CN111545384A - Vertical powder room quick cleaning device - Google Patents
Vertical powder room quick cleaning device Download PDFInfo
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- CN111545384A CN111545384A CN202010440489.XA CN202010440489A CN111545384A CN 111545384 A CN111545384 A CN 111545384A CN 202010440489 A CN202010440489 A CN 202010440489A CN 111545384 A CN111545384 A CN 111545384A
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- lifting mechanism
- air knife
- linear guide
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- knife assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/41—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by cleaning the walls of the booth
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及粉末喷涂领域,特别涉及一种立式粉房快速清理装置。The invention relates to the field of powder spraying, in particular to a vertical powder booth quick cleaning device.
背景技术Background technique
现有技术中,用于粉末喷涂的粉房进行换色之前,需要对粉房内部残留的粉料进行清理和回收,以防止后续的喷涂过程中发生串色,传统的清理方式是将气刀安装在用于驱动喷枪的升降机上,通过该升降机驱动气刀升降,进行清理作业,但是需要在完成喷涂作业后进行清理,以至于不能及时回收粉料,导致清理作业时粉房内部的粉料过多,清理时间过长。In the prior art, before the powder booth for powder spraying is used for color change, it is necessary to clean and recycle the powder remaining in the powder booth to prevent color streaking in the subsequent spraying process. The traditional cleaning method is to use an air knife. It is installed on the lift used to drive the spray gun, and the lift is used to drive the air knife to lift and lower to carry out the cleaning operation, but it needs to be cleaned after the spraying operation is completed, so that the powder cannot be recovered in time, resulting in the powder inside the powder room during the cleaning operation. Too much and it takes too long to clean up.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种立式粉房快速清理装置,能够提高粉料的清理效率。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention proposes a vertical powder room quick cleaning device, which can improve the cleaning efficiency of powder materials.
根据本发明的第一方面实施例的立式粉房快速清理装置,包括:机架;第一升降机构,用于驱动喷枪升降,所述第一升降机构设置在所述机架上;第一气刀组件,用于清理粉房的一侧,所述第一气刀组件设置在所述第一升降机构上,所述第一升降机构能够驱动所述第一气刀组件升降;第二升降机构,所述第二升降机构设置在所述机架上;第二气刀组件,用于清理粉房的另一侧,所述第二气刀组件设置在第二升降机构上,所述第二升降机构能够驱动所述第二气刀组件升降。The vertical powder booth quick cleaning device according to the first aspect of the present invention includes: a frame; a first lifting mechanism for driving the spray gun to lift and lower, the first lifting mechanism is provided on the frame; a first lifting mechanism The air knife assembly is used for cleaning one side of the powder room, the first air knife assembly is arranged on the first lifting mechanism, and the first lifting mechanism can drive the first air knife assembly to rise and fall; the second lift The second lifting mechanism is arranged on the frame; the second air knife assembly is used for cleaning the other side of the powder room, and the second air knife assembly is arranged on the second lifting mechanism, and the first air knife assembly is used for cleaning the other side of the powder room. Two lifting mechanisms can drive the second air knife assembly to rise and fall.
根据本发明实施例的立式粉房快速清理装置,至少具有如下有益效果:在粉末喷涂的过程中,所述第二气刀组件能够在所述第二升降机构的驱动下对粉房的另一侧进行清理,以及时回收利用粉房内的粉料,有利于减少粉房内粉料的堆积,以减少清理时间,提高了清理效率。The vertical powder booth quick cleaning device according to the embodiment of the present invention has at least the following beneficial effects: in the process of powder spraying, the second air knife assembly can be driven by the second lifting mechanism to clean other powder booths. One side is cleaned and the powder in the powder room is recycled in time, which is beneficial to reduce the accumulation of powder in the powder room, so as to reduce the cleaning time and improve the cleaning efficiency.
根据本发明的一些实施例,所述第二升降机构包括:第一驱动电机,所述第一驱动电机设置在所述机架上;主动链轮,所述主动链轮设置在所述机架上并与所述第一驱动电机的输出端传动连接;从动链轮,所述从动链轮设置在所述机架上;传动链条,所述传动链条绕设在所述主动链轮和所述从动链轮上;第一直线导轨,所述第一直线导轨设置在所述机架上;安装架,所述安装架固定连接于所述传动链条的一侧,且所述安装架与所述第一直线导轨滑动连接。According to some embodiments of the present invention, the second lifting mechanism includes: a first driving motor, which is provided on the frame; and a driving sprocket, which is provided on the frame and drively connected with the output end of the first drive motor; a driven sprocket, which is arranged on the frame; a transmission chain, which is wound around the driving sprocket and the on the driven sprocket; a first linear guide rail, the first linear guide rail is arranged on the frame; an installation frame, the installation frame is fixedly connected to one side of the transmission chain, and the The mounting frame is slidably connected with the first linear guide rail.
根据本发明的一些实施例,所述第一直线导轨为中空结构,所述传动链条的另一侧穿设于所述第一直线导轨内,所述安装架可滑动地套设于所述第一直线导轨上,其结构简单,且稳定性好。According to some embodiments of the present invention, the first linear guide rail is a hollow structure, the other side of the transmission chain passes through the first linear guide rail, and the mounting bracket is slidably sleeved on the first linear guide rail. On the first linear guide rail, the structure is simple and the stability is good.
根据本发明的一些实施例,所述安装架上对应所述第一直线导轨设置有滚轮,有利于减小所述安装架与所述第一直线导轨之间的摩擦力。According to some embodiments of the present invention, the mounting frame is provided with a roller corresponding to the first linear guide rail, which is beneficial to reduce the frictional force between the mounting frame and the first linear guide rail.
根据本发明的一些实施例,所述第一驱动电机为伺服电机,能够控制所述第二气刀组件升降的速度,能够针对喷枪的升降速度作出调整。According to some embodiments of the present invention, the first drive motor is a servo motor, which can control the lifting speed of the second air knife assembly, and can adjust the lifting speed of the spray gun.
根据本发明的一些实施例,所述第二气刀组件包括:支架,所述支架设置在所述第二升降机构上;条形气刀,所述条形气刀的端部固定连接于所述支架。According to some embodiments of the present invention, the second air knife assembly includes: a bracket, the bracket is arranged on the second lifting mechanism; a bar-shaped air knife, the end of the bar-shaped air knife is fixedly connected to the the bracket.
根据本发明的一些实施例,所述第一升降机构包括:第二驱动电机,所述第二驱动电机设置在所述机架上;同步带传动组件,所述同步带传动组件设置在所述机架上,所述同步带传动组件的主动带轮与所述第二驱动电机的输出端传动连接;第二直线导轨,所述第二直线导轨设置在所述机架上;安装座,所述安装座固定连接于所述同步带传动组件的同步带的一侧,且所述安装座与所述第二直线导轨滑动连接,所述第一气刀组件固定连接于所述安装座。According to some embodiments of the present invention, the first lifting mechanism includes: a second driving motor, the second driving motor is provided on the frame; On the frame, the driving pulley of the synchronous belt drive assembly is drivingly connected with the output end of the second drive motor; the second linear guide rail is arranged on the frame; the mounting seat, the The mounting seat is fixedly connected to one side of the timing belt of the timing belt transmission assembly, and the mounting seat is slidably connected to the second linear guide rail, and the first air knife assembly is fixedly connected to the mounting seat.
根据本发明的一些实施例,所述第二驱动电机为伺服电机,能够控制所述第一气刀组件升降的速度,以针对不同的清理情况作出调整。According to some embodiments of the present invention, the second driving motor is a servo motor, which can control the lifting and lowering speed of the first air knife assembly so as to be adjusted for different cleaning situations.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是本发明实施例的结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2是图1中A处局部放大示意图;Fig. 2 is a partial enlarged schematic diagram at A in Fig. 1;
图3是图1中B处局部放大示意图;Fig. 3 is a partial enlarged schematic diagram at B in Fig. 1;
图4是图1中C处局部放大示意图;Fig. 4 is a partial enlarged schematic diagram at C in Fig. 1;
图5是图1中D处局部放大示意图;Fig. 5 is the partial enlarged schematic diagram at D in Fig. 1;
图6是本发明实施例的俯视图;6 is a top view of an embodiment of the present invention;
图7是图6中E处局部放大示意图。FIG. 7 is an enlarged schematic diagram of a part at E in FIG. 6 .
附图标记:Reference number:
机架10;
第一升降机构20、第二直线导轨21、安装座22;The
第一气刀组件30;a first
第二升降机构40、第一驱动电机41、主动链轮42、从动链轮43、第一直线导轨44、安装架45、滚轮451;The
第二气刀组件50、支架51、条形气刀52;The second
连接轴60。Connect the
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,如果出现第一、第二等词,只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, if words such as first and second appear, they are only used for the purpose of distinguishing technical features, and should not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicit Indicates the order of the indicated technical features.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1和图6,根据本发明实施例的立式粉房快速清理装置,包括机架10、第一升降机构20、第一气刀组件30、第二升降机构40和第二气刀组件50。1 and 6 , a vertical powder room quick cleaning device according to an embodiment of the present invention includes a
第一升降机构20用于驱动喷枪a升降,第一升降机构20设置在机架10上,第一气刀组件30设置在第一升降机构20上,用于清理粉房的一侧,第一升降机构20能够驱动第一气刀组件30升降,第二升降机构40设置在机架10上,第二气刀组件50设置在第二升降机构40上,用于清理粉房的另一侧,第二升降机构40能够驱动第二气刀组件50升降。The
在粉末喷涂的过程中,第二气刀组件50能够在第二升降机构40的驱动下对粉房的另一侧进行清理,以及时回收利用粉房内的粉料,有利于减少粉房内粉料的堆积,以减少清理时间,提高了清理效率。In the process of powder spraying, the second
参照图1至图4,在其中的一些实施例中,第二升降机构40为链条式升降机构,包括第一驱动电机41、主动链轮42、从动链轮43、传动链条(图中未示出)、第一直线导轨44和安装架45。1 to 4 , in some embodiments, the
第一驱动电机41设置在机架10上,主动链轮42设置在机架10上并与第一驱动电机41的输出端传动连接,从动链轮43设置在机架10上,传动链条绕设在主动链轮42和从动链轮43上,第一直线导轨44设置在机架10上,安装架45固定连接于传动链条的一侧,且安装架45与第一直线导轨44滑动连接。The
参照图4,在其中的一些实施例中,第一直线导轨44为中空结构,传动链条的另一侧穿设于第一直线导轨44内,安装架45可滑动地套设于第一直线导轨44上,其结构简单,且稳定性好。Referring to FIG. 4 , in some embodiments, the first
参照图4,在其中的一些实施例中,安装架45上对应第一直线导轨44设置有滚轮451,有利于减小安装架45与第一直线导轨44之间的摩擦力。Referring to FIG. 4 , in some of the embodiments,
需要说明的是,在其中的一些实施例中,第二升降机构还可以为同步带型直线模组或者滚珠丝杆型直线模组,在此不做限定。It should be noted that, in some of the embodiments, the second lifting mechanism may also be a synchronous belt type linear module or a ball screw type linear module, which is not limited herein.
在其中的一些实施例中,第一驱动电机41为伺服电机,能够控制第二气刀组件50升降的速度,能够针对喷枪a的升降速度作出调整。In some of the embodiments, the
参照图1、图4和图6,在其中的一些实施例中,第二气刀组件50包括支架51和条形气刀52。1 , 4 and 6 , in some embodiments, the second
支架51固定连接于安装架45,条形气刀52的端部固定连接于支架51。The
需要说明的是,在其中的一些实施例中,机架10的两侧均设置有第一直线导轨44,主动链轮42、从动链轮43、安装架45、支架51和条形气刀52的数量相应地设置为两个,其中,两个主动链轮42通过一连接轴60与第一驱动电机41的输出端传动连接,两个条形气刀52相互靠近的两端部通过铰链连接,两个条形气刀52相互背离的两端部分别铰接于两个支架51,使得第二气刀组件50能够根据不同的粉房作出调整。It should be noted that, in some of the embodiments, both sides of the
需要说明的是,在其中的一些实施例中,主动链轮42和从动链轮43均设置有两排轮齿,以绕设两条传动链条,使得升降过程更加稳定。It should be noted that, in some of the embodiments, the driving sprocket 42 and the driven
参照图1和图5,在其中的一些实施例中,第一升降机构20为同步带型升降机构,包括第二驱动电机(图中未示出)、同步带传动组件(图中未示出)、第二直线导轨21和安装座22。1 and 5, in some embodiments, the
第二驱动电机设置在机架10上,同步带传动组件设置在机架10上,同步带传动组件的主动带轮与第二驱动电机的输出端传动连接,第二直线导轨21设置在机架10上,安装座22固定连接于同步带传动组件的同步带的一侧,且安装座22与第二直线导轨21滑动连接,第一气刀组件30固定连接于安装座22。The second drive motor is arranged on the
需要说明的是,在其中的一些实施例中,第二直线导轨21为中空结构,安装座22可滑动地套设在第二直线导轨21上,同步带传动组件的同步带的另一侧固定连接有配重块(图中未示出),配重块滑动设置在第二直线导轨21内,以保证同步带传动组件的平衡性,避免重心偏移的问题影响第一升降机构20的稳定性。It should be noted that, in some of the embodiments, the second
需要说明的是,在其中的一些实施例中,第一升降机构还可以为链条式升降机构或者滚珠丝杆型直线模组,在此不做限定。It should be noted that, in some of the embodiments, the first lifting mechanism may also be a chain-type lifting mechanism or a ball-screw-type linear module, which is not limited herein.
在其中的一些实施例中,第二驱动电机为伺服电机,能够控制第一气刀组件30升降的速度,以针对不同的清理情况作出调整。In some of the embodiments, the second driving motor is a servo motor, which can control the lifting and lowering speed of the first
在本说明书的描述中,如果涉及到“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”以及“一些示例”等参考术语的描述,意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, if referring to the description of reference terms such as "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example" and "some examples", it means A particular feature, structure, material, or characteristic described in connection with this embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
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Citations (12)
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| CN210545952U (en) * | 2019-08-26 | 2020-05-19 | 广东泽亨智能科技有限公司 | Powder spraying room |
| CN212576662U (en) * | 2020-05-22 | 2021-02-23 | 中山市君禾机电设备有限公司 | Vertical powder room quick cleaning device |
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| JP2013154430A (en) * | 2012-01-30 | 2013-08-15 | Okumura Corp | Method for grinding and cleaning of concrete wall surface |
| CN203648770U (en) * | 2013-12-09 | 2014-06-18 | 中山市君禾机电设备有限公司 | Filter powder spraying powder house with automatic-cleaning bottom |
| CN103801474A (en) * | 2014-02-17 | 2014-05-21 | 中山市君禾机电设备有限公司 | Rotary automatic air gun used for cleaning powder spraying room |
| CN204911932U (en) * | 2015-08-27 | 2015-12-30 | 余充沛 | Vertical powder spraying spouts room cleaning device |
| CN107398384A (en) * | 2017-06-05 | 2017-11-28 | 中山市君禾机电设备有限公司 | Cleaning device for cleaning powder spray room |
| CN107716186A (en) * | 2017-11-23 | 2018-02-23 | 中山市君禾机电设备有限公司 | A vertical spray booth system |
| CN209792685U (en) * | 2019-04-10 | 2019-12-17 | 南阳中荣防爆电气有限公司 | Bench drill processing platform convenient for cleaning waste |
| CN209681439U (en) * | 2019-04-11 | 2019-11-26 | 青岛堡鑫机械有限公司 | A kind of transformer tank top cover laser cutting machine |
| CN210321094U (en) * | 2019-07-27 | 2020-04-14 | 无锡乘臻科技有限公司 | Wind cutting mechanism for ultrasonic cleaning machine |
| CN110449970A (en) * | 2019-08-14 | 2019-11-15 | 含山县清溪德胜铸造厂 | A kind of lathe for finishing workpiece |
| CN210545952U (en) * | 2019-08-26 | 2020-05-19 | 广东泽亨智能科技有限公司 | Powder spraying room |
| CN212576662U (en) * | 2020-05-22 | 2021-02-23 | 中山市君禾机电设备有限公司 | Vertical powder room quick cleaning device |
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Application publication date: 20200818 |
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