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CN111572011B - An automatic laminating equipment for marble tile manufacturing - Google Patents

An automatic laminating equipment for marble tile manufacturing Download PDF

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Publication number
CN111572011B
CN111572011B CN202010432274.3A CN202010432274A CN111572011B CN 111572011 B CN111572011 B CN 111572011B CN 202010432274 A CN202010432274 A CN 202010432274A CN 111572011 B CN111572011 B CN 111572011B
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China
Prior art keywords
sliding
plate
column unit
shaft
tiles
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CN202010432274.3A
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Chinese (zh)
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CN111572011A (en
Inventor
胡洋兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zaozhuang Huijing Tongbao Quartz Stone Co.,Ltd.
Original Assignee
Hangzhou De Biao New Energy Equipment Co ltd
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Priority to CN202010432274.3A priority Critical patent/CN111572011B/en
Publication of CN111572011A publication Critical patent/CN111572011A/en
Priority to GB2102739.6A priority patent/GB2589806B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
    • B32B37/223—One or more of the layers being plastic

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Robotics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

本发明提供了一种大理石瓷砖制造自动化覆膜设备，包括执行机构、裁切机构和传送机构，所述的执行机构通过滑动配合方式安装在传送机构上，位于所述执行机构的正前方位置设置有裁切机构，所述的裁切机构安装在传送机构上；本发明可以解决了现在瓷砖砖坯在成型后需要转移到下一步操作，在瓷砖的转移过程中表面容易粘黏一些杂质，而且堆叠后的瓷砖在运输过程中容易相互挤压和摩擦，造成瓷砖表面磨损碎裂，从而影响瓷砖的品质，为避免这一现象，现有的方式是采用人工操作在两片瓷砖之间加塑料薄膜隔离，在贴覆完一块瓷砖后并将塑料薄膜剪断，操作过程繁琐，并且这种方法效率低，无法满足现代工业生产的需求。

Figure 202010432274

The invention provides an automatic coating equipment for manufacturing marble tiles, which includes an actuator, a cutting mechanism and a transmission mechanism. The actuator is installed on the transmission mechanism in a sliding fit manner and is located directly in front of the actuator. There is a cutting mechanism, and the cutting mechanism is installed on the transmission mechanism; the present invention can solve the problem that the ceramic tiles need to be transferred to the next step after being formed. During the transfer process of the ceramic tiles, some impurities are easy to stick to the surface, and the stacking The final tiles are easily squeezed and rubbed against each other during transportation, causing the surface of the tiles to wear and crack, thereby affecting the quality of the tiles. To avoid this phenomenon, the existing method is to manually add a plastic film between the two tiles. Isolation involves cutting off the plastic film after laying a tile. The operation process is cumbersome, and this method is inefficient and cannot meet the needs of modern industrial production.

Figure 202010432274

Description

Automatic laminating equipment for marble tile manufacturing
Technical Field
The invention relates to the technical field of marble tile film coating, in particular to automatic film coating equipment for manufacturing marble tiles.
Background
The ceramic tile is made of refractory metal oxide and semimetal oxide through the processes of grinding, mixing, pressing, glazing and sintering, and is an acid-base resistant porcelain, and is called as a ceramic tile as a building or decorative material; the raw materials are mostly formed by mixing clay and quartz sand through high-temperature post-compression and the like, and have high hardness;
the method is characterized in that a ceramic tile green body is required to be transferred to the next step of operation after being formed, impurities are easily adhered to the surface of the ceramic tile in the transfer process of the ceramic tile, and stacked ceramic tiles are easily extruded and rubbed with each other in the transportation process, so that the surface of the ceramic tile is abraded and cracked, and the quality of the ceramic tile is influenced;
therefore, in order to ensure the quality of the tile in the transportation process and improve the film coating efficiency and quality, the invention provides automatic film coating equipment for manufacturing marble tiles.
Disclosure of Invention
In order to achieve the above object, the present invention adopts the following technical solutions, an automated coating device for marble tile manufacturing includes an actuator, a cutting mechanism and a conveying mechanism, wherein the actuator is installed on the conveying mechanism in a sliding fit manner, the cutting mechanism is arranged right in front of the actuator, and the cutting mechanism is installed on the conveying mechanism, wherein:
the actuating mechanism comprises a left upright post unit, a right upright post unit, a film coating roller, a left belt wheel, a right belt wheel, a tooth-shaped conveying belt, a lifting unit, a sliding frame, a guide bracket and a synchronous tooth-shaped plate; the left upright post unit and the right upright post unit are respectively arranged on a conveying mechanism, a film coating roller is arranged between the left upright post unit and the right upright post unit, shaft heads at two ends of the film coating roller are respectively connected with the left upright post unit and the right upright post unit through bearing seats, a left belt wheel and a right belt wheel are respectively arranged on the left upright post unit and the right upright post unit through bearings, the left belt wheel and the right belt wheel are mutually connected through a toothed conveying belt arranged on an outer ring in a transmission manner, a lifting unit is arranged on the left upright post unit, a sliding frame is symmetrically arranged on the conveying mechanism in a sliding fit manner, guide supports are uniformly arranged on the sliding frame, a synchronous toothed plate is arranged on the upper end surface of the middle part of the sliding frame, and the synchronous toothed plate is mutually connected with the toothed conveying belt through bolts;
the left upright post unit comprises a left pillar, a rocking wheel, a left guide shaft lever and a left lifting slide seat; the outer wall of the left pillar is provided with a rocking wheel through a bearing, the left guide shaft lever is arranged on the left pillar, and a left lifting sliding seat is arranged on the left guide shaft lever in a sliding fit mode;
the right upright post unit comprises a right pillar, a right guide shaft lever, a right lifting slide seat, a stepping motor and a screw shaft lever; the right pillar is provided with a right guide shaft rod, the right guide shaft rod is provided with a right lifting slide seat in a sliding fit mode, the stepping motor is arranged on the right pillar through a motor base, an output shaft of the stepping motor is connected with a screw rod shaft rod through a coupler, and the screw rod shaft rod is arranged on the right pillar through a bearing seat; the rocking wheel is manually pulled to drive the left belt wheel to rotate, the right belt wheel is driven to rotate synchronously through the tooth-shaped transmission belt, the synchronous interval sliding adjustment of the guide support is driven through the synchronous tooth-shaped plate connected to the tooth-shaped transmission belt, the laminating height of the film laminating roller is controlled through the lifting unit, and then the screw shaft rod is driven by the stepping motor to convey the plastic film in a rotating mode.
The cutting mechanism comprises a support frame, a cutting cylinder, a tool rest, a cutter, a telescopic cylinder, a stop plate and a rubber cylinder; the cutting device comprises a support frame, a cutting cylinder, a cutter frame, a telescopic cylinder, a stop plate and rubber cylinders, wherein the support frame is arranged on a conveying mechanism, the cutting cylinder is arranged on the support frame through a cylinder seat, the output shaft of the cutting cylinder is provided with the cutter frame through a bolt, a cutter is arranged on the cutter frame, the telescopic cylinder is arranged on the outer wall of the support frame through the cylinder seat, the output shaft of the telescopic cylinder is provided with the stop plate through a bolt, and the stop plate is symmetrically provided with the rubber cylinders; promote the locking plate through telescopic cylinder and move down and then stop the ceramic tile through the rubber cylinder, the rethread cuts cylinder drive cutter and cuts.
The conveying mechanism comprises a bottom plate, a vertical plate bracket, a sliding roller, a conveying belt, a motor, a linear sliding rail and a tail end plate; the vertical plate supports are symmetrically arranged on the bottom plate, sliding rollers are uniformly arranged between the two vertical plate supports through bearings, a transmission belt is arranged on the outer ring of a shaft head at one end of each sliding roller, the plurality of sliding rollers are in transmission connection through the transmission belt, the motor is arranged on the outer wall of each vertical plate support through a motor base, an output shaft of the motor is mutually connected with the shaft head at one end of each sliding roller on each vertical plate support through a coupler, the linear slide rails are symmetrically arranged on the bottom plate through pin bolts, and the tail closing plate is arranged on the bottom plate; the sliding roller is driven to rotate by the motor, and the linkage of the sliding roller is realized by the transmission belt, so that the conveying process of the ceramic tiles is completed.
The lifting unit comprises a power-assisted wheel, a steel wire pull rope and a weight seat; the assistant wheels are symmetrically arranged on the left upright post unit through bearing plates, steel wire pull ropes are arranged on the assistant wheels in a sliding mode, one end shaft heads of the steel wire pull ropes are connected to the left upright post unit, and weight seats are arranged at the other end shaft heads of the steel wire pull ropes in a hanging mode; the weight is controlled by the weight seat to pull the steel wire rope to lift, and the steel wire rope is assisted by the aid of the assisting wheels to lift or descend.
Preferably; the two ends of the sliding frame are symmetrically provided with pulleys through bolts, the two ends of the sliding frame are symmetrically provided with the pulleys through the bolts, the adjustment of the distance between tiles with different widths is facilitated, the guide force for assisting in sliding is provided in the transportation process, the power source is provided through manual operation of rocking wheels, the sliding process is smooth and free of resistance, and the use cost of the power mechanism is reduced.
Preferably; the guide bracket on evenly be provided with the side pinch roller, will the guide bracket on evenly be provided with the side pinch roller, be convenient for the tectorial membrane ceramic tile extrudes the laminating to the plastic film of its both sides in transportation process, prevent to produce the bubble gap, cause the plastic film to drop easily and cause the damage that the ceramic tile produced in the transportation in-process surface to influence the quality of ceramic tile.
Preferably; the weight seat on evenly be provided with the weight of different weight, will the weight seat on evenly be provided with the weight of different weight, be convenient for control the tectorial membrane of different thickness ceramic tiles and handle, through the height and the dynamics of gravity control tectorial membrane cylinder and ceramic tile surface butt to improve the quality and the efficiency of laminating, promoted the economic practicality of the different thickness ceramic tiles of laminating.
Advantageous effects
Firstly, the synchronous tooth-shaped plates are connected to the tooth-shaped transmission belt, and the sliding frame is pulled to synchronously slide through the displacement of the tooth-shaped transmission belt, so that the fitting adjustment of the width intervals of different ceramic tiles is met, the production requirement of the market is met, the fitting quality and efficiency of the ceramic tiles are further improved, and the economical practicability of the fitting of the ceramic tiles with different widths is improved.
The laminating device controls the laminating treatment of the ceramic tiles with different thicknesses through fine adjustment of the lifting unit, controls the height and the force of the laminating roller in abutting joint with the surfaces of the ceramic tiles through gravity, so that the laminating quality and the laminating efficiency are improved, and after the roll-pasted film is used up, the lead screw shaft rod is inserted into the winding drum for winding the film in a rotating mode, and nuts are used for locking and fixing the two sides of the winding drum, so that continuous laminating treatment of the ceramic tiles is facilitated.
Thirdly, the edge of the ceramic tile which is coated with the film is cut through the cutting mechanism, so that the plastic film is separated from the ceramic tile, the next ceramic tile is attached, the ceramic tile is stopped in advance through the rubber cylinder, and then the film coating process of the ceramic tile is finished through transverse cutting through the cutter.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of the present invention in a primary viewing position;
FIG. 2 is a perspective view of the present invention in a rear-view position;
FIG. 3 is a schematic view of the side view position of the present invention in partially cut-away perspective;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 5 is an enlarged view of a portion of the invention at B in FIG. 1;
FIG. 6 is an enlarged view of a portion of the invention at C of FIG. 2;
FIG. 7 is an enlarged view of a portion of the invention at D in FIG. 3;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1-7, an automatic laminating equipment for marble tile manufacturing comprises an actuating mechanism 1, a cutting mechanism 2 and a conveying mechanism 3, wherein the actuating mechanism 1 is installed on the conveying mechanism 3 in a sliding fit manner, the cutting mechanism 2 is arranged at the position right in front of the actuating mechanism 1, and the cutting mechanism 2 is installed on the conveying mechanism 3, wherein:
the actuating mechanism 1 comprises a left upright post unit 10, a right upright post unit 11, a film coating roller 12, a left belt wheel 13, a right belt wheel 14, a toothed conveying belt 15, a lifting unit 16, a sliding frame 17, a guide bracket 18 and a synchronous toothed plate 19; the left upright post unit 10 and the right upright post unit 11 are respectively installed on the conveying mechanism 3, a film coating roller 12 is arranged between the left upright post unit 10 and the right upright post unit 11, shaft heads at two ends of the film coating roller 12 are respectively connected with the left upright post unit 10 and the right upright post unit 11 through bearing seats, a left belt wheel 13 and a right belt wheel 14 are respectively installed on the left upright post unit 10 and the right upright post unit 11 through bearings, the left belt wheel 13 and the right belt wheel 14 are mutually connected through a tooth-shaped conveying belt 15 arranged on an outer ring in a transmission manner, a lifting unit 16 is installed on the left upright post unit 10, a sliding frame 17 is symmetrically installed on the conveying mechanism 3 in a sliding fit manner, pulleys are symmetrically arranged at the shaft heads at two ends of the sliding frame 17 through bolts, and pulleys are symmetrically arranged at the shaft heads at two ends of the sliding frame 17 through bolts, the spacing for conveying tiles with different widths is convenient to adjust, guiding force for assisting in movement and sliding is provided in the transportation process, a power source is provided by manually using the rocking wheel 102, resistance is avoided in the sliding process, and the use cost of the power mechanism is reduced; the guide support 18 is uniformly arranged on the sliding frame 17, the side pinch rollers are uniformly arranged on the guide support 18, and the side pinch rollers are uniformly arranged on the guide support 18, so that the plastic films on two sides of the film-coated ceramic tile can be extruded and attached in the conveying process, the generation of bubble gaps is prevented, the plastic films are easy to fall off, the surface of the ceramic tile is damaged in the conveying process, and the quality of the ceramic tile is influenced; the upper end surface of the middle part of the sliding frame 17 is provided with a synchronous toothed plate 19, and the synchronous toothed plate 19 is connected with the toothed transmission belt 15 through bolts;
the left upright post unit 10 comprises a left pillar 101, a rocking wheel 102, a left guide shaft rod 103 and a left lifting slide seat 104; a rocking wheel 102 is mounted on the outer wall of the left support column 101 through a bearing, a left guide shaft rod 103 is mounted on the left support column 101, and a left lifting slide seat 104 is mounted on the left guide shaft rod 103 in a sliding fit manner;
the right upright post unit 11 comprises a right pillar 111, a right guide shaft rod 112, a right lifting slide carriage 113, a stepping motor 114 and a lead screw shaft rod 115; a right guide shaft rod 112 is mounted on the right support column 111, a right lifting slide base 113 is mounted on the right guide shaft rod 112 in a sliding fit manner, the stepping motor 114 is mounted on the right support column 111 through a motor base, an output shaft of the stepping motor 114 is connected with a lead screw shaft rod 115 through a coupler, and the lead screw shaft rod 115 is mounted on the right support column 111 through a bearing base; the rocking wheel 102 is pulled manually to drive the left belt wheel 13 to rotate, the right belt wheel 14 is driven to rotate synchronously through the tooth-shaped transmission belt 15, the synchronous tooth-shaped plates 19 connected to the tooth-shaped transmission belt 15 are used for driving the guide supports 18 to slide and adjust synchronously, the height of the laminating roller 12 is controlled through the lifting unit 16, and then the screw shaft rod 115 is driven by the stepping motor 114 to rotate and convey the plastic film.
The lifting unit 16 comprises a booster wheel 161, a steel wire pull rope 162 and a weight seat 163; the auxiliary wheels 161 are symmetrically installed on the left upright post unit 10 through bearing plates, the steel wire stay cord 162 is arranged on the auxiliary wheels 161 in a sliding mode, one end shaft head of the steel wire stay cord 162 is connected to the left upright post unit 10, the other end shaft head of the steel wire stay cord 162 is provided with a weight seat 163 in a hanging mode, weights with different weights are uniformly arranged on the weight seat 163, the weights with different weights are uniformly arranged on the weight seat 163, film coating treatment of tiles with different thicknesses is convenient to control, and the height and the force of the film coating roller 12 abutting against the surfaces of the tiles are controlled through gravity, so that the quality and the efficiency of lamination are improved, and the economic practicability of lamination of the tiles with different thicknesses is improved; the weight is controlled by the weight holder 163 to pull the wire rope 162 to ascend and descend, and the assisting wheel 161 assists the ascending and descending.
The cutting mechanism 2 comprises a support frame 20, a cutting cylinder 21, a tool rest 22, a cutting knife 23, a telescopic cylinder 24, a stop plate 25 and a rubber cylinder 26; the cutting device comprises a supporting frame 20, a cutting cylinder 21, a cutter frame 22, a cutter 23, a telescopic cylinder 24, a stop plate 25 and rubber cylinders 26, wherein the supporting frame 20 is installed on a conveying mechanism 3, the cutting cylinder 21 is installed on the supporting frame 20 through a cylinder seat, the cutter frame 22 is installed on an output shaft of the cutting cylinder 21 through a bolt, the cutter 23 is arranged on the cutter frame 22, the telescopic cylinder 24 is installed on the outer wall of the supporting frame 20 through a cylinder seat, the stop plate 25 is symmetrically installed with the rubber cylinders 26 in a spiral mode; the stop plate 25 is pushed to move downwards by the telescopic cylinder 24 and then the tile is stopped by the rubber cylinder 26, and then the cutting cylinder 21 drives the cutter 23 to cut.
The conveying mechanism 3 comprises a bottom plate 30, a vertical plate bracket 31, a sliding roller 32, a conveying belt 33, a motor 34, a linear slide rail 35 and a tail end plate 36; the vertical plate supports 31 are symmetrically arranged on the bottom plate 30, sliding rollers 32 are uniformly arranged between the two vertical plate supports 31 through bearings, a transmission belt 33 is arranged on the outer ring of a shaft head at one end of each sliding roller 32, the plurality of sliding rollers 32 are in transmission connection through the transmission belt 33, the motor 34 is arranged on the outer wall of each vertical plate support 31 through a motor base, an output shaft of the motor 34 is mutually connected with the shaft head at one end of each sliding roller 32 on the vertical plate support 31 through a coupler, the linear slide rails 35 are symmetrically arranged on the bottom plate 30 through pin bolts, and the tail closing plate 36 is arranged on the bottom plate 30; the sliding roller 32 is driven to rotate by the motor 34, and the linkage of the sliding roller 32 is realized by the transmission belt 33, and the conveying process of the ceramic tiles is completed.
In the working process of ceramic tile film coating:
firstly, manually pulling the rocking wheel 102 to drive the left belt wheel 13 to rotate, driving the right belt wheel 14 to synchronously rotate through the tooth-shaped transmission belt 15, driving the guide support 18 to synchronously slide and adjust the interval through the synchronous tooth-shaped plate 19 connected to the tooth-shaped transmission belt 15, controlling the joint height of the laminating roller 12 through the lifting unit 16, and then driving the screw shaft lever 115 to rotate and convey a plastic film through the stepping motor 114 to carry out laminating operation;
then the sliding roller 32 is driven to rotate by the motor 34, and the linkage of the sliding roller 32 is realized by the transmission belt 33, and the conveying process of the ceramic tiles is completed; then, the stop plate 25 is pushed to move downwards through the telescopic cylinder 24, then the ceramic tile is stopped through the rubber cylinder 26, and then the cutting cylinder 21 drives the cutter 23 to cut;
and finally, discharging the ceramic tiles coated with the films through the tail closing plate 36 and transferring the ceramic tiles to subsequent treatment.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1.一种大理石瓷砖制造自动化覆膜设备，包括执行机构(1)、裁切机构(2)和传送机构(3)，其特征在于：所述的执行机构(1)通过滑动配合方式安装在传送机构(3)上，位于所述执行机构(1)的正前方位置设置有裁切机构(2)，所述的裁切机构(2)安装在传送机构(3)上，其中：1. An automatic laminating equipment for making marble tiles, comprising an executive mechanism (1), a cutting mechanism (2) and a transmission mechanism (3), characterized in that: the executive mechanism (1) is installed on the On the transmission mechanism (3), a cutting mechanism (2) is provided at a position directly in front of the actuator (1), and the cutting mechanism (2) is installed on the transmission mechanism (3), wherein: 所述的执行机构(1)包括左立柱单元(10)、右立柱单元(11)、覆膜滚筒(12)、左带轮(13)、右带轮(14)、齿形传输带(15)、升降单元(16)、滑架(17)、导向支架(18)和同步齿形板(19)；所述的左立柱单元(10)和右立柱单元(11)分别安装在传送机构(3)上，所述的左立柱单元(10)和右立柱单元(11)之间设置有覆膜滚筒(12)，所述的覆膜滚筒(12)两端轴头分别通过轴承座与左立柱单元(10)和右立柱单元(11)相互连接，所述的左带轮(13)和右带轮(14)分别通过轴承安装在左立柱单元(10)和右立柱单元(11)上，所述的左带轮(13)和右带轮(14)之间通过外圈设置的齿形传输带(15)相互传动连接，所述的升降单元(16)安装在左立柱单元(10)上，所述的滑架(17)通过滑动配合方式对称的安装在传送机构(3)上，所述的滑架(17)上均匀设置有导向支架(18)，所述滑架(17)的中部上端面安装有同步齿形板(19)，所述的同步齿形板(19)通过螺栓与齿形传输带(15)相互连接；The actuator (1) includes a left column unit (10), a right column unit (11), a lamination roller (12), a left pulley (13), a right pulley (14), and a toothed transmission belt (15) ), a lifting unit (16), a carriage (17), a guide bracket (18) and a synchronous toothed plate (19); the left column unit (10) and the right column unit (11) are respectively installed in the transmission mechanism ( 3) On, a film coating roller (12) is arranged between the left column unit (10) and the right column unit (11), and the shaft heads at both ends of the film coating roller (12) pass through the bearing seat and the left side respectively. The column unit (10) and the right column unit (11) are connected to each other, and the left pulley (13) and the right pulley (14) are respectively mounted on the left column unit (10) and the right column unit (11) through bearings , the left pulley (13) and the right pulley (14) are connected to each other through a toothed transmission belt (15) provided on the outer ring, and the lifting unit (16) is installed on the left column unit (10). ), the sliding frame (17) is symmetrically mounted on the transmission mechanism (3) by sliding fit, the sliding frame (17) is evenly provided with a guide bracket (18), the sliding frame (17) ) is installed with a synchronous toothed plate (19) on the upper end face of the middle part, and the synchronous toothed plate (19) is connected with the toothed conveyor belt (15) by bolts; 通过同步齿形板(19)连接在齿形传输带(15)上，通过齿形传输带(15)位移拉动滑架(17)同步滑移，从而满足不同瓷砖宽度间距的贴合调整；The synchronous toothed plate (19) is connected to the toothed conveyor belt (15), and the sliding frame (17) is pulled to slide synchronously through the toothed conveyor belt (15) displacement, so as to satisfy the fitting adjustment of the width and spacing of different tiles; 所述的左立柱单元(10)包括左支柱(101)、摇轮(102)、左导向轴杆(103)和左升降滑座(104)；所述左支柱(101)的外壁通过轴承安装有摇轮(102)，通过摇轮（102）带动左带轮（13）旋转，所述的左导向轴杆(103)安装在左支柱(101)上，所述的左导向轴杆(103)上通过滑动配合方式安装有左升降滑座(104)；The left column unit (10) includes a left column (101), a rocking wheel (102), a left guide shaft (103) and a left lifting slide (104); the outer wall of the left column (101) is mounted through a bearing There is a rocker (102), the left pulley (13) is driven to rotate by the rocker (102), the left guide shaft (103) is installed on the left pillar (101), and the left guide shaft (103) ) is installed with a left lifting slide (104) by sliding fit; 所述的右立柱单元(11)包括右支柱(111)、右导向轴杆(112)、右升降滑座(113)、步进电机(114)和丝杠轴杆(115)；所述的右支柱(111)上安装有右导向轴杆(112)，所述的右导向轴杆(112)上通过滑动配合方式安装有右升降滑座(113)，所述的步进电机(114)通过电机座安装在右支柱(111)上，所述步进电机(114)的输出轴通过联轴器与丝杠轴杆(115)相互连接，所述的丝杠轴杆(115)通过轴承座安装在右支柱(111)上，卷贴薄膜套在丝杠轴杆(115)上；The right column unit (11) includes a right column (111), a right guide shaft (112), a right lifting slide (113), a stepping motor (114) and a lead screw shaft (115); the described A right guide shaft (112) is installed on the right pillar (111), and a right lift slide (113) is installed on the right guide shaft (112) by sliding fit. The stepper motor (114) Installed on the right post (111) through a motor seat, the output shaft of the stepper motor (114) is connected with the lead screw shaft (115) through a coupling, and the lead screw shaft (115) passes through a bearing The seat is installed on the right pillar (111), and the film is wrapped around the screw shaft (115); 所述的升降单元(16)包括助力轮(161)、钢丝拉绳(162)和砝码座(163)；所述的助力轮(161)通过轴承板对称的安装在左立柱单元(10)上，所述的助力轮(161)上通过滑动方式设置有钢丝拉绳(162)，所述钢丝拉绳(162)的一端轴头连接在左立柱单元(10)上，所述钢丝拉绳(162)的另一端轴头吊设安装有砝码座(163),通过升降单元(16)调整覆膜滚筒(12)的高度。The lifting unit (16) includes a booster wheel (161), a steel wire rope (162) and a weight seat (163); the booster wheel (161) is symmetrically mounted on the left column unit (10) through a bearing plate On the power-assisting wheel (161), a steel wire rope (162) is provided in a sliding manner, and one end shaft of the steel wire rope (162) is connected to the left column unit (10). The other end of the shaft head of (162) is hung and installed with a weight seat (163), and the height of the lamination roller (12) is adjusted by the lifting unit (16). 2.根据权利要求1所述的一种大理石瓷砖制造自动化覆膜设备，其特征在于：所述的裁切机构(2)包括支撑架(20)、裁切气缸(21)、刀架(22)、切刀(23)、伸缩气缸(24)、止动板(25)和橡胶圆柱(26)；所述的支撑架(20)安装在传送机构(3)上，所述的裁切气缸(21)通过气缸座安装在支撑架(20)上，所述裁切气缸(21)的输出轴通过螺栓安装有刀架(22)，所述的刀架(22)上设置有切刀(23)，所述的伸缩气缸(24)通过气缸座安装在支撑架(20)的外壁上，所述伸缩气缸(24)的输出轴通过螺栓安装有止动板(25)，所述的止动板(25)上通过螺旋方式对称安装有橡胶圆柱(26)。2. The automatic laminating equipment for making marble tiles according to claim 1, wherein the cutting mechanism (2) comprises a support frame (20), a cutting cylinder (21), a knife holder (22) ), a cutter (23), a telescopic cylinder (24), a stopper plate (25) and a rubber cylinder (26); the support frame (20) is installed on the conveying mechanism (3), and the cutting cylinder (21) is installed on the support frame (20) through a cylinder seat, the output shaft of the cutting cylinder (21) is installed with a tool holder (22) through bolts, and a cutter (22) is arranged on the tool holder (22). 23), the telescopic cylinder (24) is installed on the outer wall of the support frame (20) through a cylinder seat, the output shaft of the telescopic cylinder (24) is installed with a stopper plate (25) through bolts, and the stopper plate (25) is installed on the output shaft of the telescopic cylinder (24). A rubber cylinder (26) is symmetrically installed on the moving plate (25) in a spiral manner. 3.根据权利要求1所述的一种大理石瓷砖制造自动化覆膜设备，其特征在于：所述的传送机构(3)包括底板(30)、立板支架(31)、滑动滚筒(32)、传输带(33)、电动机(34)、直线滑轨(35)和尾收板(36)；所述的立板支架(31)对称的安装在底板(30)上，位于两个所述的立板支架(31)之间通过轴承均匀安装有滑动滚筒(32)，所述滑动滚筒(32)一端轴头的外圈设置有传输带(33)，通过所述的传输带(33)将多个滑动滚筒(32)传动连接，所述的电动机(34)通过电机座安装在立板支架(31)的外壁上，所述电动机(34)的输出轴通过联轴器与立板支架(31)上滑动滚筒(32)的一端轴头相互连接，所述的直线滑轨(35)通过销栓对称的安装在底板(30)上，所述的尾收板(36)安装在底板(30)上。3. The automatic laminating equipment for making marble tiles according to claim 1, wherein the conveying mechanism (3) comprises a bottom plate (30), a vertical plate bracket (31), a sliding roller (32), The conveyor belt (33), the electric motor (34), the linear slide rail (35) and the tail end plate (36); the vertical plate bracket (31) is symmetrically installed on the bottom plate (30), and is located on the two A sliding roller (32) is evenly installed between the vertical plate brackets (31) through bearings, and a transmission belt (33) is arranged on the outer ring of the shaft head at one end of the sliding roller (32). A plurality of sliding rollers (32) are connected in a driving manner, the motor (34) is mounted on the outer wall of the vertical plate bracket (31) through a motor seat, and the output shaft of the motor (34) is connected to the vertical plate bracket (31) through a coupling. 31) One end of the shaft head of the upper sliding drum (32) is connected to each other, the linear slide rail (35) is symmetrically mounted on the bottom plate (30) through the pins, and the tail end plate (36) is mounted on the bottom plate (31). 30) on. 4.根据权利要求1所述的一种大理石瓷砖制造自动化覆膜设备，其特征在于：所述滑架(17)的两端轴头位置通过螺栓对称设置有滑轮。4 . The automatic coating equipment for marble tile manufacturing according to claim 1 , wherein the two ends of the carriage ( 17 ) are symmetrically provided with pulleys through bolts. 5 . 5.根据权利要求1所述的一种大理石瓷砖制造自动化覆膜设备，其特征在于：所述的导向支架(18)上均匀设置有侧边压轮。5 . The automatic laminating equipment for marble tile manufacturing according to claim 1 , wherein the guide bracket ( 18 ) is evenly provided with side pressing wheels. 6 . 6.根据权利要求1所述的一种大理石瓷砖制造自动化覆膜设备，其特征在于：所述的砝码座(163)上均匀设置有不同重量的砝码。6 . The automatic coating equipment for marble tile manufacturing according to claim 1 , wherein the weight base ( 163 ) is evenly provided with weights of different weights. 7 .
CN202010432274.3A 2020-05-20 2020-05-20 An automatic laminating equipment for marble tile manufacturing Active CN111572011B (en)

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