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CN111569652A - An integrated device for dry desulfurization, denitrification and purification of kiln flue gas - Google Patents

An integrated device for dry desulfurization, denitrification and purification of kiln flue gas Download PDF

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CN111569652A
CN111569652A CN202010252693.9A CN202010252693A CN111569652A CN 111569652 A CN111569652 A CN 111569652A CN 202010252693 A CN202010252693 A CN 202010252693A CN 111569652 A CN111569652 A CN 111569652A
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flue gas
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张程
蒋峰
朱军武
华攀龙
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Jiangsu Feng Ye Technology Environmental Protection Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8631Processes characterised by a specific device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/42Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being both outside and inside the tubular element
    • F28F1/424Means comprising outside portions integral with inside portions
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

本发明公开一种窑炉烟气干法脱硫脱硝净化一体化装置,包括脱硫塔,所述脱硫塔连通有烟气热能回收组件;所述烟气热能回收组件连通有若干个除湿器;所述除湿器连通有若干个SCR脱硝催化组件,所述SCR脱硝催化组件连通有烟囱;所述烟气热能回收组件包括热能回收箱体,热能回收箱体内具有热能回收部件;热能回收部件用回收高温烟气的热能,通过热交换实现热能回收。采用上述装置部件设计高温烟气通过热能回收部件与冷水热交换,冷水加热后,从有高温水出管排出,实现回收利用热能。

Figure 202010252693

The invention discloses an integrated device for dry desulfurization, denitrification and purification of kiln flue gas, comprising a desulfurization tower, wherein the desulfurization tower is connected with a flue gas heat energy recovery component; The dehumidifier is connected with a number of SCR denitration catalytic components, and the SCR denitration catalytic components are connected with a chimney; the flue gas heat energy recovery component includes a heat energy recovery box, and the heat energy recovery box has a heat energy recovery component; the heat energy recovery component is used to recover high-temperature smoke The heat energy of the gas is recovered through heat exchange. The above-mentioned device components are used to design the high-temperature flue gas to exchange heat with the cold water through the heat energy recovery component. After the cold water is heated, it is discharged from the high-temperature water outlet pipe to realize the recovery and utilization of heat energy.

Figure 202010252693

Description

一种窑炉烟气干法脱硫脱硝净化一体化装置An integrated device for dry desulfurization, denitrification and purification of kiln flue gas

技术领域technical field

本发明涉及窑炉烟气净化处理装置领域,尤其涉及的是一种窑炉烟气干法脱硫脱硝净化一体化装置。The invention relates to the field of kiln flue gas purification and treatment devices, in particular to an integrated device for kiln flue gas dry desulfurization, denitration and purification.

背景技术Background technique

随着我国工业化生产的发展,能源的开采、利用是工业化生产重要前提。目前,我国焦炭产能超过较大,基于煤炭的广泛开采和应用,我国已经成为世界上焦炭生产国和消费国。能源利用过程中如窑炉煤炭燃烧利用过程中,会产生大量的烟气,烟气中含有大量的二氧化硫、氮氧化物气体,上述二氧化硫、氮氧化物气体是形成酸雨的主要因素之一。同时也是造成大气污染的主要因素。With the development of industrialized production in China, the exploitation and utilization of energy is an important prerequisite for industrialized production. At present, my country's coke production capacity is relatively large. Based on the extensive mining and application of coal, my country has become a coke producer and consumer in the world. In the process of energy utilization, such as the combustion and utilization of coal in a kiln, a large amount of flue gas will be generated. The flue gas contains a large amount of sulfur dioxide and nitrogen oxides. The above sulfur dioxide and nitrogen oxides are one of the main factors that form acid rain. It is also the main factor causing air pollution.

基于环保生产的重要性,关于对燃煤烟气进行净化处理,通过净化处理去除烟气中含有大量的二氧化硫和氮氧化物是现阶段环保处理烟气的重要举措。Based on the importance of environmentally friendly production, regarding the purification of coal-fired flue gas, the removal of large amounts of sulfur dioxide and nitrogen oxides in flue gas through purification treatment is an important measure for environmental protection of flue gas at this stage.

因此,现有技术中关于燃煤烟气进行净化处理的技术改进多有报道,如中国专利申请号为:201810200697.5,公开“一种新型烟气脱硫脱硝的工艺”,该专利文献中记载如下改进工艺:一种新型的烟气脱硫工艺为将原烟气分别进行预除尘、预氧化阶段、脱硫脱硝步骤以及后除尘等步骤,预除尘能够降低烟气中悬浮颗粒的含量,便于后续的脱硫脱硝,预氧化阶段能够脱出烟气中的NO 的含量,同时生成相应的酸,生成酸能够与碱性物质反应制备建筑所需的材料,脱硫脱硝步骤所采用一种新型高效低成本的脱硫脱硝剂,具体包括煤矸石、氧化镁和碳酸钠的混合物,最后对处理后的烟气进行后除尘,避免脱硫脱硝剂的粉尘进入大气,进行二次污染,同时也能够对未反应的脱硫脱硝剂进行回收,从而降低成本。Therefore, there are many reports on the technical improvement of coal-fired flue gas purification treatment in the prior art. For example, the Chinese patent application number is: 201810200697.5, which discloses "a novel process for flue gas desulfurization and denitrification", and the following improvements are recorded in the patent document. Process: A new type of flue gas desulfurization process is to separate the original flue gas through pre-dust removal, pre-oxidation stage, desulfurization and denitrification steps, and post-dust removal steps. Pre-dust removal can reduce the content of suspended particles in the flue gas and facilitate subsequent desulfurization and denitrification. , in the pre-oxidation stage, the NO content in the flue gas can be removed, and the corresponding acid can be generated at the same time, and the generated acid can react with the alkaline substance to prepare the materials required for the building. , specifically including the mixture of coal gangue, magnesium oxide and sodium carbonate, and finally the treated flue gas is dedusted to prevent the dust of the desulfurization and denitrification agent from entering the atmosphere and cause secondary pollution. recycling, thereby reducing costs.

然而,现有技术及上述专利公开的技术方案改进中,存在未回收利用烟气中热能的技术缺陷,导致高温烟气中大量的热能未能、无法回收利用,不仅造成能源浪费,且无法降低工业生产的成本。However, in the improvement of the technical solutions disclosed in the prior art and the above-mentioned patents, there is a technical defect that the thermal energy in the flue gas is not recycled, resulting in a large amount of thermal energy in the high-temperature flue gas that cannot be recycled and reused, which not only causes energy waste, but also cannot reduce cost of industrial production.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题在于提供了一种窑炉烟气干法脱硫脱硝净化一体化装置。The technical problem to be solved by the present invention is to provide an integrated device for dry desulfurization, denitration and purification of kiln flue gas.

本发明是通过以下技术方案解决上述技术问题的:The present invention solves the above-mentioned technical problems through the following technical solutions:

一种窑炉烟气干法脱硫脱硝净化一体化装置,包括脱硫塔,所述脱硫塔连通有烟气热能回收组件;An integrated device for dry desulfurization, denitrification and purification of kiln flue gas, comprising a desulfurization tower, and the desulfurization tower is connected with a flue gas heat energy recovery component;

所述烟气热能回收组件连通有若干个除湿器;所述除湿器连通有若干个SCR 脱硝催化组件,所述SCR脱硝催化组件连通有烟囱;The flue gas heat energy recovery component is connected with a number of dehumidifiers; the dehumidifier is connected with a number of SCR denitration catalytic components, and the SCR denitration catalytic component is connected with a chimney;

所述烟气热能回收组件包括热能回收箱体,所述热能回收箱体的顶部连通有高温水出管,所述热能回收箱体的底部连通有低温水进管;The flue gas heat energy recovery assembly includes a heat energy recovery box, the top of the heat recovery box is connected with a high temperature water outlet pipe, and the bottom of the heat energy recovery box is connected with a low temperature water inlet pipe;

所述热能回收箱体内设有热能回收腔体,所述热能回收腔体内设有热能回收部件;A thermal energy recovery cavity is arranged in the thermal energy recovery box, and a thermal energy recovery component is arranged in the thermal energy recovery cavity;

所述热能回收部件包括前、后间隔设置的第二烟气板、第一烟气板,所述第一烟气板、第二烟气板内均设有烟腔体,所述第一烟气板、第二烟气板之间连通有若干个热能回收管件,所述热能回收管件均包括紫铜管,所述紫铜管上固定连接有若干个前、后间隔设置的散热翅片,所述散热翅片具有内端部和外端部,所述散热翅片的内端部位于紫铜管的管腔内,所述散热翅片的外端部位于紫铜管外;The heat energy recovery component includes a second smoke plate and a first smoke plate arranged at intervals in the front and the rear, and a smoke cavity is arranged in the first smoke plate and the second smoke plate, and the first smoke plate is provided with a smoke cavity. A number of heat energy recovery pipe fittings are communicated between the gas plate and the second flue gas plate, and the heat energy recovery pipe fittings all include red copper tubes. The radiating fin has an inner end and an outer end, the inner end of the radiating fin is located in the tube cavity of the red copper tube, and the outer end of the radiating fin is located outside the red copper tube;

所述第一烟气板上连通有进烟管道,所述第二烟气板上连通有出烟管道;The first flue gas plate is communicated with a smoke inlet pipe, and the second flue gas plate is communicated with a smoke outlet pipe;

所述进烟管道连通至脱硫塔的出烟端,所述出烟管道连通至除湿器的进烟端。The smoke inlet pipe is connected to the smoke outlet end of the desulfurization tower, and the smoke outlet pipe is connected to the smoke inlet end of the dehumidifier.

作为本发明结构上的一种优化,若干个所述热能回收管件矩形阵列分布在第一烟气板、第二烟气板之间;As an optimization of the structure of the present invention, a plurality of rectangular arrays of the heat energy recovery pipe fittings are distributed between the first flue gas plate and the second flue gas plate;

所述紫铜管上相邻所述散热翅片的间距为0.5cm。The distance between the adjacent radiating fins on the red copper tube is 0.5 cm.

作为本发明结构上的一种优化,所述进烟管道的端部通过法兰连通在脱硫塔的出烟端;As an optimization of the structure of the present invention, the end of the flue gas inlet pipe is connected to the flue gas outlet end of the desulfurization tower through a flange;

所述进烟管道连通在第一烟气板的侧壁下端,所述出烟管道的端部通过法兰连通在除湿器的进烟端;The smoke inlet pipe is connected to the lower end of the side wall of the first smoke plate, and the end of the smoke outlet pipe is connected to the smoke inlet end of the dehumidifier through a flange;

所述出烟管道连通在第二烟气板的侧壁上端。The smoke outlet pipe is communicated with the upper end of the side wall of the second smoke plate.

作为本发明结构上的一种优化,所述散热翅片的纵向截面形状为圆形。As a structural optimization of the present invention, the longitudinal cross-sectional shape of the cooling fins is circular.

作为本发明结构上的一种优化,所述烟气热能回收组件连通有两个除湿器;所述除湿器之间串联连通;As a structural optimization of the present invention, the flue gas heat energy recovery component is connected with two dehumidifiers; the dehumidifiers are connected in series;

所述除湿器连通有两个串联连通的SCR脱硝催化组件。The dehumidifier is communicated with two SCR denitration catalytic assemblies connected in series.

作为本发明结构上的一种优化,所述除湿器包括除湿壳体,所述除湿壳体内具有除湿液;As an optimization of the structure of the present invention, the dehumidifier includes a dehumidification casing, and the dehumidification casing has a dehumidification liquid;

所述除湿壳体密封,所述除湿壳体内设有散烟笼部件;the dehumidification shell is sealed, and the dehumidification shell is provided with a smoke-scattering cage component;

所述散烟笼部件连通至出烟管道,通过所述散烟笼部件散烟除湿。The smoke-scattering cage part is connected to the smoke outlet pipe, and the smoke is scattered and dehumidified by the smoke-scattering cage part.

作为本发明结构上的一种优化,所述散烟笼部件包括螺旋散烟管,所述螺旋散烟管上连通有若干个散烟球体,所述散烟球体设有球体空腔,所述散烟球体上开设有若干个通孔。As an optimization of the structure of the present invention, the smoke scattering cage component includes a spiral smoke scattering pipe, and a plurality of smoke scattering spheres are connected to the spiral smoke scattering pipe, and the smoke scattering sphere is provided with a spherical cavity. A plurality of through holes are opened on the smoke scattering sphere.

作为本发明结构上的一种优化,所述螺旋散烟管上开设有若干个通孔。As an optimization of the structure of the present invention, a plurality of through holes are opened on the spiral smoke-scattering pipe.

作为本发明结构上的一种优化,所述除湿器左、右间隔设置;As an optimization of the structure of the present invention, the left and right sides of the dehumidifier are arranged at intervals;

所述出烟管道贯穿位于左侧部位所述除湿壳体,所述出烟管道连通至位于左侧部位螺旋散烟管的进烟端;The smoke outlet pipe runs through the dehumidification casing located on the left side, and the smoke outlet pipe is connected to the smoke inlet end of the spiral smoke diffuser pipe located on the left side;

位于左侧部位螺旋散烟管的出烟端连通有通管,所述通管贯穿位于右侧部位所述除湿壳体,所述通管连通至位于右侧部位所述螺旋散烟管的进烟端,位于右侧部位所述除湿壳体的顶部设有出烟端,位于右侧部位所述除湿壳体顶部的出烟端通过管道连通至SCR脱硝催化组件的进烟端。The smoke outlet end of the spiral smoke scattering pipe located on the left side is connected with a through pipe, the through pipe penetrates the dehumidification shell located on the right side, and the through pipe is connected to the inlet of the spiral smoke scattering pipe located on the right side. For the smoke end, the top of the dehumidification shell located on the right side is provided with a smoke outlet end, and the smoke outlet end located at the top of the dehumidification shell on the right side is connected to the smoke inlet end of the SCR denitration catalytic assembly through a pipeline.

作为本发明结构上的一种优化,所述SCR脱硝催化组件包括SCR脱硝催化剂以及装配SCR脱硝催化剂的壳体;As an optimization of the structure of the present invention, the SCR denitration catalyst assembly includes an SCR denitration catalyst and a housing for assembling the SCR denitration catalyst;

所述除湿壳体顶部的出烟端通过管道连通至SCR脱硝催化剂上。The flue gas outlet end at the top of the dehumidification shell is connected to the SCR denitration catalyst through a pipeline.

与现有技术相比,本发明相具有以下优点:Compared with the prior art, the present invention has the following advantages:

通过设计烟气热能回收组件具体采用热能回收箱体、热能回收箱体内设置的热能回收部件,具体采用包括前、后间隔设置的第二烟气板、第一烟气板、所述第一烟气板、第二烟气板之间连通有若干个热能回收管件,具体采用紫铜管、紫铜管上固定连接有若干个前、后间隔设置的散热翅片、相邻所述散热翅片的间距为0.5cm,实现高温烟气从进烟管道进入至第一烟气板,并分流进入到每个热能回收管件中,冷水从低温水进管连通进入,此时,热能回收部件浸没在冷水中,此时,高温烟气通过紫铜管与冷水热交换以及通过散热翅片与冷水热交换。冷水加热后,从有高温水出管排出,实现回收利用热能。Through the design of the flue gas heat energy recovery component, the heat energy recovery box and the heat energy recovery components arranged in the heat energy recovery box are specifically adopted, and the second flue gas plate, the first flue gas plate, the first flue gas plate and the first Several heat energy recovery pipe fittings are communicated between the gas plate and the second flue gas plate. Specifically, a red copper tube is used, and the red copper tube is fixedly connected with a number of radiating fins arranged at intervals at the front and the rear, and the adjacent radiating fins are connected. The distance is 0.5cm, so that the high-temperature flue gas enters the first flue gas plate from the flue gas inlet pipe, and is divided into each heat energy recovery pipe fitting, and the cold water enters from the low temperature water inlet pipe. At this time, the heat energy recovery part is immersed in the In the cold water, at this time, the high temperature flue gas exchanges heat with the cold water through the copper tube and with the cold water through the cooling fins. After the cold water is heated, it is discharged from the high temperature water outlet pipe to realize the recovery and utilization of heat energy.

采用上述装置部件有效实现了对高温烟气的热能回收。The use of the above device components effectively realizes the heat recovery of the high temperature flue gas.

通过设计除湿器,具体采用除湿壳体、散烟笼部件,通过散烟笼部件实现扩散烟气,通过扩散烟气,通过扩散烟气实现提高烟气的干燥效果。散烟笼部件具体采用螺旋散烟管、连通的散烟球体、散烟球体上开设有若干个通孔、螺旋散烟管上开设有若干个通孔。螺旋散烟管采用螺旋设计,同时,散烟球体上的通孔设计,提高了烟气的分散,进而提高烟气的散出面,提高烟气接触干燥剂的面积,进而实现充分干燥烟气。Through the design of the dehumidifier, the dehumidification shell and the smoke-scattering cage parts are specifically used, and the smoke-scattering cage parts are used to realize the diffusion of the flue gas. The smoke-scattering cage component specifically adopts a spiral smoke-scattering pipe, a connected smoke-scattering sphere, a plurality of through holes on the smoke-scattering sphere, and a plurality of through-holes on the spiral smoke-scattering pipe. The spiral smoke diffuser adopts a spiral design. At the same time, the through-hole design on the smoke diffuser improves the dispersion of the flue gas, thereby increasing the dispersing surface of the flue gas and increasing the area of the flue gas contacting the desiccant, so as to fully dry the flue gas.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.

在附图中:In the attached image:

图1是本发明实施例的流程结构示意图;Fig. 1 is a schematic flow chart of an embodiment of the present invention;

图2是本发明实施例中烟气热能回收组件的分散结构示意图;2 is a schematic diagram of a dispersion structure of a flue gas heat energy recovery assembly in an embodiment of the present invention;

图3是本发明实施例中热能回收部件的结构示意图;3 is a schematic structural diagram of a thermal energy recovery component in an embodiment of the present invention;

图4是本发明实施例图3中的俯视图;Fig. 4 is the top view in Fig. 3 of the embodiment of the present invention;

图5是本发明实施例图3中另一种视角下的结构示意图;FIG. 5 is a schematic structural diagram under another viewing angle in FIG. 3 according to the embodiment of the present invention;

图6是本发明实施例图3中散烟笼部件的结构示意图;Fig. 6 is the structural schematic diagram of the part of the smoke scattering cage in Fig. 3 according to the embodiment of the present invention;

图7是本发明实施例图6中的俯视图;Fig. 7 is the top view in Fig. 6 of the embodiment of the present invention;

图8是本发明实施例图2中另一种视角下的结构示意图。FIG. 8 is a schematic structural diagram of FIG. 2 from another viewing angle according to the embodiment of the present invention.

具体实施方式Detailed ways

下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following implementation. example.

实施例1Example 1

如图1-8所示,一种窑炉烟气干法脱硫脱硝净化一体化装置,包括脱硫塔1,所述脱硫塔1连通有烟气热能回收组件2。烟气热能回收组件2连通有若干个除湿器3;所述除湿器3连通有若干个SCR脱硝催化组件4,所述SCR脱硝催化组件4连通有烟囱5。具体而言,脱硫塔1将烟气进行脱硫处理后,烟气中通过烟气热能回收组件2将其热能回收,通过除湿器3干燥烟气后避免排放烟气过程中产生大量的“烟雨”。As shown in Figures 1-8, an integrated device for dry desulfurization, denitrification and purification of kiln flue gas includes a desulfurization tower 1, and the desulfurization tower 1 is connected with a flue gas heat energy recovery component 2. The flue gas heat energy recovery component 2 is connected with several dehumidifiers 3 ; the dehumidifier 3 is connected with several SCR denitration catalyst components 4 , and the SCR denitration catalyst component 4 is connected with a chimney 5 . Specifically, after the flue gas is desulfurized by the desulfurization tower 1, the heat energy in the flue gas is recovered by the flue gas heat energy recovery component 2, and the flue gas is dried by the dehumidifier 3 to avoid a large amount of "smoky rain" in the process of discharging the flue gas. .

烟气热能回收组件2的具体结构如下:The specific structure of the flue gas heat energy recovery assembly 2 is as follows:

所述烟气热能回收组件2包括热能回收箱体22,热能回收箱体22的顶部连通有高温水出管221,所述热能回收箱体22的底部连通有低温水进管。热能回收箱体22内设有热能回收腔体,所述热能回收腔体内设有热能回收部件21;热能回收部件21实现热能回收。The flue gas heat energy recovery assembly 2 includes a heat energy recovery box 22, the top of the heat recovery box 22 is connected with a high temperature water outlet pipe 221, and the bottom of the heat energy recovery box 22 is connected with a low temperature water inlet pipe. The thermal energy recovery box 22 is provided with a thermal energy recovery cavity, and the thermal energy recovery cavity is provided with a thermal energy recovery component 21; the thermal energy recovery component 21 realizes thermal energy recovery.

热能回收部件21的具体结构如下:The specific structure of the heat energy recovery component 21 is as follows:

所述热能回收部件21包括前、后间隔设置的第二烟气板212、第一烟气板 211,所述第一烟气板211、第二烟气板212内均设有烟腔体,所述第一烟气板 211、第二烟气板212之间连通有若干个热能回收管件213(若干个所述热能回收管件213矩形阵列分布在第一烟气板211、第二烟气板212之间),所述热能回收管件213均包括紫铜管2131,所述紫铜管2131上固定连接有若干个前、后间隔设置的散热翅片2132(每个紫铜管2131上相邻所述散热翅片2132的间距为0.5cm,同时,散热翅片2132的纵向截面形状为圆形),所述散热翅片2132具有内端部和外端部,所述散热翅片2132的内端部位于紫铜管2131的管腔内,所述散热翅片2132的外端部位于紫铜管2131外;第一烟气板211上连通有进烟管道2111(进烟管道2111的端部贯穿热能回收箱体22的后侧壁下端,并通过法兰连通在脱硫塔1的出烟端),所述第二烟气板212上连通有出烟管道2121;进烟管道2111连通至脱硫塔1的出烟端,所述出烟管道2121连通至除湿器3 的进烟端。The heat energy recovery part 21 includes a second fume plate 212 and a first fume plate 211 arranged at intervals in the front and the rear. The first fume plate 211 and the second fume plate 212 are both provided with a fume cavity. Several heat energy recovery pipe fittings 213 are connected between the first flue gas plate 211 and the second flue gas plate 212 (a rectangular array of the heat energy recovery pipe fittings 213 is distributed on the first flue gas plate 211 and the second flue gas plate 213 . 212), the heat energy recovery pipe fittings 213 all include red copper tubes 2131, on which are fixedly connected a number of cooling fins 2132 arranged at intervals in the front and rear (each copper tube 2131 is adjacent to the The distance between the heat dissipation fins 2132 is 0.5cm, and the longitudinal cross-sectional shape of the heat dissipation fins 2132 is circular). The heat dissipation fins 2132 have inner and outer ends. The end is located in the lumen of the red copper tube 2131, and the outer end of the heat dissipation fin 2132 is located outside the red copper tube 2131; It runs through the lower end of the rear side wall of the heat energy recovery box 22, and is connected to the smoke outlet end of the desulfurization tower 1 through a flange), the second flue gas plate 212 is connected with a smoke outlet pipe 2121; the smoke inlet pipe 2111 is connected to the desulfurization tower. At the smoke outlet end of the tower 1 , the smoke outlet pipe 2121 is connected to the smoke inlet end of the dehumidifier 3 .

具体而言,进烟管道2111连通在第一烟气板211的侧壁下端,所述出烟管道2121的端部通过法兰连通在除湿器3的进烟端;出烟管道2121连通在第二烟气板212的侧壁上端。Specifically, the smoke inlet pipe 2111 is connected to the lower end of the side wall of the first smoke plate 211, the end of the smoke outlet pipe 2121 is connected to the smoke inlet end of the dehumidifier 3 through a flange; the smoke outlet pipe 2121 is connected to the The upper ends of the side walls of the second flue gas panels 212 .

高温烟气从进烟管道2111进入至第一烟气板211,并分流进入到每个热能回收管件213中,冷水从低温水进管连通进入,此时,热能回收部件21浸没在冷水中,此时,高温烟气通过紫铜管2131与冷水热交换以及通过散热翅片2132 与冷水热交换。冷水加热后,从有高温水出管221排出,实现回收利用热能。The high temperature flue gas enters the first flue gas plate 211 from the flue gas inlet pipe 2111, and is divided into each heat energy recovery pipe fitting 213, and the cold water enters through the low temperature water inlet pipe. At this time, the high-temperature flue gas exchanges heat with the cold water through the red copper tube 2131 and with the cold water through the heat dissipation fins 2132 . After the cold water is heated, it is discharged from the high-temperature water outlet pipe 221 to realize the recovery and utilization of thermal energy.

采用上述装置部件设计优点在于:The advantages of using the above device component design are:

通过设计烟气热能回收组件2具体采用热能回收箱体22、热能回收箱体22 内设置的热能回收部件21,具体采用包括前、后间隔设置的第二烟气板212、第一烟气板211、所述第一烟气板211、第二烟气板212之间连通有若干个热能回收管件213,具体采用紫铜管2131、紫铜管2131上固定连接有若干个前、后间隔设置的散热翅片2132、相邻所述散热翅片2132的间距为0.5cm,实现高温烟气从进烟管道2111进入至第一烟气板211,并分流进入到每个热能回收管件 213中,冷水从低温水进管连通进入,此时,热能回收部件21浸没在冷水中,此时,高温烟气通过紫铜管2131与冷水热交换以及通过散热翅片2132与冷水热交换。冷水加热后,从有高温水出管221排出,实现回收利用热能。Through the design of the flue gas heat energy recovery assembly 2, the heat energy recovery box 22 and the heat energy recovery component 21 arranged in the heat energy recovery box 22 are specifically adopted, and the second flue gas plate 212 and the first flue gas plate which are arranged at intervals between the front and the rear are specifically adopted. 211. Several heat energy recovery pipe fittings 213 are communicated between the first flue gas plate 211 and the second flue gas plate 212. Specifically, the red copper pipe 2131 and the red copper pipe 2131 are fixedly connected with a number of front and rear spaced apart. The distance between the radiating fins 2132 and the adjacent radiating fins 2132 is 0.5cm, so that the high-temperature flue gas enters the first flue gas plate 211 from the flue gas inlet pipe 2111, and is divided into each heat energy recovery pipe fitting 213, The cold water enters from the low temperature water inlet pipe. At this time, the heat energy recovery component 21 is immersed in the cold water. At this time, the high temperature flue gas exchanges heat with the cold water through the copper pipe 2131 and with the cold water through the cooling fins 2132. After the cold water is heated, it is discharged from the high-temperature water outlet pipe 221 to realize the recovery and utilization of thermal energy.

采用上述装置部件有效实现了对高温烟气的热能回收。The use of the above device components effectively realizes the heat recovery of the high temperature flue gas.

实施例2Example 2

如图1-8所示,本实施例在实施例1的结构基础上,将烟气热能回收组件2 连通有两个除湿器3;所述除湿器3之间串联连通;除湿器3连通有两个串联连通的SCR脱硝催化组件4。As shown in Figures 1-8, in this embodiment, on the basis of the structure of Embodiment 1, the flue gas heat energy recovery assembly 2 is connected with two dehumidifiers 3; the dehumidifiers 3 are connected in series; the dehumidifiers 3 are connected with Two SCR denitration catalytic assemblies 4 connected in series.

实现经过热能回收后的烟气经过除湿器3进行二次除湿,经过SCR脱硝催化组件4进行二次脱硝处理。It is realized that the flue gas after heat energy recovery passes through the dehumidifier 3 for secondary dehumidification, and passes through the SCR denitration catalytic component 4 for secondary denitration treatment.

其中,SCR脱硝催化组件4为现有技术公开的常规SCR脱硝催化装置,其主体结构包括包括SCR脱硝催化剂以及装配SCR脱硝催化剂的壳体,烟气进入到壳体中,通过括SCR脱硝催化剂实现催化脱硝,降低烟气中的氮氧化物。Among them, the SCR denitration catalytic assembly 4 is a conventional SCR denitration catalytic device disclosed in the prior art. Its main structure includes an SCR denitration catalyst and a casing equipped with the SCR denitration catalyst. The flue gas enters the casing and is realized by including the SCR denitration catalyst. Catalytic denitration to reduce nitrogen oxides in flue gas.

实施例3Example 3

如图1-8所示,本实施例在实施例2的结构基础上,将除湿器3设计成如下结构,进行除湿。As shown in FIGS. 1-8 , in this embodiment, on the basis of the structure of Embodiment 2, the dehumidifier 3 is designed as follows to dehumidify.

除湿器3包括除湿壳体,所述除湿壳体内具有除湿液,具体而言,除湿液采用如饱和氯化钙或者饱和碳酸钙溶液进行除湿。The dehumidifier 3 includes a dehumidification shell, and the dehumidification shell has a dehumidification liquid. Specifically, the dehumidification liquid is dehumidified by, for example, saturated calcium chloride or saturated calcium carbonate solution.

除湿壳体密封,所述除湿壳体内设有散烟笼部件31,通过散烟笼部件31实现扩散烟气,通过扩散烟气,通过扩散烟气实现提高烟气的干燥效果。The dehumidification casing is sealed, and the dehumidification casing is provided with a smoke-scattering cage member 31, through which the smoke is diffused, and the drying effect of the smoke is improved by diffusing the smoke.

散烟笼部件31包括螺旋散烟管311,所述螺旋散烟管311上连通有若干个散烟球体312,所述散烟球体312设有球体空腔,所述散烟球体312上开设有若干个通孔。所述螺旋散烟管311上开设有若干个通孔。The smoke scattering cage component 31 includes a spiral smoke scattering pipe 311, and a plurality of smoke scattering spheres 312 are communicated with the spiral smoke scattering pipe 311. The smoke scattering sphere 312 is provided with a spherical cavity, and the smoke scattering sphere 312 is provided with several through holes. Several through holes are formed on the spiral smoke-scattering pipe 311 .

螺旋散烟管311采用螺旋设计,同时,散烟球体312上的通孔设计,提高了烟气的分散,进而提高烟气的散出面,提高烟气接触干燥剂的面积,进而实现充分干燥烟气。The spiral smoke-scattering pipe 311 adopts a spiral design. At the same time, the through-hole design on the smoke-scattering sphere 312 improves the dispersion of the flue gas, thereby increasing the dispersing surface of the flue gas and increasing the area of the flue gas contacting the desiccant, so as to achieve sufficient drying of the smoke. gas.

由于,除湿器3左、右间隔设置,其连通方式如下:Since the left and right sides of the dehumidifier 3 are arranged at intervals, the connection method is as follows:

出烟管道2121贯穿位于左侧部位所述除湿壳体,所述出烟管道2121连通至位于左侧部位螺旋散烟管311的进烟端(螺旋散烟管311的进烟端连通有适配的管道a)。The smoke outlet duct 2121 runs through the dehumidification casing on the left side, and the smoke outlet duct 2121 is connected to the smoke inlet end of the spiral smoke diffuser pipe 311 on the left side (the smoke inlet end of the spiral smoke diffuser pipe 311 is connected with a suitable the pipeline a).

位于左侧部位螺旋散烟管311的出烟端连通有通管b,所述通管b贯穿位于右侧部位所述除湿壳体,所述管道a(螺旋散烟管311的进烟端连通有适配的管道a)连通至位于右侧部位所述螺旋散烟管311的进烟端上的管道a,位于右侧部位所述除湿壳体的顶部设有出烟端,位于右侧部位所述除湿壳体顶部的出烟端通过通管连通至SCR脱硝催化组件4的进烟端。The smoke outlet end of the spiral smoke scattering pipe 311 on the left side is communicated with a through pipe b, and the through pipe b runs through the dehumidification shell located on the right side. The pipe a (the smoke inlet end of the spiral smoke scattering pipe 311 is connected to There is a suitable pipe a) connected to the pipe a on the smoke inlet end of the spiral smoke diffuser pipe 311 located on the right side, and the top of the dehumidification shell located on the right side is provided with a smoke outlet end, located on the right side. The smoke outlet end of the top of the dehumidification shell is connected to the smoke inlet end of the SCR denitration catalytic assembly 4 through a through pipe.

采用上述装置部件设计优点在于:The advantages of using the above device component design are:

通过设计除湿器3,具体采用除湿壳体、散烟笼部件31,通过散烟笼部件 31实现扩散烟气,通过扩散烟气,通过扩散烟气实现提高烟气的干燥效果。散烟笼部件31具体采用螺旋散烟管311、连通的散烟球体312、散烟球体312上开设有若干个通孔、螺旋散烟管311上开设有若干个通孔。螺旋散烟管311采用螺旋设计,同时,散烟球体312上的通孔设计,提高了烟气的分散,进而提高烟气的散出面,提高烟气接触干燥剂的面积,进而实现充分干燥烟气。By designing the dehumidifier 3, the dehumidification shell and the smoke-scattering cage part 31 are specifically adopted, and the smoke-scattering cage part 31 is used to realize the diffusion of the flue gas. The smoke scattering cage member 31 specifically adopts a spiral smoke scattering pipe 311 , a connected smoke scattering ball 312 , a plurality of through holes are formed on the smoke scattering ball 312 , and a plurality of through holes are formed on the spiral smoke scattering pipe 311 . The spiral smoke-scattering pipe 311 adopts a spiral design. At the same time, the through-hole design on the smoke-scattering sphere 312 improves the dispersion of the flue gas, thereby increasing the dispersing surface of the flue gas and increasing the area of the flue gas contacting the desiccant, so as to achieve sufficient drying of the smoke. gas.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (9)

1.一种窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,包括脱硫塔,所述脱硫塔连通有烟气热能回收组件;1. A kiln flue gas dry desulfurization, denitrification and purification integrated device is characterized in that, comprising a desulfurization tower, and the desulfurization tower is communicated with a flue gas heat energy recovery assembly; 所述烟气热能回收组件连通有若干个除湿器;所述除湿器连通有若干个SCR脱硝催化组件,所述SCR脱硝催化组件连通有烟囱;The flue gas heat energy recovery component is connected with a number of dehumidifiers; the dehumidifier is connected with a number of SCR denitration catalytic components, and the SCR denitration catalytic component is connected with a chimney; 所述烟气热能回收组件包括热能回收箱体,所述热能回收箱体的顶部连通有高温水出管,所述热能回收箱体的底部连通有低温水进管;The flue gas heat energy recovery assembly includes a heat energy recovery box, the top of the heat recovery box is connected with a high temperature water outlet pipe, and the bottom of the heat energy recovery box is connected with a low temperature water inlet pipe; 所述热能回收箱体内设有热能回收腔体,所述热能回收腔体内设有热能回收部件;A thermal energy recovery cavity is arranged in the thermal energy recovery box, and a thermal energy recovery component is arranged in the thermal energy recovery cavity; 所述热能回收部件包括前、后间隔设置的第二烟气板、第一烟气板,所述第一烟气板、第二烟气板内均设有烟腔体,所述第一烟气板、第二烟气板之间连通有若干个热能回收管件,所述热能回收管件均包括紫铜管,所述紫铜管上固定连接有若干个前、后间隔设置的散热翅片,所述散热翅片具有内端部和外端部,所述散热翅片的内端部位于紫铜管的管腔内,所述散热翅片的外端部位于紫铜管外;The heat energy recovery component includes a second smoke plate and a first smoke plate arranged at intervals in the front and the rear, and a smoke cavity is arranged in the first smoke plate and the second smoke plate, and the first smoke plate is provided with a smoke cavity. A number of heat energy recovery pipe fittings are communicated between the gas plate and the second flue gas plate, and the heat energy recovery pipe fittings all include red copper tubes. The radiating fin has an inner end and an outer end, the inner end of the radiating fin is located in the tube cavity of the red copper tube, and the outer end of the radiating fin is located outside the red copper tube; 所述第一烟气板上连通有进烟管道,所述第二烟气板上连通有出烟管道;The first flue gas plate is communicated with a smoke inlet pipe, and the second flue gas plate is communicated with a smoke outlet pipe; 所述进烟管道连通至脱硫塔的出烟端,所述出烟管道连通至除湿器的进烟端。The smoke inlet pipe is connected to the smoke outlet end of the desulfurization tower, and the smoke outlet pipe is connected to the smoke inlet end of the dehumidifier. 2.根据权利要求1所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,若干个所述热能回收管件矩形阵列分布在第一烟气板、第二烟气板之间;2 . The integrated device for dry desulfurization, denitration and purification of kiln flue gas according to claim 1 , wherein a plurality of the heat energy recovery pipe fittings are distributed in a rectangular array between the first flue gas plate and the second flue gas plate. 3 . ; 所述紫铜管上相邻所述散热翅片的间距为0.5cm。The distance between the adjacent radiating fins on the red copper tube is 0.5 cm. 3.根据权利要求2所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述进烟管道的端部通过法兰连通在脱硫塔的出烟端;3. The integrated device for dry-process desulfurization, denitrification and purification of kiln flue gas according to claim 2, wherein the end of the flue gas inlet pipe is connected to the exhaust end of the desulfurization tower through a flange; 所述进烟管道连通在第一烟气板的侧壁下端,所述出烟管道的端部通过法兰连通在除湿器的进烟端;The smoke inlet pipe is connected to the lower end of the side wall of the first smoke plate, and the end of the smoke outlet pipe is connected to the smoke inlet end of the dehumidifier through a flange; 所述出烟管道连通在第二烟气板的侧壁上端。The smoke outlet pipe is communicated with the upper end of the side wall of the second smoke plate. 4.根据权利要求3所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述散热翅片的纵向截面形状为圆形。4 . The integrated device for dry desulfurization, denitration and purification of kiln flue gas according to claim 3 , wherein the longitudinal cross-sectional shape of the cooling fins is circular. 5 . 5.根据权利要求4所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述烟气热能回收组件连通有两个除湿器;所述除湿器之间串联连通;5. The integrated device for dry desulfurization, denitration and purification of kiln flue gas according to claim 4, wherein the flue gas heat energy recovery component is connected with two dehumidifiers; the dehumidifiers are connected in series; 所述除湿器连通有两个串联连通的SCR脱硝催化组件。The dehumidifier is communicated with two SCR denitration catalytic assemblies connected in series. 6.根据权利要求5所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述除湿器包括除湿壳体,所述除湿壳体内具有除湿液;6 . The integrated device for dry desulfurization, denitrification and purification of kiln flue gas according to claim 5 , wherein the dehumidifier comprises a dehumidification shell, and the dehumidification shell has a dehumidification liquid in the dehumidifier; 7 . 所述除湿壳体密封,所述除湿壳体内设有散烟笼部件;the dehumidification shell is sealed, and the dehumidification shell is provided with a smoke-scattering cage component; 所述散烟笼部件连通至出烟管道,通过所述散烟笼部件散烟除湿;The smoke scattering cage part is connected to the smoke outlet pipe, and the smoke is scattered and dehumidified through the smoke scattering cage part; 所述散烟笼部件包括螺旋散烟管,所述螺旋散烟管上连通有若干个散烟球体,所述散烟球体设有球体空腔,所述散烟球体上开设有若干个通孔。The smoke-scattering cage component includes a spiral smoke-scattering pipe, and a plurality of smoke-scattering spheres are connected to the spiral smoke-scattering pipe, the smoke-scattering sphere is provided with a spherical cavity, and a plurality of through holes are opened on the smoke-scattering sphere. . 7.根据权利要求6所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述螺旋散烟管上开设有若干个通孔。7 . The integrated device for dry desulfurization, denitrification and purification of kiln flue gas according to claim 6 , wherein a plurality of through holes are opened on the spiral smoke dispersion pipe. 8 . 8.根据权利要求6所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述除湿器左、右间隔设置;8. The integrated device for dry desulfurization, denitration and purification of kiln flue gas according to claim 6, characterized in that the dehumidifier is arranged at intervals on the left and right sides; 所述出烟管道贯穿位于左侧部位所述除湿壳体,所述出烟管道连通至位于左侧部位螺旋散烟管的进烟端;The smoke outlet pipe runs through the dehumidification casing located on the left side, and the smoke outlet pipe is connected to the smoke inlet end of the spiral smoke diffuser pipe located on the left side; 位于左侧部位螺旋散烟管的出烟端连通有通管,所述通管贯穿位于右侧部位所述除湿壳体,所述通管连通至位于右侧部位所述螺旋散烟管的进烟端,位于右侧部位所述除湿壳体的顶部设有出烟端,位于右侧部位所述除湿壳体顶部的出烟端通过管道连通至SCR脱硝催化组件的进烟端。The smoke outlet end of the spiral smoke scattering pipe located on the left side is connected with a through pipe, the through pipe penetrates the dehumidification shell located on the right side, and the through pipe is connected to the inlet of the spiral smoke scattering pipe located on the right side. The smoke end is located on the right side of the dehumidification shell with a smoke outlet end, and the smoke outlet end located on the right side of the dehumidification shell top is connected to the smoke inlet end of the SCR denitration catalytic assembly through a pipeline. 9.根据权利要求8所述的窑炉烟气干法脱硫脱硝净化一体化装置,其特征在于,所述SCR脱硝催化组件包括SCR脱硝催化剂以及装配SCR脱硝催化剂的壳体;9 . The integrated device for dry desulfurization, denitration and purification of kiln flue gas according to claim 8 , wherein the SCR denitration catalytic assembly comprises an SCR denitration catalyst and a housing equipped with the SCR denitration catalyst; 10 . 所述除湿壳体顶部的出烟端通过管道连通至SCR脱硝催化剂上。The flue gas outlet end at the top of the dehumidification shell is connected to the SCR denitration catalyst through a pipeline.
CN202010252693.9A 2020-04-02 2020-04-02 An integrated device for dry desulfurization, denitrification and purification of kiln flue gas Pending CN111569652A (en)

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Application publication date: 20200825