CN111585229A - Flexible waterproof sealing structure for wall penetration of underground direct-buried cable or optical cable and construction method - Google Patents
Flexible waterproof sealing structure for wall penetration of underground direct-buried cable or optical cable and construction method Download PDFInfo
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- CN111585229A CN111585229A CN202010483843.7A CN202010483843A CN111585229A CN 111585229 A CN111585229 A CN 111585229A CN 202010483843 A CN202010483843 A CN 202010483843A CN 111585229 A CN111585229 A CN 111585229A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/22—Installations of cables or lines through walls, floors or ceilings, e.g. into buildings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4439—Auxiliary devices
- G02B6/4459—Ducts; Conduits; Hollow tubes for air blown fibres
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/46—Processes or apparatus adapted for installing or repairing optical fibres or optical cables
- G02B6/47—Installation in buildings
- G02B6/475—Mechanical aspects of installing cables in ducts or the like for buildings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/06—Installations of electric cables or lines in or on the ground or water in underground tubes or conduits; Tubes or conduits therefor
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Abstract
本发明提供一种地下直埋电缆或光缆穿墙用柔性密封结构及施工方法,该结构包括穿墙保护管和设置在穿墙保护管与电缆或光缆之间的柔性密封组件,柔性密封组件至少设置在穿墙保护管的迎水面侧,包括长管箍、位于长管箍内部的柔性密封件和安装在长管箍端部的端部锁紧压盖,长管箍内部设有的螺纹调整挡圈与端部锁紧压盖之间设有柔性密封件,柔性密封件与穿墙保护管、电缆或光缆的密封面形成静密封。本发明在电缆或光缆与穿墙保护管之间采用具有预压预紧调节机构的柔性密封组件,实现径向双向定位和轴侧双向定位的功能,使密封空腔内的密封圈组处于三向挤压应力,形成穿墙保护管与电缆或光缆之间的静密封零空间,从而起到了防水密封效果。
The invention provides a flexible sealing structure and a construction method for directly buried underground cables or optical cables through the wall. Set on the water-facing side of the wall-passing protection pipe, it includes a long pipe hoop, a flexible seal inside the long pipe hoop, and an end locking gland installed at the end of the long pipe hoop. A flexible seal is arranged between the retaining ring and the end locking gland, and the flexible seal forms a static seal with the sealing surface of the wall-passing protection tube, cable or optical cable. The invention adopts a flexible sealing assembly with a pre-compression and pre-tightening adjustment mechanism between the cable or optical cable and the wall-penetrating protection tube, so as to realize the functions of radial bidirectional positioning and axial bidirectional positioning, so that the sealing ring group in the sealing cavity is in three positions. The extrusion stress forms a static seal zero space between the wall-passing protection tube and the cable or optical cable, thereby achieving a waterproof sealing effect.
Description
技术领域technical field
本发明属于工业建筑、民用建筑、市政建筑中的电气工程技术领域,涉及地下直埋电缆、光缆穿越外围护结构墙体时的防水密封技术,具体涉及一种地下直埋电缆或光缆穿墙用柔性防水密封结构及施工方法。The invention belongs to the technical field of electrical engineering in industrial buildings, civil buildings and municipal buildings, and relates to a waterproof sealing technology when underground directly buried cables and optical cables pass through the outer protective structure wall, in particular to an underground directly buried cable or optical cable through the wall Flexible waterproof sealing structure and construction method.
背景技术Background technique
目前,工业建筑、民用建筑、市政工程的电气工程中,电缆、光缆在地下埋设穿越建筑物、构筑物等外围护结构墙体时,通常采用图1A至图1D所示的防水密封结构来实现防水密封效果(参见国家标准设计施工图集《110kv及以下电缆敷设》12D101-05、p102、p103中,直埋电缆穿墙引入建筑物的敷设方案一、方案二、方案三、方案四、方案五;以及《地下通信线缆敷设》05X101-2、p9、p10中,地下电缆、光缆引入建筑物内的做法中引入地下室方法一、方法二、方法三,上述各种防水密封方法,归纳为图1A-图1D所示的三种基本实施方式),对于含有地下水(包括地面表层的雨水渗透地下)、伴随有建筑物、构筑物的沉降变形、伸缩变形以及电缆、光缆的电流热产生的伸缩变形,外界产生工作振动、扭曲等现场环境,上述防水密封结构存在以下局限性:At present, in the electrical engineering of industrial buildings, civil buildings, and municipal engineering, when cables and optical cables are buried underground and pass through the walls of buildings, structures and other peripheral protective structures, the waterproof sealing structure shown in Figure 1A to Figure 1D is usually used to achieve Waterproof and sealing effect (see National Standard Design and Construction Drawings "110kv and Below Cable Laying" 12D101-05, p102, p103, the laying scheme of the direct buried cable into the building through the
图1A所示的实施方式一中,穿墙保护管2穿过预埋在墙体01的预留穿墙孔洞011后,放置到预定位置并按照要求设置坡度定位,然后在墙体与保护管之间填充防水砂浆将二者之间的空隙封堵。电缆或光缆1与穿墙保护管2之间的间隙同样需要密封,其施工方法是在迎水面Z2侧(入户端)穿墙保护管2管口与电缆或光缆1之间采用“口内封堵油麻浇筑沥青或其他防水材料”进行密封,即在穿墙保护管2与电缆或光缆1之间填塞密度较低的油麻,在端口浇注涂刷沥青或其他防水材料。In the first embodiment shown in FIG. 1A , after the through-
此种密封方式存在以下不足:This sealing method has the following shortcomings:
1)由于墙体01的预留穿墙孔洞011空间小,孔洞四周无法进行凿毛处理,使得封堵后的防水砂浆层04与预留穿墙孔洞011的内壁之间存在渗漏间隙(冷锋),该渗漏间隙定义为第一泄漏通道LC1;1) Due to the small space of the reserved through-
2)由于穿墙保护管2为金属材质,墙体01与穿墙保护管2的膨胀系数不同,二者之间产生膨胀泄漏间隙,该膨胀泄漏间隙定义为第二泄漏通道LC2;2) Since the wall-penetrating
3)防水砂浆的强度等级低于原有钢筋混凝土结构墙体,未采取相应的强度补强措施,使得墙体整体结构出现短板效应;穿墙保护管2的迎水面Z2一端采用过渡加长结构型式,穿墙保护管2一直延伸至建筑物外结构的散水面宽度500mm以外,其目的是为了便于日后的维修堵漏时,不会破坏建筑物的散水面及建筑外立面的保温层、防水层结构,却造成墙体01与穿墙保护管2交集处产生附加破坏性扭矩,使得第一泄漏通道、第二泄漏通道的密封效果过早失效,甚至损坏交集处的建筑结构墙体;4)穿墙保护管2与电缆或光缆1之间的密封间隙为第三泄漏通道LC3,在迎水面Z2处的穿墙保护管2与电缆或光缆1之间采用油麻式密封结构03来密封第三泄漏通道,即在穿墙保护管2与电缆或光缆1之间填塞密度较低的油麻,在端口浇注涂刷沥青或其他防水材料。其中,油麻放置在保护管内侧轴向开放空间内,油麻仅靠强度等级过低的刚性沥青起到单向约束定位作用,无法形成密封材料的挤压三向应力状态进而起到密封学的静密封作用,当墙体上保护管或电缆正常产生位移及变形后,刚性沥青密封材料在密封材料交集处之间相互作用后,产生的破坏性结构缝隙使得该密封组件失去作用。3) The strength level of the waterproof mortar is lower than that of the original reinforced concrete structure wall, and no corresponding strength reinforcement measures have been taken, resulting in a short board effect in the overall structure of the wall; the Z2 end of the water-facing surface of the
图1B所示的实施方式二中,为了密封墙体01设置的预留穿墙孔洞011与防水砂浆层04之间的工艺冷缝(第一泄漏通道LC1),采用穿墙保护管2与墙体01一次浇筑完成的施工方法,并在穿墙保护管2外壁焊接翼环板021并预埋于墙体01中形成止水板;预埋于墙体01预留穿墙孔洞011处的穿墙保护管2与电缆或光缆1之间同样存在第三泄漏通道LC3,第三泄漏通道LC3的防水密封结构采用与图1A所示的实施方式一相同的油麻式密封结构03;而在穿墙保护管2与墙体01之间的第一泄漏通道LC1和第二泄漏通道LC2的密封防水方式采用止水板形式,即焊接在穿墙保护管2的管体上的翼环板021预埋于墙体01中形成止水板。改进后结构仍然存在以下不足:In the second embodiment shown in FIG. 1B , in order to seal the process cold seam (the first leakage channel LC1 ) between the reserved through-
1)一般金属穿墙保护管2与混凝土属于两种不同材质,彼此之间的物理膨胀系数不同,必然会产生相互接触间的膨胀渗漏缝隙;虽然止水板形式的防水密封效果高于实施方式一,但仅靠单个翼环板021难以保证在地下水位较高、渗透压较大情形下的防水密封功能;1) Generally, the metal through-
2)加长的穿墙保护管2预埋在墙体01内,形成悬臂式受力结构,使得墙体01在双向受力的同时,还要承受较大扭转,对于墙体01施工过程中的定位、支护、墙体结构加固、模板支护、混凝土浇筑及后期养护等都会造成极大的难度和施工成本加大。2) The lengthened wall-penetrating
图1C和图1D所示的实施方式三中,穿墙套管2与墙体01之间的第一泄漏通道LC1和第二泄漏通道LC2的防水密封结构与图1B所示的实施方式二相同;针对电缆或光缆1与穿墙套管2之间存在的第二泄漏通道LC2采用法兰盘式密封结构02实现防水密封,即在穿墙套管2的管口外侧焊接内法兰盘021,再将油浸麻绳023绕在电缆或光缆1上后向内法兰盘021的方向推动,然后将套装在电缆或光缆1上的外法兰盘022用螺栓、垫圈、螺母紧固在内法兰盘上,油浸黄麻绳被挤压在两法兰盘之间将穿墙套管2的管口密封。改进后的密封结构虽然能在轴向形成挤压力,以保证两个法兰盘之间的密封,但密封材料未在封闭空腔内,无法形成径向挤压应力,且外法兰盘022与穿墙套管2管口存在距离,第二泄漏通道LC2位置向后移动一个法兰盘的距离,即使油浸麻绳023遇水有膨胀作用,仍然无法形成密封空间(纵向存在开放空间),该结构防水密封效果易失效。另外,该结构中,电缆或光缆1的外部缠绕油浸麻绳023,缠绕形式不固定,缠绕数量不易量化,不利于实现标准化。In the third embodiment shown in FIGS. 1C and 1D , the waterproof sealing structure of the first leakage channel LC1 and the second leakage channel LC2 between the wall bushing 2 and the
发明内容SUMMARY OF THE INVENTION
为了解决上述一个或多个问题,本发明提供一种地下直埋电缆或光缆穿墙保护管用柔性防水密封结构。In order to solve one or more of the above-mentioned problems, the present invention provides a flexible waterproof sealing structure for underground direct buried cables or optical cable through-wall protection pipes.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种地下直埋电缆或光缆穿墙用柔性密封结构,用于对穿过墙体(01)的地下直埋电缆或光缆进行密封,包括用于套装电缆或光缆的穿墙保护管(2)和至少设置在穿墙保护管(2)的迎水面侧的柔性密封组件(3),柔性密封组件(3)包括:A flexible sealing structure for directly buried underground cables or optical cables through walls, used for sealing the underground directly buried cables or optical cables passing through a wall (01), including a wall protection tube (2) for sheathing the cables or optical cables and a flexible sealing assembly (3) arranged at least on the water-facing surface side of the wall-penetrating protection pipe (2), the flexible sealing assembly (3) comprising:
长管箍(31),其端部与穿墙保护管(2)螺纹连接,该端内部设有螺纹调整挡圈(32);a long pipe hoop (31), the end of which is threadedly connected with the wall-penetrating protection pipe (2), and a thread adjusting retaining ring (32) is arranged inside the end;
端部锁紧压盖(35),其与长管箍(31)的另一端部螺纹连接;和an end locking gland (35), which is threadedly connected to the other end of the long pipe clamp (31); and
柔性密封件,其位于螺纹调整挡圈(32)与端部锁紧压盖(35)之间的长管箍(31)内部,柔性密封件包覆(例如,密封圈组穿套在电缆或光缆上,石棉绳或油浸黄麻绳缠绕在电缆或光缆上)在电缆或光缆(1)上且与位于穿墙保护管(2)的内壁和电缆或光缆(1)的外壁之间。A flexible seal, which is located inside the long pipe hoop (31) between the threaded adjusting ring (32) and the end locking gland (35), the flexible seal wraps (for example, the seal set is wrapped around the cable or On the optical cable, asbestos rope or oil-impregnated jute rope is wound on the cable or optical cable) on the cable or optical cable (1) and between the inner wall of the through-wall protection tube (2) and the outer wall of the cable or optical cable (1).
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述柔性密封件由两个哈夫节密封挡圈(33)以及位于两个哈夫节密封挡圈(33)之间的密封圈组(34)、石棉绳、油浸黄麻绳中的任一种组成,每一哈夫节密封挡圈(33)为两半圆环分体对接形成的圆环结构;优选的,套装在电缆或光缆(1)上的两个哈夫节密封挡圈(33)的哈夫线L相互垂直。In the above-mentioned flexible sealing structure for directly buried underground cables or optical cables through walls, the flexible sealing member is composed of two Huff section sealing retaining rings (33) and a sealing ring located between the two Hough section sealing retaining rings (33). Any one of the group (34), the asbestos rope, and the oil-impregnated jute rope, each Huff section sealing ring (33) is a ring structure formed by the butt joint of two half rings; preferably, it is sleeved on the cable Or the Hough lines L of the two Hough segment sealing retaining rings (33) on the optical cable (1) are perpendicular to each other.
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述密封圈组(34)穿套在电缆或光缆(1)上,包括挤压接触的至少两个密封圈,密封圈的截面为楔形或O型。In the above-mentioned flexible sealing structure for directly buried cables or optical cables through walls, the sealing ring group (34) is sleeved on the cable or optical cable (1), and includes at least two sealing rings that are in contact by extrusion, and the cross-section of the sealing rings is Wedge or O.
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述螺纹调整挡圈(32)的内孔尺寸大于该穿墙保护管(2)所穿越的电缆或光缆(1)的外径,哈夫节密封挡圈(33)的内径与电缆或光缆(1)的外径一致,外径小于长管箍(31)的内径且大于螺纹调整挡圈(32)的内径。In the above-mentioned flexible sealing structure for directly buried cables or optical cables through the wall, the size of the inner hole of the threaded adjustment retaining ring (32) is larger than the outer diameter of the cable or optical cable (1) through which the wall-penetrating protection tube (2) passes, The inner diameter of the Huff joint sealing retaining ring (33) is consistent with the outer diameter of the cable or optical cable (1), and the outer diameter is smaller than the inner diameter of the long pipe hoop (31) and larger than the inner diameter of the thread adjusting retaining ring (32).
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述端部锁紧压盖(35)包括螺纹部(351)和端盖部(352),螺纹部(351)伸入长管箍(31)内部并与长管箍(31)螺纹连接,端盖部(352)伸出长管箍(31)端部。In the above-mentioned flexible sealing structure for directly buried cables or optical cables through walls, the end locking gland (35) includes a threaded portion (351) and an end cover portion (352), and the threaded portion (351) extends into the long pipe hoop (31) is internally connected with the long pipe hoop (31) by screw thread, and the end cover part (352) protrudes from the end of the long pipe hoop (31).
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述螺纹调整挡圈(32)的内孔形状为六角孔,该六角孔的对边距离S=D+10mm,其中,D为该穿墙保护管(2)可容许穿越的最大规格电缆或光缆(1)的外径尺寸。In the above-mentioned flexible sealing structure for directly buried cables or optical cables through walls, the shape of the inner hole of the threaded adjusting retaining ring (32) is a hexagonal hole, and the opposite side distance of the hexagonal hole is S=D+10mm, wherein D is the The outer diameter of the largest cable or optical cable (1) that can be passed through the wall protection tube (2).
上述地下直埋电缆或光缆穿墙用柔性密封结构中,所述穿墙保护管(2)的管体上焊接有至少三个翼环板(21),所有翼环板(21)均嵌入至墙体(01)内。In the above-mentioned flexible sealing structure for wall penetration of underground direct buried cables or optical cables, at least three wing ring plates (21) are welded on the body of the wall penetration protection pipe (2), and all wing ring plates (21) are embedded in the wall. Inside the wall (01).
本发明还提供一种地下直埋电缆或光缆穿墙用密封结构,该密封结构包括上述任一项所述的地下直埋电缆或光缆穿墙用柔性密封结构和设于墙体(01)内的加强筋(013),加强筋(013)在预留穿墙孔洞(011)的四周与墙体(01)内的常规分布筋(012)呈角度设置,预留穿墙孔洞(011)位于墙体(01)内预埋穿墙保护管(2)的位置;优选的,常规分布筋(012)与加强筋(013)的夹角为45°。The present invention also provides a sealing structure for directly buried underground cables or optical cables through walls, the sealing structure comprising any one of the above-mentioned flexible sealing structures for directly buried cables or optical cables through walls, and a flexible sealing structure provided in the wall body (01) The reinforcing rib (013) is set at an angle around the reserved wall-penetrating hole (011) and the conventional distribution rib (012) in the wall (01), and the reserved wall-penetrating hole (011) is located at an angle. The position of the pre-embedded wall-penetrating protection pipe (2) in the wall body (01); preferably, the included angle between the conventional distribution rib (012) and the reinforcing rib (013) is 45°.
本发明还提供一种上述地下直埋电缆或光缆穿墙保护管用柔性防水密封结构的施工方法,包括以下步骤:The present invention also provides a construction method for the above-mentioned flexible waterproof sealing structure for underground direct buried cables or optical cable through-wall protection pipes, comprising the following steps:
步骤一,在墙体(01)的预定位置预埋穿墙保护管(2),使得穿墙保护管(2)的翼环板(21)全部埋设在墙体(01)内;
步骤二,将内置有螺纹调整挡圈(32)的长管箍(31)旋拧在穿墙保护管(2)的螺纹端头(22),再将密封圈组(34)和端部锁紧压盖(35)预先穿套在电缆或光缆(1)上;将选用的两个哈夫节密封挡圈(33)安装在电缆或光缆(1)上,使得密封圈组(24)位于两个哈夫节密封挡圈(33)之间,将两个哈夫节密封挡圈(33)和密封圈组(34)形成的柔性密封件安装到位;Step 2: Screw the long pipe hoop (31) with the built-in threaded adjusting retaining ring (32) to the threaded end (22) of the wall-penetrating protection pipe (2), and then lock the sealing ring group (34) and the end. Tighten the cover (35) on the cable or optical cable (1) in advance; install the two selected Huff joint sealing rings (33) on the cable or optical cable (1), so that the sealing ring group (24) is located in the cable or optical cable (1). Between the two Hough joint sealing retaining rings (33), the flexible sealing member formed by the two half sealing retaining rings (33) and the sealing ring group (34) is installed in place;
步骤三,将柔性密封件依次挤压推入长管箍(31)内,直到接触螺纹调整挡圈(32),然后将端部锁紧压盖(35)的螺纹端旋入长管箍(31)内,使得将密封空腔内的密封圈组(34)形成足够的预压预紧力,即密封圈组(34)处于三向应力状态以形成静密封。Step 3: Squeeze and push the flexible seals into the long pipe hoop (31) in sequence until they contact the thread adjusting retaining ring (32), and then screw the threaded end of the end locking gland (35) into the long pipe hoop (35). 31), so that the sealing ring group (34) in the sealing cavity is formed with a sufficient pre-compression and pre-tightening force, that is, the sealing ring group (34) is in a state of three-way stress to form a static seal.
上述施工方法中,所述步骤一具体包括:In the above construction method, the
1)在墙体(01)预埋穿墙保护管(2)的位置设置预留穿墙孔洞(011),并在墙体(01)的垂向、水平向的常规分布筋(012)的基础上,在预留穿墙孔洞(011)的四周以与常规分布筋(012)成角度布设加强筋(013)(优选角度为45°);1) Set reserved through-wall holes (011) at the positions of the pre-embedded wall-penetrating protection pipes (2) in the wall (01), and set the holes (011) in the vertical and horizontal directions of the wall (01). On the basis, reinforcing ribs (013) are arranged around the reserved through-wall holes (011) at an angle with the conventional distribution ribs (012) (the preferred angle is 45°);
2)将穿墙保护管(2)的翼环板(21)与墙体(01)的常规分布筋(012)绑扎或焊接固定;2) Binding or welding the wing ring plate (21) of the through-wall protection pipe (2) and the conventional distribution rib (012) of the wall (01);
3)进行模板支护和墙体浇筑,将穿墙保护管(2)预埋墙体(01)中。3) Carry out formwork support and wall pouring, and pre-embed the through-wall protection pipe (2) in the wall (01).
采用以上技术方案,本发明的具有以下特点和有益效果:Adopt the above technical scheme, the present invention has the following characteristics and beneficial effects:
1)本发明在电缆或光缆与穿墙保护管之间采用具有预压预紧调节机构的柔性密封组件,该柔性密封组件实现径向双向定位和轴侧双向定位的功能,即径向定位由穿墙保护套管与电缆或光缆周边形成均匀的密封空腔,柔性密封件在完全封闭的空腔内,轴侧定位是由螺纹挡圈及锁紧端盖之间的哈夫节挡圈形成的轴向双向约束装置,通过螺纹锁紧压盖的预压预紧,使密封空腔内的密封圈组处于三向挤压应力,形成第三泄漏通道LC3上的静密封零空间,从而起到了防水密封效果,同时该密封组件具有足够的机械强度,并在建筑物的合理沉降及电缆的应力变形下实现预定的防水密封效果;整体密封结构不低整体墙体强度,避免了原有密封结构造成墙体强度的短板效应,该密封组件通常设置迎水面(室外)Z2侧,即使迎水面密封失效,也无须进行土方开挖维修工作,可在建筑物内部的背水面(室内)Z1直接加装此装置,实现“冗余技术”,当在流沙层内渗透压力极端环境下的穿墙电缆、光缆的进行密封时,可直接采用双向同时安装密封结构的方法;1) The present invention adopts a flexible sealing assembly with a preloading and preloading adjustment mechanism between the cable or optical cable and the protective tube through the wall. The flexible sealing assembly realizes the functions of radial bidirectional positioning and axial bidirectional positioning. The wall-passing protective sleeve forms a uniform sealed cavity with the periphery of the cable or optical cable. The flexible seal is in the completely closed cavity. The shaft side positioning is formed by the threaded retaining ring and the Huff section retaining ring between the locking end caps. The axial two-way restraint device, through the pre-loading and pre-tightening of the screw-locking gland, makes the sealing ring group in the sealing cavity under the three-way extrusion stress, forming the static sealing zero space on the third leakage channel LC3, thereby starting At the same time, the sealing component has sufficient mechanical strength, and achieves the predetermined waterproof sealing effect under the reasonable settlement of the building and the stress deformation of the cable; the overall sealing structure is not low in the overall wall strength, avoiding the original sealing The structure causes the short-board effect of the wall strength. The sealing component is usually set on the water-facing surface (outdoor) Z2 side. Even if the sealing on the water-facing surface fails, there is no need to carry out earthwork excavation and maintenance work. Directly install this device to realize "redundant technology". When the wall-penetrating cable and optical cable are sealed in the environment of extreme osmotic pressure in the quicksand layer, the method of simultaneously installing the sealing structure in both directions can be directly adopted;
2)本发明中,柔性密封件为两个哈夫节密封挡圈和位于两个哈夫节密封挡圈之间的密封圈组的组合件,三向应力状态下的柔性密封件以及电缆外壁之间的摩擦力起到电缆或光缆在入户端的定位作用,在电缆或光缆穿设到位后,再安装分体式哈夫节密封挡圈,可避免哈夫节密封挡圈在穿越过程中与电缆或光缆之间产生摩擦,破坏电缆或光缆的外绝缘层,使得柔性密封件的安装更加方便;2) In the present invention, the flexible seal is a combination of two half-section sealing retaining rings and a sealing ring group located between the two half-section sealing retaining rings, the flexible sealing member and the outer wall of the cable under the state of three-way stress The friction between them plays the role of positioning the cable or optical cable at the entry end. After the cable or optical cable is in place, install the split Huff section sealing ring, which can avoid the Huff section sealing ring in the process of crossing. Friction occurs between cables or optical cables, destroying the outer insulation layer of the cables or optical cables, making the installation of flexible seals more convenient;
3)本发明柔性密封组件改变原有密封间隙的开放空间,利用两组分体式哈夫节密封挡圈的高强度性能弥补了柔性密封圈组本身的低强度,保证了整体密封结构与建筑墙体等强度;同时利用哈夫节密封挡圈的装配间隙,起到阻水限流作用,即给排水专业中的减压孔板作用,提高整体密封性能;3) The flexible sealing assembly of the present invention changes the open space of the original sealing gap, and makes up for the low strength of the flexible sealing ring group itself by using the high-strength performance of the two-component Hough joint sealing ring to ensure the overall sealing structure and the building wall. At the same time, the assembly gap of the Huff joint sealing ring is used to block water and limit the flow, that is, the role of the decompression orifice in the water supply and drainage profession, and improve the overall sealing performance;
4)针对穿墙保护管与墙体之间的第一泄漏通道LC1,在管体上设有至少三个翼环板,所有翼环板均嵌入至墙体中,形成机械密封学中的“迷宫结构”起到建筑密封学中的多重“止水板”效应,同时改善穿墙保护管与墙体的连接强度,降低了施工难度和建造成本;针对较长的穿墙保护管与墙体的交集处受力集中,本发明采用较短的穿墙保护管,其两端与建筑结构的墙体水平长度只需满足柔性密封组件的安装操作空间,以及电缆或光缆在穿墙时正常操作空间即可。4) For the first leakage channel LC1 between the through-wall protection pipe and the wall, at least three wing ring plates are arranged on the pipe body, and all the wing ring plates are embedded in the wall body to form a "mechanical seal". Labyrinth structure "plays multiple "water-stop" effects in architectural sealing, and at the same time improves the connection strength between the through-wall protection pipe and the wall, reducing the construction difficulty and construction cost; for long through-wall protection pipes and walls The force is concentrated at the intersection of the two ends, and the present invention adopts a short wall-penetrating protection pipe, and the horizontal length between its two ends and the wall of the building structure only needs to meet the installation and operation space of the flexible sealing component, and the cable or optical cable can operate normally when passing through the wall. space is enough.
附图说明Description of drawings
图1A是现有地下直埋电缆或光缆穿墙时防水密封实施方式一的结构示意图;FIG. 1A is a schematic structural diagram of
图1B是现有地下直埋电缆或光缆穿墙时防水密封实施方式二的结构示意图;1B is a schematic structural diagram of
图1C是现有地下直埋电缆或光缆穿墙时防水密封实施方式三的结构示意图;1C is a schematic structural diagram of
图1D是图1C中区域K的放大示意图;Fig. 1D is an enlarged schematic view of region K in Fig. 1C;
图2A是本发明柔性防水密封结构的实施例一的结构示意图;2A is a schematic structural diagram of
图2B是柔性密封组件的结构示意图;2B is a schematic structural diagram of a flexible sealing assembly;
图2C是哈夫节密封挡圈的结构示意图;Figure 2C is a schematic structural diagram of a half seal retaining ring;
图2D是哈夫节密封圈的装配示意图;Figure 2D is a schematic diagram of the assembly of the half seal ring;
图2E是螺纹调整挡圈的一个实施例的结构示意图;FIG. 2E is a schematic structural diagram of an embodiment of a thread adjustment retaining ring;
图2F是端部锁紧压盖的一个实施例的结构示意图;2F is a schematic structural diagram of an embodiment of an end locking gland;
图2G是本发明穿墙保护管四周墙体结构补强示意图;2G is a schematic diagram of the reinforcement of the wall structure around the wall-penetrating protection pipe of the present invention;
图3是本发明柔性防水密封结构的实施例二的结构示意图。3 is a schematic structural diagram of
图中附图标记表示为:The reference numbers in the figure are indicated as:
01-墙体,011-预留穿墙孔洞,012-常规分布筋,013-加强筋;01-wall, 011-reserved hole through the wall, 012-conventional distribution rib, 013-reinforcing rib;
02-法兰盘式密封结构,021-内法兰盘,022-外法兰盘,023-油浸麻绳;02-Flange type sealing structure, 021-Inner flange, 022-Outer flange, 023-Oil-impregnated hemp rope;
03-油麻式密封结构;04-防水砂浆层;03-Oleum type sealing structure; 04-Waterproof mortar layer;
LC1-第一泄漏通道,LC2-第二泄漏通道;LC3-第三泄漏通道H-哈夫间隙,L-哈夫线;LC1-first leakage channel, LC2-second leakage channel; LC3-third leakage channel H-Huff gap, L-Huff line;
1-电缆或光缆;1- cable or optical cable;
2-穿墙保护管,21-翼环板,22-螺纹端头;2-Wall protection pipe, 21-Wing ring plate, 22-Threaded end;
3-柔性密封组件,31-长管箍,32-螺纹调整挡圈,33-哈夫节密封挡圈,34-密封圈组,35-端部锁紧压盖,351-螺纹部,352-端盖部;3-flexible sealing assembly, 31-long pipe hoop, 32-thread adjusting retaining ring, 33-half joint sealing retaining ring, 34-seal ring group, 35-end locking gland, 351-thread part, 352- end cap;
Z1-背水面(室内),Z2-迎水面(室外)。Z1-backwater surface (indoor), Z2-waterward surface (outdoor).
具体实施方式Detailed ways
以下结合实施例及附图,对本发明地下直埋电缆或光缆穿墙用柔性防水密封结构及施工方法进行详细说明。The following describes in detail the flexible waterproof sealing structure and construction method for underground direct buried cables or optical cables through walls of the present invention with reference to the embodiments and the accompanying drawings.
图2A所示的实施例中,该柔性防水密封结构用于对穿过墙体01的地下直埋电缆或光缆1进行密封,包括穿墙保护管2和柔性密封组件3,穿墙保护管2穿设在墙体01设置的预留孔洞内,电缆或光缆1穿套于穿墙保护管2内,柔性密封组件3至少设置在穿墙保护管2迎水面Z2侧,以封堵穿墙保护管2与电缆或光缆1之间所形成的第三泄漏通道LC3,其中:In the embodiment shown in FIG. 2A, the flexible waterproof sealing structure is used to seal the underground direct buried cable or
现有的穿墙保护管2的结构如图1A至图1C所示,穿墙保护管2预埋于或穿设于墙体01的预留穿墙孔洞011,由于穿墙保护管2与墙体01之间存在泄漏通道LC1,为防止从泄漏通道LC1漏水,预埋或穿设穿墙保护管2时,通常在穿墙保护管2周围填充防水砂浆层04,或者在穿墙保护管2的管体上焊接翼环板21,由于穿墙保护管2与墙体01(混凝土)属于不同类型的建筑材料,热膨胀系数差较大,穿墙保护管2与墙体01产生渗漏间隙,仅靠与墙体作用的防水砂浆层04和包裹在墙体中的单个翼环板21无法保证在地下水位高、渗透压力大时的防水密封效果。The structure of the existing wall-penetrating
为了防止相互接触间的渗漏缝隙产生渗漏现象,在该实施例中,穿墙保护管2的管体上焊接有至少三个翼环板21,所有翼环板21均嵌入至墙体01中,形成机械密封学中的“迷宫结构”,相当于建筑密封学中的多层“止水板”效应,即使翼环板21与墙体01之间有间隙,渗漏水要想渗透至背水面(室内)Z1侧(一般建筑物室内),渗漏水需要依次越过各翼环板,每经过一个翼环板,渗漏水需要经过一次90°的爬坡过程,这一过程急速降低渗透压力,起到阻水、止水的作用,多个翼环板形成的迷宫式密封结构依次消耗渗漏水的渗透压力,使得渗漏水无法穿越最后防线,进而渗透到建筑物内部。In order to prevent leakage from the leakage gap between the mutual contacts, in this embodiment, at least three
现有的预埋穿墙保护管2的施工通常做法是,预埋穿墙保护管2的墙体位置断开钢筋形成预留穿墙孔洞011,这种做法会造成墙体01的预留穿墙孔洞011局部强度降低,甚至使得墙体01抗震参数达不到要求,因此,本发明依据该预留穿墙孔洞011的位置、套管规格的大小以及对墙体01损坏程度等因素,采取结构补强措施,保证预留穿墙孔洞011不会降低原墙体的强度性能,参见图2E,具体的补强结构为,在墙体01的垂向、水平向的常规分布筋012的基础上,尽量减少断筋个数,并在预留穿墙孔洞011的四周与常规分布筋012呈角度布设加强筋013,优选的,常规分布筋012与加强筋013的夹角为45度,以此结构来补偿墙体01的局部强度。The conventional construction method of the existing pre-embedded wall-penetrating
上述穿墙保护管2制作时,将所有翼环板21与穿墙保护管2的管体满焊。穿墙保护管2在墙体01预埋时配合结构补强工作,具体的预埋穿墙保护管2的过程如下:首先将穿墙保护管2的翼环板21与墙体01的常规分布筋012进行焊接加固,然后布设加强筋013,并进行浇筑模板的支护;其次,进行墙体01浇筑;浇筑完成后养护期满后,将模板拆除。穿墙保护管2在迎水面(室外)Z2侧一般应伸出墙体01外1m,且应具有适当的防水坡度(向迎水面侧倾斜5度-10度)。When the above-mentioned through-
参见图2A,该实施例中,柔性密封组件3设置在穿墙保护管2的端部,至少在穿墙保护管2迎水面Z2侧的入户端安装该柔性密封组件3,必要时,可在穿墙保护管2背水面Z1侧和迎水面Z2侧的端部均安装该柔性密封组件3。具体的,穿墙保护管2的端部设有螺纹端头22,柔性密封组件3与穿墙保护管2的螺纹端头22螺纹连接。Referring to FIG. 2A , in this embodiment, the
参见图2B,该实施例中,柔性密封组件3包括长管箍31、位于长管箍31内部的柔性密封件和安装在长管箍31端部的端部锁紧压盖35,其中,长管箍31为中空管体,内部设有螺纹调整挡圈32,螺纹调整挡圈32的内径大于电缆或光缆1的外径,为穿越长管箍31内部的电缆或光缆1预留足够的穿越空间,防止穿越过程中电缆或光缆1外皮磨损;长管箍31的两端部分别设有内螺纹,一端与穿墙套管2的螺纹端头22配合连接,另一端用于安装端部锁紧压盖35;螺纹调整挡圈32与端部锁紧压盖35之间设置有两个哈夫节密封挡圈33和密封圈组34形成的柔性密封件,密封圈组34位于两个哈夫节密封挡圈33之间,哈夫节密封挡圈33的内径与电缆或光缆1的外径一致,外径小于长管箍31的内径且大于螺纹调整挡圈32的内径。螺纹调整挡圈32、端部锁紧压盖35配合哈夫节密封挡圈33与穿墙保护管2的内壁之间形成密封空腔,密封圈组34位于该密封空腔内,端部锁紧压盖35压紧哈夫节密封挡圈33,进而挤压密封空腔内的密封圈组34,使得密封圈组34处于三向应力状态,将空腔内的装配间隙封堵,形成密封零空间,密封圈组34分别与穿墙保护管2和电缆或光缆1的密封面(即穿墙保护管2的内壁和电缆或光缆1的外壁)及双侧哈夫密封挡圈的共同作用下处于接触应力状态,从而形成静密封。螺纹调整挡圈32、端部锁紧压盖35具有对哈夫节密封圈32轴向定位和约束的作用。Referring to FIG. 2B , in this embodiment, the
螺纹调整挡圈32设有的外螺纹与长管箍31的内螺纹配合,哈夫节密封挡圈33的规格根据电缆或光缆1的外径与长管箍31内径之间的间隙大小来选择,通过调整螺纹调整挡圈32进而调整螺纹调整挡圈32与端部锁紧压盖35之间的密封空腔的轴向间距,以与不同规格的哈夫节密封挡圈33相配合,使位于密封空腔内的密封圈组34形成径向和轴向的挤压应力。The outer thread provided on the thread adjusting retaining
优选的,如图2E所示,该实施例中,螺纹调整挡圈32的内孔形状为六角孔,可采用六角扳手与螺纹调整挡圈32的内孔配合来调整螺纹调整挡圈32在长管箍31内的位置,其中,六角孔的对边距离S是根据该穿墙保护管2可容许穿越的最大规格电缆或光缆1的外径尺寸D确定,优选的,S=D+10mm,以便于同一规格的长管箍31可使用同一规格的螺纹调整挡圈32;这里,电缆或光缆1为现有的市场上容易采购的各种规格的电缆或光缆。Preferably, as shown in FIG. 2E , in this embodiment, the shape of the inner hole of the thread adjusting retaining
原则上,哈夫节密封挡圈33的内径与电缆或光缆1的外径一致(不考虑预留的装配间隙),外径小于长管箍31的内径且大于螺纹调整挡圈32的内径,考虑到哈夫节密封挡圈33的内径和外径均要符合动装配要求,预留的装配间隙应根据穿墙保护管2的规格和电缆或光缆1的外径相匹配,例如,哈夫节密封挡圈33的内径优选大于电缆或光缆1的外径尺寸2mm-4mm,哈夫节密封挡圈33的外径优选小于长管箍31螺纹内径2mm-4mm,哈夫节密封挡圈33可进行标准化、市场化生产。In principle, the inner diameter of the Huff joint
如图2F所示,端部锁紧压盖35包括螺纹部351和端盖部352,螺纹部351伸入长管箍31的内部并与长管箍31螺纹连接,端盖部352伸出长管箍31,端盖部352的外径大于长管箍31的外径。优选的,端盖部352为六边形,以方便使用扳手配合端盖部352将端部锁紧压盖35锁紧定位在长管箍31上。As shown in FIG. 2F , the
优选的,长管箍31的内部设有通长内螺纹,一端与穿墙保护管2的螺纹端头22配合连接,另一端用于安装端部锁紧压盖35,端部锁紧压盖35的内孔径尺寸d由该穿墙保护管2容许穿越的最大规格电缆或光缆1的外径尺寸D确定,即d=D+10mm,以便于同一规格的长管箍31可使用同一规格的端部锁紧压盖35(端部锁紧压盖35的另一用途是提高穿墙保护管2与电缆或光缆1之间强度,保证与墙体01同强度,同时起到阻水作用,降低和改善柔性密封组件3的密封效果)。Preferably, the inside of the
位于密封空腔内的密封圈组34可以是楔形橡胶圈或O型橡胶圈(即密封圈的截面为楔形或O形),也可以替换为石棉绳或油浸黄麻绳。优选的,密封圈组34为多个楔形橡胶密封圈,楔形橡胶密封圈具有足够的弹性。The sealing
另一实施例中,参见图3,是在穿墙保护管2的两端分别设置柔性密封组件3,其中,穿墙保护管2的背水面Z1侧的柔性密封组件3为迎水面Z2侧的柔性密封组件3的备份。In another embodiment, referring to FIG. 3 ,
参见图2C,哈夫节密封挡圈33为两个半圆环分体组合形成的圆环结构,内径应大于电缆外径尺寸,优选大2mm-4mm,外径应小于长管箍31螺纹内径,优选小2mm-4mm。为了便于加工和降低生产成本,哈夫节密封挡圈33的制作工艺可采用整体圆环切割工艺,即使用金属线切割的工艺将整体圆环分为两体,加工工艺带来的哈夫线L(哈夫节密封挡圈33的两个半圆环分体对接处形成的缝线称为哈夫线L)之间的哈夫间隙H(哈夫节密封挡圈33的两个半圆环分体对接处形成的间隙称为哈夫间隙H)满足预定要求(当使用非金属尼龙材料,可存在切割间隙)。Referring to FIG. 2C , the sealing
柔性密封组件3安装时,首先将内部设有螺纹调整挡圈32的长管箍31一端旋拧在穿墙套管2的螺纹端头22,再将密封圈组34和端部锁紧压盖35预先穿套在电缆或光缆1上,由于密封圈组34的密封圈具有足够的弹性,端部锁紧压盖35的内孔径大于电缆或光缆1的外径,不会影响电缆或光缆1的敷设;当电缆或光缆1敷设到位后,根据电缆或光缆1的规格选用相应规格内径的哈夫节密封挡圈33,并将选用的相应规格的两个哈夫节密封挡圈33安装在电缆或光缆1上,使得密封圈组34位于两个哈夫节密封挡圈33之间,优选的,两个哈夫节密封挡圈33的哈夫线L相互垂直(参见图2D);当两个哈夫节密封挡圈33和密封圈组34形成的柔性密封件安装到位后,依次挤压推入长管箍31内,直到接触螺纹调整挡圈32,然后将端部锁紧压盖35的螺纹端旋入长管箍31内,使密封圈组34形成预紧压缩的三向应力状态。When the
上述结构的柔性密封组件3,实现在电缆或光缆1的敷设安装到位后,在不切断电缆或光缆1的状态下安装,同时哈夫节密封挡圈33挤压密封圈组34使得密封圈组34压紧电缆或光缆1起到对电缆或光缆1的定位作用,同时将穿墙保护管2与电缆或光缆1周边形成均匀密封空腔,两个哈夫节密封挡圈33分别在螺纹调整挡圈32及端部锁紧压盖35的双向约束锁紧压力的作用下,楔形橡胶圈在完全封闭的空腔内,按照预定方向合理密封流动,使得密封空腔内壁产生挤压应力,形成流动密封零空间,从而起到了防水密封效果。The
上述结构不但可以用于穿越建筑结构外围护墙的进出户端的管口封堵密封,还可以设置在具有环网结构的分段电气井中,作为截止管径之间积水相互流动的截止阀门(定义为电气管井防倒流截止阀),可以解决电气室外管网坡度不合理,积水倒流的技术难题。The above structure can not only be used for sealing and sealing the nozzles of the entrance and exit ends of the outer retaining wall of the building structure, but also can be installed in the segmented electric well with a ring network structure as a stop valve for the mutual flow of water between the pipe diameters. (Defined as an anti-backflow stop valve for electrical pipe wells), it can solve the technical problems of unreasonable slope of the electrical outdoor pipe network and backflow of accumulated water.
对于上述地下直埋电缆、光缆穿墙用柔性防水密封结构的工程应用,以东亚地带某水泥厂为例进行说明。For the engineering application of the above-mentioned flexible waterproof sealing structure for underground direct buried cables and optical cables through walls, a cement plant in East Asia is taken as an example to illustrate.
该水泥厂位于东亚地带,地质水文状况复杂,地下水位高,渗透压力大,现有一根交联聚乙烯电力电缆规格YJV-10KV/3×95欲穿过紧邻破碎车间的窑头车间外结构围护墙进入车间内的电缆沟,以连接窑头车间的多台篦冷机设备,墙体01的厚度500mm,外墙为钢筋混凝土结构。The cement plant is located in East Asia, with complex geological and hydrological conditions, high groundwater level and high seepage pressure. There is a XLPE power cable specification YJV-10KV/3×95 that will pass through the outer structure of the kiln head workshop adjacent to the crushing workshop. The retaining wall enters the cable trench in the workshop to connect multiple grate coolers in the kiln head workshop. The thickness of the
该水泥厂的电力电缆具有以下特点:电力电缆线会随着电流的大小产生明显的温度变化,由于紧邻矿石破碎车间的重型工业厂房,穿墙保护管2与电缆交集处存在较大径向、纵向扭曲变形;周围环境恶劣,地质状况复杂,建筑物会有严重的沉降、振动变形现象。The power cable of the cement plant has the following characteristics: the power cable will have obvious temperature changes with the magnitude of the current. Due to the heavy industrial workshop adjacent to the ore crushing workshop, there are large radial and Longitudinal distortion and deformation; the surrounding environment is harsh, the geological conditions are complex, and the building will have serious settlement, vibration and deformation.
上述特点决定应选用在穿墙保护管2的两端同时加装本发明柔性密封组件3(参见图3)。The above features determine that the
查阅国标GB12706-2008查表得到,YJV-10KV/3×95电缆外径D=62mm,穿墙保护管2采用镀锌钢管DN100,通过查阅《防水套管》02S404可知,该穿墙保护管2的外径R1=108mm,管壁厚TH1=4.5mm,内径R2=108mm-2×4.5mm=99mm;通过查阅DN100管箍标准尺寸可知,标准管箍的外径R3=120mm,管壁厚TH2=5mm,内径R4=120mm-2×5mm=110mm。According to the national standard GB12706-2008, the outer diameter of the YJV-10KV/3×95 cable is D=62mm, and the wall-penetrating
根据以上设计来确定螺纹调整挡圈32、哈夫节密封挡圈33、长管箍31、端部锁紧压盖35的规格尺寸,其中:According to the above design, the specifications and dimensions of the thread adjusting retaining
根据《110kv及以下电缆敷设》12D101-05和《地下通信线缆敷设》05X101-2的规定,穿墙保护管2的管径不小于1.5倍的电缆外径,当使用DN100型号的穿墙保护管2时,穿越穿墙保护管2的最大电缆外径Dmax=R2/1.5=99mm/1.5=66mm,符合要求。According to the provisions of "110kv and below Cable Laying" 12D101-05 and "Underground Communication Cable Laying" 05X101-2, the diameter of the wall-penetrating
螺纹调整挡圈32的内孔为六角形,对边尺寸S=最大电缆外径Dmax+电缆与螺纹调整挡圈32的内径之间的配合间隙=66mm+9mm=75mm;螺纹调整挡圈32的外径为外径为G4吋管螺纹,轴向厚度为10mm,材料为Q235A(焊接技术要求参考《防水套管》02S404,该部件适用在DN100规格内穿越的各种电缆)。The inner hole of the threaded
哈夫节密封挡圈33的外径=长管箍31的内径-哈夫节密封挡圈33与长管箍31的配合间隙=110mm-5mm=105mm;哈夫节密封挡圈33的内径=电缆外径+哈夫节密封挡圈33与电缆外径之间的配合间隙=62mm+5mm=67mm;轴向厚度=10mm(金属材质)或厚度=15mm(尼龙材质),哈夫节密封挡圈33的材质可以为碳钢、铸铜或尼龙,优选Q235碳钢。哈夫节密封挡圈33可根据穿越的电缆配置,进行标准化、系列化、市场化生产。The outer diameter of the Huff joint
针对长管箍31与电缆之间的密封空腔设计:Design for the sealed cavity between the
单侧密封空腔的径向间隙=(长管箍31的内径-电缆的外径)/2=(110mm-62mm)/2=24mm;密封圈组34是由两个O型密封圈组成,密封圈线径=单侧密封空腔的径向间隙=24mm,密封圈内径=电缆外径=62mm,可得密封圈的外径=密封圈内径+2×密封圈线径=62mm+2×24mm=110mm;轴向密封长度=2×密封圈线径=2×24mm=48mm(当使用石棉绳或油浸黄麻绳等密封材料时,轴向密封长度不少于《02S404防水套管图集》中关于柔性防水套管楔形密封长度及O型密封长度的规定);同样,密封圈组34可根据穿越的电缆配置,进行标准化、系列化、市场化生产。The radial clearance of the single-sided sealing cavity = (the inner diameter of the long pipe hoop 31 - the outer diameter of the cable)/2=(110mm-62mm)/2=24mm; the sealing
针对端部锁紧压盖35的设计:Design for End Lock Gland 35:
端部锁紧压盖35的内径=最大穿越电缆外径+穿越配合间隙=66mm+10mm=76mm,端部锁紧压盖35的外径为G4吋管螺纹,轴向长度为60mm,材质优选为Q235碳钢。The inner diameter of the
长管箍31的设计:Design of long pipe hoop 31:
长管箍31选择材质为Q235碳钢的DN100圆锥管,其螺纹有效旋合长度=27mm;长管箍31的轴向长度=旋合长度+保证间隙+螺纹调整挡圈32的轴向厚度+2×哈夫节密封挡圈33的轴向厚度+密封圈组34的轴向密封长度+锁紧距离=27mm+10mm+10mm+2×10mm+48mm+27mm=142mm,因此,长管箍31的轴向长度取标准尺寸150mm。The
穿墙保护管2与墙体01的密封设计:The sealing design of the through-
穿墙保护管2采用三道翼环板21的结构型式预埋于墙体01内(参见《02S404防水套管设计图集》);翼环板21的外径=210mm,翼环板21的内径=穿墙保护管2的外径+配合间隙=108mm+2mm=110mm,翼环板21的厚度=10mm;材料采用Q235A,焊接技术参考《02S404防水套管图集》。The through-
由于施工现场周边不具备外加工能力,采用了现场制作的方法,穿墙保护管2的管体采用标准的DN200的普通钢管,翼环板21使用标准的DN200法兰片与穿墙保护管2的管体焊接而成;由于目前对应规格中,楔形橡胶圈、O型橡胶圈尚未进行系列化、标准化。目前,现场将O型橡胶绳现场加工成O型密封圈,或直接采用石棉绳、油浸黄麻绳等材料替代O型橡胶圈,同样收到良好效果。Since there is no external processing capability around the construction site, the method of on-site production is adopted. The pipe body of the wall-penetrating
具体的,上述柔性防水密封结构的施工方法,包括以下步骤:Specifically, the construction method of the above-mentioned flexible waterproof sealing structure includes the following steps:
步骤一,在墙体01的预定位置预埋穿墙保护管2,使得穿墙保护管2的翼环板21全部埋设在墙体01内。Step 1: Pre-embedding the wall-penetrating
具体包括(参见图2E):Specifically include (see Figure 2E):
1)在墙体01预埋穿墙保护管2的位置设置预留穿墙孔洞011,并在墙体01的垂向、水平向的常规分布筋012的基础上,在预留穿墙孔洞011的四周以与常规分布筋012成角度布设加强筋013(优选角度为45°);1) Set the reserved through-
2)将穿墙保护管2的翼环板21与墙体01的结构钢筋(常规分布筋012)绑扎或焊接固定;2) Binding or welding the
3)进行模板支护和墙体浇筑,将穿墙保护管2预埋墙体01中。3) Carry out formwork support and wall casting, and pre-embed the through-
步骤二,将内置有螺纹调整挡圈32的长管箍31旋拧在穿墙保护管2的螺纹端头22,再将密封圈组34和端部锁紧压盖35预先穿套在电缆或光缆1上;将选用的相应规格的两个哈夫节密封挡圈33安装在电缆或光缆1上,使得密封圈组34位于两个哈夫节密封挡圈33之间,将两个哈夫节密封挡圈33和密封圈组34形成的柔性密封件安装到位。Step 2: Screw the
步骤三,将两个哈夫节密封挡圈33和密封圈组34形成的柔性密封件依次挤压推入长管箍31内,直到接触螺纹调整挡圈32,然后将端部锁紧压盖35的螺纹端旋入长管箍31内,使得将密封空腔内的密封圈组34形成足够的预压预紧力,即密封圈组34处于三向应力状态以形成静密封。Step 3: Press and push the flexible seal formed by the two Hough joint sealing retaining rings 33 and the
安装完毕后,在长管箍31与穿墙保护管2以及端部锁紧压盖35与长管箍31等螺纹连接处涂抹黄油脂,缠绕玻璃丝布,用乳化沥青进行防腐处理,使用细沙对穿墙保护管2及电缆或光缆1的四周进行回填,回填土上方覆盖保护板(施工工艺参见《02S404防水套管设计图集》)。After installation, apply yellow grease to the threaded connections between the
本领域技术人员应当理解,这些实施例仅用于说明本发明而不限制本发明的范围,对本发明所做的各种等价变型和修改均属于本发明公开内容。Those skilled in the art should understand that these embodiments are only used to illustrate the present invention and do not limit the scope of the present invention, and various equivalent variations and modifications made to the present invention belong to the disclosure of the present invention.
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