CN111575626A - A kind of hot-dip galvanized hot-rolled steel and preparation method thereof - Google Patents
A kind of hot-dip galvanized hot-rolled steel and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/56—Elongation control
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/10—Compression, e.g. longitudinal compression
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Abstract
本发明具体涉及一种热镀锌热轧钢及其制备方法,属于涂镀技术领域,该热镀锌热轧钢,包括热轧钢基体和镀层,所述镀层由如下质量分数的化学成分组成:Mg:0.5‑4%,Al:3‑20%,新添元素≤1%,余量为锌;所述新添元素包括如下质量分数的至少一种:Ti:0.01‑0.1%,B:0.005‑0.02%,Ca:0.002‑0.02%,Si:0.01‑0.5%,Cu:0.02‑0.2%;本发明实施例提供的热镀锌热轧钢,钢基体厚度达到4mm,同时镀层表面缺陷率显著降低,镀层粘附性强,镀层耐蚀性强。The invention particularly relates to a hot-dip galvanized hot-rolled steel and a preparation method thereof, belonging to the technical field of coating. : Mg: 0.5-4%, Al: 3-20%, newly added elements ≤ 1%, and the remainder is zinc; the newly added elements include at least one of the following mass fractions: Ti: 0.01-0.1%, B: 0.005‑0.02%, Ca: 0.002‑0.02%, Si: 0.01‑0.5%, Cu: 0.02‑0.2%; the hot-dip galvanized hot-rolled steel provided by the embodiment of the present invention has a thickness of the steel base of 4 mm, and a surface defect rate of the coating at the same time Significantly reduced, strong coating adhesion, strong coating corrosion resistance.
Description
技术领域technical field
本发明属于涂镀技术领域,具体涉及一种热镀锌热轧钢及其制备方法。The invention belongs to the technical field of coating, in particular to a hot-dip galvanized hot-rolled steel and a preparation method thereof.
背景技术Background technique
热镀锌是使熔融的锌及其合金与钢基体反应,从而形成牢固的冶金结合镀层。热镀锌钢具有镀层结合力强、使用寿命长、制造工艺简单、产品价格低等优点,在许多各种不同的工业例如汽车工业、电器工业和建筑工业中的需求日益增加。Hot dip galvanizing is the reaction of molten zinc and its alloys with the steel substrate to form a strong metallurgically bonded coating. Hot-dip galvanized steel has the advantages of strong coating adhesion, long service life, simple manufacturing process, and low product price, and its demand is increasing in many different industries such as automobile industry, electrical industry and construction industry.
热镀锌钢板所用的钢基体通常可以分为热轧钢基体与冷轧钢板两类,其中冷轧钢板具有力学性能好、尺寸精度高、表面质量好、板型控制优良等特点,具有广泛的应用。但是热轧钢基体与冷轧钢板相比,也具有不可忽略的优势,包括热轧钢基体的厚度可以做到3mm以上,热轧钢基体的生产流程更短,效率更高,成本更低等,因而热镀锌热轧钢在许多对表面质量和尺寸精度要求不太高的领域,包括建筑、电力支架、通讯基站、汽车底盘等,也有广泛应用。The steel substrates used in hot-dip galvanized steel sheets can usually be divided into two categories: hot-rolled steel substrates and cold-rolled steel sheets. Cold-rolled steel sheets have the characteristics of good mechanical properties, high dimensional accuracy, good surface quality, and excellent shape control. application. However, compared with the cold-rolled steel plate, the hot-rolled steel matrix also has advantages that cannot be ignored, including that the thickness of the hot-rolled steel matrix can be more than 3mm, the production process of the hot-rolled steel matrix is shorter, the efficiency is higher, and the cost is lower, etc. Therefore, hot-dip galvanized hot-rolled steel is also widely used in many fields that do not require high surface quality and dimensional accuracy, including construction, power brackets, communication base stations, automobile chassis, etc.
常用的热镀锌镀层种类为纯锌镀层以及锌-5%铝合金镀层和锌-55%铝合金镀层。这些镀层对钢基体具有良好的阳极保护作用,但是在大气中的本身耐蚀性以及加工性等方面各自具有若干方面的弱点,比如切口耐蚀性能较差、锌-5%铝合金镀层的脆性较大、锌-55%铝合金镀层中必须加入较多的硅元素成本较高等。Commonly used types of hot-dip galvanized coatings are pure zinc coating, zinc-5% aluminum alloy coating and zinc-55% aluminum alloy coating. These coatings have a good anodic protection effect on the steel substrate, but they each have several weaknesses in terms of their own corrosion resistance and workability in the atmosphere, such as poor incision corrosion resistance, brittleness of zinc-5% aluminum alloy coatings Larger, more silicon elements must be added to the zinc-55% aluminum alloy coating, and the cost is higher.
常见的热镀锌热轧钢为纯锌镀层,随着对热镀锌热轧钢耐蚀要求的提高,传统的纯锌镀层钢板已经无法满足耐蚀性要求。此外,热轧钢基体的厚度较厚,常规的纯锌镀层对钢板侧面的保护能力比较差,也难以满足使用的要求。然而,合金镀层中往往含有较多的合金元素,造成镀层脆性增加,使用中镀层容易出现开裂和剥离,并且使得制造过程中容易出现表面漏镀和夹杂等表面缺陷,严重恶化耐蚀性能。尤其是对于热轧钢基体,表面质量往往比冷轧钢板更差,造成合金镀层的均匀性比冷轧钢板差得多。The common hot-dip galvanized hot-rolled steel is pure zinc coating. With the improvement of the corrosion resistance requirements of hot-dip galvanized hot-rolled steel, the traditional pure zinc-coated steel plate can no longer meet the corrosion resistance requirements. In addition, the thickness of the hot-rolled steel substrate is relatively thick, and the conventional pure zinc coating has poor protection ability to the side of the steel plate, and it is difficult to meet the requirements of use. However, the alloy coating often contains more alloying elements, which increases the brittleness of the coating. The coating is prone to cracking and peeling during use, and surface defects such as surface leakage and inclusions are prone to occur during the manufacturing process, which seriously deteriorates corrosion resistance. Especially for the hot-rolled steel substrate, the surface quality is often worse than that of the cold-rolled steel sheet, resulting in a much worse uniformity of the alloy coating than that of the cold-rolled steel sheet.
发明内容SUMMARY OF THE INVENTION
鉴于上述问题,提出了本发明以便提供一种克服上述问题或者至少部分地解决上述问题的热镀锌热轧钢及其制备方法。In view of the above-mentioned problems, the present invention is proposed to provide a hot-dip galvanized hot-rolled steel and a method for producing the same which overcome the above-mentioned problems or at least partially solve the above-mentioned problems.
本发明实施例提供一种热镀锌热轧钢,包括热轧钢基体和镀层,所述镀层由如下质量分数的化学成分组成:An embodiment of the present invention provides a hot-dip galvanized hot-rolled steel, including a hot-rolled steel substrate and a coating, and the coating is composed of the following chemical components by mass fraction:
Mg:0.5-4%,Al:3-20%,新添元素≤1%,余量为锌;Mg: 0.5-4%, Al: 3-20%, new elements ≤ 1%, the balance is zinc;
所述新添元素包括如下质量分数的至少一种:The newly added element includes at least one of the following mass fractions:
Ti:0.01-0.1%,B:0.005-0.02%,Ca:0.002-0.02%,Si:0.01-0.5%,Cu:0.02-0.2%。Ti: 0.01-0.1%, B: 0.005-0.02%, Ca: 0.002-0.02%, Si: 0.01-0.5%, Cu: 0.02-0.2%.
进一步地,所述镀层的单面镀锌液附着量为30-300g/m2。Further, the single-sided galvanizing solution adhesion amount of the coating layer is 30-300 g/m 2 .
基于同一发明构思,本发明实施例还提供一种热镀锌热轧钢的制备方法,包括:Based on the same inventive concept, an embodiment of the present invention also provides a method for preparing hot-dip galvanized hot-rolled steel, comprising:
获得含有所述化学成分的镀锌液;obtaining a galvanizing bath containing the chemical composition;
加热所述镀锌液,至镀锌液温度比镀锌液熔点高20-50℃,获得加热镀锌液;Heating the galvanizing solution until the temperature of the galvanizing solution is 20-50°C higher than the melting point of the galvanizing solution to obtain a heated galvanizing solution;
获得热轧钢基体;Obtain hot rolled steel matrix;
加热所述热轧钢基体;heating the hot rolled steel substrate;
将加热后的热轧钢基体浸入所述加热镀锌液中进行涂镀处理,获得热镀锌热轧钢。The heated hot-rolled steel substrate is immersed in the heated galvanizing solution for coating treatment to obtain hot-dip galvanized hot-rolled steel.
进一步地,所述加热所述热轧钢基体,包括:Further, the heating of the hot-rolled steel substrate includes:
加热所述热轧钢基体至500-600℃,并保温30-120s,后控制热轧钢基体温度比所述加热镀锌液温度高10-50℃。The hot-rolled steel substrate is heated to 500-600° C. and kept for 30-120 s, and then the temperature of the hot-rolled steel substrate is controlled to be 10-50° C. higher than the temperature of the heated galvanizing solution.
进一步地,所述涂镀处理的时间为0.1-3s。Further, the time of the coating treatment is 0.1-3s.
进一步地,所述获得热轧钢基体,包括:Further, the obtaining of the hot-rolled steel substrate includes:
钢水经冶炼获得钢坯;The molten steel is smelted to obtain billets;
对所述钢坯进行加热、热轧、冷却和酸洗,获得热轧酸洗板;heating, hot-rolling, cooling and pickling the steel billet to obtain a hot-rolled pickled plate;
将所述热轧酸洗板进行轧制,后进行表面脱脂清洗,获得热轧钢基体;所述轧制中,轧辊的表面粗糙度Ra为2.0-4.0,轧制总压下率为5-20%,轧制道次为2-4次,轧制单次压下率为2-10%。rolling the hot-rolled pickled sheet, and then performing surface degreasing and cleaning to obtain a hot-rolled steel substrate; in the rolling, the surface roughness Ra of the roll is 2.0-4.0, and the total rolling reduction ratio is 5- 20%, the rolling pass is 2-4 times, and the rolling reduction rate is 2-10% for a single rolling.
进一步地,所述热轧钢基体的表面粗糙度Ra为1.0-2.0um。Further, the surface roughness Ra of the hot-rolled steel substrate is 1.0-2.0um.
进一步地,所述热轧钢基体表面氧化物的面积百分数不超过20%。Further, the area percentage of oxides on the surface of the hot-rolled steel base does not exceed 20%.
本发明实施例中的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
本发明实施例提供的热镀锌热轧钢,钢基体厚度达到4mm,同时镀层表面缺陷率显著降低,镀层粘附性强,镀层耐蚀性强。In the hot-dip galvanized hot-rolled steel provided by the embodiment of the present invention, the thickness of the steel substrate reaches 4 mm, the surface defect rate of the coating layer is significantly reduced, the coating layer has strong adhesion, and the coating layer has strong corrosion resistance.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand , the following specific embodiments of the present invention are given.
具体实施方式Detailed ways
下文将结合具体实施方式和实施例,具体阐述本发明,本发明的优点和各种效果将由此更加清楚地呈现。本领域技术人员应理解,这些具体实施方式和实施例是用于说明本发明,而非限制本发明。The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly presented therefrom. It should be understood by those skilled in the art that these specific embodiments and examples are used to illustrate the present invention, but not to limit the present invention.
在整个说明书中,除非另有特别说明,Throughout the specification, unless otherwise specified,
本文使用的术语应理解为如本领域中通常所使用的含义。因此,除非另有定义,本文使用的所有技术和科学术语具有与本发明所属领域技术人员的一般理解相同的含义。若存在矛盾,本说明书优先。Terms used herein should be understood as commonly used in the art. Therefore, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification takes precedence.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.
本发明中用到的“第一”、“第二”等词,不表示顺序关系,可以理解为名词。Words such as "first" and "second" used in the present invention do not represent a sequence relationship, but can be understood as nouns.
本申请实施例的技术方案为解决上述技术问题,总体思路如下:The technical solutions of the embodiments of the present application are to solve the above-mentioned technical problems, and the general idea is as follows:
根据本发明一种典型的实施方式,提供一种热镀锌热轧钢,包括热轧钢基体和镀层,所述镀层由如下质量分数的化学成分组成:According to a typical embodiment of the present invention, a hot-dip galvanized hot-rolled steel is provided, comprising a hot-rolled steel substrate and a coating, and the coating is composed of the following chemical components in mass fractions:
Mg:0.5-4%,Al:3-20%,新添元素≤1%,余量为锌;Mg: 0.5-4%, Al: 3-20%, new elements ≤ 1%, the balance is zinc;
所述新添元素包括如下质量分数的至少一种:The newly added element includes at least one of the following mass fractions:
Ti:0.01-0.1%,B:0.005-0.02%,Ca:0.002-0.02%,Si:0.01-0.5%,Cu:0.02-0.2%。Ti: 0.01-0.1%, B: 0.005-0.02%, Ca: 0.002-0.02%, Si: 0.01-0.5%, Cu: 0.02-0.2%.
传统热镀锌热轧钢板的镀层为纯锌镀层,但是纯锌镀层本身在大气中的耐蚀性较差,因为纯锌在大气中的腐蚀产物为疏松的氧化锌以及水锌矿。在纯锌镀层中加入一定量的铝和镁,能够将镀层的腐蚀产物转变为致密的氯水锌矿以及双层氢氧化物,显著提高了镀层本身的耐蚀性。同时形成的氯水锌矿还能够覆盖钢板侧面,提高了钢板侧面的耐蚀性,对厚度超过3mm的热轧钢板具有特别重要的益处。The coating of traditional hot-dip galvanized hot-rolled steel sheet is pure zinc coating, but the corrosion resistance of pure zinc coating itself in the atmosphere is poor, because the corrosion products of pure zinc in the atmosphere are loose zinc oxide and hydrozinc ore. Adding a certain amount of aluminum and magnesium to the pure zinc coating can transform the corrosion products of the coating into dense galena and double-layer hydroxides, which significantly improves the corrosion resistance of the coating itself. At the same time, the chlorhexite formed can also cover the side surface of the steel plate, which improves the corrosion resistance of the side surface of the steel plate, and has a particularly important benefit for the hot-rolled steel plate with a thickness of more than 3 mm.
为了达到以上目的,镀层中的铝含量不应小于3%,这是由于热轧钢板通常厚度都比较厚,最厚可以达到6mm,因此需要较多的铝含量才能对侧面形成足够的保护作用。但是,铝含量太高则会造成镀层脆性增强,使得镀层出现开裂和漏镀,同时在热镀过程中铝容易与基板反应形成锌渣等化合物,这些化合物裹在镀层中形成夹杂物缺陷,因此铝含量不能高于20%。此外,研究认为在镀层中应当加入一定的镁元素,镁元素能够在腐蚀过程中首先析出,形成氢氧化镁,抑制表面pH值快速升高,从而抑制形成疏松的氧化锌和水锌矿。镀层中加入的镁含量应当超过0.5%,才能够起到该效果。但是镁是一种活泼金属,在热镀时很容易与空气反应形成氧化镁,漂浮在锌液表面,会裹入镀层中形成锌渣等夹杂缺陷。因此镁含量不能太高,不应超过4%。In order to achieve the above purpose, the aluminum content in the coating should not be less than 3%. This is because the thickness of hot-rolled steel sheets is usually relatively thick, and the maximum thickness can reach 6mm. Therefore, more aluminum content is required to form sufficient protection on the side. However, if the aluminum content is too high, the brittleness of the coating will increase, which will lead to cracking and leakage of the coating. At the same time, during the hot-dip process, aluminum easily reacts with the substrate to form compounds such as zinc dross. These compounds are wrapped in the coating to form inclusion defects. The aluminum content cannot be higher than 20%. In addition, the study believes that a certain amount of magnesium should be added to the coating, and magnesium can be precipitated first during the corrosion process to form magnesium hydroxide, which can inhibit the rapid rise of surface pH, thereby inhibiting the formation of loose zinc oxide and hydrozinc ore. The content of magnesium added in the coating should exceed 0.5% to achieve this effect. However, magnesium is an active metal, and it is easy to react with air to form magnesium oxide during hot-dip galvanizing, which floats on the surface of the zinc liquid and will be wrapped in the coating to form inclusion defects such as zinc slag. Therefore, the magnesium content should not be too high and should not exceed 4%.
Ti能够起到细化铝晶粒的作用,提高镀层耐蚀性。加入Ti的含量不应小于0.01%,一般来说Ti的添加量是铝含量的千分之三到千分之五为合适,太多容易恶化镀层的韧性,降低镀层与基板粘附性,太低作用不明显。Ti can play the role of refining aluminum grains and improve the corrosion resistance of the coating. The content of Ti added should not be less than 0.01%. Generally speaking, the amount of Ti added is 3/1000 to 5/1000 of the aluminum content. Too much will easily deteriorate the toughness of the coating and reduce the adhesion between the coating and the substrate. Low effect is not obvious.
B能够起到与Ti相似的作用,此外B与Ti在一起添加还有利于降低Ti-Al化合物的熔点温度,使得Ti不会与Al形成高熔点化合物。B的添加量通常为0.005%以上,但是太多则无更多益处,因而最高值限定为0.02%。B can play a similar role as Ti, and addition of B and Ti together is also beneficial to lower the melting point temperature of the Ti-Al compound, so that Ti will not form a high melting point compound with Al. The amount of B added is usually 0.005% or more, but too much is not beneficial, so the maximum value is limited to 0.02%.
Ca元素是一种活泼金属元素,微量Ca元素在镀液中可以与微量氧反应形成球状氧化物并漂浮在表面,从而消除镀液中的残留氧,提高镀层的韧性。但是太多则在镀层中形成夹杂物,反而恶化镀层耐蚀性,出现漏镀缺陷。本申请中规定Ca的添加量范围是0.002%到0.02%。Ca is an active metal element, and trace amounts of Ca can react with trace oxygen in the plating solution to form spherical oxides and float on the surface, thereby eliminating residual oxygen in the plating solution and improving the toughness of the coating. However, if too much, inclusions will be formed in the coating, which will worsen the corrosion resistance of the coating and cause leakage plating defects. The range of the addition amount of Ca specified in this application is 0.002% to 0.02%.
Cu元素可以提高锌铝镁镀层的耐腐蚀性能,同时Cu元素与镁元素一起可以形成络合物,提高镀层与基板的结合力,避免镀层在使用中出现剥落和开裂。Cu element can improve the corrosion resistance of zinc-aluminum-magnesium coating, and at the same time, Cu element and magnesium element can form a complex, improve the bonding force between the coating and the substrate, and avoid peeling and cracking of the coating during use.
Si元素是强烈的铝元素化合元素,能够抑制铝与铁基体的反应,避免形成太多的锌渣等缺陷。此外,Si与Al能够与基板形成致密的Si-Al-Fe化合物层,提高镀层耐蚀性。但是加入过多则抑制锌液与基板反应,造成镀层粘附性下降。Si element is a strong aluminum compound element, which can inhibit the reaction between aluminum and iron matrix and avoid the formation of too many defects such as zinc slag. In addition, Si and Al can form a dense Si-Al-Fe compound layer with the substrate to improve the corrosion resistance of the coating. However, adding too much will inhibit the reaction between the zinc liquid and the substrate, resulting in a decrease in the adhesion of the coating.
镀锌液中,Mg、Al、Ti、B、Ca、Si和Cu若添加过多,会造成镀层中出现大量析出物,恶化耐蚀性,降低镀层韧性。In the zinc plating solution, if too much Mg, Al, Ti, B, Ca, Si and Cu are added, a large number of precipitates will appear in the coating, which will deteriorate the corrosion resistance and reduce the toughness of the coating.
作为一些优选的实施方式,所述镀层的单面镀锌液附着量为30-300g/m2。镀锌液附着量的范围是根据热镀锌工艺和镀层材料特性决定的。单面附着量太少,显然无法满足耐蚀性的要求。但是如果附着量太多,一方面难以做到厚度完全均匀,而耐蚀性是由厚度最薄位置决定的,另一方面太厚的镀层脆性较大,在成形中很容易开裂,反而会降低镀层耐蚀性。As some preferred embodiments, the single-sided galvanizing solution adhesion amount of the coating layer is 30-300 g/m 2 . The range of the galvanizing solution adhesion amount is determined according to the hot-dip galvanizing process and the properties of the coating material. The amount of adhesion on one side is too small, which obviously cannot meet the requirements of corrosion resistance. However, if the amount of adhesion is too large, on the one hand, it is difficult to achieve a completely uniform thickness, and the corrosion resistance is determined by the position with the thinnest thickness. Plating corrosion resistance.
根据本发明另一种典型的实施方式,提供一种热镀锌热轧钢的制备方法,包括:According to another typical embodiment of the present invention, a preparation method of hot-dip galvanized hot-rolled steel is provided, comprising:
获得含有所述化学成分的镀锌液;obtaining a galvanizing bath containing the chemical composition;
加热所述镀锌液,至镀锌液温度比镀锌液熔点高20-50℃,获得加热镀锌液;Heating the galvanizing solution until the temperature of the galvanizing solution is 20-50°C higher than the melting point of the galvanizing solution to obtain a heated galvanizing solution;
获得热轧钢基体;Obtain hot rolled steel matrix;
加热所述热轧钢基体至500-600℃,并保温30-120s,后控制热轧钢基体温度比所述加热镀锌液温度高10-50℃,获得加热热轧钢基体;Heating the hot-rolled steel substrate to 500-600°C and keeping the temperature for 30-120s, and then controlling the temperature of the hot-rolled steel substrate to be 10-50°C higher than the temperature of the heated galvanizing solution to obtain a heated hot-rolled steel substrate;
将所述加热热轧钢基体浸入所述加热镀锌液中进行涂镀处理,获得热镀锌热轧钢。The heated hot-rolled steel substrate is dipped into the heated galvanizing solution for coating treatment to obtain hot-dip galvanized hot-rolled steel.
锌液温度比锌液熔点温度高,是为了保证锌液具有良好流动性,获得均匀的镀层厚度控制,但是太高则造成合金元素大量损失,同时形成漏镀危险,因而锌液温度比锌液熔点温度高20-50℃。The temperature of the zinc liquid is higher than the melting point temperature of the zinc liquid, in order to ensure that the zinc liquid has good fluidity and obtain a uniform coating thickness control, but if it is too high, it will cause a lot of loss of alloying elements, and at the same time cause leakage plating, so the zinc liquid temperature is higher than that of the zinc liquid. The melting point temperature is 20-50°C higher.
在镀锌前,需要首先将热轧钢板加热到500-600℃,保温30-120秒,这样能够消除热轧板轧制过程中产生的内部应力以及加工硬化效果,同时使得热轧板表面在加热过程中形成多孔海绵铁,有利于提高合金镀层与钢板之间的粘附性。加热温度太低,时间太短,无法起到消除加工硬化的作用。温度太高,时间太长,则容易造成表面孔洞过大,反而使得镀层不均匀,降低耐腐蚀性能。Before galvanizing, it is necessary to first heat the hot-rolled steel sheet to 500-600°C for 30-120 seconds, which can eliminate the internal stress and work hardening effect generated during the rolling of the hot-rolled sheet, and at the same time make the surface of the hot-rolled sheet more stable. Porous sponge iron is formed during the heating process, which is beneficial to improve the adhesion between the alloy coating and the steel plate. The heating temperature is too low and the time is too short to eliminate work hardening. If the temperature is too high and the time is too long, it is easy to cause the surface holes to be too large, which will make the coating uneven and reduce the corrosion resistance.
热轧板镀锌前的温度控制到比锌液温度高10-50℃,这样能够促使热轧板与锌液发生冶金反应,形成致密的合金层,包括Fe-Al、Fe-Si等化合物,提高耐蚀性和镀层粘附性。温度太低反应太慢,使得粘附性和耐蚀性都降低,温度太高则容易使得Fe溶解到心也中形成夹杂缺陷,同时还会造成局部锌液中镁元素挥发损失。The temperature of the hot-rolled sheet before galvanizing is controlled to be 10-50 °C higher than the temperature of the zinc liquid, which can promote the metallurgical reaction between the hot-rolled sheet and the zinc liquid to form a dense alloy layer, including Fe-Al, Fe-Si and other compounds, Improve corrosion resistance and coating adhesion. If the temperature is too low, the reaction is too slow, which reduces the adhesion and corrosion resistance. If the temperature is too high, it is easy to dissolve Fe into the core and form inclusion defects, and at the same time, it will also cause the volatilization loss of magnesium in the local zinc solution.
作为一些优选的实施方式,所述涂镀处理的时间为0.1-3s。As some preferred embodiments, the coating treatment time is 0.1-3s.
热轧板镀锌的时间为0.1-3s。时间太长会造成基板与锌液之间形成过厚的化合物层,反而造成镀层脆性。如果时间太短,则无法形成致密的化合物层,使得镀层与基板之间粘附性下降。同时也会降低耐蚀性。The hot-rolled sheet galvanizing time is 0.1-3s. If the time is too long, an excessively thick compound layer will be formed between the substrate and the zinc liquid, which will cause the brittleness of the coating. If the time is too short, a dense compound layer cannot be formed, so that the adhesion between the plating layer and the substrate decreases. It also reduces corrosion resistance.
作为一些优选的实施方式,所述获得热轧钢基体,包括:As some preferred embodiments, the obtaining of the hot-rolled steel substrate includes:
钢水经冶炼获得钢坯;The molten steel is smelted to obtain billets;
对所述钢坯进行加热、热轧、冷却和酸洗,获得热轧酸洗板;heating, hot-rolling, cooling and pickling the steel billet to obtain a hot-rolled pickled plate;
将所述热轧酸洗板进行轧制,后进行表面脱脂清洗,获得热轧钢基体;所述轧制中,轧辊的表面粗糙度Ra为2.0-4.0,轧制总压下率为5-20%,轧制道次为2-4次,轧制单次压下率为2-10%。rolling the hot-rolled pickled sheet, and then performing surface degreasing and cleaning to obtain a hot-rolled steel substrate; in the rolling, the surface roughness Ra of the roll is 2.0-4.0, and the total rolling reduction ratio is 5- 20%, the rolling pass is 2-4 times, and the rolling reduction rate is 2-10% for a single rolling.
热轧钢基体的制造可以使用传统连铸方法得到的热轧板,也可以使用连铸连轧生产的热轧板。上述方法为采用传统连铸方法制备热轧钢基体。The production of hot-rolled steel substrates can use hot-rolled sheets obtained by conventional continuous casting methods, or hot-rolled sheets produced by continuous casting and rolling. The above method is to prepare the hot-rolled steel matrix by the traditional continuous casting method.
由于热轧板表面存在较厚的氧化铁皮,虽然经过酸洗,但是依然难以完全去除。因此需要经过后续的轧制工艺,用以去掉氧化皮,否则会出现明显漏镀。同时,通过轧制可以在热轧板表面获得一定粗糙度。但是热轧板的轧制压下率不能太大,否则对力学性能有严重恶化作用。因此,总的压下率不超过20%,也不小于5%。轧制所用轧制辊表面粗糙度范围为2-4微米。轧制过程中为了尽量破碎氧化铁皮,应当使用多道次轧制,道此不少于2次,但是如果太多则不够经济,也会造成表层硬化,影响到镀锌表面质量,因此道次不超过4次。为了在每次轧制都起到破碎氧化铁皮效果,每道次的轧制延伸率不小于2%。而为了减少对力学性能恶化作用,每次轧制的压下率不应超过10%。Due to the thick iron oxide scale on the surface of the hot-rolled sheet, it is still difficult to completely remove it even after pickling. Therefore, a subsequent rolling process is required to remove the oxide scale, otherwise there will be obvious leakage plating. At the same time, a certain roughness can be obtained on the surface of the hot-rolled sheet by rolling. However, the rolling reduction rate of the hot-rolled sheet should not be too large, otherwise it will seriously deteriorate the mechanical properties. Therefore, the total reduction ratio is not more than 20% and not less than 5%. The surface roughness of the rolls used for rolling is in the range of 2-4 microns. In order to break the iron oxide scale as much as possible during the rolling process, multiple passes of rolling should be used, no less than 2 passes, but if too much is not economical, it will also cause surface hardening and affect the quality of the galvanized surface, so the pass No more than 4 times. In order to have the effect of breaking the iron oxide scale in each rolling, the rolling elongation of each pass is not less than 2%. In order to reduce the deterioration of mechanical properties, the reduction ratio of each rolling should not exceed 10%.
作为一些优选的实施方式,所述热轧钢基体的表面粗糙度Ra为1.0-2.0um。As some preferred embodiments, the surface roughness Ra of the hot-rolled steel substrate is 1.0-2.0um.
为了提高镀层与热轧钢板之间粘合力,避免开裂,热轧钢板表面的粗糙度Ra不能太低,但是如果Ra太高,则在热镀时发生剧烈反应,粗糙度尖峰容易快速反应形成锌渣夹杂,因此在热轧钢板镀锌前的钢板表面粗糙度Ra范围是1.0-2.0um。In order to improve the adhesion between the coating and the hot-rolled steel sheet and avoid cracking, the surface roughness Ra of the hot-rolled steel sheet cannot be too low, but if the Ra is too high, a violent reaction will occur during hot-dip galvanizing, and the roughness peaks are easily formed by a rapid reaction Zinc slag is mixed, so the surface roughness Ra of the hot-rolled steel sheet before galvanizing is in the range of 1.0-2.0um.
作为一些优选的实施方式,所述热轧钢基体表面氧化物的面积百分数不超过20%。As some preferred embodiments, the area percentage of oxides on the surface of the hot-rolled steel substrate does not exceed 20%.
镀锌前热轧板表面氧化物的面积百分数不超过20%。这是因为如果表面氧化物太多,则镀锌时锌液无法与基板发生反应,铝和镁与氧化物反应,造成铝和镁局部贫乏,锌液与基板之间无法形成致密的化合物层,从而造成镀层漏镀缺陷。The area percentage of oxides on the surface of the hot-rolled sheet before galvanizing shall not exceed 20%. This is because if there are too many surface oxides, the zinc liquid cannot react with the substrate during galvanizing, and aluminum and magnesium react with oxides, resulting in local depletion of aluminum and magnesium, and a dense compound layer cannot be formed between the zinc liquid and the substrate. Thereby resulting in coating leakage plating defects.
下面将结合实施例、对照例及实验数据对本申请的热镀锌热轧钢及其制备方法进行详细说明。The hot-dip galvanized hot-rolled steel of the present application and the preparation method thereof will be described in detail below with reference to the embodiments, comparative examples and experimental data.
实施例1-9和对比例1-12Examples 1-9 and Comparative Examples 1-12
使用厚度为4mm的传统热轧钢板为钢基体,钢板材质为CQ级别。表1列出了实施例1-9和对比例1-12中制备钢基体的工艺参数。所有镀层的厚度都是10微米。The traditional hot-rolled steel plate with a thickness of 4mm is used as the steel matrix, and the steel plate material is CQ grade. Table 1 lists the process parameters for preparing steel substrates in Examples 1-9 and Comparative Examples 1-12. All coatings are 10 microns thick.
表1Table 1
实验1Experiment 1
对按上述实施例1-9和对比例1-12中的工艺参数和按照本发明制备方法制备得到的热镀锌热轧钢基体进行表面缺陷评价,采用图像法自动识别表面的锌渣缺陷,计算单位面积的锌渣个数和漏镀点个数,单位为个/平方米。Surface defect evaluation was carried out on the hot-dip galvanized hot-rolled steel substrate prepared according to the process parameters in the above-mentioned Examples 1-9 and Comparative Examples 1-12 and the preparation method of the present invention, and the slag defects on the surface were automatically identified by the image method, Calculate the number of zinc dross per unit area and the number of missing plating spots, the unit is pcs/square meter.
对上述试样进行基板显微硬度试验,显微硬度试验压力为100g,测量位置是样片截面。The substrate microhardness test was carried out on the above-mentioned samples, the microhardness test pressure was 100 g, and the measurement position was the section of the sample.
对上述试样进行镀层粘附性试验,试样方法为折弯试验,执行标准为GB/T 232,弯曲半径为8mm,弯曲角度为180°。弯曲后观察样品外缘表面形貌:The coating adhesion test was carried out on the above samples. The sample method was a bending test. The execution standard was GB/T 232, the bending radius was 8 mm, and the bending angle was 180°. After bending, observe the surface morphology of the outer edge of the sample:
良好:没有出现裂纹Good: No cracks occurred
合格:距离边部3mm范围内存在裂纹,其他位置没有裂纹Qualified: There are cracks within 3mm from the edge, and no cracks in other positions
不合格:在距离边部3mm范围之外出现裂纹。Unqualified: Cracks appear outside the range of 3mm from the edge.
对上述试样进行镀层耐蚀性实验,先将样品进行折弯试验,执行标准为GB/T 232,弯曲半径为4mm,弯曲角度为90°,然后采用中性盐雾试验评价480小时,观察折弯外缘和切口位置的腐蚀状况。The coating corrosion resistance test was carried out on the above samples. First, the samples were subjected to a bending test. The implementation standard was GB/T 232, the bending radius was 4 mm, and the bending angle was 90°. Then, the neutral salt spray test was used to evaluate for 480 hours. Observe Corrosion condition at the outer edge of the bend and the location of the cut.
良好:没有出现红锈Good: no red rust
合格:红锈面积不超过5%Qualified: red rust area does not exceed 5%
不合格:红锈面积超过5%Unqualified: red rust area exceeds 5%
实验评估结果见表2所示。The experimental evaluation results are shown in Table 2.
表2Table 2
实施例10-18和对比例13-24Examples 10-18 and Comparative Examples 13-24
使用厚度为4mm的连铸连轧热轧钢板为钢基体,钢板材质为CQ级别。表3列出了实施例10-18和对比例13-24中制备钢基体的工艺参数。镀层的厚度是10微米。The continuous casting and rolling hot-rolled steel plate with a thickness of 4mm is used as the steel matrix, and the steel plate material is CQ grade. Table 3 lists the process parameters for preparing steel substrates in Examples 10-18 and Comparative Examples 13-24. The thickness of the coating is 10 microns.
表3table 3
实验2Experiment 2
对按上述实施例10-18和对比例13-24中的工艺参数和按照本发明制备方法制备得到的热镀锌热轧钢板进行表面缺陷评价,采用图像法自动识别表面的锌渣缺陷,计算单位面积的锌渣个数和漏镀点个数,单位为个/平方米。Surface defects were evaluated for the hot-dip galvanized hot-rolled steel sheets prepared according to the process parameters in the above-mentioned Examples 10-18 and Comparative Examples 13-24 and the preparation method of the present invention, and the slag defects on the surface were automatically identified by the image method. The number of zinc dross per unit area and the number of missing plating spots, in units/square meter.
对上述试样进行基板显微硬度试验,显微硬度试验压力为100g,测量位置是样片截面。The substrate microhardness test was carried out on the above-mentioned samples, the microhardness test pressure was 100 g, and the measurement position was the section of the sample.
对上述试样进行镀层粘附性试验,试样方法为折弯试验,执行标准为GB/T 232,弯曲半径为8mm,弯曲角度为180°。弯曲后观察样品外缘表面形貌:The coating adhesion test was carried out on the above samples. The sample method was a bending test. The execution standard was GB/T 232, the bending radius was 8 mm, and the bending angle was 180°. After bending, observe the surface morphology of the outer edge of the sample:
良好:没有出现裂纹Good: No cracks occurred
合格:距离边部3mm范围内存在裂纹,其他位置没有裂纹Qualified: There are cracks within 3mm from the edge, and no cracks in other positions
不合格:在距离边部3mm范围之外出现裂纹。Unqualified: Cracks appear outside the range of 3mm from the edge.
对上述试样进行镀层耐蚀性实验,先将样品进行折弯试验,执行标准为GB/T 232,弯曲半径为4mm,弯曲角度为90°,然后采用中性盐雾试验评价480小时,观察折弯外缘和切口位置的腐蚀状况。The coating corrosion resistance test was carried out on the above samples. First, the samples were subjected to a bending test. The implementation standard was GB/T 232, the bending radius was 4 mm, and the bending angle was 90°. Then, the neutral salt spray test was used to evaluate for 480 hours. Observe Corrosion condition at the outer edge of the bend and the location of the cut.
良好:没有出现红锈Good: no red rust
合格:红锈面积不超过5%Qualified: red rust area does not exceed 5%
不合格:红锈面积超过5%Unqualified: red rust area exceeds 5%
实验评估结果见表4所示。The experimental evaluation results are shown in Table 4.
表4Table 4
最后,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Finally, it should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, but also Also included are other elements not expressly listed or inherent to such a process, method, article or apparatus.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although the preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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CN113025938A (en) * | 2021-02-07 | 2021-06-25 | 首钢集团有限公司 | Galvanized steel sheet with excellent under-film corrosion resistance and preparation method thereof |
CN114000078A (en) * | 2021-11-02 | 2022-02-01 | 唐林 | Iron-based hot-dip copper-zinc-plated composite material and preparation method thereof |
CN115074576A (en) * | 2022-06-13 | 2022-09-20 | 首钢集团有限公司 | Zinc-aluminum-magnesium alloy ingot, plating layer, plated steel and preparation method thereof |
CN116024513A (en) * | 2022-12-26 | 2023-04-28 | 首钢集团有限公司 | Zinc-aluminum-magnesium plated layer, zinc-aluminum-magnesium plated steel sheet and method for producing same |
CN116516215A (en) * | 2023-05-08 | 2023-08-01 | 保定奥琦圣新型金属材料制造有限公司 | Zinc-aluminum alloy and preparation method and application thereof |
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CN115074576A (en) * | 2022-06-13 | 2022-09-20 | 首钢集团有限公司 | Zinc-aluminum-magnesium alloy ingot, plating layer, plated steel and preparation method thereof |
CN116024513A (en) * | 2022-12-26 | 2023-04-28 | 首钢集团有限公司 | Zinc-aluminum-magnesium plated layer, zinc-aluminum-magnesium plated steel sheet and method for producing same |
CN116516215A (en) * | 2023-05-08 | 2023-08-01 | 保定奥琦圣新型金属材料制造有限公司 | Zinc-aluminum alloy and preparation method and application thereof |
CN116516215B (en) * | 2023-05-08 | 2024-01-30 | 保定奥琦圣新型金属材料制造有限公司 | Zinc-aluminum alloy and preparation method and application thereof |
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