CN111564339B - Arc-extinguishing structure under the bottom plate of small sealed electromagnetic relay - Google Patents
Arc-extinguishing structure under the bottom plate of small sealed electromagnetic relay Download PDFInfo
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- CN111564339B CN111564339B CN202010569074.2A CN202010569074A CN111564339B CN 111564339 B CN111564339 B CN 111564339B CN 202010569074 A CN202010569074 A CN 202010569074A CN 111564339 B CN111564339 B CN 111564339B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/36—Stationary parts of magnetic circuit, e.g. yoke
- H01H50/38—Part of main magnetic circuit shaped to suppress arcing between the contacts of the relay
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
- H01H50/56—Contact spring sets
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Abstract
小型密封电磁继电器底板下置式灭弧结构,属于电磁继电器技术领域。本发明的小型密封电磁继电器底板下置式灭弧结构,包括永磁体及触簧组;触簧组垂直设置在电磁继电器的底板上表面;底板上表面一端设有长槽,所述永磁体嵌入长槽内并采用胶接固定,且永磁体上表面与底板上表面平齐,触簧组设置在永磁体上表面,永磁体的永久磁场垂直于触簧组的触点间隙,触簧组的片状端延伸方向相同或相反。本发明使电磁继电器动作时触点间产生的电弧在磁场的作用下被拉长从而迅速熄灭,降低电弧烧蚀对触点表面的损伤,同时有利于电弧热量快速扩散减少持续燃弧产生的热量对电磁系统的影响,提高继电器寿命及抗过负载能力。
The utility model relates to an arc-extinguishing structure under the bottom plate of a small sealed electromagnetic relay, which belongs to the technical field of electromagnetic relays. The bottom-mounted arc extinguishing structure of the small sealed electromagnetic relay of the present invention includes a permanent magnet and a contact spring group; the contact spring group is vertically arranged on the upper surface of the bottom plate of the electromagnetic relay; one end of the upper surface of the bottom plate is provided with a long slot, and the permanent magnet is embedded in the long groove. The groove is fixed by glue, and the upper surface of the permanent magnet is flush with the upper surface of the base plate, the contact spring group is arranged on the upper surface of the permanent magnet, the permanent magnetic field of the permanent magnet is perpendicular to the contact gap of the contact spring group, and the sheet of the contact spring group The extension direction of the like end is the same or opposite. The invention enables the arc generated between the contacts of the electromagnetic relay to be elongated under the action of the magnetic field so as to be quickly extinguished, thereby reducing the damage to the contact surface caused by the arc ablation, and at the same time facilitating the rapid diffusion of the arc heat and reducing the heat generated by the continuous arc. Influence on electromagnetic system, improve relay life and overload resistance.
Description
技术领域technical field
本发明属于电磁继电器技术领域,尤其涉及一种小型密封电磁继电器底板下置式灭弧结构。The invention belongs to the technical field of electromagnetic relays, and in particular relates to a bottom-mounted arc extinguishing structure of a small sealed electromagnetic relay.
背景技术Background technique
小型密封电磁继电器广泛应用于航空、航天、通讯等领域,起到信号传输、回路切换等关键作用。在小型密封电磁继电器中,触点粘接为最常见的故障形式,由于继电器内部空间较小,灭弧装置设置困难,接触系统在工作中,尤其是大过载频繁通断的状态下会产生剧烈的电弧,易造成触点烧蚀甚至熔焊,导致触点的接触可靠性变差。同时,持续燃弧产生的热流使得接触区域出现较高温度,大量热量会随着电弧喷射扩散到其它部件,使得电磁系统性能下降,继电器吸合与释放性能受到影响,加速继电器的寿命损耗。Small sealed electromagnetic relays are widely used in aviation, aerospace, communications and other fields, and play a key role in signal transmission, circuit switching, etc. In small sealed electromagnetic relays, contact bonding is the most common fault form. Due to the small internal space of the relay and the difficulty in setting up the arc extinguishing device, the contact system will produce severe damage during operation, especially in the state of heavy overload and frequent on-off. The arc is easy to cause contact ablation or even fusion welding, resulting in poor contact reliability of the contact. At the same time, the heat flow generated by the continuous arcing causes a higher temperature in the contact area, and a large amount of heat will spread to other components along with the arc spray, which will degrade the performance of the electromagnetic system, affect the performance of the relay's pull-in and release, and accelerate the life loss of the relay.
公布号为CN109950095A的发明专利申请公开了“一种用于继电器的灭弧结构及其制造方法”,该发明申请中的簧片形式必须为片状端延伸方向向外,只有在此种簧片结构下方可实施该发明申请中描述之永磁体灭弧结构。The invention patent application with publication number CN109950095A discloses "an arc extinguishing structure for relays and its manufacturing method". The permanent magnet arc extinguishing structure described in this invention application can be implemented below the structure.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种小型密封电磁继电器底板下置式灭弧结构,通过底板下置式灭弧结构设计,有效减小燃弧对电磁继电器接触系统性能的影响,提高电磁继电器的带载运行能力和使用寿命。The purpose of the present invention is to provide a small-sized sealed electromagnetic relay bottom-mounted arc-extinguishing structure. Through the bottom-mounted arc-extinguishing structure design, the influence of arcing on the performance of the contact system of the electromagnetic relay can be effectively reduced, and the on-load operation capability of the electromagnetic relay can be improved. and service life.
本发明的小型密封电磁继电器底板下置式灭弧结构,在电磁继电器底板上设置了长槽,将永磁体固定在长槽内,并位于触簧组的下方,永磁体采用磁性强的钕铁硼制作,在装入长槽前经过充磁和稳磁处理,使其产生的永久磁场垂直于触点间隙;该结构设计实现了在小型密封电磁继电器的较小空间内进行有效灭弧,利用永磁体产生的磁场,使触点间产生的电弧在洛伦兹力的作用下被拉长,直至熄灭。与现有技术相比,本发明的小型密封电磁继电器底板下置式灭弧结构,可以实现狭小空间内的磁场灭弧,快速消除簧片动作时产生的电弧,减少电弧对触点表面的烧蚀,同时减少持续燃弧释放的热量,减小继电器动作过程中热量对电磁系统的损伤,提高继电器寿命及抗过负载能力。The arc-extinguishing structure of the small sealed electromagnetic relay bottom plate of the invention is provided with a long groove on the bottom plate of the electromagnetic relay, and the permanent magnet is fixed in the long groove and is located under the contact spring group, and the permanent magnet adopts the strong magnetic NdFeB. It is magnetized and stabilized before being installed in the long slot, so that the permanent magnetic field generated is perpendicular to the contact gap; this structure design realizes effective arc extinguishing in a small space of a small sealed electromagnetic relay The magnetic field generated by the magnet causes the arc generated between the contacts to be elongated under the action of the Lorentz force until it is extinguished. Compared with the prior art, the arc-extinguishing structure of the small sealed electromagnetic relay base plate of the present invention can realize the magnetic field arc-extinguishing in a narrow space, quickly eliminate the arc generated when the reed moves, and reduce the ablation of the arc to the contact surface. At the same time, it reduces the heat released by continuous arcing, reduces the damage to the electromagnetic system caused by the heat during the operation of the relay, and improves the life and overload resistance of the relay.
为解决上述技术问题,本发明采取的技术方案是:In order to solve the above-mentioned technical problem, the technical scheme that the present invention takes is:
小型密封电磁继电器底板下置式灭弧结构,包括永磁体及触簧组;所述触簧组垂直设置在电磁继电器的底板上表面;所述底板上表面一端设有长槽,所述永磁体嵌入长槽内并采用胶接固定,且永磁体上表面与底板上表面平齐,触簧组设置在永磁体上表面,永磁体的永久磁场垂直于触簧组的触点间隙,触簧组的片状端延伸方向相同或相反。The arc-extinguishing structure under the bottom plate of a small sealed electromagnetic relay includes a permanent magnet and a contact spring group; the contact spring group is vertically arranged on the upper surface of the bottom plate of the electromagnetic relay; one end of the upper surface of the bottom plate is provided with a long groove, and the permanent magnet is embedded in The long groove is fixed by glue, and the upper surface of the permanent magnet is flush with the upper surface of the bottom plate. The contact spring group is arranged on the upper surface of the permanent magnet. The permanent magnetic field of the permanent magnet is perpendicular to the contact gap of the contact spring group. The sheet-like ends extend in the same or opposite directions.
本发明相对于现有技术的有益效果是:The beneficial effects of the present invention relative to the prior art are:
本发明的小型密封电磁继电器底板下置式灭弧结构,可以在不压缩触簧组设计空间的前提下,设置永磁体灭弧结构,在开断过程中能迅速消除动簧片和动合静簧片动作时产生的电弧,减少电弧对触点表面的烧蚀,同时减少电弧放出热量,减小电磁继电器动作过程中热量对电磁系统的损伤,提高了电磁继电器使用寿命及抗过负载能力,同时最大限度的保持原有电磁继电器设计的耐力学性能。The arc-extinguishing structure under the bottom plate of the small sealed electromagnetic relay of the invention can set the permanent magnet arc-extinguishing structure on the premise of not compressing the design space of the contact spring group, and can quickly eliminate the moving reed and the dynamic closing and static spring in the breaking process The arc generated during the action of the chip reduces the ablation of the contact surface by the arc, and at the same time reduces the heat released by the arc, reduces the damage to the electromagnetic system caused by the heat during the operation of the electromagnetic relay, and improves the service life and overload resistance of the electromagnetic relay. The endurance performance of the original electromagnetic relay design is maintained to the greatest extent.
本发明中,由于永磁体埋置于底板内部,所有簧片片状端延伸方向向内或向外均对灭弧永磁安装无影响,因而与背景技术中列举的发明专利申请中灭弧永磁放置方式存在较大差异。In the present invention, since the permanent magnets are embedded in the bottom plate, all the reed-shaped ends extend inwards or outwards without affecting the installation of the arc-extinguishing permanent magnet. There is a big difference in magnetic placement.
附图说明Description of drawings
图1是本发明的小型密封电磁继电器底板下置式灭弧结构的示意图;1 is a schematic diagram of a bottom-mounted arc extinguishing structure of a small-sized sealed electromagnetic relay of the present invention;
图2是底板开槽示意图;Fig. 2 is a schematic diagram of bottom plate slotting;
图3是本发明的小型密封电磁继电器底板下置式灭弧结构吹弧示意图。FIG. 3 is a schematic diagram of arc blowing of the arc-extinguishing structure under the bottom plate of the small sealed electromagnetic relay of the present invention.
上述附图中涉及到的部件名称及标号如下:The names and labels of the components involved in the above drawings are as follows:
静簧片a、动合静簧片b、永磁体c、底板d、动簧片e。Static reed a, dynamic combined static reed b, permanent magnet c, bottom plate d, dynamic reed e.
具体实施方式Detailed ways
具体实施方式一:如图1、图2所示,本实施方式披露了小型密封电磁继电器底板下置式灭弧结构,包括永磁体c及触簧组;所述触簧组垂直设置在电磁继电器的底板d上表面,触簧组的卷曲端焊接固定在引出杆上,所述引出杆和玻璃绝缘子一起烧结固定到底板d上;所述底板d上表面一端设有长槽,所述永磁体c嵌入长槽内并采用胶接固定(永磁体c在嵌入长槽内之前需要经过充磁和稳磁处理),且永磁体c上表面与底板d上表面平齐(使永磁体c能够稳定固定于长槽内,并方便安装与识别NS极),触簧组设置在永磁体c上表面,永磁体c的永久磁场垂直于触簧组的触点间隙,触簧组的片状端延伸方向相同或相反。Embodiment 1: As shown in FIG. 1 and FIG. 2 , this embodiment discloses a bottom-mounted arc-extinguishing structure of a small sealed electromagnetic relay, including a permanent magnet c and a contact spring group; the contact spring group is vertically arranged on the bottom of the electromagnetic relay. On the upper surface of the bottom plate d, the curled end of the contact spring group is welded and fixed on the lead-out rod, and the lead-out rod and the glass insulator are sintered and fixed on the bottom plate d; one end of the upper surface of the bottom plate d is provided with a long groove, and the permanent magnet c It is embedded in the long slot and fixed by gluing (the permanent magnet c needs to be magnetized and stabilized before being embedded in the long slot), and the upper surface of the permanent magnet c is flush with the upper surface of the bottom plate d (so that the permanent magnet c can be stably fixed The contact spring group is arranged on the upper surface of the permanent magnet c, the permanent magnetic field of the permanent magnet c is perpendicular to the contact gap of the contact spring group, and the extension direction of the sheet end of the contact spring group the same or the opposite.
进一步的是,如图1、图3所示,所述永磁体c为长方体,并由钕铁硼材料制成(保证以较小的体积在电弧产生处产生较大的磁场,可以避免永磁在电弧产生的高温下发生退磁)。Further, as shown in Figure 1 and Figure 3, the permanent magnet c is a cuboid, and is made of NdFeB material (to ensure that a larger magnetic field is generated at the arc generation place with a smaller volume, which can avoid permanent magnets. Demagnetization occurs at high temperatures generated by the arc).
进一步的是,如图1、图3所示,所述永磁体c的侧棱设有倒圆(便于永磁体c的安装)。Further, as shown in FIG. 1 and FIG. 3 , the side edges of the permanent magnet c are rounded (to facilitate the installation of the permanent magnet c).
进一步的是,如图1、图3所示,所述触簧组包括静簧片a、动合静簧片b及动簧片e;所述静簧片a、动合静簧片b及动簧片e均垂直设置,静簧片a与动合静簧片b的片状端延伸方向相反并均设置在永磁体c上表面,静簧片a与动合静簧片b的片状端之间设有间隙,所述动簧片e设置在静簧片a与动合静簧片b之间,永磁体c的永久磁场垂直于静簧片a与动合静簧片b之间的间隙(即触点间隙)。Further, as shown in FIG. 1 and FIG. 3 , the contact spring group includes a static reed a, a dynamic combined static reed b and a dynamic reed e; the static reed a, the dynamic combined static reed b and The moving reeds e are all arranged vertically, the static reeds a and the dynamic and static reeds b extend in opposite directions and are both arranged on the upper surface of the permanent magnet c. There is a gap between the ends, the moving reed e is arranged between the static reed a and the dynamic and static reed b, and the permanent magnetic field of the permanent magnet c is perpendicular to the gap between the static reed a and the dynamic and static reed b. Gap (ie contact gap).
如图3所示,吹弧时,当动簧片e和静簧片a分开,或动簧片e与动合静簧片b分开时,在有负载的情况下,其间会产生电弧,电弧与嵌入在底板长槽内的永磁体c产生的磁场垂直,因此,电弧会在洛伦兹力的作用下被拉长,直至熄灭。As shown in Figure 3, when the arc blows, when the moving reed e and the static reed a are separated, or when the moving reed e is separated from the dynamic and static reed b, under the condition of load, an arc will be generated between them, and the arc will It is perpendicular to the magnetic field generated by the permanent magnet c embedded in the long slot of the bottom plate, so the arc will be elongated under the action of the Lorentz force until it is extinguished.
本发明的小型密封电磁继电器底板下置式灭弧结构的设计方法的具体步骤如下:The specific steps of the design method of the bottom-mounted arc-extinguishing structure of the small sealed electromagnetic relay of the present invention are as follows:
步骤一:制作永磁体c,整体形状为长方体,侧棱有倒圆,便于永磁体c的安装,具体尺寸视电磁继电器空间而定,保证永磁体c的安装不会影响动簧片e和动合静簧片b的动作,永磁体c采用钕铁硼作为制作材料,并进行充磁和稳磁处理;Step 1: Make the permanent magnet c. The overall shape is a cuboid, and the side edges are rounded, which is convenient for the installation of the permanent magnet c. The specific size depends on the space of the electromagnetic relay to ensure that the installation of the permanent magnet c will not affect the moving reed e and the moving The action of the static reed b, the permanent magnet c is made of NdFeB as the material, and magnetized and stabilized;
步骤二:采用厚度为常规底板厚度的1.5倍的加厚底板d,便于永磁体c在底板d上的安装,并保证底板d的机械性能;所述常规底板厚度通常为1.5mm;Step 2: adopt a thickened base plate d whose thickness is 1.5 times the thickness of the conventional base plate to facilitate the installation of the permanent magnet c on the base plate d and ensure the mechanical properties of the base plate d; the thickness of the conventional base plate is usually 1.5mm;
步骤三:在底板d上表面开设长槽,所述长槽位于触簧组的正下方,长槽尺寸与永磁体c尺寸相匹配;将永磁体c嵌入底板d上的长槽内,并采用AB胶固定,保证永磁体c在气隙区域产生的磁场方向垂直于触点间隙;Step 3: open a long slot on the upper surface of the bottom plate d, the long slot is located directly below the contact spring group, and the size of the long slot matches the size of the permanent magnet c; the permanent magnet c is embedded in the long slot on the bottom plate d, and the AB glue is fixed to ensure that the direction of the magnetic field generated by the permanent magnet c in the air gap area is perpendicular to the contact gap;
步骤四:安装触簧组,包括静簧片a、动合静簧片b和动簧片e,且静簧片a、动合静簧片b和动簧片e的卷曲端均焊接固定在对应的引出杆上,所述引出杆和玻璃绝缘子一起烧结固定到底板d上;将上述三个簧片都垂直设置在底板d及永磁体c上表面;Step 4: Install the contact spring group, including the static reed a, the dynamic combined static reed b and the moving reed e, and the curled ends of the static reed a, the dynamic combined static reed b and the moving reed e are welded and fixed on the On the corresponding lead-out rod, the lead-out rod and the glass insulator are sintered and fixed on the bottom plate d together; the above-mentioned three reeds are vertically arranged on the bottom plate d and the upper surface of the permanent magnet c;
步骤五:装配电磁继电器其他部件。Step 5: Assemble other components of the electromagnetic relay.
以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离以下所附权利要求所限定的精神和范围的情况下,可做出许多修改、变化或等效,但都将落入本发明的保护范围内。The above description is only illustrative and not restrictive to the present invention, and it is understood by those of ordinary skill in the art that many modifications, changes or Equivalent, but will fall within the protection scope of the present invention.
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