected to the inner end of the welding torch connection strap. There are a number of adjustment holes for welding torch connection strap screws. 3.根据权利要求2所述的一种焊接增材随焊超声冲击装置,其特征在于:所述焊枪采用单向直线运动轨迹焊接增材,保证超声振子与焊枪轨迹一致;多条单向直线轨迹逼近制品截面层,多层截面逼近制品。3. A kind of ultrasonic impact device according to claim 2, characterized in that: the welding torch adopts a unidirectional linear motion trajectory to weld the additive, ensuring that the ultrasonic vibrator is consistent with the trajectory of the welding torch; multiple unidirectional straight lines The trajectory approaches the section layer of the product, and the multi-layer section approaches the product. 4.根据权利要求1所述的一种焊接增材随焊超声冲击装置,其特征在于:所述止转销位于连接套的侧壁下方,用于防止振子套在连接套内圆周转动,所述振子套设有用于止转销插入的通孔。4. A welding additive welding ultrasonic impact device according to claim 1, characterized in that: the anti-rotation pin is located below the side wall of the connecting sleeve to prevent the vibrator sleeve from rotating in the inner circumference of the connecting sleeve. The vibrator sleeve is provided with a through hole for the insertion of the anti-rotation pin. 5.根据权利要求4所述的一种焊接增材随焊超声冲击装置,其特征在于:所述连接套的一侧通过连接套紧定螺钉与龙门焊机3D移动立柱连接,所述龙门焊机3D移动立柱的顶部固定于龙门焊机横向滑车上,所述龙门焊机横向滑车与龙门焊机横向滑轨配合滑动;所述龙门焊机横向滑轨的外壁与定滑轮支架连接,所述定滑轮支架上的定滑轮套装有拉绳,所述拉绳的一端与所述连接套侧壁下方的拉绳支座相连,另一端与配重块相连。5. A welding additive welding ultrasonic impact device according to claim 4, characterized in that: one side of the connection sleeve is connected to the 3D moving column of the gantry welding machine through the connection sleeve set screw, and the gantry welding machine The top of the 3D mobile column of the machine is fixed on the horizontal pulley of the gantry welding machine, and the horizontal pulley of the gantry welding machine slides in cooperation with the horizontal slide rail of the gantry welding machine; the outer wall of the horizontal slide rail of the gantry welding machine is connected with the fixed pulley bracket, and the The fixed pulley on the fixed pulley bracket is covered with a stay rope, one end of the stay rope is connected with the stay rope support below the side wall of the connecting sleeve, and the other end is connected with the counterweight. 6.一种如权利要求2所述的焊接增材随焊超声冲击装置的操作方法,其特征在于,包括如下步骤:6. An operation method of the welding additive welding ultrasonic impact device as claimed in claim 2, characterized in that it comprises the following steps: 步骤一,根据随焊超声冲击处理工艺要求,旋转预紧圈,调节超声振子预压力并通过预紧锁圈锁定预紧圈;Step 1. Rotate the pre-tension ring to adjust the pre-pressure of the ultrasonic vibrator and lock the pre-tension ring through the pre-tightening lock ring according to the requirements of the welding ultrasonic shock treatment process; 步骤一,根据随焊超声冲击处理工艺要求,调节焊枪和超声振子之间的距离并锁紧焊枪连接搭板螺钉;Step 1, according to the process requirements of ultrasonic impact treatment with welding, adjust the distance between the welding torch and the ultrasonic vibrator and lock the welding torch connecting plate screws; 步骤三,松开焊枪紧定螺钉,调节焊枪使焊枪高度适合焊接增材;Step 3, loosen the welding gun set screw, adjust the welding gun so that the height of the welding gun is suitable for welding additives; 步骤四,启动超声电源,同时根据冷却需要决定是否打开超声振子换能器电扇,并将焊枪定位于安全高度;Step 4, start the ultrasonic power supply, and at the same time decide whether to turn on the fan of the ultrasonic vibrator transducer according to the cooling requirements, and position the welding torch at a safe height; 步骤五,移动龙门焊机3D移动立柱使焊枪定位于焊接增材或焊缝起始位置,启动焊枪工作;Step 5, move the 3D moving column of the gantry welding machine to position the welding torch at the starting position of the welding additive or welding seam, and start the welding torch to work; 步骤六,龙门焊机3D移动立柱直线移动,焊枪在前面焊接增材,超声振子跟随焊枪超声冲击处理,直到该直线移动结束,关闭焊枪,再使3D移动立柱继续沿该直线越程一段大于焊枪与超声振子之间距离的行程,3D移动立柱上升到安全高度;Step 6, the 3D moving column of the gantry welding machine moves in a straight line, the welding torch welds the additive material in front, the ultrasonic vibrator follows the welding torch for ultrasonic impact treatment, until the straight line movement ends, close the welding torch, and then make the 3D moving column continue along the straight line for a distance longer than the welding torch The stroke of the distance from the ultrasonic vibrator, the 3D mobile column rises to a safe height; 步骤七,3D移动立柱继续移动,按单向直线焊接增材轨迹逼近规则,使焊枪定位于焊层中下一直线焊接增材起始位置,又开始下一直线焊接增材和随焊超声处理;多条平行焊接直线轨迹逼近构件截面层,多层截面逼近制品3D形体,完成制品焊接增材制造和随焊超声处理;Step 7, the 3D mobile column continues to move, according to the approach rule of the one-way linear welding additive trajectory, the welding torch is positioned at the starting position of the next linear welding additive in the welding layer, and the next linear welding additive and welding ultrasonic treatment are started ;Multiple parallel welding linear trajectories approach the section layer of the component, and the multi-layer section approaches the 3D shape of the product, completing the product welding additive manufacturing and welding ultrasonic treatment; 步骤八,关闭焊枪和超声电源,3D移动立柱移动至安全平面高度,焊接增材和超声冲击结束。Step 8: Turn off the welding torch and ultrasonic power supply, move the 3D mobile column to a safe plane height, and end the welding additive and ultrasonic impact.
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