CN111577927A - Retarder cooling device - Google Patents
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- CN111577927A CN111577927A CN202010540370.XA CN202010540370A CN111577927A CN 111577927 A CN111577927 A CN 111577927A CN 202010540370 A CN202010540370 A CN 202010540370A CN 111577927 A CN111577927 A CN 111577927A
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- 238000001816 cooling Methods 0.000 title claims abstract description 47
- 230000001105 regulatory effect Effects 0.000 claims abstract description 40
- 238000005452 bending Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 7
- 206010000369 Accident Diseases 0.000 abstract description 12
- 230000007423 decrease Effects 0.000 abstract description 8
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/28—Eddy-current braking
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/041—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0647—Spindles or actuating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0663—Packings
- F16K5/0684—Packings on the plug
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/16—Information or communication technologies improving the operation of electric vehicles
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Braking Arrangements (AREA)
Abstract
本发明涉及一种缓速器降温装置,包括调节阀以及驱动件。调节阀包括第一阀体、阀芯以及阀杆,阀杆与阀芯连接,阀芯设有阀芯孔。第一阀体设有气流通道,阀芯可转动地设置于气流通道内,气流通道的一端用于连通储气筒。驱动件的一端连接于阀杆,驱动件能够带动调节阀转动,以调节通过调节阀的气流量。当缓速器的温度升高时,驱动件带动阀芯转动。当缓速器的温度高于预设温度值时,阀芯转动至一定角度,使阀芯孔与气流通道连通,这样储气筒内的高压气体可通过调节阀喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器的温度降低时,阀芯在驱动件的作用下关闭气流通道,此时缓速器降温装置停止工作。
The invention relates to a retarder cooling device, comprising a regulating valve and a driving part. The regulating valve includes a first valve body, a valve core and a valve stem, the valve stem is connected with the valve core, and the valve core is provided with a valve core hole. The first valve body is provided with an air passage, the valve core is rotatably arranged in the air passage, and one end of the air passage is used to communicate with the air storage cylinder. One end of the driving member is connected to the valve stem, and the driving member can drive the regulating valve to rotate, so as to adjust the air flow through the regulating valve. When the temperature of the retarder increases, the driving member drives the valve core to rotate. When the temperature of the retarder is higher than the preset temperature value, the valve core is rotated to a certain angle, so that the valve core hole is connected with the air flow channel, so that the high-pressure gas in the air storage cylinder can be sprayed to the retarder through the regulating valve, so as to prevent the retarder. The retarder is cooled to prolong the service life of the retarder and reduce the occurrence of vehicle fire accidents. When the temperature of the retarder decreases, the valve core closes the airflow passage under the action of the driving member, and the retarder cooling device stops working at this time.
Description
技术领域technical field
本发明涉及缓速器技术领域,特别是涉及一种缓速器降温装置。The invention relates to the technical field of retarders, in particular to a retarder cooling device.
背景技术Background technique
电涡流缓速器是一种辅助制动系统,其安装于汽车驱动桥与变速箱之间,通过电磁感应原理实现无接触制动。电涡流缓速器一般由定子、转子及固定支架组成,工作时定子线圈内通电产生磁场,转子旋转并切割定子产生的磁力线,从而在转子盘内产生涡旋状的感应电流。定子会向转子施加一个阻碍转子旋转的电磁力,从而产生制动力矩。同时,涡流在转子盘内流通,在电阻热效应的作用下,车辆行驶的动能通过电磁感应及电阻发热最终转化为热能。Eddy current retarder is an auxiliary braking system, which is installed between the vehicle drive axle and the gearbox, and realizes non-contact braking through the principle of electromagnetic induction. The eddy current retarder is generally composed of a stator, a rotor and a fixed bracket. During operation, the stator coil is energized to generate a magnetic field, and the rotor rotates and cuts the magnetic field lines generated by the stator, thereby generating a vortex-like induced current in the rotor disk. The stator applies an electromagnetic force to the rotor that prevents the rotor from rotating, resulting in a braking torque. At the same time, the eddy current circulates in the rotor disk. Under the action of the resistance heating effect, the kinetic energy of the vehicle is finally converted into heat energy through electromagnetic induction and resistance heating.
为了降低缓速器的温度,传统方式是通过风扇叶片将转子周围的热量散发出去。但是,车辆在下长坡、或缓速器大电流工作时,容易造成缓速器的温度过高,从而缩短定子的使用寿命。此外,由于缓速器与油封端之间相隔较近,这样容易引发车辆火灾事故,从而造成严重的损失。In order to reduce the temperature of the retarder, the traditional way is to dissipate the heat around the rotor through the fan blades. However, when the vehicle is going down a long slope or the retarder is working with a high current, it is easy to cause the temperature of the retarder to be too high, thereby shortening the service life of the stator. In addition, because the retarder and the oil seal end are relatively close together, it is easy to cause vehicle fire accidents, resulting in serious losses.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种缓速器降温装置,其能够降低缓速器的温度,以延长缓速器的使用寿命,减少车辆火灾事故的发生。Based on this, it is necessary to provide a retarder cooling device, which can reduce the temperature of the retarder, so as to prolong the service life of the retarder and reduce the occurrence of vehicle fire accidents.
一种缓速器降温装置,包括:A retarder cooling device, comprising:
调节阀,所述调节阀包括第一阀体、阀芯以及阀杆,所述阀杆与所述阀芯连接,所述阀芯设有阀芯孔;所述第一阀体设有气流通道,所述阀芯可转动地设置于所述气流通道内,所述气流通道的一端用于连通储气筒;A regulating valve, the regulating valve comprises a first valve body, a valve core and a valve stem, the valve stem is connected with the valve core, the valve core is provided with a valve core hole; the first valve body is provided with an air flow channel , the valve core is rotatably arranged in the air flow channel, and one end of the air flow channel is used to communicate with the air storage cylinder;
驱动件,所述驱动件连接于所述阀杆,所述驱动件能够带动所述阀芯转动,以调节通过所述调节阀的气流量。A driving part, the driving part is connected to the valve stem, and the driving part can drive the valve core to rotate, so as to adjust the air flow through the regulating valve.
上述缓速器降温装置至少具有以下优点:The above retarder cooling device has at least the following advantages:
上述方案提供一种缓速器降温装置,驱动件的一端连接于阀杆,当缓速器内的温度升高时,驱动件带动阀芯在气流通道内转动。当缓速器内的温度高于预设定温度值时,阀芯转动至一定角度,使阀芯孔与气流通道连通,这样储气筒内的高压气体可以通过调节阀喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。随着缓速器内温度的继续升高,阀芯孔与气流通道的重合部分增加,通过调节阀的高压气体量增加,这样缓速器的降温效果更显著。当缓速器内的温度降低时,阀芯在驱动件的作用下关闭气流通道,此时缓速器降温装置停止工作。The above solution provides a retarder cooling device, one end of the driving member is connected to the valve stem, and when the temperature in the retarder increases, the driving member drives the valve core to rotate in the air flow channel. When the temperature in the retarder is higher than the preset temperature value, the valve core is rotated to a certain angle, so that the valve core hole is connected with the air flow channel, so that the high-pressure gas in the gas storage cylinder can be sprayed to the retarder through the regulating valve, thereby Cool the retarder to prolong the service life of the retarder and reduce the occurrence of vehicle fire accidents. As the temperature in the retarder continues to rise, the overlapping portion of the valve core hole and the airflow channel increases, and the amount of high-pressure gas passing through the regulating valve increases, so that the cooling effect of the retarder is more significant. When the temperature in the retarder decreases, the valve core closes the airflow passage under the action of the driving element, and the retarder cooling device stops working at this time.
下面进一步对技术方案进行说明:The technical solution is further described below:
在其中一个实施例中,所述驱动件为双金属片涡卷弹簧。In one of the embodiments, the driving member is a bimetal scroll spring.
在其中一个实施例中,所述双金属片涡卷弹簧的外端设有第一弯折部,所述双金属片涡卷弹簧的内端设有第二弯折部;所述阀体的侧壁设有第一限位槽,所述第一弯折部位于所述第一限位槽内;所述阀杆远离所述阀芯的一端设有第二限位槽,所述第二弯折部位于所述第二限位槽内。In one embodiment, the outer end of the bimetal scroll spring is provided with a first bending portion, and the inner end of the bimetal scroll spring is provided with a second bending portion; The side wall is provided with a first limiting groove, and the first bending portion is located in the first limiting groove; the end of the valve rod away from the valve core is provided with a second limiting groove, the second limiting groove is The bent portion is located in the second limiting groove.
在其中一个实施例中,所述阀体设有容纳腔,所述容纳腔的侧壁设有第一凸体以及第二凸体,所述第一凸体与所述第二凸体相对设置;受热膨胀后,所述双金属片涡卷弹簧的外圈能够抵压于所述第一凸体与所述第二凸体。In one embodiment, the valve body is provided with an accommodating cavity, a side wall of the accommodating cavity is provided with a first convex body and a second convex body, and the first convex body and the second convex body are disposed opposite to each other. ; After being heated and expanded, the outer ring of the bimetallic scroll spring can be pressed against the first convex body and the second convex body.
在其中一个实施例中,缓速器降温装置还包括喷气组件,所述喷气组件设置于所述气流通道的另一端。In one of the embodiments, the retarder cooling device further includes an air jet assembly, and the air jet assembly is disposed at the other end of the airflow channel.
在其中一个实施例中,所述调节阀还包括第一接头以及第二接头,所述第一接头设置于所述气流通道的一端,所述第一接头用于连接所述储气筒,所述第二接头设置于所述气流通道的另一端,所述第二接头与所述喷气组件连接。In one embodiment, the regulating valve further includes a first joint and a second joint, the first joint is disposed at one end of the air flow channel, the first joint is used to connect the air storage cylinder, the A second joint is disposed at the other end of the airflow channel, and the second joint is connected to the air jet assembly.
在其中一个实施例中,所述喷气组件包括本体、插座、电磁线圈、回位弹簧、第三阀体及轴针,所述电磁线圈与所述插座电连接;所述本体设有喷气通道,所述喷气通道的一端为喷气端,所述第三阀体可移动地设置于所述喷气通道的喷气端,所述轴针、所述第三阀体相连接;所述回位弹簧的一端抵接于所述第三阀体,所述回位弹簧的另一端抵接于所述本体。In one embodiment, the air jet assembly includes a main body, a socket, an electromagnetic coil, a return spring, a third valve body and a pintle, the electromagnetic coil is electrically connected to the socket; the main body is provided with an air injection channel, One end of the air injection channel is the air injection end, the third valve body is movably arranged at the air injection end of the air injection channel, the pintle and the third valve body are connected; one end of the return spring in contact with the third valve body, and the other end of the return spring is in contact with the main body.
在其中一个实施例中,缓速器降温装置还包括报警器,所述报警器设有温度阈值,所述报警器与所述插座电连接。In one of the embodiments, the retarder cooling device further includes an alarm, the alarm is provided with a temperature threshold, and the alarm is electrically connected to the socket.
在其中一个实施例中,缓速器降温装置还包括电桥式传感器,所述电桥式传感器包括由热敏电阻组成的电路,所述插座与所述电桥式传感器电连接。In one embodiment, the retarder cooling device further includes an electrical bridge sensor, the electrical bridge sensor includes a circuit composed of a thermistor, and the socket is electrically connected to the electrical bridge sensor.
在其中一个实施例中,缓速器降温装置还包括安装架,所述安装架的一端与所述调节阀连接,所述安装架的另一端用于连接制动鼓凸轮轴支座。In one embodiment, the retarder cooling device further includes a mounting bracket, one end of the mounting bracket is connected to the regulating valve, and the other end of the mounting bracket is used for connecting to the brake drum camshaft support.
附图说明Description of drawings
图1为本发明一实施例的缓速器降温装置的结构示意图;1 is a schematic structural diagram of a retarder cooling device according to an embodiment of the present invention;
图2为本发明一实施例的缓速器降温装置的结构爆炸示意图;2 is a schematic diagram of a structural explosion of a retarder cooling device according to an embodiment of the present invention;
图3为本发明一实施例的缓速器降温装置中调节阀的结构示意图。3 is a schematic structural diagram of a regulating valve in a retarder cooling device according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
10、调节阀,11、阀体,111、气流通道,112、容纳腔,113、第一凸体,1131、第一限位槽,114、第二凸体,115、第一阀体,116、第二阀体,117、紧固件,118、密封圈,119、垫片,12、阀芯,121、阀芯孔,13、阀杆,131、第二限位槽,20、驱动件,21、第一弯折部,22、第二弯折部,23、限位部。10. Regulating valve, 11, valve body, 111, airflow channel, 112, accommodating cavity, 113, first convex body, 1131, first limit groove, 114, second convex body, 115, first valve body, 116 , Second valve body, 117, Fastener, 118, Seal ring, 119, Gasket, 12, Valve core, 121, Valve core hole, 13, Valve stem, 131, Second limit groove, 20, Drive , 21, the first bending part, 22, the second bending part, 23, the limiting part.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
请参阅图1和图2,一实施例中的缓速器降温装置,包括调节阀10以及驱动件20。调节阀10包括阀体11、阀芯12以及阀杆13,阀杆13与阀芯12连接,阀芯12设有阀芯孔121。阀体11设有气流通道111,阀芯12可转动地设置于气流通道111内,气流通道111的一端用于连通储气筒。驱动件20连接于阀杆13,驱动件20能够带动阀芯12在气流通道111内转动,以调节通过调节阀10的气流量。Referring to FIGS. 1 and 2 , a retarder cooling device in an embodiment includes a regulating
上述的缓速器降温装置,驱动件20连接于阀杆13,当缓速器内的温度升高时,驱动件20带动阀芯12在气流通道111内转动。当缓速器内的温度高于预设定温度值时,阀芯12转动至一定角度,使阀芯孔121与气流通道111连通,这样储气筒内的高压气体可以通过调节阀10喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。随着缓速器内的温度继续升高,阀芯孔121与气流通道111的重合部分增加,通过调节阀10的高压气体量增加,这样缓速器的降温效果更显著。当缓速器内的温度降低时,阀芯12在驱动件20的作用下关闭气流通道111,此时缓速器降温装置停止工作。In the above retarder cooling device, the
具体地,请参阅图1和图2,调节阀10还包括密封圈118以及垫片119,密封圈118对应设置于阀芯孔121的位置处,垫片119设置于密封圈118上。当缓速器内的温度低于预设定的温度值时,驱动件20带动阀芯12在气流通道111内转动,使阀芯12抵压于气流通道111的侧壁,从而使得阀芯孔121与气流通道111不连通。通过在阀芯孔121的位置处设置密封圈118以及垫片119,当缓速器内的温度低于预设定的温度值时,抵压于气流通道111侧壁的密封圈118以及垫片119可以提高调节阀10的气密性,避免高压气体喷入缓速器。Specifically, referring to FIGS. 1 and 2 , the regulating
在一个实施例中,上述的驱动件20包括电机以及控制器,控制器与电机电连接。具体地,车辆设有温度传感器,温度传感器与控制器电连接。温度传感器测量缓速器内的温度,当测量所得温度值高于预设定的温度值时,控制器控制电机进行旋转,进而带动阀芯12在气流通道111内转动,以调节通过调节阀10的气流量。可以理解的是,当缓速器内的温度高于预设定温度值时,阀芯12转动至一定角度,使阀芯孔121与气流通道111连通,这样储气筒内的高压气体可以通过调节阀10喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器内的温度降低时,阀芯12在电机的带动下关闭气流通道111,此时缓速器降温装置停止工作。当然,在其它实施例中,驱动件20也可以为高压气缸,高压气缸与控制器电连接。当温度传感器测量所得温度值高于预设定的温度值时,控制器控制高压气缸开始工作,使高压气缸带动阀芯12在气流通道111内转动,从而调节通过调节阀10的气流量。In one embodiment, the above-mentioned driving
在另一个实施例中,请参阅图1和图2,驱动件20为双金属片涡卷弹簧。具体地,双金属片涡卷弹簧的外端连接于阀体11,双金属片涡卷弹簧的内端连接于阀杆13。可以理解的是,双金属片涡卷弹簧的内端是指涡卷弹簧内圈的端部,双金属片涡卷弹簧的外端是指涡卷弹簧外圈的端部。双金属片涡卷弹簧包括两种或多种具有合适性能的金属,当缓速器的温度变化时,由于不同金属的热膨胀系数不同,则热膨胀系数高的金属层会向热膨胀系数低的金属层一侧弯曲。在本实施例中,缓速器处于正常工作时,由于风扇的降温作用,缓速器的温度不会超过预设定的温度值,因此缓速器降温装置不工作。随着缓速器内的温度逐渐升高,双金属片涡卷弹簧受热膨胀并沿圆周方向进行伸展,由于双金属片涡卷弹簧的外端限制移动,则双金属片涡卷弹簧的内端带动阀芯12在气流通道111内转动。当缓速器内的温度升高至一定值时,在驱动件20的作用下,阀芯12转动至一定角度,阀芯孔121与气流通道111相连通,储气筒内的高压气体通过调节阀10喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器内的温度降低时,在双金属片涡卷弹簧的作用下,阀芯12转动并关闭气流通道111,此时缓速器降温装置停止工作。In another embodiment, please refer to FIG. 1 and FIG. 2 , the driving
进一步地,请参阅图1至图3,双金属片涡卷弹簧的外端设有第一弯折部21,双金属片涡卷弹簧的内端设有第二弯折部22。阀体11的侧壁设有第一限位槽1131,第一弯折部21位于第一限位槽1131内。阀杆13远离阀芯12的一端设有第二限位槽131,第二弯折部22位于第二限位槽131内。通过将第一弯折部21设置于第一限位槽1131内,第二弯折部22设置于第二限位槽131内,从而将双金属片涡卷弹簧的两端分别连接于阀体11与阀杆13,这样便于双金属片涡卷弹簧带动阀芯12在气流通道111内转动,以调节通过调节阀10的气流量。随着缓速器内的温度逐渐升高,双金属片涡卷弹簧受热膨胀并沿圆周方向进行伸展,由于双金属片涡卷弹簧的外端限制移动,则双金属片涡卷弹簧的内端带动阀芯12在气流通道111内转动。当缓速器内的温度升高至一定值时,在驱动件20的作用下,阀芯12转动至一定角度,阀芯孔121与气流通道111相连通,储气筒内的高压气体通过调节阀10喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器内的温度降低时,双金属片涡卷弹簧回缩并带动阀芯12转动,以关闭气流通道111,此时缓速器降温装置停止工作。Further, please refer to FIGS. 1 to 3 , the outer end of the bimetal scroll spring is provided with a
具体地,请参阅图2和图3,双金属片涡卷弹簧的外端设有限位部23,限位部23的尺寸大于第一限位槽1131的尺寸。当缓速器内的温度降低时,双金属片涡卷弹簧回缩并向靠近阀杆13的一侧移动,通过限位部23可以限制双金属片涡卷弹簧外端的移动距离,避免双金属片涡卷弹簧从第一限位槽1131内滑脱而影响缓速器降温装置的使用。Specifically, please refer to FIG. 2 and FIG. 3 , the outer end of the bimetal scroll spring is provided with a limiting
进一步地,请参阅图1和图3,阀体11设有容纳腔112,容纳腔112用于放置双金属片涡卷弹簧。容纳腔112的侧壁设有第一凸体113以及第二凸体114,第一凸体113与第二凸体114相对设置。双金属片涡卷弹簧受热膨胀,双金属片涡卷弹簧的外圈能够抵压于第一凸体113与第二凸体114。随着缓速器内温度的升高,双金属片涡卷弹簧受热膨胀并沿圆周方向伸展。由于容纳腔112内设有第一凸体113以及第二凸体114,双金属片涡卷弹簧的外圈抵压于第一凸体113以及第二凸体114上,这样便于双金属片涡卷弹簧带动阀芯12在气流通道111内转动,以调节通过调节阀10的气流量。在本实施例中,第一限位槽1131设置于第一凸体113或第二凸体114。Further, please refer to FIG. 1 and FIG. 3 , the
具体地,请参阅图2和图3,容纳腔112的底部设有安装孔,安装孔与阀杆13的尺寸相适配。阀杆13通过安装孔从气流通道111伸入容纳腔112内,这样便于将双金属片涡卷弹簧的内端设置于阀杆13上,从而通过双金属片涡卷弹簧带动阀芯12在气流通道111内转动,以调节通过调节阀10的气流量。Specifically, please refer to FIG. 2 and FIG. 3 , the bottom of the
在一个实施例中,请参阅图2和图3,阀体11包括第一阀体115以及第二阀体116,第一阀体115与第二阀体116可拆卸连接,这样便于安装阀芯12以及阀杆13,同时也便于检修维护。具体地,第一阀体115设有第一紧固孔,第二阀体116的相应位置处设有第二紧固孔,通过紧固件117将第一阀体115与第二阀体116连接在一起。在本实施例中,紧固件117包括螺钉以及螺母,螺钉插设于第一紧固孔与第二紧固孔内,通过螺母对第一阀体115与第二阀体116进行紧固。当然,在其它实施例中,阀体11也可以是一体成型的结构,不以此为限。In one embodiment, please refer to FIG. 2 and FIG. 3 , the
具体地,气流通道111的一端为进气端,储气筒设置于气流通道111的进气端,储气筒与气流通道111相连通。气流通道111的另一端为出气端,喷气组件设置于气流通道111的出气端。在本实施例中,气流通道111的进气端设置于第一阀体115,气流通道111的出气端设置于第二阀体116,且气流通道111的进气端与出气端相对设置。Specifically, one end of the
进一步地,缓速器降温装置还包括喷气组件,喷气组件设置于气流通道111的另一端。随着缓速器温度的升高,驱动件20带动阀芯12在气流通道111内转动,使得阀芯孔121与气流通道111相连通,以便于储气筒内的高压气体通过调节阀10进入喷气组件内。高压气体通过喷气组件喷向缓速器,这样可以对缓速器进行降温,从而有效地延长缓速器的使用寿命,减少车辆火灾事故的发生。Further, the retarder cooling device further includes an air jet assembly, and the air jet assembly is disposed at the other end of the
具体地,调节阀10还包括第一接头以及第二接头,第一接头设置于气流通道111的一端,第一接头用于连接储气筒。第二接头设置于气流通道111的另一端,第二接头与喷气组件连接。可以理解的是,第一接头设置于气流通道111的进气端,即第一接头设置于第一阀体115;第二接头设置于气流通道111的出气端,即第二接头设置于第二阀体116。通过第一接头便于将储气筒安装在阀体11的一端,第二接头便于将喷气组件安装在阀体11的另一端。在本实施例中,气流通道111的进气端与出气端设有螺纹,第一接头、第二接头螺纹连接于阀体11上。Specifically, the regulating
进一步地,上述的喷气组件包括本体、插座、电磁线圈、回位弹簧、第三阀体及轴针。电磁线圈与插座电连接,当插座通电时,电磁线圈会产生电磁吸力;插座断电后,电磁线圈失去电磁吸力。本体设有喷气通道,喷气通道的一端为喷气端,第三阀体可移动地设置于喷气通道的喷气端。轴针、第三阀体相连接。回位弹簧的一端抵接于第三阀体,回位弹簧的另一端抵接于本体。可以理解的是,轴针设置于第三阀体远离回位弹簧的一端。当缓速器内的温度高于预设定的温度值时,插座通电,电磁线圈内有电流通过,因此电磁线圈会产生电磁吸力。该电磁吸力可以克服回位弹簧的弹力,并吸住第三阀体,使第三阀体、轴针在喷气通道内向靠近电磁线圈的一端移动,这样便可打开喷气通道。储气筒内的高压气体通过调节阀10进入喷气组件内,并从喷气通道喷向缓速器,从而对缓速器进行降温,以延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器内的温度低于预设定的温度值时,插座断电,电磁线圈失去电磁吸力,在回位弹簧的作用下,第三阀体、轴针在喷气通道内向远离电磁线圈的一端,此时喷气通道关闭,缓速器降温装置停止工作。Further, the above-mentioned air jet assembly includes a body, a socket, an electromagnetic coil, a return spring, a third valve body and a pintle. The electromagnetic coil is electrically connected to the socket. When the socket is energized, the electromagnetic coil will generate electromagnetic attraction; when the socket is powered off, the electromagnetic coil loses electromagnetic attraction. The body is provided with a jetting channel, one end of the jetting channel is the jetting end, and the third valve body is movably arranged on the jetting end of the jetting channel. The shaft needle and the third valve body are connected. One end of the return spring is in contact with the third valve body, and the other end of the return spring is in contact with the body. It can be understood that the pintle is disposed at one end of the third valve body away from the return spring. When the temperature in the retarder is higher than the preset temperature value, the socket is energized, and current flows through the electromagnetic coil, so the electromagnetic coil will generate electromagnetic attraction. The electromagnetic suction force can overcome the elastic force of the return spring and attract the third valve body, so that the third valve body and the pintle move in the air injection channel to the end close to the electromagnetic coil, so that the air injection channel can be opened. The high-pressure gas in the air storage cylinder enters the jet assembly through the regulating
在一个实施例中,缓速器降温装置还包括报警器,报警器设有温度阈值,报警器与插座电连接。当缓速器的温度升高至温度阈值时,插座通电,电磁线圈产生电磁吸力。该电磁吸力能够吸住第三阀体,使第三阀体向靠近电磁线圈的一端移动,以打开喷气通道。储气筒内的高压气体便可通过调节阀10进入喷气通道,并喷向缓速器,从而降低缓速器的温度,延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器内的温度低于预设温度值时,插座断电,电磁线圈失去电磁吸力。在回位弹簧的作用下,第三阀体向远离电磁线圈的一端,此时喷气通道关闭,缓速器降温装置停止工作。In one embodiment, the retarder cooling device further includes an alarm, the alarm is provided with a temperature threshold, and the alarm is electrically connected to the socket. When the temperature of the retarder rises to the temperature threshold, the socket is energized, and the electromagnetic coil generates electromagnetic attraction. The electromagnetic suction force can attract the third valve body, so that the third valve body moves toward the end close to the electromagnetic coil, so as to open the air injection channel. The high-pressure gas in the gas storage tank can enter the air jet channel through the regulating
在另一个实施例中,缓速器降温装置还包括电桥式传感器。电桥式传感器包括由热敏电阻组成的电路,插座与电桥式传感器电连接。当缓速器的温度升高时,电桥式电路中热敏电阻受到影响,电桥式电路的平衡受到破坏,则该电路中有电流输出。由于插座与热敏电阻电桥式电路电连接,此时插座处于通电状态,电磁线圈通电后产生电磁吸力。通过该电磁吸力吸住第三阀体,并使第三阀体向靠近电磁线圈移动,以打开喷气通道。储气筒内的高压气体便可通过调节阀10进入喷气通道,并喷向缓速器,从而降低缓速器的温度,延长缓速器的使用寿命,减少车辆火灾事故的发生。当缓速器的温度降低时,电桥式电路重新平衡,该电路中没有电流输出,此时插座处于断电状态,电磁线圈没有电磁吸力。在回位弹簧的作用下,第三阀体向远离电磁线圈的一端移动,以关闭喷气通道,则缓速器降温装置停止降温工作。In another embodiment, the retarder cooling device further includes a bridge sensor. The bridge sensor includes a circuit composed of a thermistor, and the socket is electrically connected to the bridge sensor. When the temperature of the retarder increases, the thermistor in the bridge circuit is affected, the balance of the bridge circuit is destroyed, and there is current output in the circuit. Since the socket is electrically connected with the thermistor bridge circuit, the socket is in an energized state at this time, and the electromagnetic coil is energized to generate electromagnetic suction. The third valve body is sucked by the electromagnetic suction force, and the third valve body is moved toward the electromagnetic coil, so as to open the air injection channel. The high-pressure gas in the gas storage tank can enter the air jet channel through the regulating
进一步地,缓速器降温装置还包括安装架。安装架的一端与调节阀10连接,安装架的另一端用于连接制动鼓凸轮轴支座。具体地,安装架的一端与调节阀10的阀体11连接。通过安装架便于将调节阀10安装在制动鼓凸轮轴支座上,从而提高调节阀10的稳定性。Further, the retarder cooling device further includes a mounting frame. One end of the mounting bracket is connected with the regulating
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112405036A (en) * | 2020-10-29 | 2021-02-26 | 苏友泉 | Multi-direction fixed aluminum alloy machine tool that just can cool down and remove bits |
CN115751663A (en) * | 2022-11-28 | 2023-03-07 | 贵州电网有限责任公司 | Automatic regulating device and method for heat dissipation load of central air conditioner external unit |
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CN208871129U (en) * | 2018-09-30 | 2019-05-17 | 浙江理工大学 | A magnetic start pressure regulating ball valve |
CN212584305U (en) * | 2020-06-15 | 2021-02-23 | 广西冠凡投资有限公司 | Cooling device of eddy current retarder |
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US5833214A (en) * | 1996-06-11 | 1998-11-10 | Victaulic Company Of America | Plug valve with adjustable disc |
CN107191614A (en) * | 2017-05-25 | 2017-09-22 | 刘晓琦 | A kind of forced seal ball valve with scroll spring arrangement of clutch |
CN208871129U (en) * | 2018-09-30 | 2019-05-17 | 浙江理工大学 | A magnetic start pressure regulating ball valve |
CN212584305U (en) * | 2020-06-15 | 2021-02-23 | 广西冠凡投资有限公司 | Cooling device of eddy current retarder |
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CN112405036A (en) * | 2020-10-29 | 2021-02-26 | 苏友泉 | Multi-direction fixed aluminum alloy machine tool that just can cool down and remove bits |
CN112405036B (en) * | 2020-10-29 | 2022-12-13 | 万金机械配件(东莞)有限公司 | Multi-direction fixed aluminum alloy machine tool that just can cool down and remove bits |
CN115751663A (en) * | 2022-11-28 | 2023-03-07 | 贵州电网有限责任公司 | Automatic regulating device and method for heat dissipation load of central air conditioner external unit |
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