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CN111561490A - A piston travel limit mechanism - Google Patents

A piston travel limit mechanism Download PDF

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Publication number
CN111561490A
CN111561490A CN202010498550.6A CN202010498550A CN111561490A CN 111561490 A CN111561490 A CN 111561490A CN 202010498550 A CN202010498550 A CN 202010498550A CN 111561490 A CN111561490 A CN 111561490A
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Prior art keywords
plug
limit
steel ball
piston stroke
piston
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CN202010498550.6A
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Chinese (zh)
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CN111561490B (en
Inventor
于忠海
施晓鹏
隋国鑫
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Dalian Techtension Industrial Co ltd
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Dalian Techtension Industrial Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices
    • F15B15/24Other details, e.g. assembly with regulating devices for restricting the stroke
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/024Pressure relief valves

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Actuator (AREA)

Abstract

A piston stroke limiting mechanism belongs to the technical field of stroke limiting of hydraulic fastening tool piston overtravel. The scheme is as follows: the method comprises the following steps: the cylinder body comprises a plug A, a spring, a steel ball, a limiting pin and a limiting module, wherein the plug A is arranged in the limiting module, one end of the spring is connected with the plug A, the other end of the spring is connected with the steel ball, one end of the limiting pin is connected with the steel ball, and the other end of the limiting pin is connected with the cylinder body. The invention has the advantages that because the piston stroke limiting mechanism is externally arranged, if the mechanism is damaged, the mechanism is only required to be disassembled and replaced by a new stroke limiting mechanism, and cylinder disassembly is avoided. The working time is saved; the piston stroke limiting mechanism is arranged outside, so that the sealing is not influenced, and the service life of the sealing is ensured.

Description

一种活塞行程限位机构A piston travel limit mechanism

技术领域technical field

本发明属于液压紧固工具活塞超行程的行程限位技术领域,尤其涉及一种活塞行程限位机构。The invention belongs to the technical field of stroke limit of hydraulic fastening tool piston overtravel, and in particular relates to a piston stroke limit mechanism.

背景技术Background technique

目前,在液压螺栓紧固工具使用的螺栓拉伸器关于行程限位的解决方案一般采用几种内置的解决办法,这样的行程限位会存在如下问题:At present, the solutions for the stroke limit of the bolt tensioner used in hydraulic bolt tightening tools generally adopt several built-in solutions. Such a stroke limit will have the following problems:

内置的活塞行程限位一般在缸体内部添加行程限位机构或者在缸壁开槽,选择在缸体内部添加行程限位会存在在调试过程中需要反复拆缸,比较繁琐,有可能引发一些不必要的问题;选择在缸体内部开槽则长时间使用对密封的损害比较大,影响密封寿命。The built-in piston stroke limit generally adds a stroke limit mechanism inside the cylinder or grooves in the cylinder wall. Choosing to add a stroke limit inside the cylinder will require repeated disassembly of the cylinder during the debugging process, which is cumbersome and may cause some problems. Unnecessary problems; if the groove is selected inside the cylinder, the damage to the seal will be relatively large and the life of the seal will be affected.

发明内容SUMMARY OF THE INVENTION

为了解决上述现有技术中存在的问题,本发明提出一种活塞行程限位机构,该机构将行程限位机构进行外置,方便替换,避免拆缸,节省了工作时间,保证了密封的寿命。In order to solve the above-mentioned problems in the prior art, the present invention proposes a piston stroke limit mechanism, which externally places the stroke limit mechanism, which is convenient for replacement, avoids disassembly of the cylinder, saves working time, and ensures the life of the seal .

技术方案如下:The technical solution is as follows:

一种活塞行程限位机构,包括:堵头A、弹簧、钢珠、限位销、限位模块,所述堵头A设置在所述限位模块中,所述弹簧一端与所述堵头A连接、另一端与所述钢珠连接,所述限位销一端与所述钢珠连接、另一端与缸体连接。A piston stroke limit mechanism, comprising: a plug A, a spring, a steel ball, a limit pin, and a limit module, the plug A is arranged in the limit module, and one end of the spring is connected to the plug A connection, the other end is connected with the steel ball, one end of the limit pin is connected with the steel ball, and the other end is connected with the cylinder.

进一步的,还包括用于密封油道的堵头B,所述堵头B设置在所述限位模块下方。Further, a plug B for sealing the oil passage is also included, and the plug B is arranged below the limit module.

进一步的,还包括用于密封限位模块与缸体连接处的组合垫圈,所述组合垫圈放置在所述限位模块的密封槽中。Further, it also includes a combined gasket for sealing the connection between the limit module and the cylinder, and the combined gasket is placed in the sealing groove of the limit module.

进一步的,还包括内六角螺栓,所述内六角螺栓穿过所述活塞行程限位机构固定在所述缸体上。Further, it also includes a hexagon socket head bolt, which is fixed on the cylinder body through the piston stroke limit mechanism.

本发明所述的活塞行程限位机构与现有活塞行程限位相比,具有以下有益效果:Compared with the existing piston stroke limit mechanism, the piston stroke limit mechanism of the present invention has the following beneficial effects:

1、由于本发明将活塞行程限位机构外置,如果机构损坏,只需将此机构拆下,替换新的行程限位机构即可,避免拆缸。节省工作时间。1. Since the piston stroke limit mechanism is externally located in the present invention, if the mechanism is damaged, it is only necessary to remove the mechanism and replace with a new stroke limit mechanism to avoid dismantling the cylinder. Save working time.

2、由于本发明将活塞行程限位机构外置,对密封不会产生任何影响,保证了密封的寿命。2. Since the piston stroke limit mechanism is externally placed in the present invention, it will not have any influence on the seal, thus ensuring the life of the seal.

附图说明Description of drawings

图1为本发明的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present invention;

图2为本发明等轴测视图;Figure 2 is an isometric view of the present invention;

图中附图标记如下:1-堵头、2-弹簧、3-钢珠、4-限位销、5-限位模块、6-堵头、7-组合垫圈、8-内六角螺栓、9-活塞、10-缸体。The reference signs in the figure are as follows: 1-plug, 2-spring, 3-steel ball, 4-limit pin, 5-limit module, 6-plug, 7-combination washer, 8-hexagon socket head bolt, 9- Piston, 10-cylinder.

具体实施方式Detailed ways

下面结合附图1-2对活塞行程限位机构做进一步说明。The piston stroke limiting mechanism will be further described below with reference to the accompanying drawings 1-2.

一种活塞行程限位机构,包括:堵头A1、弹簧2、钢珠3、限位销4、限位模块5,所述堵头A1设置在所述限位模块5中,所述弹簧2一端与所述堵头A1连接、另一端与所述钢珠3连接,所述限位销4一端与所述钢珠3连接、另一端与活塞9连接。A piston stroke limit mechanism, comprising: a plug A1, a spring 2, a steel ball 3, a limit pin 4, and a limit module 5, the plug A1 is arranged in the limit module 5, and one end of the spring 2 It is connected to the plug A1, the other end is connected to the steel ball 3, one end of the limit pin 4 is connected to the steel ball 3, and the other end is connected to the piston 9.

进一步的,还包括用于密封油道的堵头B6,所述所述堵头B6设置在所述限位模块5下方。Further, a plug B6 for sealing the oil passage is also included, and the plug B6 is arranged below the limiting module 5 .

进一步的,还包括用于密封限位模块与缸体连接处的组合垫圈7,所述组合垫圈7放置在所述限位模块5的密封槽中。Further, it also includes a combined gasket 7 for sealing the connection between the limit module and the cylinder, and the combined gasket 7 is placed in the sealing groove of the limit module 5 .

进一步的,还包括内六角螺栓8,所述内六角螺栓8穿过所述活塞行程限位机构固定在缸体10上。Further, it also includes a hexagon socket head bolt 8, which is fixed on the cylinder block 10 through the piston stroke limit mechanism.

所述限位模块5中的弹簧2将钢珠3与锥面贴合,锥面指的是限位模块5的弹簧2所在孔里靠缸体10一侧的面,油缸油腔中的液压油通过油道进入限位模块5中,在有压力的情况下使得钢珠3与锥面形成密封,油道两端采用堵头密封,限位模块5与缸体10采用组合垫圈7密封,使得活塞行程限位机构整体形成密封状态,不影响活塞正常运动状态。The spring 2 in the limit module 5 attaches the steel ball 3 to the conical surface, and the conical surface refers to the surface on the side of the cylinder body 10 in the hole where the spring 2 of the limit module 5 is located, and the hydraulic oil in the oil chamber of the oil cylinder. Entering the limit module 5 through the oil passage, under the condition of pressure, the steel ball 3 and the conical surface are sealed, the two ends of the oil passage are sealed with plugs, and the limit module 5 and the cylinder block 10 are sealed by the combined gasket 7, so that the piston The stroke limit mechanism forms a sealed state as a whole, which does not affect the normal movement of the piston.

当活塞运动超过预定行程时,活塞9表面的斜面与活塞行程限位机构中的限位销4接触并使得限位销4继续向左侧移动,当限位销4接触到钢珠3,打破了钢珠3与锥面形成的密封状态,液压油从此处泄露,油腔中油压瞬间下降,警示活塞9已到达最大行程,避免因压力过高超出行程,发生爆缸,损坏密封。When the piston moves beyond the predetermined stroke, the inclined surface of the surface of the piston 9 contacts with the limit pin 4 in the piston stroke limit mechanism and causes the limit pin 4 to continue to move to the left. When the limit pin 4 contacts the steel ball 3, it breaks the In the sealing state formed by the steel ball 3 and the cone surface, the hydraulic oil leaks from here, and the oil pressure in the oil chamber drops instantly, warning that the piston 9 has reached the maximum stroke, so as to avoid the cylinder burst due to excessive pressure exceeding the stroke and damage the seal.

本发明的组装方法如下:The assembling method of the present invention is as follows:

A、将钢珠3、弹簧2依次放置在所述限位模块5的孔中,用堵头A1压缩弹簧2使钢珠3与锥面贴合,同时堵头A1将油道密封;A. Place the steel ball 3 and the spring 2 in the hole of the limit module 5 in turn, and use the plug A1 to compress the spring 2 to make the steel ball 3 fit the tapered surface, and the plug A1 seals the oil passage at the same time;

B、用堵头B6将油道密封;B. Seal the oil passage with plug B6;

C、将组合垫圈7放置在限位模块5的密封槽中;C. Place the combined gasket 7 in the sealing groove of the limit module 5;

D、将限位销4放置到缸体开孔处;D. Place the limit pin 4 at the opening of the cylinder;

E、用两根内六角螺栓8将活塞行程限位机构固定在缸体10上(注意限位销4应同时在限位模块5及缸体10开孔中)。E. Use two hexagon socket head cap bolts 8 to fix the piston stroke limit mechanism on the cylinder block 10 (note that the limit pin 4 should be in the limit module 5 and the opening of the cylinder block 10 at the same time).

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (4)

1.一种活塞行程限位机构,其特征在于,包括:堵头A(1)、弹簧(2)、钢珠(3)、限位销(4)、限位模块(5),所述堵头A(1)设置在所述限位模块(5)中,所述弹簧(2)一端与所述堵头A(1)连接、另一端与所述钢珠(3)连接,所述限位销(4)一端与所述钢珠(3)连接、另一端与缸体(10)连接。1. A piston stroke limit mechanism, characterized in that it comprises: a plug A (1), a spring (2), a steel ball (3), a limit pin (4), and a limit module (5), the block The head A (1) is arranged in the limit module (5), one end of the spring (2) is connected with the plug A (1), and the other end is connected with the steel ball (3), the limit One end of the pin (4) is connected with the steel ball (3), and the other end is connected with the cylinder body (10). 2.如权利要求1所述的活塞行程限位机构,其特征在于,还包括用于密封油道的堵头B(6),所述堵头B(6)设置在所述限位模块(5)下方。2 . The piston stroke limit mechanism according to claim 1 , further comprising a plug B ( 6 ) for sealing the oil passage, and the plug B ( 6 ) is arranged on the limit module ( 2 . 5) Below. 3.如权利要求1所述的活塞行程限位机构,其特征在于,还包括用于密封限位模块与缸体连接处的组合垫圈(7),所述组合垫圈(7)放置在所述限位模块(5)的密封槽中。3. The piston stroke limit mechanism according to claim 1, further comprising a combined gasket (7) for sealing the connection between the limit module and the cylinder, the combined gasket (7) being placed on the in the sealing groove of the limit module (5). 4.如权利要求1所述的活塞行程限位机构,其特征在于,还包括内六角螺栓(8),所述内六角螺栓(8)穿过所述活塞行程限位机构固定在所述缸体(10)上。4 . The piston stroke limit mechanism according to claim 1 , further comprising a hexagon socket head cap bolt (8), the inner hexagon socket head cap bolt (8) passing through the piston stroke limit mechanism and being fixed on the cylinder. 5 . on the body (10).
CN202010498550.6A 2020-06-04 2020-06-04 A piston travel limiting mechanism Active CN111561490B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481966A (en) * 2014-12-30 2015-04-01 浙江科力车辆控制系统有限公司 Structure of hydraulic follow-up type oil cylinder of cab
WO2018191920A1 (en) * 2017-04-20 2018-10-25 惠州市科特测控工程有限公司 Electro-hydraulic servo booster cylinder
CN208153445U (en) * 2018-05-07 2018-11-27 四川力能超高压设备有限公司 A kind of super-pressure bolt stretching machine stroke limit structure
CN109281887A (en) * 2018-11-27 2019-01-29 美钻深海能源科技研发(上海)有限公司 A kind of underwater overflow valve
CN212337783U (en) * 2020-06-04 2021-01-12 大连泰凯工业有限公司 Piston stroke stop gear

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481966A (en) * 2014-12-30 2015-04-01 浙江科力车辆控制系统有限公司 Structure of hydraulic follow-up type oil cylinder of cab
WO2018191920A1 (en) * 2017-04-20 2018-10-25 惠州市科特测控工程有限公司 Electro-hydraulic servo booster cylinder
CN208153445U (en) * 2018-05-07 2018-11-27 四川力能超高压设备有限公司 A kind of super-pressure bolt stretching machine stroke limit structure
CN109281887A (en) * 2018-11-27 2019-01-29 美钻深海能源科技研发(上海)有限公司 A kind of underwater overflow valve
CN212337783U (en) * 2020-06-04 2021-01-12 大连泰凯工业有限公司 Piston stroke stop gear

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