CN111547562A - a wire reel - Google Patents
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- CN111547562A CN111547562A CN202010253464.9A CN202010253464A CN111547562A CN 111547562 A CN111547562 A CN 111547562A CN 202010253464 A CN202010253464 A CN 202010253464A CN 111547562 A CN111547562 A CN 111547562A
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- 238000005192 partition Methods 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 230000002093 peripheral effect Effects 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
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Abstract
本发明提供一种电线放线器,包括箱体和设置于箱体内的若干个子放线器;每一个所述子放线器包括固定设置于箱体内的线缆轴、可转动的设置于线缆轴上的滚筒、设置于滚筒上的线缆架、设置于滚筒一端的第一齿轮、与线缆轴相平行的第一转轴、设置于第一转轴上且同时与第一齿轮传动连接的第一从动齿轮、设置于第一转轴上的第一主动齿轮、与第一转轴相平行的第二转轴、设置于第二转轴且与第一主动齿轮传动连接的第二从动齿轮、可转动的设置于第二转轴上的棘轮,所述棘轮上设置有挡杆。实施本发明,能够避免在反复使用过程中会产生机械磨损,容易导致电线电缆发生质量缺陷,可能会造成电线电缆线路的安全事故。
The invention provides a wire pay-off device, comprising a box body and a plurality of sub-wire pay-off devices arranged in the box body; A roller on the cable shaft, a cable rack arranged on the roller, a first gear arranged at one end of the roller, a first rotating shaft parallel to the cable shaft, a The first driven gear, the first driving gear arranged on the first rotating shaft, the second rotating shaft parallel to the first rotating shaft, the second driven gear arranged on the second rotating shaft and connected to the first driving gear, can be A rotating ratchet wheel arranged on the second rotating shaft is provided with a blocking rod. The implementation of the present invention can avoid mechanical wear during repeated use, which may easily lead to quality defects of wires and cables, and may cause safety accidents of wires and cables.
Description
技术领域technical field
本发明涉及放线器技术领域,具体涉及一种电线放线器。The invention relates to the technical field of wire payoffs, in particular to a wire payoff.
背景技术Background technique
随着国家电网智能化发展,供电方面对电表、电表箱、空气开关、多用插座、灯具、配电线箱等的布线、接线的质量都跟后期的用电安全息息相关。电线电缆排布、连接是电工作业的一项基本工序,实际生产中大量存在,也是一项十分重要的工序。电线连接的质量直接关系到整个线路能否安全可靠地长期运行。根据用途不同,现场需要使用电压线、电流线,分别包括三个相线(A、B、C相线)、中性线(N相线)等4条线,因此会用到8条线,现场放线一般采取把电线放置于地上操作,放线效果、效率很低,电线容易相互缠绕、放线不均匀等等。现场也可以采用放线器放线,而一般放线器设计粗糙,没有考虑到操作人员的工作舒适度,操作人员使用容易疲劳,对一些零星配件、螺丝、工具没有考虑,使用起来不方便。With the intelligent development of the State Grid, the quality of wiring and wiring of electricity meters, meter boxes, air switches, multi-purpose sockets, lamps, distribution boxes, etc. in power supply is closely related to the safety of electricity consumption in the later period. Wire and cable arrangement and connection is a basic process in electrical work, which exists in large numbers in actual production and is also a very important process. The quality of wire connections is directly related to whether the entire line can operate safely and reliably for a long time. According to different uses, the site needs to use voltage lines and current lines, including three phase lines (A, B, C-phase lines), neutral line (N-phase line) and other 4 lines, so 8 lines will be used. On-site pay-off is generally performed by placing the wires on the ground. The pay-off effect and efficiency are very low, the wires are easily entangled with each other, and the pay-off is uneven. The wire pay-off can also be used to pay off the wire on site. Generally, the wire pay-off device has a rough design and does not take into account the operator's working comfort. The operator is easily fatigued when using it, and some sporadic accessories, screws and tools are not considered, which is inconvenient to use.
因此,考虑到现场使用的便利性,目前的电线放线器均采用普通方式放线。在反复使用过程中会产生机械磨损,容易导致电线电缆发生质量缺陷,可能会造成电线电缆线路的安全事故。Therefore, considering the convenience of on-site use, the current wire releasers are all used to release the wire in a common way. In the process of repeated use, mechanical wear will occur, which may easily lead to quality defects in the wire and cable, which may cause safety accidents of the wire and cable lines.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种电线放线器,避免在反复使用过程中会产生机械磨损,容易导致电线电缆发生质量缺陷,可能会造成电线电缆线路的安全事故。The invention aims to provide a wire release device, which can avoid mechanical wear during repeated use, easily lead to quality defects of the wire and cable, and possibly cause a safety accident of the wire and cable lines.
为了实现本发明目的,本发明实施例提供一种电线放线器,一种电线放线器,其特征在于,包括箱体和设置于箱体内的若干个子放线器;每一个所述子放线器包括固定设置于箱体内的线缆轴、可转动的设置于线缆轴上的滚筒、设置于滚筒上的线缆架、设置于滚筒一端的第一齿轮、与线缆轴相平行的第一转轴、设置于第一转轴上且同时与第一齿轮传动连接的第一从动齿轮、设置于第一转轴上的第一主动齿轮、与第一转轴相平行的第二转轴、设置于第二转轴且与第一主动齿轮传动连接的第二从动齿轮、可转动的设置于第二转轴上的棘轮,所述棘轮上设置有挡杆;其中,所述滚筒和线缆架用于缠绕线缆,所述箱体的侧壁开设有用于线缆穿过的若干线缆孔。In order to achieve the purpose of the present invention, an embodiment of the present invention provides a wire releaser, a wire releaser, which is characterized in that it includes a box body and a plurality of sub-release devices arranged in the box body; each of the sub-release devices The cable reel includes a cable shaft fixedly arranged in the box, a rotatable drum arranged on the cable shaft, a cable rack arranged on the drum, a first gear arranged at one end of the drum, and a spool parallel to the cable shaft. A first rotating shaft, a first driven gear disposed on the first rotating shaft and connected to the first gear at the same time, a first driving gear disposed on the first rotating shaft, a second rotating shaft parallel to the first rotating shaft, and a second rotating shaft parallel to the first rotating shaft. The second rotating shaft is a second driven gear that is connected to the first driving gear, and a ratchet wheel is rotatably arranged on the second rotating shaft. The cable is wound, and the side wall of the box body is provided with several cable holes for the cable to pass through.
其中,箱体内设置有水平板,所述水平板上固定设置有垂直板;所述线缆轴固定连接在水平板上,所述滚筒通过轴承可转动的套设于线缆轴上,所述第一转轴、第二转轴通过轴承可转动的设置于垂直板上。Wherein, a horizontal plate is arranged in the box, and a vertical plate is fixedly arranged on the horizontal plate; the cable shaft is fixedly connected to the horizontal plate, and the roller is rotatably sleeved on the cable shaft through a bearing; The first rotating shaft and the second rotating shaft are rotatably arranged on the vertical plate through bearings.
其中,所述子放线器有八个,四个为一组分别设置于箱体的前方和后方,一组中的四个子放线器分设于箱体的前方或后方,一组中的四个子放线器的连线呈垂直相交;所述水平板有两组四个,两两分设于箱体的前后和后方,在前方或后方的两个水平板呈上下隔开且平行设置,所述垂直板有两组四个,两两分设于箱体的前方和后方,在前方或后方的两个垂直板呈左右隔开平行设置并固定连接在两个水平板上;一个水平板上设置有两个所述线缆轴,两个线缆轴位于两个垂直板的外侧,一个垂直板上设置有两组第一转轴和第二转轴,在垂直板上呈上下分开设置。Among them, there are eight sub-wire pay-off devices, and four are arranged in a group at the front and rear of the box, respectively. The connecting lines of the individual wire pay-offs are vertically intersected; the horizontal plates are arranged in two groups of four, and the two horizontal plates are arranged at the front and rear of the box body. There are two sets of four vertical plates, which are located in the front and the rear of the box. The two vertical plates in the front or the rear are arranged in parallel and spaced apart from left and right and are fixedly connected to the two horizontal plates; There are two said cable shafts, the two cable shafts are located on the outer side of the two vertical plates, and one vertical plate is provided with two sets of first rotating shafts and second rotating shafts, which are arranged separately up and down on the vertical plate.
其中,所述箱体为底部方钢框架、顶部方钢框架、周部方钢框架焊接而成的整体框架结构,所述底部方钢框架下焊接有底板,所述项部方钢框架上焊接顶板,所述周部框架的后侧、左侧和右侧焊接有后侧板、左侧板和右侧板,所述水平板架设于左侧、右侧板之间,所述垂直板一端连接在下部的水平板上,另一端固定连接在顶部方钢框架上;所述周部框架前侧设置有双开的门板,所述门板铰接在两侧的周部框架上。Wherein, the box body is an integral frame structure formed by welding a bottom square steel frame, a top square steel frame, and a peripheral square steel frame, a bottom plate is welded under the bottom square steel frame, and a top square steel frame is welded The top plate, the rear side, left side and right side of the peripheral frame are welded with a rear side plate, a left side plate and a right side plate, the horizontal plate is erected between the left and right plates, and one end of the vertical plate is It is connected to the lower horizontal plate, and the other end is fixedly connected to the top square steel frame; the front side of the peripheral frame is provided with double-opening door panels, which are hinged on the peripheral frames on both sides.
其中,所述电线放线器还包括设置于箱体内腔底部的工具箱,所述工具箱包括抽屉和设置于箱体左右两侧的抽屉侧板,所述抽屉通过抽屉侧板可抽拉的设置在箱体内空腔;双开的门板位于工具箱上方以避免工具箱与双开门板的干涉。Wherein, the wire pay-off device also includes a tool box arranged at the bottom of the box cavity, the tool box includes a drawer and drawer side panels arranged on the left and right sides of the box body, and the drawer can be pulled out through the drawer side plates. It is arranged in the cavity inside the box; the double door panel is located above the toolbox to avoid the interference between the toolbox and the double door panel.
其中,所述箱体的顶部上表面四周设置有边框以在箱体顶部围成用于放置工具的放置槽,所述放置槽内设置有若干个纵隔板和横隔板,所述纵隔板和横隔板垂直相交,将放置槽隔断分成为若干个零件放置槽和工具放置槽。Wherein, the upper surface of the top of the box body is provided with a frame around the top of the box body to form a placement slot for placing tools on the top of the box body. The transverse partitions intersect vertically, dividing the placement slot into several parts placement slots and tool placement slots.
其中,所述纵隔板为三个,沿箱体的深度方向平行设置,所述横隔板为二个,沿箱体的长度方向平行设置;一个所述纵隔板与箱体周部的边框包围形成工具放置槽,三个所述纵隔板与二个横隔板相交并和周部的边框形成九个零件放置槽。Among them, there are three longitudinal partitions, which are arranged in parallel along the depth direction of the box body, and two transverse partition plates are arranged in parallel along the length direction of the box body; one of the longitudinal partition plates is surrounded by the frame of the peripheral part of the box body. A tool placement slot is formed, and the three longitudinal partitions intersect with the two transverse partitions and form nine parts placement slots with the peripheral frame.
其中,所述箱体1底部下表面四周设置有轮子15,所述的轮子15为四个,其中箱体1前部的两个轮子15为万向轮,箱体1后部的两个轮子15为脚采刹车轮。Among them,
本发明实施例具有以下有益效果:The embodiment of the present invention has the following beneficial effects:
本发明实施例所述电线放线器可实现8股电线即三个相线(A、B、C线)、中性线(N线)等4种、也即上方的电压电线4股和下方的电流电线4股同时操作放线,既提高使用者的放线效率和效果,线从左右两边同时上装,从线外圈开始放线,稳定、高效,能很好地配合裁线机工作,提高了效率,解决了线材打结、翻转等现象;同时采用人性化高度设计,使用者使用不容易疲劳,对零件、小工具的设计堆放也体现者智能放线器的优点。本新型采用机械式结构,结构简单,成本低,而且不易受外界环境干扰,稳定性好,可靠性高;应用范围广泛。The wire release device according to the embodiment of the present invention can realize 8 wires, that is, 4 types of three phase wires (A, B, C wires), neutral wire (N wire), etc., that is, 4 upper voltage wires and 4 lower voltage wires. The 4 strands of the current wire are operated at the same time to pay off, which not only improves the efficiency and effect of the user's pay-off, the wire is loaded from the left and right sides at the same time, and the pay-off starts from the outer circle of the wire, which is stable and efficient, and can work well with the cutting machine. It improves the efficiency and solves the phenomenon of wire knotting and flipping. At the same time, it adopts a highly user-friendly design, which makes it difficult for users to get tired. The new model adopts a mechanical structure, has a simple structure, low cost, and is not easily disturbed by the external environment, has good stability and high reliability, and has a wide range of applications.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例中箱体外部的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the box body in the embodiment of the present invention;
图2为本发明实施例中箱体外部的侧视结构示意图;FIG. 2 is a schematic structural diagram of a side view of the outside of the box in the embodiment of the present invention;
图3为本发明实施例中箱体外部的俯视结构示意图;FIG. 3 is a top-view structural schematic diagram of the outside of the box in the embodiment of the present invention;
图4为本发明实施例中箱体内部的主视结构示意图;FIG. 4 is a schematic view of the front structure of the inside of the box in the embodiment of the present invention;
图5为本发明实施例中箱体内部的侧视结构示意图;5 is a schematic side view of the interior of the box in the embodiment of the present invention;
图6为本发明实施例中箱体内部的俯视结构示意图;FIG. 6 is a top-view structural schematic diagram of the inside of the box in the embodiment of the present invention;
图7为本发明实施例中子放线器的结构示意图;7 is a schematic structural diagram of a neutron pay-off device according to an embodiment of the present invention;
图8为本发明实施例中子放线器的布置结构示意图。FIG. 8 is a schematic diagram of the arrangement structure of the neutron pay-off device according to the embodiment of the present invention.
具体实施方式Detailed ways
以下将参考附图详细说明本公开的各种示例性实施例、特征和方面。附图中相同的附图标记表示功能相同或相似的元件。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。Various exemplary embodiments, features and aspects of the present disclosure will be described in detail below with reference to the accompanying drawings. The same reference numbers in the figures denote elements that have the same or similar functions. While various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.
另外,为了更好的说明本发明,在下文的具体实施例中给出了众多的具体细节。本领域技术人员应当理解,没有某些具体细节,本发明同样可以实施。在一些实例中,对于本领域技术人员熟知的手段、元件和电路未作详细描述,以便于凸显本发明的主旨。In addition, in order to better illustrate the present invention, numerous specific details are given in the following specific embodiments. It will be understood by those skilled in the art that the present invention may be practiced without certain specific details. In some instances, means, elements and circuits well known to those skilled in the art have not been described in detail so as not to obscure the subject matter of the present invention.
如图1至8所示,本发明实施例提供一种电线放线器,该电线放线器包括:箱体1和设置于箱体1内的若干个子放线器;每一个所述子放线器包括固定设置于箱体1内的线缆轴2、可转动地设置于线缆轴2上的滚筒3、设置于滚筒3上的线缆架4、设置于滚筒3一端的第一齿轮5、与线缆轴2相平行的第一转轴6、设置于第一转轴6上且同时与第一齿轮5传动连接的第一从动齿轮7、设置于第一转轴6上的第一主动齿轮8、与第一转轴6相平行的第二转轴9、设置于第二转轴9且与第一主动齿轮8传动连接的第二从动齿轮10、可转动的设置于第二转轴9上的棘轮11,所述棘轮11上设置有挡杆12。As shown in FIGS. 1 to 8 , an embodiment of the present invention provides an electric wire releaser, the electric wire releaser includes: a
具体而言,本实施例在使用时,将线缆卷于所述滚筒3和线缆架4上,所述滚筒3和线缆架4可以理解为是一个用于缠绕线缆的装置,如图1所示,箱体1的两个侧部均开设有多个线缆通孔105,图1仅示出一个箱体侧部,各个子放线器的线缆可以通过对应线缆通孔105拉出。由本实施例结构可知,当将线缆拉出放线时,所述滚筒3和线缆架4整体上会绕所述线缆轴2转动,很方便地进行放线,并且,滚筒3带动第一齿轮5转动、第一从动齿轮7、设置于第一转轴6上的第一主动齿轮8、第二从动齿轮10联动,同时,棘轮11用于实现单相旋转,防止倒转。Specifically, when this embodiment is used, the cable is wound on the
其中,箱体1内设置有水平板13,所述水平板13上固定设置有垂直板14;所述线缆轴2固定连接在水平板13上,所述滚筒3通过轴承可转动的套设于线缆轴2上,所述第一转轴6、第二转轴9通过轴承可转动的设置于垂直板14上。The
其中,所述子放线器有八个,四个为一组分别设置于箱体的前方和后方,一组中的四个子放线器分设于箱体1的前方或后方,一组中的四个子放线器的连线呈垂直相交;所述水平板13有两组四个,两两分设于箱体1的前后和后方,在前方或后方的两个水平板13呈上下隔开且平行设置,所述垂直板14有两组四个,两两分设于箱体1的前方和后方,在前方或后方的两个垂直板14呈左右隔开平行设置并固定连接在两个水平板13上;一个水平板13上设置有两个所述线缆轴2,两个线缆轴2位于两个垂直板14的外侧,一个垂直板14上设置有两组第一转轴6和第二转轴9,在垂直板14上呈上下分开设置。Among them, there are eight sub-wire pay-off devices, four of which are arranged at the front and rear of the box body respectively. The connecting lines of the four sub-payoff devices are vertically intersected; the
其中,所述箱体1为底部方钢框架101、顶部方钢框架102、周部方钢框架103焊接而成的整体框架结构,所述底部方钢框架101下焊接有底板,所述项部方钢框架102上焊接顶板,所述周部框架103的后侧、左侧和右侧焊接有后侧板、左侧板和右侧板,所述水平板13架设于左侧、右侧板之间,所述垂直板14一端连接在下部的水平板13上,另一端固定连接在顶部方钢框架102上;所述周部框架103前侧设置有双开的门板104,所述门板104铰接在两侧的周部框架103上。The
其中,所述电线放线器还包括设置于箱体内腔底部的工具箱16,所述工具箱16包括抽屉和设置于箱体1左右两侧的抽屉侧板,所述抽屉通过抽屉侧板可抽拉的设置在箱体内空腔;双开的门板104位于工具箱上方以避免工具箱与双开门板的干涉。Wherein, the wire release device also includes a
其中,所述箱体1的顶部上表面四周设置有边框19以在箱体顶部围成用于放置工具的放置槽,所述放置槽内设置有若干个纵隔板17和横隔板18,所述纵隔板17和横隔板18垂直相交,将放置槽隔断分成为若干个零件放置槽20和工具放置槽21。Wherein, a
其中,所述纵隔板17为三个,沿箱体1的深度方向平行设置,所述横隔板18为二个,沿箱体1的长度方向平行设置;一个所述纵隔板17与箱体1周部的边框19包围形成工具放置槽21,三个所述纵隔板18与二个横隔板18相交并和周部的边框19形成九个零件放置槽20。这样,零件放置槽20和工具放置槽21分开设置,可以方便工具和零件进行归类,避免工具和零件的错放,拿取方便。零件放置槽数量较多但容积小,可以分类型放置小的零件,而工具放置槽数量少但体积较大,可以放置工具便于操作者取放。Among them, there are three
其中,所述箱体底部下表面四周设置有轮子,所述的轮子为四个,其中箱体前部的两个轮子为万向轮,箱体后部的两个轮子为脚采刹车轮。四个轮子方便箱体的移动,万向轮方便箱子的转向,脚采刹车轮在需要的时候能刹住固定。Wherein, wheels are arranged around the lower surface of the bottom of the box, and there are four wheels. The two wheels at the front of the box are universal wheels, and the two wheels at the rear of the box are foot brake wheels. The four wheels are convenient for the movement of the box, the universal wheel is convenient for the steering of the box, and the foot brake wheels can be braked and fixed when needed.
通过以上实施例的描述可知,本发明实施例的电线放线器,可实现8股电线即三个相线(A、B、C线)、中性线(N线)等4种、也即上方的电压电线4股和下方的电流电线4股同时操作放线,既提高使用者的放线效率和效果,线从左右两边同时上装,从线外圈开始放线,稳定、高效,能很好地配合裁线机工作,提高了效率,解决了线材打结、翻转等现象;同时采用人性化高度设计,使用者使用不容易疲劳,对零件、小工具的设计堆放也体现者智能放线器的优点。本新型采用机械式结构,结构简单,成本低,而且不易受外界环境干扰,稳定性好,可靠性高,应用范围广泛。From the description of the above embodiments, it can be seen that the wire release device according to the embodiment of the present invention can realize four types of 8-strand wires, namely, three phase wires (A, B, and C wires), and neutral wires (N wires), that is, The 4 strands of the upper voltage wire and the 4 strands of the current wire below operate the pay-off at the same time, which not only improves the efficiency and effect of the user's pay-off, the line is loaded from the left and right sides at the same time, and the pay-off starts from the outer circle of the line, which is stable, efficient, and can be very efficient. It works well with the wire cutting machine, which improves the efficiency and solves the phenomenon of wire knotting and flipping. At the same time, it adopts a highly user-friendly design, so the user is not easy to get tired. advantages of the device. The utility model adopts a mechanical structure, which has the advantages of simple structure, low cost, and is not easily disturbed by the external environment, and has good stability, high reliability and wide application range.
以上已经描述了本发明的实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的实施例。在不偏离所说明的实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。Embodiments of the present invention have been described above, and the foregoing description is exemplary, not exhaustive, and not limiting of the disclosed embodiments. Numerous modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
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