CN111565023B - A photovoltaic junction box - Google Patents
A photovoltaic junction box Download PDFInfo
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- CN111565023B CN111565023B CN202010342539.0A CN202010342539A CN111565023B CN 111565023 B CN111565023 B CN 111565023B CN 202010342539 A CN202010342539 A CN 202010342539A CN 111565023 B CN111565023 B CN 111565023B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
- H02S40/345—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes with cooling means associated with the electrical connection means, e.g. cooling means associated with or applied to the junction box
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S50/00—Monitoring or testing of PV systems, e.g. load balancing or fault identification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本申请公开了一种光伏接线盒,包括上端开口的外部壳体(1),外部壳体(1)的开口上覆盖有外部盖板(2);所述外部壳体(1)内设置有若干上端开口的接线端密封壳体(3),接线端密封壳体(3)之间间隔设置,接线端密封壳体(3)的开口上覆盖有内部盖板(4),接线端密封壳体(3)与外部壳体(1)相对固定设置;所述外部壳体(1)上相对的两个侧表面上分别设置有若干两端开口的进线端(5),接线端密封壳体(3)上相对的两个侧表面上分别设置有若干进线通孔(6)。本发明的优点在于是的光伏接线盒在有较好的密封性的情况下能够将内部热量传递散发,防止光伏接线盒过热。
The present application discloses a photovoltaic junction box, comprising an outer shell (1) with an open upper end, the opening of the outer shell (1) is covered with an outer cover plate (2); the outer shell (1) is provided with Several terminal sealing shells (3) with upper openings, the terminal sealing shells (3) are arranged at intervals, the openings of the terminal sealing shells (3) are covered with internal cover plates (4), the terminal sealing shells The body (3) and the outer casing (1) are relatively fixed; the two opposite side surfaces of the outer casing (1) are respectively provided with a number of incoming wire terminals (5) with openings at both ends, and the terminal sealing shell A plurality of incoming through-holes (6) are respectively arranged on two opposite side surfaces of the body (3). The advantage of the present invention is that the photovoltaic junction box can transmit and dissipate internal heat under the condition of better sealing, so as to prevent the photovoltaic junction box from overheating.
Description
技术领域technical field
本发明涉及一种光伏接线盒及工作方法,属于光伏设备领域。The invention relates to a photovoltaic junction box and a working method, belonging to the field of photovoltaic equipment.
背景技术Background technique
光伏是太阳能光伏发电系统的简称,是一种利用太阳电池半导体材料的光伏效应,将太阳光辐射能直接转换为电能的一种新型发电系统,有独立运行和并网运行两种方式。同时,太阳能光伏发电系统分类,一种是集中式,如大型西北地面光伏发电系统;一种是分布式(以>6MW为分界),如工商企业厂房屋顶光伏发电系统,民居屋顶光伏发电系统。光伏接线盒是介于太阳能电池组件构成的太阳能电池方阵和太阳能充电控制装置之间的连接装置,其主要作用是连接和保护太阳能光伏组件,将太阳能电池产生的电力与外部线路连接,传导光伏组件所产生的电流。光伏接线盒在工作过程中会因电流的原因发热,但是现有的光伏接线盒为了保证密封性,不会在表面留有散热孔,使得光伏接线盒在工作过程中有时会发生过热的情况,光伏接线盒过热会使得光伏接线盒快速老化,降低光伏接线盒内部的接线端之间的绝缘性,影响光伏接线盒的使用稳定性和使用寿命。Photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a new type of power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy. There are two modes of independent operation and grid-connected operation. At the same time, the classification of solar photovoltaic power generation systems, one is centralized, such as large-scale Northwest ground photovoltaic power generation systems; the other is distributed (with >6MW as the boundary), such as industrial and commercial enterprise factory roof photovoltaic power generation systems, residential roof photovoltaic power generation systems. Photovoltaic junction box is a connection device between the solar cell square array composed of solar cell components and the solar charging control device. Its main function is to connect and protect solar photovoltaic components, connect the power generated by solar cells with external lines, and conduct photovoltaic current generated by the component. The photovoltaic junction box will heat up due to the current during the working process, but the existing photovoltaic junction box does not leave cooling holes on the surface in order to ensure the sealing, so that the photovoltaic junction box sometimes overheats during the working process. Overheating of the photovoltaic junction box will cause rapid aging of the photovoltaic junction box, reduce the insulation between the terminals inside the photovoltaic junction box, and affect the stability and service life of the photovoltaic junction box.
发明内容Contents of the invention
本发明的技术方案提供一种光伏接线盒,能有效的实现光伏出接线盒中的散热,从而大大的提高了接线盒内部元件的稳定性和安全性。The technical solution of the present invention provides a photovoltaic junction box, which can effectively realize heat dissipation in the photovoltaic junction box, thereby greatly improving the stability and safety of the internal components of the junction box.
为解决上述技术问题,本发明采取的技术方案是,一种光伏接线盒,包括上端开口的外部壳体,外部壳体的开口上覆盖有外部盖板;所述外部壳体内设置有若干上端开口的接线端密封壳体,接线端密封壳体之间间隔设置,接线端密封壳体的开口上覆盖有内部盖板,接线端密封壳体与外部壳体相对固定设置;所述外部壳体上相对的两个侧表面上分别设置有若干两端开口的进线端,接线端密封壳体上相对的两个侧表面上分别设置有若干进线通孔;所述接线端密封壳体内设置有导电片,导电片固定设置于接线端密封壳体内,导电片的两端分别设置有一个U型的固定线卡;相邻的两个接线端密封壳体内的导电片之间设置有二极管,二极管两端的接线端穿过接线端密封壳体的侧壁并与导电片电连接;所述接线端密封壳体内填充有绝缘导热胶,接线端密封壳体与外部壳体之间填充有导热硅脂,外部壳体上与外部盖板相对的表面上设置有一个穿过外部壳体表面的开窗,开窗上覆盖有散热金属板,内部盖板为金属盖板。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is that a photovoltaic junction box includes an outer shell with an upper end opening, and the opening of the outer shell is covered with an outer cover plate; the outer shell is provided with several upper end openings The terminal sealing shells are arranged at intervals between the terminal sealing shells, the opening of the terminal sealing shells is covered with an internal cover plate, and the terminal sealing shells are relatively fixed with the external shell; the external shells The two opposite side surfaces are respectively provided with a number of incoming wire ends with openings at both ends, and the two opposite side surfaces of the terminal sealing shell are respectively provided with several incoming line through holes; the terminal sealing shell is provided with The conductive sheet, the conductive sheet is fixedly arranged in the terminal sealing shell, and a U-shaped fixed line card is arranged at both ends of the conductive sheet; a diode is arranged between the conductive sheets in the two adjacent terminal sealing shells, and the diode The terminals at both ends pass through the side wall of the terminal sealing shell and are electrically connected to the conductive sheet; the sealing shell of the terminal is filled with insulating heat-conducting glue, and the space between the sealing shell of the terminal and the outer shell is filled with heat-conducting silicone grease , On the surface of the outer shell opposite to the outer cover plate, a window is provided through the surface of the outer shell, the window is covered with a heat dissipation metal plate, and the inner cover plate is a metal cover plate.
本申请的技术方案中,在外部壳体内设置了若干接线端密封壳体,太阳能电池方阵和太阳能充电控制装置之间每一根接线的接线端分别设置于一个接线端密封壳体内,提高了各个接线端之间的绝缘密封性,使得光伏接线盒的安全使用性得以提高。待连接的导线分别通过导电片两端的固定线卡与导电片连接,接线端密封壳体内填充有绝缘导热胶,绝缘导热胶包裹导电片以及导线的裸露端,能够提高接线端密封壳体的绝缘密封性,并且能够使得接线端密封壳体内部的热量能够尽快传递到金属质的内部盖板,提高接线端密封壳体的散热性。接线端密封壳体与外部壳体之间填充的导热硅脂,能够将外部壳体内的热量尽快传递到散热金属板,提高整个光伏接线盒的散热性。接线端密封壳体内填充的绝缘导热胶可以为动力电池用双组份绝缘导热胶。In the technical solution of the present application, a plurality of terminal sealing housings are arranged in the external housing, and the terminals of each connection between the solar cell square array and the solar charging control device are respectively arranged in a terminal sealing housing, which improves the The insulation sealing between each terminal improves the safe use of the photovoltaic junction box. The wires to be connected are respectively connected to the conductive sheet through the fixed wire clips at both ends of the conductive sheet. The sealing shell of the terminal is filled with insulating and heat-conducting adhesive, and the insulating and heat-conducting adhesive wraps the conductive sheet and the exposed end of the wire, which can improve the insulation of the sealing shell of the terminal. Sealing, and can make the heat inside the sealed housing of the terminal be transferred to the inner metal cover plate as soon as possible, so as to improve the heat dissipation of the sealed housing of the terminal. The heat-conducting silicone grease filled between the terminal sealing shell and the external shell can transfer the heat in the external shell to the heat-dissipating metal plate as soon as possible, improving the heat dissipation of the entire photovoltaic junction box. The insulating and heat-conducting glue filled in the sealing shell of the terminal can be a two-component insulating and heat-conducting glue for power batteries.
优化的,上述光伏接线盒,所述外部壳体内设置有U型的内部隔板,接线端密封壳体固定设置于内部隔板内;所述内部隔板的U型底端面上设置有若干滑道,接线端密封壳体的两侧分别设置有若干翅片,滑道内设置有螺母,翅片上设置有紧固螺栓,紧固螺栓穿过翅片并与滑道内的螺母螺纹连接;所述内部隔板的两个U型侧表面上分别设置有若干与进线端配合设置的通孔。Optimally, in the above-mentioned photovoltaic junction box, a U-shaped internal partition is arranged in the external housing, and the terminal sealing shell is fixedly arranged in the internal partition; the U-shaped bottom end surface of the internal partition is provided with a plurality of sliding There are several fins on both sides of the sealing shell of the terminal, nuts are arranged in the slideways, and fastening bolts are arranged on the fins, and the fastening bolts pass through the fins and are threadedly connected with the nuts in the slideways; The two U-shaped side surfaces of the partition are respectively provided with a plurality of through holes which are matched with the wire-entry ends.
现有的光伏接线盒有单线、双线、三线和四线几种规格。本申请中,将接线端密封壳体通过滑道固定于内部隔板上,然后将内部隔板放置于外部壳体内,在制作时,只需制作不同规格的外部壳体,然后截取相应长度的内部隔板并固定上接线端密封壳体即可适应不同规格的外部壳体,相对于在制作外部壳体时同时将接线端密封壳体与外部壳体一体成型注塑成型,本申请的技术方案能够节省生产制造成本,并且在接线端密封壳体、内部隔板和外部壳体的其中一部分老化或者损坏时,只需替换相应的老化部件即可,节省使用和维护成本。为了方便安装,可以在内部隔板上设置相应的压痕,在安装时在压痕处折断即可。Existing photovoltaic junction boxes have several specifications of single-wire, double-wire, three-wire and four-wire. In this application, the terminal sealing shell is fixed on the internal partition through the slideway, and then the internal partition is placed in the external shell. During production, it is only necessary to make external shells of different specifications, and then cut off the corresponding length The internal partition and the sealing shell of the terminal can be adapted to the external shell of different specifications. Compared with the integral molding of the terminal sealing shell and the external shell at the same time when making the external shell, the technical solution of this application The production and manufacturing cost can be saved, and when a part of the sealing shell of the terminal, the inner partition and the outer shell are aged or damaged, only the corresponding aging parts need to be replaced, thereby saving the cost of use and maintenance. In order to facilitate installation, corresponding indentations can be set on the internal partition, and it is sufficient to break off at the indentations during installation.
优化的,上述光伏接线盒,所述外部壳体上设置有进线端的两个内表面上分别设置有一个内部分隔板,内部分隔板上设置有沿内部分隔板长度延伸方向设置的灌注密封腔体,灌注密封腔体的开口朝向外部壳体上设置有进线端的内表面,内部分隔板上设置有灌注密封腔体的表面与外部壳体内壁贴合并固定,内部分隔板的两端端部与外部壳体内壁贴合固定,外部壳体与内部分隔板一体成型设置;所述灌注密封腔体内填充有密封胶,内部分隔板上设置有与进线端配合设置的通孔;所述内部分隔板上设置有台阶凸起,内部隔板的下端面贴合于台阶凸起上,内部隔板的两个U型侧表面分别贴合于两个内部分隔板上设置有通孔的表面上。Optimally, in the above-mentioned photovoltaic junction box, the two inner surfaces of the outer housing provided with the incoming wire end are respectively provided with an internal partition board, and the internal partition board is provided with a The perfusion and sealing cavity, the opening of the perfusion and sealing cavity faces the inner surface of the outer shell provided with the inlet end, the surface of the perfusion and sealing cavity is arranged on the internal partition plate and the inner wall of the external shell is bonded and fixed, and the internal partition plate The two ends of the two ends are attached and fixed to the inner wall of the outer shell, and the outer shell and the inner partition plate are integrally formed; the filling and sealing cavity is filled with sealant, and the inner partition plate is provided with through holes; the internal partition plate is provided with a step protrusion, the lower end surface of the internal partition is attached to the step protrusion, and the two U-shaped side surfaces of the internal partition are respectively attached to the two internal partitions On the surface of the board provided with through holes.
本申请中,内部分隔板与外部壳体内壁形成的灌注密封腔体在进线端朝向外部壳体内的开口处形成了一个密封空腔,在灌注密封腔体内灌注的密封胶填充进线端朝向外部壳体内的开口,提高了进线端朝向外部壳体内的开口处的密封性,防止进线端进水。在灌注密封腔体内灌注的密封胶可以为SMG533型太阳能电池组件专用密封胶或者太阳能电池组件用有机硅灌封胶。In this application, the perfusion sealing cavity formed by the internal partition plate and the inner wall of the external housing forms a sealing cavity at the opening where the inlet end faces the opening of the external housing, and the sealant poured in the perfusion sealing cavity fills the inlet end Facing the opening in the outer casing, the sealing performance of the wire inlet facing the opening in the outer casing is improved, preventing water from entering the wire inlet. The sealant poured into the perfusion sealing cavity can be a special sealant for SMG533 solar cell components or a silicone potting compound for solar cell components.
优化的,上述光伏接线盒,所述接线端密封壳体内设置有两个内部分隔板二,内部分隔板二为L型折弯板,两个内部分隔板二分别设置于接线端密封壳体上设置有进线通孔的两个内表面上,内部分隔板二的其中一个L型折弯端与接线端密封壳体上设置有进线通孔的内表面固定,内部分隔板二的另一个L型折弯端与接线端密封壳体的内部底端面固定,内部分隔板二的其余两个端部与接线端密封壳体内壁固定,内部分隔板二与接线端密封壳体内壁之间形成灌注密封腔体二;所述灌注密封腔体二内填充有密封胶,内部分隔板二上设置有与进线通孔配合设置的通孔。Optimally, in the above-mentioned photovoltaic junction box, the terminal sealing shell is provided with two internal partition plates 2, the internal partition plate 2 is an L-shaped bent plate, and the two internal partition plates 2 are respectively arranged on the terminal sealing One of the L-shaped bent ends of the internal partition plate 2 is fixed to the inner surface of the terminal sealing shell provided with the incoming line through hole on the two inner surfaces of the shell, and the internal partition The other L-shaped bending end of plate 2 is fixed to the inner bottom surface of the terminal sealing shell, the other two ends of the internal partition plate 2 are fixed to the inner wall of the terminal sealing shell, and the internal partition plate 2 is connected to the terminal A perfusion and sealing cavity two is formed between the inner walls of the sealing shell; the perfusion and sealing cavity two is filled with sealant, and the internal partition plate two is provided with a through hole that cooperates with the incoming line through hole.
本申请中,内部分隔板二与接线端密封壳体内壁形成的灌注密封腔体二在进线通孔朝向接线端密封壳体内的开口处形成了一个密封空腔,在灌注密封腔体二内灌注的密封胶填充进线通孔朝向接线端密封壳体内的开口,提高了接线端密封壳体的密封性,防止接线端密封壳体进水。在灌注密封腔体二内灌注的密封胶可以为SMG533型太阳能电池组件专用密封胶或者太阳能电池组件用有机硅灌封胶。In this application, the perfusion sealing cavity two formed by the internal partition plate two and the inner wall of the terminal sealing housing forms a sealing cavity at the opening where the incoming line through hole faces the terminal sealing housing, and the perfusion sealing cavity two The sealing glue poured in fills the opening of the incoming through hole facing the sealing shell of the terminal, which improves the sealing performance of the sealing shell of the terminal and prevents water from entering the sealing shell of the terminal. The sealant poured into the filling and sealing chamber 2 can be a special sealant for SMG533 solar cell components or a silicone potting compound for solar cell components.
优化的,上述光伏接线盒,所述内部隔板的U型底端面与外部壳体上设置有开窗的内部底端面之间间隔设置并形成底部防水腔体,底部防水腔体内灌注有导热硅脂;所述内部隔板的U型底端面上设置有若干散热通孔,内部隔板的U型底端面上贴合有散热片,散热片与内部隔板的外表面胶粘固定。Optimally, in the above-mentioned photovoltaic junction box, the U-shaped bottom end surface of the internal partition and the internal bottom end surface provided with windows on the external shell are spaced apart to form a bottom waterproof cavity, and the bottom waterproof cavity is filled with heat-conducting silicon Grease; the U-shaped bottom end surface of the internal partition is provided with a number of heat dissipation through holes, and the U-shaped bottom end surface of the internal partition is fitted with heat sinks, and the heat sink is glued to the outer surface of the internal partition.
本申请中,接线端密封壳体发散出的热量传递至内部隔板内,然后通过内部隔板U型底端面上的通孔传递至底部防水腔体。在底部防水腔体内灌注导热硅脂,有利于热量传递至底部防水腔体的热量向散热金属板传递。并且导热硅脂有较好的防水密封性,能够防止散热金属板与外部壳体之间的缝隙处进水进入外部壳体内。散热片遮挡并贴合内部隔板U型底端面上的通孔,防止通过底部防水腔体渗漏进的水分通过内部隔板U型底端面上的通孔处渗漏至接线端密封壳体。In this application, the heat dissipated from the sealing shell of the terminal is transferred to the internal partition, and then transferred to the bottom waterproof cavity through the through hole on the U-shaped bottom end surface of the internal partition. The thermal conductive silicone grease is poured into the bottom waterproof cavity, which is conducive to the heat transfer to the bottom waterproof cavity and the heat transfer to the heat dissipation metal plate. In addition, the heat-conducting silicone grease has better waterproof sealing performance, which can prevent water from entering the gap between the heat-dissipating metal plate and the outer casing from entering the outer casing. The heat sink covers and fits the through hole on the U-shaped bottom surface of the internal partition to prevent the water leaking through the bottom waterproof cavity from leaking to the terminal sealing shell through the through hole on the U-shaped bottom surface of the internal partition .
优化的,上述光伏接线盒,所述散热金属板贴合于外部壳体的内部底端面并通过螺栓固定,散热金属板上设置有环形的凹槽,环形的凹槽围绕外部壳体的内部底端面上的开窗设置,凹槽的开口朝向外部壳体的内部底端面并填充有密封胶。Optimally, in the above-mentioned photovoltaic junction box, the heat dissipation metal plate is attached to the inner bottom end surface of the outer casing and fixed by bolts, the heat dissipation metal plate is provided with an annular groove, and the annular groove surrounds the inner bottom of the outer casing The window is arranged on the end face, and the opening of the groove faces the inner bottom end face of the outer shell and is filled with sealant.
本申请中,在散热金属板上的凹槽内填充有密封胶,能够防止从散热金属板与外部壳体之间的缝隙处进水进入外部壳体内,提高整个光伏接线盒的密封性。In this application, the grooves on the heat dissipation metal plate are filled with sealant, which can prevent water from entering the outer casing from the gap between the heat dissipation metal plate and the outer casing, and improve the sealing performance of the entire photovoltaic junction box.
优化的,上述光伏接线盒,所述内部隔板、内部分隔板、滑道一体成型设置。Optimally, in the above-mentioned photovoltaic junction box, the internal partitions, internal partitions, and slideways are integrally formed.
本申请中,内部隔板、内部分隔板、滑道一体设置,提高了内部隔板的整体强度,提高使用寿命。In the present application, the internal partition board, the internal partition board and the slideway are integrally arranged, which improves the overall strength of the internal partition board and prolongs the service life.
优化的,上述光伏接线盒,所述外部盖板上设置有若干固定螺杆,固定螺杆穿过外部盖板、内部分隔板、散热金属板、外部壳体的内部底端面并螺纹固定;所述内部分隔板上设置有若干灌浆孔,外部盖板贴合于内部分隔板上朝向外部盖板的表面上,内部分隔板上朝向外部盖板的表面上涂覆有密封胶。Optimally, in the above-mentioned photovoltaic junction box, a plurality of fixing screws are arranged on the outer cover plate, and the fixing screws pass through the outer cover plate, the inner partition plate, the heat dissipation metal plate, and the inner bottom end surface of the outer shell and are fixed by threads; A number of grouting holes are arranged on the internal partition plate, and the external cover plate is attached to the surface of the internal partition plate facing the external cover plate, and the surface of the internal partition plate facing the external cover plate is coated with sealant.
本申请中,通过固定螺杆将外部盖板和散热金属板固定于外部壳体上,内部隔板的U型开口端部贴合于外部盖板上,使得内部隔板固定于外部壳体内。内部分隔板上朝向外部盖板的表面上涂覆的密封胶,提高了外部盖板与内部分隔板之间的防水密封性。In this application, the outer cover plate and the heat dissipation metal plate are fixed on the outer casing by fixing screws, and the U-shaped opening end of the inner partition is attached to the outer cover, so that the inner partition is fixed in the outer casing. The sealant applied on the surface of the inner divider facing the outer cover improves the watertight seal between the outer cover and the inner divider.
优化的,上述光伏接线盒,相邻的两个接线端密封壳体之间设置有电流检测模块,电流检测模块固定于滑道上,电流检测模块的两个检测端分别与二极管的两端电连接,电流检测模块的输出端穿过接线端密封壳体的底端面、散热金属板,电流检测模块的输出端穿过散热金属板的穿孔处灌胶密封。Optimally, in the above-mentioned photovoltaic junction box, a current detection module is arranged between two adjacent terminal sealing shells, the current detection module is fixed on the slideway, and the two detection ends of the current detection module are respectively electrically connected to the two ends of the diode , the output end of the current detection module passes through the bottom end surface of the terminal sealing shell and the heat dissipation metal plate, and the output end of the current detection module passes through the perforation of the heat dissipation metal plate and is sealed with glue.
本申请中,电流检测模块检测二极管两端的电流,如果二极管被击穿,电流检测模块将电流信号传递至控制终端,使得控制终端能够远程获得光伏接线盒的工作情况。In this application, the current detection module detects the current at both ends of the diode. If the diode is broken down, the current detection module transmits the current signal to the control terminal, so that the control terminal can remotely obtain the working conditions of the photovoltaic junction box.
附图说明Description of drawings
图1为本发明的内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the present invention;
图2为本发明的俯视内部结构示意图。Fig. 2 is a top view internal structure schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合附图与具体实施例进一步阐述本发明的技术特点。The technical characteristics of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图所示,本发明为一种光伏接线盒,包括上端开口的外部壳体1,外部壳体1的开口上覆盖有外部盖板2;所述外部壳体1内设置有若干上端开口的接线端密封壳体3,接线端密封壳体3之间间隔设置,接线端密封壳体3的开口上覆盖有内部盖板4,接线端密封壳体3与外部壳体1相对固定设置;所述外部壳体1上相对的两个侧表面上分别设置有若干两端开口的进线端5,接线端密封壳体3上相对的两个侧表面上分别设置有若干进线通孔6;所述接线端密封壳体3内设置有导电片7,导电片7固定设置于接线端密封壳体3内,导电片7的两端分别设置有一个U型的固定线卡8;相邻的两个接线端密封壳体3内的导电片7之间设置有二极管9,二极管9两端的接线端穿过接线端密封壳体3的侧壁并与导电片7电连接;所述接线端密封壳体3内填充有绝缘导热胶,接线端密封壳体3与外部壳体1之间填充有导热硅脂,外部壳体1上与外部盖板2相对的表面上设置有一个穿过外部壳体1表面的开窗10,开窗10上覆盖有散热金属板11,内部盖板4为金属盖板。As shown in the figure, the present invention is a photovoltaic junction box, which includes an outer casing 1 with an open upper end, and an outer cover plate 2 is covered on the opening of the outer casing 1; The terminal sealing shell 3 is arranged at intervals between the terminal sealing shells 3, the opening of the terminal sealing shell 3 is covered with an inner cover plate 4, and the terminal sealing shell 3 is relatively fixedly arranged with the outer shell 1; The two opposite side surfaces of the external housing 1 are respectively provided with a plurality of inlet terminals 5 with open ends, and the two opposite side surfaces of the terminal sealing shell 3 are respectively provided with a plurality of inlet through holes 6; The terminal sealing shell 3 is provided with a conductive sheet 7, the conductive sheet 7 is fixedly arranged in the terminal sealing casing 3, and a U-shaped fixed line card 8 is respectively provided at both ends of the conductive sheet 7; A diode 9 is arranged between the conductive sheets 7 in the two terminal sealing shells 3, and the terminals at both ends of the diode 9 pass through the sidewall of the terminal sealing shell 3 and are electrically connected to the conductive sheet 7; the terminal sealing The housing 3 is filled with insulating and heat-conducting glue, and the space between the terminal sealing housing 3 and the outer housing 1 is filled with heat-conducting silicone grease. On the surface of the outer housing 1 opposite to the outer cover plate 2, there is a hole through the outer housing. The window 10 on the surface of the body 1 is covered with a heat dissipation metal plate 11, and the inner cover plate 4 is a metal cover plate.
本申请的技术方案中,在外部壳体1内设置了若干接线端密封壳体3,太阳能电池方阵和太阳能充电控制装置之间每一根接线的接线端分别设置于一个接线端密封壳体3内,提高了各个接线端之间的绝缘密封性,使得光伏接线盒的安全使用性得以提高。待连接的导线分别通过导电片7两端的固定线卡8与导电片7连接,接线端密封壳体3内填充有绝缘导热胶,绝缘导热胶包裹导电片7以及导线的裸露端,能够提高接线端密封壳体3的绝缘密封性,并且能够使得接线端密封壳体3内部的热量能够尽快传递到金属质的内部盖板4,提高接线端密封壳体3的散热性。接线端密封壳体3与外部壳体1之间填充的导热硅脂,能够将外部壳体1内的热量尽快传递到散热金属板11,提高整个光伏接线盒的散热性。接线端密封壳体3内填充的绝缘导热胶可以为动力电池用双组份绝缘导热胶。In the technical solution of the present application, a number of terminal sealing casings 3 are arranged in the outer casing 1, and the terminals of each connection between the solar battery array and the solar charging control device are respectively arranged in a terminal sealing casing 3, the insulation sealing between each terminal is improved, so that the safe use of the photovoltaic junction box is improved. The wires to be connected are respectively connected to the conductive sheet 7 through the fixed wire clips 8 at both ends of the conductive sheet 7, and the terminal sealing shell 3 is filled with insulating heat-conducting glue, and the insulating heat-conducting glue wraps the conductive sheet 7 and the bare end of the wire, which can improve the connection efficiency. The insulation sealing performance of the terminal sealing shell 3 can make the heat inside the terminal sealing shell 3 transfer to the metal inner cover plate 4 as soon as possible, and improve the heat dissipation of the terminal sealing shell 3 . The thermally conductive silicone grease filled between the terminal sealing shell 3 and the outer shell 1 can transfer the heat in the outer shell 1 to the heat dissipation metal plate 11 as soon as possible, improving the heat dissipation of the entire photovoltaic junction box. The insulating and heat-conducting glue filled in the terminal sealing shell 3 can be a two-component insulating and heat-conducting glue for power batteries.
外部壳体1内设置有U型的内部隔板16,接线端密封壳体3固定设置于内部隔板16内;所述内部隔板16的U型底端面上设置有若干滑道,接线端密封壳体3的两侧分别设置有若干翅片18,滑道内设置有螺母,翅片18上设置有紧固螺栓19,紧固螺栓19穿过翅片18并与滑道内的螺母螺纹连接;所述内部隔板16的两个U型侧表面上分别设置有若干与进线端5配合设置的通孔。The outer shell 1 is provided with a U-shaped internal partition 16, and the terminal sealing shell 3 is fixedly arranged in the internal partition 16; the U-shaped bottom end surface of the internal partition 16 is provided with several slideways, and the terminal Both sides of the sealed housing 3 are respectively provided with several fins 18, nuts are provided in the slideway, and fastening bolts 19 are arranged on the fins 18, and the fastening bolts 19 pass through the fins 18 and are threadedly connected with the nuts in the slideway; The two U-shaped side surfaces of the inner partition 16 are respectively provided with a plurality of through holes which are arranged in cooperation with the wire inlet 5 .
现有的光伏接线盒有单线、双线、三线和四线几种规格。本申请中,将接线端密封壳体3通过滑道固定于内部隔板16上,然后将内部隔板16放置于外部壳体1内,在制作时,只需制作不同规格的外部壳体1,然后截取相应长度的内部隔板16并固定上接线端密封壳体3即可适应不同规格的外部壳体1,相对于在制作外部壳体1时同时将接线端密封壳体3与外部壳体1一体成型注塑成型,本申请的技术方案能够节省生产制造成本,并且在接线端密封壳体3、内部隔板16和外部壳体1的其中一部分老化或者损坏时,只需替换相应的老化部件即可,节省使用和维护成本。为了方便安装,可以在内部隔板16上设置相应的压痕,在安装时在压痕处折断即可。Existing photovoltaic junction boxes have several specifications of single-wire, double-wire, three-wire and four-wire. In this application, the terminal sealing shell 3 is fixed on the internal partition 16 through the slideway, and then the internal partition 16 is placed in the external casing 1. During production, only the external casing 1 with different specifications is required. , and then intercept the internal partition 16 of the corresponding length and fix the terminal sealing shell 3 to adapt to the external shell 1 of different specifications. Compared with making the external shell 1, the terminal sealing shell 3 and the external shell The body 1 is integrally molded by injection molding. The technical solution of the present application can save manufacturing costs, and when a part of the terminal sealing shell 3, the inner partition 16 and the outer shell 1 are aged or damaged, only the corresponding aging parts need to be replaced. Parts are enough, saving use and maintenance costs. For the convenience of installation, corresponding indentations can be set on the internal partition 16, and it is enough to break off at the indentations during installation.
所述外部壳体1上设置有进线端5的两个内表面上分别设置有一个内部分隔板12,内部分隔板12上设置有沿内部分隔板12长度延伸方向设置的灌注密封腔体13,灌注密封腔体13的开口朝向外部壳体1上设置有进线端5的内表面,内部分隔板12上设置有灌注密封腔体13的表面与外部壳体1内壁贴合并固定,内部分隔板12的两端端部与外部壳体1内壁贴合固定,外部壳体1与内部分隔板12一体成型设置;所述灌注密封腔体13内填充有密封胶,内部分隔板12上设置有与进线端5配合设置的通孔;所述内部分隔板12上设置有台阶凸起17,内部隔板16的下端面贴合于台阶凸起17上,内部隔板16的两个U型侧表面分别贴合于两个内部分隔板12上设置有通孔的表面上。The two inner surfaces of the outer casing 1 provided with the wire inlet 5 are respectively provided with an internal partition plate 12, and the internal partition plate 12 is provided with a perfusion seal arranged along the length extension direction of the internal partition plate 12. Cavity 13, the opening of the perfusion and sealing cavity 13 faces the inner surface of the outer casing 1 provided with the wire inlet 5, and the surface of the inner partition plate 12 provided with the perfusion and sealing cavity 13 is bonded to the inner wall of the outer casing 1 fixed, the two ends of the inner partition plate 12 are attached and fixed to the inner wall of the outer casing 1, and the outer casing 1 and the inner partition plate 12 are integrally formed; the filling and sealing cavity 13 is filled with sealant, and the inner Part of the partition plate 12 is provided with a through hole cooperating with the wire inlet terminal 5; the internal partition plate 12 is provided with a step protrusion 17, and the lower end surface of the internal partition plate 16 fits on the step protrusion 17, and the inner The two U-shaped side surfaces of the partition 16 are attached to the surfaces provided with the through holes on the two internal partitions 12 respectively.
本申请中,内部分隔板12与外部壳体1内壁形成的灌注密封腔体13在进线端5朝向外部壳体1内的开口处形成了一个密封空腔,在灌注密封腔体13内灌注的密封胶填充进线端5朝向外部壳体1内的开口,提高了进线端5朝向外部壳体1内的开口处的密封性,防止进线端5进水。在灌注密封腔体13内灌注的密封胶可以为SMG533型太阳能电池组件专用密封胶或者太阳能电池组件用有机硅灌封胶。In this application, the perfusion sealing cavity 13 formed by the inner partition plate 12 and the inner wall of the outer casing 1 forms a sealing cavity at the opening of the inlet end 5 towards the inside of the outer casing 1 , and in the perfusion sealing cavity 13 The poured sealant fills the opening of the wire inlet 5 towards the inside of the outer casing 1 , which improves the sealing performance of the opening of the wire inlet 5 toward the inside of the outer casing 1 and prevents water from entering the wire inlet 5 . The sealant poured into the filling and sealing cavity 13 may be a special sealant for SMG533 solar cell components or a silicone potting compound for solar cell components.
所述接线端密封壳体3内设置有两个内部分隔板二14,内部分隔板二14为L型折弯板,两个内部分隔板二14分别设置于接线端密封壳体3上设置有进线通孔6的两个内表面上,内部分隔板二14的其中一个L型折弯端与接线端密封壳体3上设置有进线通孔6的内表面固定,内部分隔板二14的另一个L型折弯端与接线端密封壳体3的内部底端面固定,内部分隔板二14的其余两个端部与接线端密封壳体3内壁固定,内部分隔板二14与接线端密封壳体3内壁之间形成灌注密封腔体二15;所述灌注密封腔体二15内填充有密封胶,内部分隔板二14上设置有与进线通孔6配合设置的通孔。The terminal sealing shell 3 is provided with two internal partition plates 2 14, the internal partition plate 2 14 is an L-shaped bent plate, and the two internal partition plates 14 are respectively arranged on the terminal sealing shell 3 On the two inner surfaces provided with the incoming line through hole 6, one of the L-shaped bent ends of the internal partition plate 2 14 is fixed to the inner surface of the terminal sealing shell 3 provided with the incoming line through hole 6, and the inner The other L-shaped bent end of the partial partition plate 2 14 is fixed to the inner bottom end surface of the terminal sealing shell 3, and the other two ends of the internal partition plate 2 14 are fixed to the inner wall of the terminal sealing shell 3, and the inner part A perfusion sealing cavity 2 15 is formed between the partition plate 2 14 and the inner wall of the terminal sealing shell 3; the perfusion sealing cavity 2 15 is filled with sealant, and the internal partition plate 2 14 is provided with a through hole for the incoming line 6 through-holes matched with the setting.
本申请中,内部分隔板二14与接线端密封壳体3内壁形成的灌注密封腔体二15在进线通孔6朝向接线端密封壳体3内的开口处形成了一个密封空腔,在灌注密封腔体二15内灌注的密封胶填充进线通孔6朝向接线端密封壳体3内的开口,提高了接线端密封壳体3的密封性,防止接线端密封壳体3进水。在灌注密封腔体二15内灌注的密封胶可以为SMG533型太阳能电池组件专用密封胶或者太阳能电池组件用有机硅灌封胶。In this application, the perfusion sealing cavity 15 formed by the inner partition plate 2 14 and the inner wall of the terminal sealing housing 3 forms a sealing cavity at the opening of the incoming line through hole 6 towards the terminal sealing housing 3, The sealant poured in the filling and sealing chamber 2 15 fills the opening of the wire inlet through hole 6 towards the terminal sealing housing 3, which improves the sealing performance of the terminal sealing housing 3 and prevents the terminal sealing housing 3 from entering water. . The sealant poured into the filling and sealing chamber 2 15 can be a special sealant for SMG533 solar cell components or a silicone potting compound for solar cell components.
所述内部隔板16的U型底端面与外部壳体1上设置有开窗10的内部底端面之间间隔设置并形成底部防水腔体20,底部防水腔体20内灌注有导热硅脂;所述内部隔板16的U型底端面上设置有若干散热通孔,内部隔板16的U型底端面上贴合有散热片21,散热片21与内部隔板16的外表面胶粘固定。The U-shaped bottom end surface of the internal partition 16 and the internal bottom end surface provided with the window 10 on the outer shell 1 are arranged at intervals to form a bottom waterproof cavity 20, and the bottom waterproof cavity 20 is filled with heat-conducting silicone grease; The U-shaped bottom end surface of the internal partition 16 is provided with a number of heat dissipation through holes, and the U-shaped bottom end surface of the internal partition 16 is pasted with cooling fins 21, and the cooling fins 21 and the outer surface of the internal partition 16 are glued and fixed. .
本申请中,接线端密封壳体3发散出的热量传递至内部隔板16内,然后通过内部隔板16U型底端面上的通孔传递至底部防水腔体20。在底部防水腔体20内灌注导热硅脂,有利于热量传递至底部防水腔体20的热量向散热金属板11传递。并且导热硅脂有较好的防水密封性,能够防止散热金属板11与外部壳体1之间的缝隙处进水进入外部壳体1内。散热片21遮挡并贴合内部隔板16U型底端面上的通孔,防止通过底部防水腔体20渗漏进的水分通过内部隔板16U型底端面上的通孔处渗漏至接线端密封壳体3。In this application, the heat emitted by the terminal sealing shell 3 is transferred to the internal partition 16 , and then transferred to the bottom waterproof cavity 20 through the through hole on the U-shaped bottom end surface of the internal partition 16 . The thermal conductive silicone grease is poured into the bottom waterproof cavity 20 to facilitate heat transfer to the bottom waterproof cavity 20 and the heat transfer to the heat dissipation metal plate 11 . In addition, the heat-conducting silicone grease has good waterproof sealing performance, which can prevent water from entering the gap between the heat-dissipating metal plate 11 and the outer casing 1 from entering the outer casing 1 . The heat sink 21 covers and fits the through hole on the bottom end surface of the 16U-shaped internal partition to prevent the water leaking through the bottom waterproof cavity 20 from leaking to the terminal seal through the through hole on the bottom end surface of the 16U-shaped internal partition shell3.
所述散热金属板11贴合于外部壳体1的内部底端面并通过螺栓固定,散热金属板11上设置有环形的凹槽22,环形的凹槽22围绕外部壳体1的内部底端面上的开窗10设置,凹槽22的开口朝向外部壳体1的内部底端面并填充有密封胶。The heat dissipation metal plate 11 is attached to the inner bottom end surface of the outer shell 1 and fixed by bolts. The heat dissipation metal plate 11 is provided with an annular groove 22, and the annular groove 22 surrounds the inner bottom end surface of the outer shell 1. The window 10 is provided, and the opening of the groove 22 faces the inner bottom end surface of the outer casing 1 and is filled with sealant.
本申请中,在散热金属板11上的凹槽22内填充有密封胶,能够防止从散热金属板11与外部壳体1之间的缝隙处进水进入外部壳体1内,提高整个光伏接线盒的密封性。In this application, the groove 22 on the heat dissipation metal plate 11 is filled with sealant, which can prevent water from entering the outer casing 1 from the gap between the heat dissipation metal plate 11 and the outer casing 1, and improve the overall photovoltaic connection. The tightness of the box.
所述内部隔板16、内部分隔板12、滑道一体成型设置。The internal partition board 16, the internal partition board 12 and the slideway are integrally formed.
本申请中,内部隔板16、内部分隔板12、滑道一体设置,提高了内部隔板16的整体强度,提高使用寿命。In the present application, the internal partition 16 , the internal partition 12 , and the slideway are integrated, which improves the overall strength of the internal partition 16 and improves the service life.
所述外部盖板2上设置有若干固定螺杆23,固定螺杆23穿过外部盖板2、内部分隔板12、散热金属板11、外部壳体1的内部底端面并螺纹固定;所述内部分隔板12上设置有若干灌浆孔,外部盖板2贴合于内部分隔板12上朝向外部盖板2的表面上,内部分隔板12上朝向外部盖板2的表面上涂覆有密封胶。The outer cover plate 2 is provided with a plurality of fixed screw rods 23, and the fixed screw rods 23 pass through the outer cover plate 2, the inner partition plate 12, the heat dissipation metal plate 11, and the inner bottom end surface of the outer shell 1 and are fixed by threads; Part of the partition 12 is provided with a number of grouting holes, the outer cover 2 is attached to the surface of the inner partition 12 facing the outer cover 2, and the surface of the inner partition 12 facing the outer cover 2 is coated with sealant.
本申请中,通过固定螺杆23将外部盖板2和散热金属板11固定于外部壳体1上,内部隔板16的U型开口端部贴合于外部盖板2上,使得内部隔板16固定于外部壳体1内。内部分隔板12上朝向外部盖板2的表面上涂覆的密封胶,提高了外部盖板2与内部分隔板12之间的防水密封性。In this application, the outer cover plate 2 and the heat dissipation metal plate 11 are fixed on the outer casing 1 by the fixing screw 23, and the U-shaped opening end of the inner partition plate 16 is attached to the outer cover plate 2, so that the inner partition plate 16 fixed in the outer casing 1. The sealant coated on the surface of the inner partition 12 facing the outer cover 2 improves the waterproof sealing between the outer cover 2 and the inner partition 12 .
相邻的两个接线端密封壳体3之间设置有电流检测模块24,电流检测模块24固定于滑道上,电流检测模块24的两个检测端分别与二极管9的两端电连接,电流检测模块24的输出端穿过接线端密封壳体3的底端面、散热金属板11,电流检测模块24的输出端穿过散热金属板11的穿孔处灌胶密封。A current detection module 24 is arranged between two adjacent terminal sealing shells 3, and the current detection module 24 is fixed on the slideway. The output end of the module 24 passes through the bottom end surface of the terminal sealing shell 3 and the heat dissipation metal plate 11 , and the output end of the current detection module 24 passes through the perforation of the heat dissipation metal plate 11 and is sealed with glue.
本申请中,电流检测模块24检测二极管9两端的电流,如果二极管9被击穿,电流检测模块24将电流信号传递至控制终端,使得控制终端能够远程获得光伏接线盒的工作情况。In this application, the current detection module 24 detects the current at both ends of the diode 9. If the diode 9 is broken down, the current detection module 24 transmits the current signal to the control terminal, so that the control terminal can remotely obtain the working conditions of the photovoltaic junction box.
当然,上述说明并非是对本发明的限制,本发明也并不限于上述举例,本技术领域的普通技术人员,在本发明的实质范围内,作出的变化、改型、添加或替换,都应属于本发明的保护范围。Of course, the above description is not a limitation to the present invention, and the present invention is not limited to the above-mentioned examples. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention shall belong to protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201360124Y (en) * | 2008-12-31 | 2009-12-09 | 李明斌 | Junction box for solar photovoltaic power generation system |
| CN206117593U (en) * | 2016-09-27 | 2017-04-19 | 英利能源(中国)有限公司 | Glue -poured photovoltaic conjunction box |
| CN108173515A (en) * | 2017-12-25 | 2018-06-15 | 苏州元昱新能源有限公司 | low temperature photovoltaic junction box |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201360124Y (en) * | 2008-12-31 | 2009-12-09 | 李明斌 | Junction box for solar photovoltaic power generation system |
| CN206117593U (en) * | 2016-09-27 | 2017-04-19 | 英利能源(中国)有限公司 | Glue -poured photovoltaic conjunction box |
| CN108173515A (en) * | 2017-12-25 | 2018-06-15 | 苏州元昱新能源有限公司 | low temperature photovoltaic junction box |
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