Detailed Description
The SmFeB-based amorphous soft magnetic alloy material of the present invention will be further described with reference to the following specific examples to assist those skilled in the art in more complete, accurate and thorough understanding of the inventive concept and technical solution of the present invention.
The invention provides an SmFeB amorphous soft magnetic alloy material, which is an amorphous soft magnetic alloy material formed by smelting and quenching Fe-based alloy comprising Sm, Co, B and Si. The Fe-based alloy has a composition mainly containing Fe, mainly containing Sm and Co, and mainly containing M1、M2Metal additive elements, and B and Si are essential elements for forming amorphous alloy, wherein M1Is at least one of Mo and Cr, M2Is at least one of Al, In, Sn, Ge and Cu. The SmFeB amorphous soft magnetic alloy material can have the element composition of Fe-Sm-Co-M1-M2-B-Si. Specifically, in the amorphous soft magnetic alloy material, the content of Sm is 3.5-11.8 at%, and the content of Co is 1.5-5.0at%, 5.8 to 15.0at% of B, 5.0 to 15.0at% of Si, 0.7 to 1.2at% of M10.1 to 2.0at% of M2And 60at% or more of Fe. Wherein the content of Sm is preferably 3.5 to 8.0at%, more preferably 3.7 to 6.0 at%; the content of Co is preferably 1.8-4.0 at%; the content of B is preferably 8.0-12.0 at%; the content of Si is preferably 5.0-12.0 at%; the content of Fe is preferably 65at% or more, and more preferably 70.0at% or more. The amorphous soft magnetic alloy material of the SmFeB system has the Curie temperature Tc of 688-810K after annealing, has higher saturation magnetic induction intensity Bs and high magnetic conductivity mu after annealing and aging treatment, and keeps low hysteresis expansion coefficient lambda s.
In the present invention, Mo and/or Cr is selected as M in the composition system of SmFeB1The element not only improves the amorphous magnetic stability, but also can obtain low hysteresis coefficient lambdas through the adjustment of the components and the content. By selecting at least one of Al, In, Sn, Ge and Cu as M2In particular M2The choice of Sn and Cu improves the stability of the amorphous state, enables high permeability μ to be obtained after annealing and ageing, and reduces losses.
The SmFeB amorphous soft magnetic alloy material is formed by smelting and quenching Fe-based alloy. Selecting metal or alloy raw materials, firstly mixing the raw materials according to the atomic percentage of the chemical composition, then smelting, then spraying the mixture onto a rotating copper roller to obtain a strip, and then putting the strip into a vacuum annealing furnace (the atmosphere is 80v% NH)3+20v%H2The total air pressure is 100 Pa-3 kPa), the annealing temperature is 300-350 ℃, the time is 10min, and then the aging treatment is carried out for 100 hours at 150 ℃. The thickness of the strip is 10-100 μm, and the thickness of the samples in the examples and the comparative examples is about 30 μm. The XRD patterns (composition: Fe) of the soft magnetic alloy materials of 3 embodiments of the present invention are shown in the sequence from bottom to top in FIG. 170.5-Sm5.0-Co2.1-Mo0.9-Sn1.0-Cu0.5-B12.0-Si8.0、Fe70.5-Sm5.0-Co2.1-Cr0.9-Sn1.0-Cu0.5-B12.0-Si8.0、Fe70.5-Sm5.0-Co2.1-Mo0.5-Cr0.4-Sn1.0-Cu0.5-B12.0-Si8.0) The results show that the alloy structure is amorphous after annealing and aging treatment. Preferably, the saturation induction density Bs of the amorphous soft magnetic alloy material obtained by the invention is 1.6-1.9T, and the hysteresis expansion coefficient lambdas is 5.0 multiplied by 10-6Hereinafter, it is preferably 3.0 × 10-6More preferably 1.0X 10-6The following.
Example 1
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 300 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 2
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Cr0.9-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 300 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 3
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.5-Cr0.4-Sn1.0-Cu0.5- B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 300 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 4
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-Al1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Al and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 300 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 5
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-In1.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo and In were weighed respectively so as to satisfy the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) Will be described inAmorphous strip in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 6
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-Cu1.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 7
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-Sn1.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo and Sn were weighed so as to satisfy the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 8
The atomic composition of the soft magnetic alloy material prepared in this example is Fe65.3-Sm9.0-Co3.0-Mo1.2-Ge1.5-B10.0-Si10.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo and Ge were weighed out separately so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 9
The atomic composition of the soft magnetic alloy material prepared in this example is Fe65.3-Sm9.0-Co3.0-Cr1.2-Sn1.5-B10.0-Si10.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Cr and Sn were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 10
The atomic composition of the soft magnetic alloy material prepared in this example is Fe65.3-Sm9.0-Co3.0-Cr1.2-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 11
The atomic composition of the soft magnetic alloy material prepared in this example is Fe65.3-Sm9.0-Co3.0-Mo0.7-Cr0.5-Sn1.0-Cu0.5- B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 12
The atomic composition of the soft magnetic alloy material prepared in this example is Fe65.3-Sm9.0-Co3.0-Mo1.2-Sn1.0-Cu0.5- B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 13
The atomic composition of the soft magnetic alloy material prepared in this example is Fe72.5-Sm3.5-Co1.8-Mo0.7-Sn0.8-Cu0.7-B15.0-Si5.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 14
The atomic composition of the soft magnetic alloy material prepared in this example is Fe72.5-Sm3.5-Co1.8-Cr0.7-Sn0.8-Cu0.7-B15.0-Si5.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 15
The atomic composition of the soft magnetic alloy material prepared in this example is Fe72.5-Sm3.5-Co1.8-Mo0.5-Cr0.2-Sn0.8-Cu0.7- B15.0-Si5.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2The total air pressure is 1000 Pa), annealing treatment is carried out for 10min, the temperature is 350 ℃, and then furnace slow cooling is carried out to the room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 16
The chemical formula of the amorphous soft magnetic alloy material prepared by the embodiment is Fe71.9-Sm4.0-Co1.8-Mo0.8-Sn0.8-Cu0.7-B10.0-Si10.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 17
The atomic composition of the soft magnetic alloy material prepared in this example is Fe72.5-Sm3.5-Co1.8-Cr0.7-Sn0.8-Cu0.7-B15.0-Si5.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 18
The atomic composition of the soft magnetic alloy material prepared in this example is Fe72.5-Sm3.5-Co1.8-Mo0.5-Cr0.2-Sn0.8-Cu0.7- B15.0-Si5.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 19
The atomic composition of the soft magnetic alloy material prepared in this example is Fe60.8-Sm11.8-Co4.2-Mo1.2-Sn1.0-Cu1.0-B8.0-Si12.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 20
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-Al1.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo and Al were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Example 21
The atomic composition of the soft magnetic alloy material prepared in this example is Fe70.5-Sm5.0-Co2.1-Mo0.9-In1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, In and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 1
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe72.7-Sm2.0-Co3.0-Mo0.8-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) And (3) annealing the amorphous strip in a vacuum annealing furnace (Ar protective atmosphere, 2000 Pa) for 10min at the temperature of 350 ℃, and then slowly cooling to room temperature along with the furnace.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 2
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe73.7-Sm1.0-Co3.0-Mo0.8-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) And (3) annealing the amorphous strip in a vacuum annealing furnace (Ar protective atmosphere, 2000 Pa) for 10min at the temperature of 350 ℃, and then slowly cooling to room temperature along with the furnace.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 3
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe64.5-Sm3.0-Co10.0-Mo1.0-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) And (3) annealing the amorphous strip in a vacuum annealing furnace (Ar protective atmosphere, 2000 Pa) for 10min at the temperature of 350 ℃, and then slowly cooling to room temperature along with the furnace.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 4
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe70.5-Sm5.0-Co2.1-Nb0.9-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Nb, Sn and Cu were weighed out respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 5
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe70.5-Sm5.0-Co2.1-Zr0.9-Sn1.0-Cu0.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Zr, Sn and Cu were weighed out respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) And (3) annealing the amorphous strip in a vacuum annealing furnace (Ar protective atmosphere, 2000 Pa) for 10min at the temperature of 350 ℃, and then slowly cooling to room temperature along with the furnace.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 6
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe70.5-Sm5.0-Co2.1-Ti0.9-Al1.5-B12.0-Si8.0。
The preparation method of this comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Ti, Sn and Cu were weighed respectively so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) The amorphous strip was placed in a vacuum annealing furnace (atmosphere 80v% NH)3+20v%H2Total pressure 2000 Pa), annealing for 10min at 350 deg.C, and furnace-cooling to room temperature.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
Comparative example 7
The atomic composition of the soft magnetic alloy material prepared by the comparative example is Fe70.5-Sm5.0-Co2.1-Mo0.5-Cr0.4-Sn1.0-Cu0.5- B12.0-Si8.0。
The preparation method of the comparative example is as follows:
(1) the raw materials of Fe, B, Si, Sm, Co, Mo, Cr, Sn and Cu were weighed so as to conform to the alloy composition of the above chemical formula.
(2) And (2) preparing the weighed raw materials in a crucible, then placing the crucible in a high-frequency induction heating furnace, vacuumizing, and introducing Ar protective atmosphere for heating and smelting to obtain the master alloy molten liquid.
(3) And spraying the mother alloy molten liquid onto a rotating copper roller for rapid cooling to obtain the amorphous strip.
(4) And (3) annealing the amorphous strip in a vacuum annealing furnace (the atmosphere is argon and 300 Pa) for 10min at the temperature of 350 ℃, and then slowly cooling to room temperature along with the furnace.
(5) The annealed amorphous ribbon was aged at 150 ℃ for 100 hours and then cooled to room temperature.
For the samples of examples and comparative examples, the saturation magnetic inductivity Bs, the coercive force Hc and the maximum magnetic permeability μ were measured with open-circuit samples according to GB/T13012-2008 "measuring method of DC magnetic energy of Soft magnetic Materialm. Measuring hysteresis coefficient by small angle magnetic rotation method, and measuring loss P under conditions of 0.5T and 20kHz0.2/20kThe results are shown in Table 1.
Table 1.
For those skilled in the art, the specific embodiments are only exemplary descriptions of the present invention, and it is obvious that the specific implementation of the present invention is not limited by the above-mentioned manner, and various insubstantial modifications made by the technical solution of the present invention are within the protection scope of the present invention.