CN111585259A - a surge protector - Google Patents
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- CN111585259A CN111585259A CN202010537422.8A CN202010537422A CN111585259A CN 111585259 A CN111585259 A CN 111585259A CN 202010537422 A CN202010537422 A CN 202010537422A CN 111585259 A CN111585259 A CN 111585259A
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
- H02H9/005—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection avoiding undesired transient conditions
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Abstract
Description
技术领域technical field
本发明涉及电气设备保护技术领域,尤其涉及一种电涌保护器。The invention relates to the technical field of electrical equipment protection, in particular to a surge protector.
背景技术Background technique
电涌保护器可以用于雷电效应等原因造成的电涌进行防护。电涌保护器设置在被保护系统中,当系统中的线路上产生电涌时,电涌保护器动作,限制线路上的瞬 态过电压并泄放电涌电流,保护系统中的各种电子和电气设备。Surge protectors can be used to protect against surges caused by lightning effects and other reasons. The surge protector is set in the protected system. When a surge occurs on the line in the system, the surge protector acts to limit the transient overvoltage on the line and discharge the surge current to protect various electronic and electronic equipment in the system. Electrical Equipment.
在需要多路电涌保护的情况时,目前电涌保护器,体积过大,如果要实现L-N、 L-PE、N-PE的多路保护的电路困难,会增加模块数量,而且L到PE的连线太长, 残压高,影响电涌防护性能,通流能力因产品尺寸限制难以做大。When multi-channel surge protection is required, the current surge protector is too large. If it is difficult to realize the multi-channel protection circuit of L-N, L-PE and N-PE, the number of modules will be increased, and the number of modules from L to PE will be increased. The connection is too long and the residual voltage is high, which affects the surge protection performance, and the current capacity is difficult to increase due to product size restrictions.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题和提出的技术任务是对现有技术进行改进,提供一种电涌保护器,解决目前技术中的电涌保护器结构不合理,多路保护性能较差,并 且难以满足大通流能力要求的问题。The technical problem to be solved and the technical task proposed by the present invention are to improve the existing technology and provide a surge protector, which solves the problem of the unreasonable structure of the surge protector in the current technology, the poor multi-circuit protection performance, and the difficulty in The problem of meeting the requirements of large flow capacity.
为解决以上技术问题,本发明的技术方案是:For solving the above technical problems, the technical scheme of the present invention is:
一种电涌保护器,包括底座和插拔于底座的电涌保护模块,所述的底座上设置 有用于与外部电连接的电连接端,所述的电连接端包括PE端,所述的底座上还设 置有M端,在M端与PE端之间电连接有M-PE浪涌保护模块,其余的电连接端中 至少有一个与M端之间设置有电涌保护模块,所述的M-PE浪涌保护模块插拔连接 于底座上的M端与PE端之间;或者,所述的M-PE浪涌保护模块固定设置在底座 上。本发明所述的电涌保护器通过设置M端并且在M端与PE端之间电连接有M-PE 浪涌保护模块来有效增大通流能力,能有效提高多路保护的性能,M-PE浪涌保护 模块共用于不同的保护路线,减少了电涌保护器整体所需的部件数量,实现多路保 护的同时减少模块数量,有效提高通流能力,结构精简、紧凑,占用体积小,满足 小型化的需求,使用安全性高,采用插拔式的结构,维护更换方便快捷、成本低。A surge protector includes a base and a surge protection module plugged into the base, the base is provided with an electrical connection end for electrical connection with the outside, the electrical connection end includes a PE end, and the The base is also provided with an M terminal, an M-PE surge protection module is electrically connected between the M terminal and the PE terminal, and a surge protection module is arranged between at least one of the remaining electrical connection terminals and the M terminal. The M-PE surge protection module is pluggable and connected between the M terminal and the PE terminal on the base; or, the M-PE surge protection module is fixedly arranged on the base. The surge protector of the present invention can effectively increase the current carrying capacity by setting the M terminal and electrically connecting the M-PE surge protection module between the M terminal and the PE terminal, and can effectively improve the performance of multi-circuit protection. PE surge protection modules are used in different protection routes, reducing the number of components required by the surge protector as a whole, realizing multi-channel protection while reducing the number of modules, effectively improving the current flow capacity, compact and compact structure, small footprint, It meets the needs of miniaturization, has high safety in use, and adopts a plug-in structure, which is convenient and quick to maintain and replace, and has low cost.
进一步的,所述底座的电连接端还包括N端和k个独立的L端,其中k≥1,k 为整数,在N端与M端之间以及每个L端与M端之间分别插拔设置有电涌保护模 块,实现了若干路L-M之间、一路N-M之间、一路PE-M之间的保护,灵活适用 性好,保护全面、稳定性好。Further, the electrical connection end of the base also includes an N end and k independent L ends, where k≥1, and k is an integer, between the N end and the M end and between each L end and the M end, respectively. The plug-in is equipped with a surge protection module, which realizes the protection between several L-M, one N-M, and one PE-M, with good flexibility and applicability, comprehensive protection and good stability.
进一步的,所述电涌保护模块包括间隙组件,所述的M-PE浪涌保护模块包括 间隙型保护组件,所述的间隙组件、间隙型保护组件包括石墨间隙组件、金属间隙 组件、气体放电管组件其中的一种类型或至少两种的组合类型,具有优异的通流能 力。Further, the surge protection module includes a gap component, the M-PE surge protection module includes a gap type protection component, and the gap component and the gap type protection component include a graphite gap component, a metal gap component, and a gas discharge component. One type of pipe assembly or a combination of at least two types with excellent flow capacity.
进一步的,所述的间隙组件、间隙型保护组件都包括在第一端子与第二端子之 间依次串联的n个放电隙以及n-1条触发电路,所述n-1条触发电路的每一条触发 电路的一端依次分别与n-1个的相邻放电隙之间的公共端连接,每一条触发电路的 另一端均与第二端子连接,其中n≥2,n为整数,具有更好的电涌防护能力。Further, the gap components and the gap-type protection components include n discharge gaps and n-1 trigger circuits sequentially connected in series between the first terminal and the second terminal, and each of the n-1 trigger circuits is One end of a trigger circuit is connected to the common terminal between n-1 adjacent discharge gaps in turn, and the other end of each trigger circuit is connected to the second terminal, where n≥2, n is an integer, with better surge protection capability.
进一步的,所述的L端与PE端之间或N端与PE端之间的总放电隙数量为4~16, 所述M-PE浪涌保护模块的放电隙数量为1~8,N端与M端之间和/或L端与M端 之间的电涌保护模块的放电隙数量为3~8。L-M、N-M之间的电涌保护模块的放电 隙数量比M-PE浪涌保护模块的放电隙数量多,同时触发时,启动电压比两者数量 相同时好,实现更好的电涌防护效果;而当L-M、N-M之间的电涌保护模块的放 电隙数量与M-PE浪涌保护模块的放电隙数量相同时,可以实现完全的对称结构, 相同的保护效果,防止接线的错误。Further, the total number of discharge gaps between the L terminal and the PE terminal or between the N terminal and the PE terminal is 4 to 16, the number of discharge gaps of the M-PE surge protection module is 1 to 8, and the N terminal The number of discharge gaps of the surge protection module between the M terminal and/or the L terminal and the M terminal is 3 to 8. The number of discharge gaps of the surge protection module between L-M and N-M is more than that of the M-PE surge protection module. When triggered at the same time, the starting voltage is better than that of the two, achieving better surge protection effect. When the number of discharge gaps of the surge protection module between L-M and N-M is the same as the number of discharge gaps of the M-PE surge protection module, a completely symmetrical structure can be achieved, the same protection effect can be achieved, and wiring errors can be prevented.
进一步的,插拔在N端与M端之间的电涌保护模块与插拔在M端与PE端之 间的M-PE浪涌保护模块组合为一个整体插拔模块,结构紧凑,减少插拔操作的次 数,更加易于使用。Further, the surge protection module plugged between the N terminal and the M terminal and the M-PE surge protection module plugged between the M terminal and the PE terminal are combined into an integral plug-in module, which has a compact structure and reduces the number of plug-ins. The number of pull operations is easier to use.
进一步的,所述整体插拔模块包括由间隙组件与间隙型保护组件串联构成的整体保护组件,间隙组件与间隙型保护组件的公共端用于与底座上的M端电连接,结 构紧凑、占用空间小,易于制作实现。Further, the integral plug-in module includes an integral protection assembly composed of a gap assembly and a gap-type protection assembly in series. Small space, easy to make and realize.
进一步的,所述整体插拔模块包括分别与底座a上的N端、PE端、M端电连 接的第一电极、第二电极、第三电极,所述整体保护组件的一端通过脱扣组件与所 述第一电极电连接,所述的整体保护组件的另一端与第二电极电连接,所述的整体 保护组件的公共端与第三电极电连接,结构紧凑、占用空间小,整体插拔模块整体 插拔于底座上,插拔操作简单。Further, the integral plug-in module includes a first electrode, a second electrode, and a third electrode that are electrically connected to the N end, the PE end, and the M end on the base a, respectively, and one end of the integral protection assembly passes through the tripping assembly. It is electrically connected to the first electrode, the other end of the integral protection assembly is electrically connected to the second electrode, and the common end of the integral protection assembly is electrically connected to the third electrode. The structure is compact and occupies a small space. The unplugging module is integrally plugged and unplugged on the base, and the plugging and unplugging operation is simple.
进一步的,所述的M-PE浪涌保护模块放置在底座内部并位于PE端所在侧, 并且M-PE浪涌保护模块不超出PE端所在侧的底座端面。M-PE浪涌保护模块与 PE端连线短,能够减小接线所需空间,保障通流能力,结构紧凑,占用空间小。Further, the M-PE surge protection module is placed inside the base and on the side where the PE end is located, and the M-PE surge protection module does not exceed the end face of the base at the side where the PE end is located. The connection between the M-PE surge protection module and the PE terminal is short, which can reduce the space required for wiring and ensure the flow capacity. The structure is compact and the space is small.
进一步的,所述的M-PE浪涌保护模块还设置有与间隙型保护组件连接的脱扣 组件,还设置有用于指示工作状态的遥信机构,在遇到特大的过载电流通过时,脱 扣组件发生脱扣而形成断路,特大的过载电流无法再流经间隙型保护组件,可靠的 达到电气隔离效果,提高保护安全性,并且利用遥信机构实时的监测电涌保护器的 工作状态,在电涌保护器失效时能第一时间发现,提高维护的及时性。Further, the M-PE surge protection module is also provided with a tripping component connected with the gap-type protection component, and a remote signaling mechanism for indicating the working state. When the buckle component trips to form an open circuit, the extra large overload current can no longer flow through the gap type protection component, which can reliably achieve the electrical isolation effect, improve the protection safety, and use the remote signaling mechanism to monitor the working status of the surge protector in real time. When the surge protector fails, it can be found at the first time, which improves the timeliness of maintenance.
与现有技术相比,本发明优点在于:Compared with the prior art, the advantages of the present invention are:
本发明所述的电涌保护器有效增大通流能力,能有效提高多路保护的性能, M-PE浪涌保护模块共用于不同的保护路线,减少了电涌保护器整体所需的部件数 量,实现多路保护的同时减少模块数量,有效提高通流能力,结构精简、紧凑,占 用体积小,满足小型化的需求,使用安全性高,采用插拔式的结构,维护更换方便 快捷、成本低;The surge protector of the present invention can effectively increase the current carrying capacity, and can effectively improve the performance of multi-circuit protection. The M-PE surge protection module is used for different protection routes, which reduces the number of components required by the surge protector as a whole. , to achieve multi-channel protection while reducing the number of modules, effectively improving the flow capacity, the structure is simple and compact, the occupied volume is small, to meet the needs of miniaturization, the use of high safety, the use of plug-in structure, maintenance and replacement is convenient, fast, cost-effective Low;
实现脱离、告警、遥信功能,通过合理排布实现了提高通流能力,实现4+1的 多路保护功能,保护路数多、稳定性好。It realizes the functions of separation, alarm, and remote signaling. Through reasonable arrangement, the flow capacity is improved, and the 4+1 multi-channel protection function is realized. The number of protection channels is large and the stability is good.
附图说明Description of drawings
图1为电涌保护器的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the surge protector;
图2为电涌保护模块的外表结构示意图;Figure 2 is a schematic diagram of the external structure of the surge protection module;
图3为电涌保护模块内部的结构示意图;Figure 3 is a schematic diagram of the internal structure of the surge protection module;
图4为图3的后侧结构示意图;FIG. 4 is a schematic diagram of the rear side structure of FIG. 3;
图5为电涌保护模块与底座的配合截面示意图;FIG. 5 is a schematic cross-sectional view of the cooperation between the surge protection module and the base;
图6为电涌保护模块的另一种实施方式的结构示意图;6 is a schematic structural diagram of another embodiment of a surge protection module;
图7为图6的后侧结构示意图;FIG. 7 is a schematic view of the rear side structure of FIG. 6;
图8为电涌保护模块的又一种实施方式的电路示意图;FIG. 8 is a schematic circuit diagram of yet another embodiment of a surge protection module;
图9为电涌保护模块的又一种实施方式的结构示意图;FIG. 9 is a schematic structural diagram of another embodiment of a surge protection module;
图10为电涌保护模块的又一种实施方式的结构示意图;FIG. 10 is a schematic structural diagram of another embodiment of a surge protection module;
图11为电涌保护器另一种实施方式的整体结构示意图;11 is a schematic diagram of the overall structure of another embodiment of the surge protector;
图12为电涌保护器又一种实施方式的整体结构示意图;12 is a schematic diagram of the overall structure of another embodiment of the surge protector;
图13为图12的电路结构示意图;FIG. 13 is a schematic diagram of the circuit structure of FIG. 12;
图14为电涌保护器又一种实施方式的底座结构示意图;14 is a schematic diagram of the base structure of another embodiment of the surge protector;
图15为与图14所示的底座配合的整体插拔模块的结构示意图;FIG. 15 is a schematic structural diagram of an integral plug-in module matched with the base shown in FIG. 14;
图16为图15所示整体插拔模块的电路结构示意图;FIG. 16 is a schematic diagram of the circuit structure of the overall plug-in module shown in FIG. 15;
图17为整体插拔模块另一种实施方式的结构示意图;17 is a schematic structural diagram of another implementation manner of an integral plug-in module;
图18为图17所示整体插拔模块与底座配合的电路结构示意图;FIG. 18 is a schematic diagram of the circuit structure of the integrated plug-in module and the base shown in FIG. 17;
图19为电涌保护器又一种实施方式的底座结构示意图;19 is a schematic diagram of the base structure of another embodiment of the surge protector;
图20为图19所示底座构成的电路结构示意图;Fig. 20 is a schematic diagram of the circuit structure formed by the base shown in Fig. 19;
图21为电涌保护器又一种实施方式的底座结构示意图;FIG. 21 is a schematic diagram of the base structure of another embodiment of the surge protector;
图22为图21去掉浪涌保护模块的底座结构示意图;FIG. 22 is a schematic diagram of the base structure of FIG. 21 without the surge protection module;
图23为图21中的浪涌保护模块的结构示意图;FIG. 23 is a schematic structural diagram of the surge protection module in FIG. 21;
图24为图23的后侧结构示意图;Fig. 24 is the rear side structure schematic diagram of Fig. 23;
图25为图21所示底座构成的电路结构示意图;FIG. 25 is a schematic diagram of the circuit structure formed by the base shown in FIG. 21;
图26(a)~(g)为前述电路结构示意图中的图示说明图;26(a)-(g) are explanatory diagrams in the aforementioned schematic diagram of the circuit structure;
图27为间隙组件的一种电路结构示意图;27 is a schematic diagram of a circuit structure of a gap assembly;
图28为间隙组件的另一种电路结构示意图;Figure 28 is another schematic diagram of the circuit structure of the gap assembly;
图29为间隙组件的又一种电路结构示意图。FIG. 29 is a schematic diagram of another circuit structure of the gap assembly.
其中,底座a,电涌保护模块b,浪涌保护模块c,整体插拔模块d,间隙组件 1,脱扣机构2,主体件3,外壳4,触发电路板11,焊接极12,脱离弹片21,隔离 件22,弹性件23,第一指示面24,遥信滑块25,状态变化指示面26,遥信弹片27, 第一电极31,第二电极32,防反插定位件33,第二指示面34,导向凸条35,第三 电极36,指示窗口41,遥信组件5,遥信接线端口6,间隙型保护组件c1,脱扣弹 片c2,隔离部件c3,弹性部件c4,整体保护组件d1;Among them, base a, surge protection module b, surge protection module c, integral plug-in module d,
图26(a)代表状态指示,图26(b)代表遥信,图26(c)代表脱扣机构,图 26(d)代表插拔结构,图26(e)代表石墨间隙组件或金属间隙组件,图26(f) 代表气体放电管组件,图26(g)代表指示电路。Figure 26(a) represents status indication, Figure 26(b) represents remote signaling, Figure 26(c) represents tripping mechanism, Figure 26(d) represents plug-in structure, and Figure 26(e) represents graphite gap assembly or metal gap assembly, Figure 26(f) represents the gas discharge tube assembly, and Figure 26(g) represents the indicator circuit.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、 完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实 施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下 所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
本发明实施例公开的一种电涌保护器,能够实现灵活而稳定的多路保护,保护 性能好,流通能力好,结构简单、紧凑,占用空间小,装拆更换方便,满足小型化 发展的需求,脱扣可靠性高,使用安全性好。The surge protector disclosed in the embodiment of the present invention can realize flexible and stable multi-circuit protection, has good protection performance, good circulation capacity, simple and compact structure, small occupied space, convenient assembly, disassembly and replacement, and meets the requirements of miniaturization development. requirements, high tripping reliability and good safety in use.
实施例一Example 1
如图1至图5所示,一种电涌保护器,主要包括底座a和插拔于底座a的电涌 保护模块b,所述的底座a开设了用于容纳电涌保护模块b的U形槽,电涌保护模 块b大体呈长方体状,所述的电涌保护模块b在其插拔方向的底侧设置了第一电极 31和第二电极32,所述的底座a在其U形槽的底侧开设了供第一电极31和第二电 极32插入的进行电连接的电插接口;As shown in FIG. 1 to FIG. 5, a surge protector mainly includes a base a and a surge protection module b plugged into the base a. The base a has a U for accommodating the surge protection module b. The surge protection module b is generally in the shape of a cuboid. The surge protection module b is provided with a
具体的,所述的电涌保护模块b主要包括间隙组件1、脱扣机构2、主体件3 和外壳4,间隙组件1、脱扣机构2装载在主体件3上,间隙组件1可以是石墨间隙 组件、气体放电管组件、金属间隙组件等类型,也可以是石墨间隙组件与气体放电 管组件的组合类型,也可以是单个间隙件,外壳4罩住间隙组件1、脱扣机构2和 主体件3;Specifically, the surge protection module b mainly includes a
如图27~图29所示,间隙组件1包括n个放电隙和n-1条触发电路,其中n≥2, n为整数,图中的F1~Fn代表放电隙,N1~Nn-1代表触发电路,n个放电隙依次串 联在第一端子与第二端子之间,第一端子、第二端子引出作为间隙组件1的工作用 的引脚,相邻放电隙之间为放电隙的公共端,则一共具有n-1个的相邻放电隙之间 的公共端,所述n-1条触发电路的每一条触发电路的一端依次分别与n-1个的相邻 放电隙之间的公共端连接,然后每一条触发电路的另一端均与第二端子连接,从而 整体构成多层间隙结构,其中的放电隙可以是火花间隙、双火花间隙、气体放电管、 对称气体放电管组合的一种,所述触发电路至少为电容器、电阻、阻容器、压敏电 阻、热敏电阻、瞬态二极管或气体放电管中的一种,其中的阻容器由电阻与电容器 并联构成,多层间隙结构的电极材料可以是金属或石墨,同一个底座a上的不同电 涌保护模块b可以采用具有不同放电隙数量的间隙组件1。当第一端子与第二端子 之间的电路出现电涌时,N1~Nn-1的触发电路分别触发放电隙F1~Fn动作,最后 放电隙F1~Fn全部导通变成低阻后,形成过电压泄放电路,从而将窜入到线路第 一端子与第二端子之间的电涌限制在电子设备所能承受的电压范围内,实现对连接 在第一端子与第二端子之间电子设备的保护。当电涌保护器发生过载,对外呈现低 阻、甚至短路状态时,保护器件动作,切断电涌保护器与被保护线路的连接,被保 护线路的电能不再持续施加到电涌保护器两端,故不会影响被保护线路运行。As shown in Figures 27 to 29, the
在本实施例中,所述间隙组件1的一个引脚设置有焊接极12(可以是间隙组件 1的引脚直接作为焊接极,也可以是间隙组件1的引脚上连接额外部件构成焊接极), 间隙组件1的另一引脚与设置在主体件3上的第二电极32电连接,焊接极设置在间 隙组件1的沿插拔方向上的顶侧,即,焊接极靠近电涌保护模块b的在插拔方向的 顶侧,并且间隙组件1的层叠方向沿着电涌保护模块b的插拔方向,结构更加紧凑, 可有效增加间隙组件的层叠数量,提高通流能力,并且能更有利于设置脱扣机构; 主体件3上设置用于放置间隙组件1的腔槽,并且在焊接极所在侧设置有隔断层, 隔断层上开设有露出焊接极12的通孔,具有通孔的隔断层能提高脱扣后的电气隔离 效果,提高保护性能,提高安全可靠性,具有通孔的隔断层设置在主体件3的沿插 拔方向的顶侧,所述的脱扣机构2包括位于隔断层另一侧的脱离弹片21,即,脱离 弹片21位于主体件3的顶侧上方,所述的脱离弹片21在通孔处与焊接极焊接构成 脱离焊点,所述的脱离弹片21从主体件3在插拔方向的顶侧沿着主体件3的侧壁向 主体件3的底侧延伸,并且所述的脱离弹片21与设置在主体件3上的第一电极31 电连接,当遇到特大的过载电流通过时,脱离弹片与焊接极之间的焊料由于高温而 熔化,从而脱离弹片在自身弹力作用下与焊接极分开形成断路,进而实现电气隔离 的作用,有效提高保护性能,将电涌保护模块整体更换后即刻再次正常起到浪涌保 护作用,易于维护更换,成本低。In this embodiment, a pin of the
为了提高电气隔离效果,脱扣机构2还包括隔离件22和弹性件23,所述的弹 性件23在脱离弹片21与焊接极未断开前处于储能状态,并且在脱离弹片21与焊接 极分离后推动隔离件22移动至脱离弹片21与焊接极之间以增大脱离弹片与焊接极 之间的间距达到电气隔离并灭弧的目的,具体的,所述的弹性件23为弹簧,弹簧一 端与隔离件22连接,另一端与主体件3连接,在本实施例中,弹簧垂直于电涌保护 模块b的插拔方向,在脱离弹片21与焊接极发生脱扣时,弹簧释放弹力来带动隔离 件22在垂直于插拔方向上沿直线运动,最终使得隔离件22运动到脱离弹片21与焊 接极之间并将两者充分隔离开,提高电气隔离的效果。在遇到特大的过载电流通过 时,产生的热量导致脱离弹片与焊接极之间的焊料熔融,从而脱离弹片在自身弹力 的作用下与焊接极脱扣分离,并且弹性件释放弹性势能,使得隔离件再在弹性件作 用下移动到脱离弹片与焊接极之间,从而隔离件能增大脱离弹片与焊接极之间的间 距达到提高电气隔离效果并灭弧的目的,有效保护设备,提高使用安全性;In order to improve the electrical isolation effect, the tripping
隔离件22上设置有第一指示面24,所述的主体件3上设置有第二指示面34, 第一指示面24、第二指示面34位于电涌保护模块b的在插拔方向的顶侧,所述外 壳的顶侧上设置有用于显示第一指示面24、第二指示面34的指示窗口41,在脱离 弹片21与焊接极分离后第一指示面24随着隔离件22相对于第二指示面34进行位 移以指示工作状态,所述的指示窗口41在脱扣前与脱扣后所观察到的分别是第一指 示面24或第二指示面34,在未脱扣状态时可以是第一指示面重叠于第二指示面的 表面,而在发生脱扣后第一指示面移开从而露出第二指示面,也可以是,在未脱扣 状态时第二指示面露出,而在发生脱扣后第一指示面移动至覆盖第二指示面的表面 从而显示出第一指示面,从而能直观的掌握电涌保护器的工作状况,准确了解电涌 保护器是否发生脱扣,提高维护的及时性。The
为了能远程实时的监测电涌保护器的工作状态,在电涌保护器上设置了遥信功能,在本实施例中,脱离焊点设置在主体件3的在插拔方向的顶侧,从而隔离件22 主要包括位于主体件3的在插拔方向的顶侧上方的用于分隔开脱离弹片21与焊接极 的部分,然后,隔离件22从主体件3在插拔方向的顶侧沿着主体件3的侧壁向主体 件3在插拔方向的底侧延伸出构成遥信滑块25,从而隔离件22与遥信滑块25为一 体式结构,能够提高遥信滑块25的动作可靠性、准确度,所述的底座a上设置有与 遥信滑块25配合由其触控的遥信组件5,在发生脱扣时,遥信滑块25能准确的随 隔离件22一同发生位移,遥信滑块25在垂直于插拔方向上沿直线运动,遥信滑块 25的位置状态发生变化,进而遥信滑块25对遥信组件5的触控状态发生变化,遥 信组件5可以是常开触点的遥信、常闭触点的遥信等,最终实现了实时监测电涌保 护器的工作状态,在电涌保护器失效时能第一时间发现,提高维护的及时性;所述 的底座a上设置有供遥信滑块5汇总连接的遥信接线端口6,减少了遥信端子数量, 利于客户接线,实现集中遥信;In order to remotely monitor the working state of the surge protector in real time, a remote signaling function is set on the surge protector. The
并且,隔离件22的位于主体件3侧壁的部分呈板状,减小占用空间,提高结构 紧凑性,有利于提高通流能力;为了保障隔离件22在弹簧的作用下稳定可靠的进行 移动,隔离件22与主体件3之间还设置有滑动导向机构,所述滑动导向机构包括在 主体件3侧壁上设置的导向凸条35,所述的隔离件22在其位于主体件3侧壁的部 分则设置了与导向凸条35配合的滑槽,导向凸条35呈平行于弹簧的直线状,从而 在发生脱扣时能确保隔离件22准确的移动到脱离弹片21与焊接极之间达到提高电 气隔离的效果。In addition, the part of the
在本实施例中,所述的间隙组件1的触发电路板11设置在垂直于电涌保护模块 b插拔方向的方向上,即,触发电路板11位于间隙组件1的层叠方向的侧边,占用 空间小,有利于提高通流能力,不易出现压碎触发电路板11的状况,使用稳定性好; 所述的间隙组件1单面排版,两侧设置排针,占用空间小,提高了通流能力。In this embodiment, the
在本实施例中,所述的脱离弹片21与第一电极31通过铆接结构连接,第一电 极因为需要承受雷电流、产品安装等原因,其采用的金属片材料需要有足够的厚度, 而脱离弹片需要足够的弹性,厚度过大则弹性低,难以稳定有效的实现脱扣分离, 因此脱离弹片与第一电极所需要的金属片厚度不同,可选择分别满足其性能要求的 金属片厚度来制作,即保障第一电极31的通流能力,也保障脱离弹片21具有良好 的弹性来进行脱扣并达到电气隔离的目的,实施方便、成本低。In this embodiment, the detachment
在电涌保护模块b的底部,即,在主体件3的沿插拔方向的底侧设置有防反插 定位件33,防反插定位件33为凸起结构,所述的底座a上在U形槽的底部设置有 与防反插定位件33匹配的防反插定位槽,防反插定位件33能起到导向及定位的作 用,确保电涌保护模块b能正确无误的插接到底座a上,确保电涌保护模块b能正 常稳定的起到保护作用。At the bottom of the surge protection module b, that is, on the bottom side of the
图6和图7为电涌保护模块的另一种实施方式,其同样在主体件3设置有脱扣 机构,脱扣机构包括脱离弹片21、隔离件22和弹性件23,间隙组件1的一个引脚 与脱离弹片21通过焊料焊接构成脱离焊点,该实施方式中的电涌保护模块也设置有 状态指示功能,隔离件22上设置有第一指示面24以及状态变化指示面26,第一指 示面24与状态变化指示面26为不同的颜色,第一指示面24与状态变化指示面26 沿着隔离件22的移动方向依次设置,在未脱扣状态时第一指示面24从外壳的上设 置的指示窗口41显示出,在发生脱扣后,第一指示面24以及状态变化指示面26 随着隔离件22移动从而使得状态变化指示面26从指示窗口41显示出。6 and 7 show another embodiment of the surge protection module, which is also provided with a tripping mechanism on the
如图8所示,电涌保护模块的另一种实施方式,电涌保护模块的状态指示功能 还可通过并联于间隙组件1的指示电路来实现,指示电路上设置有指示灯,当间隙 型电涌保护器正常工作时,脱扣机构处于电导通的状态,指示灯此时处于通电的发 亮状态,表明电涌保护器正常,而当脱扣机构断开后,指示电路断电使得指示灯灭 掉,从而表明电涌保护器异常。As shown in FIG. 8 , another embodiment of the surge protection module, the status indication function of the surge protection module can also be realized by an indication circuit connected in parallel with the
如图9所示的实施方式中,电涌保护模块上设置有遥信弹片27,遥信弹片27 包括遥信弹片一和遥信弹片二,在脱扣机构未发生脱扣时,隔离件22的遥信滑块 25将遥信弹片一压紧在遥信弹片二上,当脱扣机构发生脱扣时,遥信滑块25随隔 离件22移动开,从而遥信弹片一被释放,遥信弹片一在自身弹力作用下与遥信弹片 二断开分离,可靠准确的反应电涌保护器的工作状态,遥信弹片27的遥信弹片一和 遥信弹片二从电涌保护模块上穿出引脚以与底座a上对应部件进行电连接,从而实 现遥信功,实现了实时监测电涌保护器的工作状态,在电涌保护器失效时能第一时 间发现,提高维护的及时性。In the embodiment shown in FIG. 9, the surge protection module is provided with a
如图10所示,所述的电涌保护模块b也可为不具有脱扣机构以及遥信功能的模块,其由主体件3和间隙组件1构成,间隙组件1的两引脚分别与主体件3上的第 一电极31和第二电极32连接,将脱扣机构设置在底座a上,同样满足在遇到特大 的过载电流通过时通过脱扣机构形成断路来电气隔离。As shown in FIG. 10 , the surge protection module b can also be a module without a tripping mechanism and a remote signaling function. The
如图1所示,所述的底座a供若干个电涌保护模块b并排插接,结构简单,每 个电涌保护模块b易于制作,能够提供多路保护;如图11所示,在不改变多路保护 的电路的状况下,可将若干个电涌保护模块b整体组合在一起构成一个一体式插拔 模块,更加易于插拔操作,提高效率。As shown in Figure 1, the base a is used for several surge protection modules b to be plugged side by side, the structure is simple, each surge protection module b is easy to manufacture, and can provide multiple protection; as shown in Figure 11, when not Under the condition of changing the circuit of multi-circuit protection, several surge protection modules b can be combined together to form an integrated plug-in module, which is easier to plug-in operation and improves the efficiency.
本实施例的电涌保护器具有多路保护功能,具体的,所述的底座a上设置有N 端、PE端以及三个独立的L端(具体包括L1端、L2端、L3端),还设置有M端, L1端、L2端、L3端可以作为三相电的A,B,C三相端,N端作为零线端,PE端 作为地线端,M端代表中间端,底座a上设置了分别与L1端、L2端、L3端、N端、 PE端、M端对应的电插接口;The surge protector of this embodiment has a multi-circuit protection function. Specifically, the base a is provided with an N terminal, a PE terminal, and three independent L terminals (specifically including the L1 terminal, the L2 terminal, and the L3 terminal), M terminal is also provided, L1 terminal, L2 terminal, L3 terminal can be used as A, B, C three-phase terminals of three-phase power, N terminal is used as neutral terminal, PE terminal is used as ground terminal, M terminal represents the middle terminal, base The electric plug interfaces corresponding to the L1 end, the L2 end, the L3 end, the N end, the PE end and the M end are set on a;
如图12和图13所示,在L1端、L2端、L3端与M端之间分别插拔设置有一 个电涌保护模块b,该电涌保护模块b的间隙组件1是石墨间隙组件;在N端与M 端之间插拔设置有一个电涌保护模块b,在M端与PE端之间插拔设置有一个M-PE 浪涌保护模块c;As shown in FIG. 12 and FIG. 13 , a surge protection module b is respectively inserted and removed between the L1 end, the L2 end, the L3 end and the M end, and the
其中的M-PE浪涌保护模块c主要包括间隙型保护组件c1,间隙型保护组件c1 可以是石墨间隙组件、金属间隙组件、气体放电管组件其中的一种类型或至少两种 的组合类型,间隙型保护组件c1可以与间隙组件1类型相同或不同,M-PE浪涌保 护模块c还可包含与间隙型保护组件c1连接的脱扣组件以及用于指示工作状态的遥 信机构,M-PE浪涌保护模块c的脱扣组件构成部件大致与电涌保护模块b的脱扣 机构类同,M-PE浪涌保护模块c的脱扣组件主要包括脱扣弹片,脱扣弹片与间隙 型保护组件c1的一个引脚端焊接连接成脱扣焊点,M-PE浪涌保护模块c的脱扣组 件还可设置隔离部件与弹性部件,所述的弹性部件在脱扣弹片与间隙型保护组件c1 的引脚未断开前处于储能状态,并且在脱扣弹片与间隙型保护组件c1的引脚分离后 推动隔离部件移动至脱扣弹片与间隙型保护组件c1的引脚之间以增大脱扣弹片与 间隙型保护组件c1的引脚之间的间距达到电气隔离并灭弧的目的,间隙型保护组件 c1的遥信机构即可在隔离部件上设置遥信部,底座a上有与遥信部配合的遥信组件, 从而能实时的监测电涌保护器的工作状态,在电涌保护器失效时能第一时间发现, 提高维护的及时性。The M-PE surge protection module c mainly includes a gap-type protection component c1, and the gap-type protection component c1 can be one type of graphite gap component, metal gap component, and gas discharge tube component, or a combination of at least two types. The gap type protection component c1 can be the same or different type as the
如图12和图13所示,插拔在N端与M端之间的电涌保护模块b与插拔在M 端与PE端之间的M-PE浪涌保护模块c可以是相互独立的模块,即,插拔在N端 与M端之间的电涌保护模块b与插拔在M端与PE端之间的M-PE浪涌保护模块c 分别进行插拔操作,该M-PE浪涌保护模块c放置在底座a上的PE端所一侧在的端 部,所述底座内设置与M-PE浪涌保护模块c电连接的设置成汇流排的M端,M-PE 浪涌保护模块c与PE端的距离短,M-PE浪涌保护模块c与PE端连线短,能够减 小接线所需空间,保障通流能力,结构紧凑,占用空间小;As shown in Figure 12 and Figure 13, the surge protection module b inserted between the N terminal and the M terminal and the M-PE surge protection module c inserted between the M terminal and the PE terminal can be independent of each other Modules, that is, the surge protection module b inserted between the N terminal and the M terminal and the M-PE surge protection module c inserted between the M terminal and the PE terminal are respectively plugged and unplugged, the M-PE The surge protection module c is placed on the end of the base a where the PE end is located, and the base is provided with the M-end that is electrically connected to the M-PE surge protection module c and is set as a busbar, and the M-PE surge The distance between the surge protection module c and the PE terminal is short, and the connection between the M-PE surge protection module c and the PE terminal is short, which can reduce the space required for wiring, ensure the current capacity, and has a compact structure and small footprint;
并且,所述的L端与PE端之间或N端与PE端之间的总放电隙数量为4~16, 所述M-PE浪涌保护模块(c)的放电隙数量为1~8,N端与M端之间和/或L端与 M端之间的电涌保护模块(b)的放电隙数量为3~8,可以灵活调整放电隙的数量来 满足不同的需求。In addition, the total number of discharge gaps between the L terminal and the PE terminal or between the N terminal and the PE terminal is 4 to 16, and the number of discharge gaps of the M-PE surge protection module (c) is 1 to 8. The number of discharge gaps of the surge protection module (b) between the N terminal and the M terminal and/or between the L terminal and the M terminal is 3 to 8, and the number of discharge gaps can be flexibly adjusted to meet different requirements.
如图14至图16所示,插拔在N端与M端之间的电涌保护模块b可与插拔在 M端与PE端之间的M-PE浪涌保护模块c组合为一个整体插拔模块d,并且如15 和图16所示,该整体插拔模块的整体保护组件d1由电涌保护模块b的间隙组件1 与M-PE浪涌保护模块c的间隙型保护组件c1串联组合构成,具体的,整体保护组 件d1由用于连接于N-M之间的石墨间隙组件与用于连接于M-PE之间的石墨间隙 组件串联构成(该整体保护组件d1也可以是用于连接于N-M之间的石墨间隙组件 与用于连接于M-PE之间的气体放电管组件连接构成,如图17和图18所示),该 整体保护组件d1的串联电路的两端为第一端子与第二端子,第一端子设置用于与脱 离弹片通过低温焊料焊接连接的焊接极,脱离弹片与设置在主体件3上的第一电极 31电连接,第二端子与主体件3底面设置的第二电极32连接,该整体石墨间隙组 件还具有第三端子,第三端子为连接于N-M之间的石墨间隙组件与连接于M-PE之 间的石墨间隙组件的公共端,第三端子与主体件3底面设置的第三电极36连接,然 后该整体插拔模块的第一电极31、第二电极32、第三电极36分别与底座a上的N 端、PE端、M端的对应电插接口连接,最终能够实现L1-M之间、L2-M之间、L3-M 之间、N-M之间、PE-M之间的多路保护功能。As shown in Figures 14 to 16, the surge protection module b inserted between the N terminal and the M terminal can be combined with the M-PE surge protection module c inserted between the M terminal and the PE terminal as a whole The plug-in module d, and as shown in Figure 15 and Figure 16, the overall protection component d1 of the integral plug-in module is connected in series by the
实施例二
如图19和图20所示,所述的底座a上设置有三个独立的L端(具体包括L1 端、L2端、L3端)以及N端和PE端,还设置有M端,底座a上设置了分别与L1 端、L2端、L3端、N端、PE端、M端对应的电插接口;As shown in Figure 19 and Figure 20, the base a is provided with three independent L ends (specifically including the L1 end, the L2 end, the L3 end), the N end and the PE end, and an M end is also provided on the base a. Set up electrical plug interfaces corresponding to L1, L2, L3, N, PE, and M respectively;
在L1端、L2端、L3端与M端之间分别插拔设置有一个电涌保护模块b,该 电涌保护模块b的间隙组件1是石墨间隙组件;在N端与M端之间插拔设置有电 涌保护模块b,该电涌保护模块b的间隙组件1是石墨间隙组件,而在M端与PE 端之间设置有固定设置在底座a上的M-PE浪涌保护模块c,所述的M-PE浪涌保护 模块c放置在底座a内部并且位于PE端所在一侧的端部,M-PE浪涌保护模块c不 超出PE端所在侧的底座a端面,不占用额外的外部空间,所述的M-PE浪涌保护 模块c与设置在底座a内的M端电连接,接线短,节省占用空间,M-PE浪涌保护 模块c的间隙型保护组件c1的层叠方向垂直于电涌保护模块b的插拔方向,结构紧凑,能使布局更加合理,在L1端、L2端、L3端与M端之间的电涌保护模块与在 N端与M端之间的电涌保护模块可设计成同样外形结构的部件,降低制作成本,浪 涌保护模块c由石墨间隙组件或者气体放电管组件构成。A surge protection module b is respectively inserted and removed between the L1 end, the L2 end, the L3 end and the M end, and the
在本实施例中,该M-PE浪涌保护模块c仅包括间隙型保护组件c1,间隙型保 护组件c1可以是石墨间隙组件、金属间隙组件、气体放电管组件其中的一种类型或 至少两种的组合类型,间隙型保护组件c1直接固定在底座a,间隙型保护组件c1 的一个引脚直接与M端电连接,间隙型保护组件c1的另一个引脚直接与PE端电 连接,M端由金属片加工而成,M端上间隔设置有若干个金属弹性夹片来构成电插 接口,可以是若干个独立金属弹性夹片固定在一个汇流片上,也可以由一个金属片 直接一体成型出若干个间隔设置的金属弹性夹,M端构成汇流排结构,所述的金属 弹性夹片整体呈U形结构,U形结构的两侧壁或一侧壁向内侧弯曲以提高夹持稳定 性,具体的,金属弹性夹片开口宽度的最窄处为1.1mm,而第一电极31和第二电 极32的厚度为1.5mm,表面厚度减薄的凹槽处的第一电极31和第二电极32的厚 度为1.3mm,保障插拔的顺畅性,同时保障具有大通流能力,在插拔顺畅与大通流 能力之间达到平衡。In this embodiment, the M-PE surge protection module c only includes a gap-type protection component c1, and the gap-type protection component c1 may be one type or at least two of a graphite gap component, a metal gap component, and a gas discharge tube component. The type of combination, the gap type protection component c1 is directly fixed on the base a, one pin of the gap type protection component c1 is directly electrically connected to the M terminal, and the other pin of the gap type protection component c1 is directly electrically connected to the PE terminal, M The end is made of metal sheet, and the M end is provided with several metal elastic clips at intervals to form an electric plug interface. It can be a number of independent metal elastic clips fixed on a busbar, or can be directly integrally formed by a metal sheet. A number of metal elastic clips are arranged at intervals, and the M end constitutes a busbar structure. The metal elastic clips have a U-shaped structure as a whole, and the two side walls or one side wall of the U-shaped structure are bent inward to improve the clamping stability. , Specifically, the narrowest part of the opening width of the metal elastic clip is 1.1mm, and the thickness of the
实施例三
如图21至图25所示,所述的底座a上设置有三个独立的L端(具体包括L1 端、L2端、L3端)以及N端和PE端,还设置有M端,底座a上设置了分别与L1 端、L2端、L3端、N端、PE端、M端对应的电插接口;As shown in Fig. 21 to Fig. 25 , the base a is provided with three independent L ends (specifically including the L1 end, L2 end, L3 end), N end and PE end, and an M end is also arranged on the base a. Set up electrical plug interfaces corresponding to L1, L2, L3, N, PE, and M respectively;
在L1端、L2端、L3端与M端之间分别插拔设置有一个电涌保护模块b,该 电涌保护模块b的间隙组件1是石墨间隙组件;在N端与M端之间插拔设置有电 涌保护模块b,该电涌保护模块b的间隙组件1是石墨间隙组件,而在M端与PE 端之间设置有固定设置在底座a上的M-PE浪涌保护模块c;A surge protection module b is respectively inserted and removed between the L1 end, the L2 end, the L3 end and the M end, and the
在本实施例中,M-PE浪涌保护模块c包括用于装置间隙型保护组件c1的承载 构件,承载构件上设置用于放置间隙型保护组件c1的腔槽,M-PE浪涌保护模块c 还设置有脱扣组件,脱扣组件包括与M端电连接的脱扣弹片c2,并且脱扣弹片c2 与间隙型保护组件c1的一个引脚通过焊料连接构成脱离焊点,间隙型保护组件c1 的另一引脚与PE端电连接,脱扣组件还包括隔离部件c3与弹性部件c4,所述的弹 性部件在脱扣弹片与间隙型保护组件c1的引脚未断开前处于储能状态,并且在脱扣 弹片与间隙型保护组件c1的引脚分离后推动隔离部件移动至脱扣弹片与间隙型保 护组件c1的引脚之间以增大脱扣弹片与间隙型保护组件c1的引脚之间的间距,间 隙型保护组件c1可以是石墨间隙组件、金属间隙组件、气体放电管组件其中的一种 类型或至少两种的组合类型。In this embodiment, the M-PE surge protection module c includes a bearing member for installing the gap type protection assembly c1, and the bearing member is provided with a cavity for placing the gap type protection assembly c1, the M-PE surge protection module c is also provided with a tripping component, the tripping component includes a tripping spring c2 electrically connected to the M terminal, and a pin of the tripping spring c2 and the gap protection component c1 is connected by solder to form a release solder joint, and the gap protection component The other pin of c1 is electrically connected to the PE terminal, and the tripping assembly further includes an isolation part c3 and an elastic part c4, and the elastic part is in energy storage before the tripping shrapnel and the pin of the gap-type protection assembly c1 are disconnected. state, and after the trip spring is separated from the pins of the gap type protection component c1, the isolation member is pushed to move between the trip spring plate and the pins of the gap type protection component c1 to increase the distance between the trip spring plate and the gap type protection component c1. For the spacing between the pins, the gap-type protection component c1 may be one type of graphite gap component, metal gap component, and gas discharge tube component, or a combination of at least two types.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为 对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技 术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改 进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and it should be noted that the above preferred embodiments should not be regarded as limitations of the present invention, and the protection scope of the present invention should be based on the scope defined by the claims. For those skilled in the art, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims (10)
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