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CN111536507B - Separation and return material regulation and control system and integration method for low-emission circulating fluidized bed boiler - Google Patents

Separation and return material regulation and control system and integration method for low-emission circulating fluidized bed boiler Download PDF

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CN111536507B
CN111536507B CN202010432812.9A CN202010432812A CN111536507B CN 111536507 B CN111536507 B CN 111536507B CN 202010432812 A CN202010432812 A CN 202010432812A CN 111536507 B CN111536507 B CN 111536507B
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ash
slag
furnace
return
fuel
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CN111536507A (en
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张福强
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Harbin Hongguang Boiler General Factory Co ltd
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Harbin Hongguang Boiler General Factory Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/02Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
    • F23C10/04Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone
    • F23C10/08Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases
    • F23C10/10Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated to a section, e.g. a heat-exchange section or a return duct, at least partially shielded from the combustion zone, before being reintroduced into the combustion zone characterised by the arrangement of separation apparatus, e.g. cyclones, for separating particles from the flue gases the separation apparatus being located outside the combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/24Devices for removal of material from the bed
    • F23C10/26Devices for removal of material from the bed combined with devices for partial reintroduction of material into the bed, e.g. after separation of agglomerated parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C10/00Fluidised bed combustion apparatus
    • F23C10/18Details; Accessories
    • F23C10/28Control devices specially adapted for fluidised bed, combustion apparatus
    • F23C10/30Control devices specially adapted for fluidised bed, combustion apparatus for controlling the level of the bed or the amount of material in the bed

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluidized-Bed Combustion And Resonant Combustion (AREA)

Abstract

低排放型循环流化床锅炉分离返料调控系统与集成方法,分离返料调控系统包括炉膛、分离器、返料器、排渣管、排渣调节阀、冷渣机、排灰渣管、排灰渣调节阀、冷灰渣机、排灰管、排灰调节阀、冷灰机和除灰渣机;排灰管的入口端伸入所述风室与返料阀底部连通,活动筒在固定筒内实现位置可调;集成方法包括一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离,二、灰渣排出。本发明通过单独控制分离和返料灰量、排灰渣和排灰,或者联合控制分离返料灰量和排灰渣以及排灰渣和排灰的方法,实现锅炉在低负荷或燃料突变时分离灰量、返料灰量及炉膛床料可调节,使炉膛内温度场合理及均匀,锅炉能够长期安全稳定高效运行,NOX和SO2污染物超低排放。

A separation and return control system and an integrated method for a low-emission circulating fluidized bed boiler, wherein the separation and return control system comprises a furnace, a separator, a returner, a slag discharge pipe, a slag discharge regulating valve, a slag cooler, an ash discharge pipe, an ash discharge regulating valve, an ash cooler, an ash discharge pipe, an ash discharge regulating valve, an ash cooler and an ash remover; the inlet end of the ash discharge pipe extends into the wind chamber and is connected to the bottom of the return valve, and the movable cylinder is positionally adjustable in the fixed cylinder; the integrated method comprises: first, fuel combustion, flue gas and ash separation under reduced boiler load or reduced fuel calorific value, and second, ash discharge. The present invention achieves adjustable separation ash amount, return ash amount and furnace bed material when the boiler is at low load or when the fuel suddenly changes, by controlling the separation and return ash amount, ash discharge and ash discharge separately, or by jointly controlling the separation and return ash amount and ash discharge as well as the ash discharge and ash discharge, so that the temperature field in the furnace is reasonable and uniform, the boiler can operate safely, stably and efficiently for a long time, and the NOx and SO2 pollutants are ultra-lowly discharged.

Description

低排放型循环流化床锅炉分离返料调控系统与集成方法Low-emission circulating fluidized bed boiler separation return material control system and integration method

技术领域Technical Field

本发明涉及一种锅炉分离返料调控系统及集成方法,特别涉及一种低排放型循环流化床锅炉分离返料调控系统与集成方法。The invention relates to a boiler separation and return material control system and an integrated method, and in particular to a low-emission circulating fluidized bed boiler separation and return material control system and an integrated method.

背景技术Background Art

循环流化床锅炉是环保节能的燃烧技术,随着采用高效分离器和自平衡返料器的低排放型循环流化床锅炉应用,实现燃烧系统优化,达到流态再次构成,取得了较好的污染物低排放效果,但是燃料更换和负荷突变会影响锅炉安全稳定运行、节能燃烧和环保排放。由于锅炉分离效率提高,循环物料中细灰增多,提高了床质量降低了床存量,提高了燃烧效率、实现了低氮燃烧。但出现了锅炉低负荷运行下或燃料热值降低时循环物料中细灰过多的问题,致使炉膛下部床温过低,会发生燃烧不稳定熄火、燃料不完全燃烧和炉内脱硫效率降低等,不利于锅炉稳定运行、高效燃烧和污染物超低排放。Circulating fluidized bed boiler is an environmentally friendly and energy-saving combustion technology. With the application of low-emission circulating fluidized bed boilers with high-efficiency separators and self-balancing returners, the combustion system is optimized, the fluid state is reconstituted, and good low-emission effects of pollutants are achieved. However, fuel replacement and load mutation will affect the safe and stable operation of the boiler, energy-saving combustion and environmentally friendly emissions. Due to the improvement of boiler separation efficiency, the amount of fine ash in the circulating material increases, the bed quality is improved and the bed inventory is reduced, the combustion efficiency is improved, and low-nitrogen combustion is achieved. However, there is a problem of excessive fine ash in the circulating material when the boiler is running at low load or the calorific value of the fuel is reduced, resulting in too low a bed temperature in the lower part of the furnace, unstable combustion and flameout, incomplete combustion of the fuel and reduced desulfurization efficiency in the furnace, which is not conducive to the stable operation of the boiler, efficient combustion and ultra-low emissions of pollutants.

发明内容Summary of the invention

本发明为解决现有低排放型循环流化床锅炉负荷下降或燃料热值降低时循环物料量过多,燃烧不稳定熄火,炉内脱硫效率下降,锅炉燃烧效率低,污染物排放高的问题,进而提供一种低排放型循环流化床锅炉分离返料调控系统与集成方法。The present invention aims to solve the problems of excessive circulating material volume, unstable combustion and flameout, reduced desulfurization efficiency in the furnace, low boiler combustion efficiency and high pollutant emissions in existing low-emission circulating fluidized bed boilers when the load decreases or the calorific value of the fuel decreases, and further provides a low-emission circulating fluidized bed boiler separation and return material control system and an integrated method.

本发明的技术方案为:低排放型循环流化床锅炉分离返料调控系统包括炉膛、分离器和返料器;所述分离返料调控系统还包括排渣管、排渣调节阀、冷渣机、排灰渣管、排灰渣调节阀、冷灰渣机、排灰管、排灰调节阀、冷灰机和除灰渣机;The technical scheme of the present invention is as follows: a separation and return material control system for a low-emission circulating fluidized bed boiler comprises a furnace, a separator and a return material device; the separation and return material control system also comprises a slag discharge pipe, a slag discharge regulating valve, a slag cooler, an ash slag discharge pipe, an ash slag discharge regulating valve, an ash slag cooler, an ash discharge pipe, an ash discharge regulating valve, an ash slag cooler and an ash slag remover;

所述返料器的立料管安装在返料器的返料阀上部,返料器的返料腿安装在所述返料阀的侧面,返料器的风帽安装在所述返料阀的底部,返料器的风室安装在所述返料阀的下部,排灰管的入口端伸入所述风室与所述返料阀底部连通,所述排灰管的出口端与冷灰机连接,所述排灰调节阀安装在所述排灰管上,所述冷灰机与除灰渣机连接,所述返料腿与炉膛后下部连通,返料器的立料管上沿竖向布置有多个观察孔,所述返料腿上设置有石灰石脱硫接口;The vertical material pipe of the return material machine is installed on the upper part of the return material valve of the return material machine, the return material leg of the return material machine is installed on the side of the return material valve, the wind cap of the return material machine is installed on the bottom of the return material valve, the wind chamber of the return material machine is installed on the lower part of the return material valve, the inlet end of the ash discharge pipe extends into the wind chamber and is connected with the bottom of the return material valve, the outlet end of the ash discharge pipe is connected with the ash cooler, the ash discharge regulating valve is installed on the ash discharge pipe, the ash cooler is connected with the ash slag removal machine, the return material leg is connected with the rear lower part of the furnace, a plurality of observation holes are arranged vertically on the vertical material pipe of the return material machine, and a limestone desulfurization interface is provided on the return material leg;

分离器的中心筒包括固定筒和活动筒,固定筒安装在分离器的竖直段顶部,固定筒与尾部烟道连接,活动筒壁面上沿长度方向设置有多组过孔,固定筒壁面上开有贯通的一组通孔,活动筒通过穿过一组通孔和任意一组过孔的销轴固定在固定筒内实现位置可调,所述进出口调速段的侧部均布设置有多个SNCR脱硝接口,分离器的进出口调速段安装在分离器的竖直段侧面,分离器的锥段安装在所述竖直段下部,所述进出口调速段与炉膛上部后出口连接,所述锥段与所述立料管连接;The central cylinder of the separator includes a fixed cylinder and a movable cylinder. The fixed cylinder is installed on the top of the vertical section of the separator. The fixed cylinder is connected to the tail flue. A plurality of groups of through holes are arranged on the wall of the movable cylinder along the length direction. A group of through holes are opened on the wall of the fixed cylinder. The movable cylinder is fixed in the fixed cylinder by a pin passing through a group of through holes and any group of through holes to achieve position adjustment. A plurality of SNCR denitrification interfaces are evenly distributed on the side of the inlet and outlet speed regulating sections. The inlet and outlet speed regulating sections of the separator are installed on the side of the vertical section of the separator. The cone section of the separator is installed at the lower part of the vertical section. The inlet and outlet speed regulating sections are connected to the upper rear outlet of the furnace, and the cone section is connected to the vertical material pipe.

炉膛的底部在长度方向的两端分别安装有排渣管和排灰渣管,排渣调节阀安装在排渣管上,排渣管与冷渣机连接,排灰渣调节阀安装在排灰渣管上,排灰渣管与冷灰渣机连接,冷渣机和冷灰渣机分别与除灰渣机连接。A slag discharge pipe and an ash slag discharge pipe are respectively installed at both ends of the length direction of the bottom of the furnace. The slag discharge regulating valve is installed on the slag discharge pipe, the slag discharge pipe is connected to the slag cooler, and the ash slag discharge regulating valve is installed on the slag discharge pipe, the ash slag discharge pipe is connected to the ash slag cooler, and the slag cooler and the ash slag cooler are respectively connected to the ash removal machine.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法一,它包括如下步骤:The first integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;Close the ash discharge regulating valve on the ash discharge pipe, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator around the central tube to separate the flue gas and fine ash;

改变中心筒的活动筒的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛内温度在800-900℃之间,被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;The length of the movable cylinder of the central cylinder is changed to adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the return ash returned to the furnace 1 stabilizes the furnace temperature between 800-900°C, the separated separation ash enters the return feeder through the cone of the separator, and the separation ash enters the return valve through the vertical legs of the return feeder. Part of the return ash returns to the lower part of the furnace through the return legs to heat the fuel entering the bottom of the furnace through the feeding device, and continuously fluidizes and circulates the combustion, and the separated flue gas enters the tail flue through the central cylinder for heat exchange and is discharged out of the furnace;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀,调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓。Close the ash discharge regulating valve on the ash discharge pipe installed at the corresponding return leg position, adjust the opening of the slag discharge regulating valve on the slag discharge pipe, and discharge the large-particle slag formed after the combustion of fuel in the lower part of the furnace. The high-temperature large-particle slag is cooled by the slag cooler and discharged to the ash remover and transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法二,它包括如下步骤:The second integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;Close the ash discharge regulating valve on the ash discharge pipe, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator around the central tube to separate the flue gas and fine ash;

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;The separated ash enters the return device through the cone of the separator, and then enters the return valve through the vertical legs of the return device. Part of the return ash returns to the lower part of the furnace through the return legs to heat the fuel entering the bottom of the furnace through the feeding device, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue through the central tube for heat exchange and is then discharged out of the furnace.

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除灰渣机,输送至渣仓。Adjust the opening of the slag discharge regulating valve on the slag discharge pipe to remove the large-particle slag formed after the combustion of fuel in the lower part of the furnace, improve the quality of the bed material, and the high-temperature large-particle slag is cooled by the slag cooler and discharged to the ash remover for transportation to the slag bin; adjust the opening of the ash discharge regulating valve on the ash discharge pipe installed at the corresponding return leg position to remove most of the return ash and a small amount of slag, reduce the inventory of bed material, stabilize the temperature in the furnace between 800-900℃, and the high-temperature ash is cooled by the ash cooler and discharged to the ash remover for transportation to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法三,它包括如下步骤:The third integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace by the flue gas. The flue gas carries fine ash and enters the inlet and outlet speed regulating section of the separator from the rear outlet of the upper part of the furnace. Then, it enters the vertical section of the separator and separates the flue gas and fine ash around the central tube.

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外,调节排灰管上的排灰调节阀的开度,将部分返料灰排除,控制返回炉膛的返料灰量,稳定炉膛内温度在800-900℃之间;The separated ash enters the return device through the cone of the separator, and then enters the return valve through the vertical legs of the return device. Part of the return ash returns to the lower part of the furnace through the return legs to heat the fuel entering the bottom of the furnace through the feeding device, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue through the central tube for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve on the ash discharge pipe is adjusted to discharge part of the return ash, control the amount of return ash returning to the furnace, and stabilize the temperature in the furnace between 800-900℃;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀,调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,高温大颗粒炉渣经冷渣机冷却后排至除渣机,输送至渣仓,高温灰经冷灰机冷却后排至除渣机,输送至渣仓。Close the ash and slag regulating valve on the ash and slag discharge pipe installed at the corresponding return leg position, adjust the opening of the ash and slag regulating valve on the ash and slag discharge pipe, and discharge the large-particle slag formed after the combustion of fuel in the lower part of the furnace. The high-temperature large-particle slag is cooled by the slag cooler and discharged to the slag remover, and then transported to the slag bin. The high-temperature ash is cooled by the ash cooler and then discharged to the slag remover, and then transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统与集成方法四,它包括如下步骤:The low-emission circulating fluidized bed boiler separation and return material control system and integrated method 4 of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管上的排灰调节阀,燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;Close the ash discharge regulating valve on the ash discharge pipe, and the fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section of the separator from the rear outlet of the upper part of the furnace, and then enters the vertical section of the separator around the central tube to separate the flue gas and fine ash;

改变中心筒的活动筒的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛的返料灰稳定炉膛内温度在800-900℃之间,被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外;Change the length of the movable cylinder of the central cylinder, adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the return ash returned to the furnace stabilizes the furnace temperature between 800-900℃. The separated ash enters the return device through the cone of the separator, and the separated ash enters the return valve through the vertical legs of the return device. Part of the return ash returns to the lower part of the furnace through the return legs to heat the fuel entering the bottom of the furnace through the feeding device, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue through the central cylinder for heat exchange and is discharged out of the furnace.

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;Adjust the opening of the slag regulating valve on the slag discharge pipe to discharge the large-particle slag formed after the fuel is burned in the lower part of the furnace, so as to improve the quality of the bed material. The high-temperature large-particle slag is cooled by the slag cooler and then discharged to the ash remover and transported to the slag bin;

调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除渣机,输送至渣仓。Adjust the opening of the ash discharge regulating valve installed on the ash discharge pipe at the corresponding return leg position to discharge most of the return ash and a small amount of slag, reduce the inventory of bed material, stabilize the temperature in the furnace between 800-900℃, and the high-temperature ash is cooled by the cold ash machine and discharged to the slag remover and transported to the slag bin.

本发明的低排放型循环流化床锅炉分离返料调控系统的集成方法五,它包括如下步骤:The fifth integrated method of the low-emission circulating fluidized bed boiler separation and return material control system of the present invention comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

燃料通过给料装置进入炉膛下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛上部,烟气携带细灰从炉膛上部后出口进入分离器的进出口调速段,然后,进入分离器的竖直段内围绕中心筒进行烟气与细灰的分离;The fuel enters the lower part of the furnace through the feeding device, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace by the flue gas. The flue gas carries fine ash and enters the inlet and outlet speed regulating section of the separator from the rear outlet of the upper part of the furnace. Then, it enters the vertical section of the separator and separates the flue gas and fine ash around the central tube.

被分离的分离灰经分离器的锥体进入返料器,分离灰经返料器的立料腿进入返料阀,部分返料灰通过返料腿返回炉膛下部,加热通过给料装置进入炉膛底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒进入尾部烟道换热后排出炉外,调节排灰管上的排灰调节阀的开度,将部分返料灰排除,控制返回炉膛的返料灰量,稳定炉膛内温度在800-900℃之间;The separated ash enters the return device through the cone of the separator, and then enters the return valve through the vertical legs of the return device. Part of the return ash returns to the lower part of the furnace through the return legs to heat the fuel entering the bottom of the furnace through the feeding device, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue through the central tube for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve on the ash discharge pipe is adjusted to discharge part of the return ash, control the amount of return ash returning to the furnace, and stabilize the temperature in the furnace between 800-900℃;

二、灰渣排出2. Ash discharge

调节排渣管上的排渣调节阀开度,排除炉膛下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机冷却后排至除灰渣机,输送至渣仓;Adjust the opening of the slag regulating valve on the slag discharge pipe to discharge the large-particle slag formed after the fuel is burned in the lower part of the furnace, so as to improve the quality of the bed material. The high-temperature large-particle slag is cooled by the slag cooler and then discharged to the ash remover and transported to the slag bin;

调节安装在对应的返料腿位置的排灰渣管上的排灰渣调节阀的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛内温度在800-900℃之间,高温灰渣经冷灰渣机冷却后排至除灰渣机,输送至渣仓,高温灰经冷灰机冷却后排至除灰渣机,输送至渣仓。Adjust the opening of the ash discharge regulating valve installed on the ash discharge pipe at the corresponding return leg position to discharge most of the return ash and a small amount of slag, reduce the inventory of bed material, and stabilize the temperature in the furnace between 800-900℃. The high-temperature ash is cooled by the ash cooler and discharged to the ash remover and transported to the slag bin. The high-temperature ash is cooled by the ash cooler and discharged to the ash remover and transported to the slag bin.

上述方案中,通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。In the above scheme, limestone is fed into the limestone desulfurization interface 3-7 on the returner 3 after integration, so as to realize limestone desulfurization in the furnace; and SNCR denitrification interface 2-6 installed on the separator 2 is integrated to realize low-cost SNCR denitrification in the furnace, actively control NOx generation and NOx and SO2 removal in the furnace, and realize ultra-low emission of NOx and SO2 pollutants.

本发明相比现有技术的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明设计的可调节的中心筒,增加或减少中心筒总长度,达到中心筒总长度灵活调节,来调节调整分离器效率,控制分离灰量,使锅炉在低负荷或燃料突变时,保证分离灰量,保证锅炉稳定运行。1. The adjustable central tube designed in the present invention increases or decreases the total length of the central tube, so that the total length of the central tube can be flexibly adjusted to adjust the efficiency of the separator and control the amount of separated ash, so that the amount of separated ash can be guaranteed when the boiler is under low load or when the fuel changes suddenly, thereby ensuring the stable operation of the boiler.

2、本发明设计排灰管和排灰调节阀,通过控制返料灰量,实现锅炉在低负荷或燃料突变时返料灰量可控制,使炉膛内温度达到设计值,可控制在800-900℃范围内,避免发生燃烧不稳定熄火或结焦导致的停炉、炉内脱硫效率低导致的环保排放不达标、燃料不完全燃烧导致的锅炉效率降低等,使锅炉能够长期安全稳定高效运行,NOX和SO2超低排放。具有较好的社会效益和经济效益。2. The present invention designs an ash discharge pipe and an ash discharge regulating valve, and controls the amount of ash returned to achieve controllable ash return when the boiler is under low load or when the fuel changes suddenly, so that the temperature in the furnace reaches the design value and can be controlled within the range of 800-900°C, avoiding the occurrence of flameout or shutdown caused by coking due to unstable combustion, environmental emissions not meeting the standards due to low desulfurization efficiency in the furnace, and reduced boiler efficiency due to incomplete combustion of fuel, so that the boiler can operate safely, stably and efficiently for a long time, with ultra-low emissions of NOx and SO2 . It has good social and economic benefits.

3、本发明的分离返料调控系统,采用高效分离器,实现分离效率可调节,同时集成备用SNCR脱硝接口,实现了流态再构后的NOX协同高效脱出。3. The separation and return material control system of the present invention adopts a high-efficiency separator to achieve adjustable separation efficiency, and at the same time integrates a spare SNCR denitrification interface to achieve coordinated and efficient removal of NO x after flow state reconstruction.

4、本发明的分离返料调控系统,采用非机械式的自平衡返料器,实现了返料灰可控量,同时集成石灰石脱硫接口,实现了流态再构后的SO2协同高效脱出。4. The separation and return material control system of the present invention adopts a non-mechanical self-balancing return material device to achieve a controllable amount of return ash, and at the same time integrates a limestone desulfurization interface to achieve a coordinated and efficient removal of SO2 after flow state reconstruction.

5、本发明的分离返料调控系统,实现流态再构后,炉膛下部大颗粒浓度大幅减少,从而减轻了炉膛下部浓相区防磨层的磨损,特别是防磨层与膜式壁交界处的磨损,提高锅炉可用率,实现安全运行。5. After the separation and return material control system of the present invention realizes flow state reconstruction, the concentration of large particles in the lower part of the furnace is greatly reduced, thereby reducing the wear of the anti-wear layer in the dense phase area in the lower part of the furnace, especially the wear at the junction of the anti-wear layer and the membrane wall, thereby improving the boiler availability and achieving safe operation.

6、利用本发明的分离返料调控系统,实现流态再构后,低排放型循环流化床锅炉运行时二次风区域物料浓度降低,二次风穿透扰动效果增强,炉膛上部气固混合效果得以改进,提高锅炉燃烧效率、降低煤耗量,实现节煤燃烧;炉膛下部更容易形成还原性气氛,抑制氮氧化物生成,热力型NOX生成减少,降低NOX的原始排放,实现低氮燃烧,提高了锅炉的燃烧效率,降低了污染物生成。实现流态再构后,物料流化需要的动力减小,锅炉一、二次风机压头降低,风机电耗大幅下降,实现节电运行。6. By using the separation and return material control system of the present invention, after the fluid state reconstruction is achieved, the material concentration in the secondary air area of the low-emission circulating fluidized bed boiler is reduced during operation, the secondary air penetration disturbance effect is enhanced, the gas-solid mixing effect in the upper part of the furnace is improved, the boiler combustion efficiency is improved, the coal consumption is reduced, and coal-saving combustion is achieved; the lower part of the furnace is more likely to form a reducing atmosphere, inhibit the generation of nitrogen oxides, reduce the generation of thermal NO X , reduce the original emission of NO X , achieve low-nitrogen combustion, improve the combustion efficiency of the boiler, and reduce the generation of pollutants. After the fluid state reconstruction is achieved, the power required for material fluidization is reduced, the pressure head of the primary and secondary fans of the boiler is reduced, and the power consumption of the fan is greatly reduced, achieving power-saving operation.

7、排渣管布置在炉膛底部两侧,通过排渣调节阀排出燃料燃烧后形成的粗渣,排灰渣管布置炉膛底部中间位置,对应返料腿连接炉膛的方向,控制排灰渣调节阀可排出返料灰和燃料燃烧后形成的细渣。7. The slag discharge pipes are arranged on both sides of the bottom of the furnace. The coarse slag formed after the fuel combustion is discharged through the slag discharge regulating valve. The ash discharge pipe is arranged in the middle of the bottom of the furnace, corresponding to the direction in which the return leg connects to the furnace. The ash discharge regulating valve can be controlled to discharge the return ash and the fine slag formed after the fuel combustion.

8、本发明的集成方法,通过流态再构后,炉内温度场更合理、更均匀,石灰石与SO2反应时间更长,实现低Ca/S的炉内集成脱硫,达到污染物超低排放,SO2脱出效率提高到99.8%以上。8. The integrated method of the present invention, after the fluid state is reconstructed, makes the temperature field in the furnace more reasonable and uniform, and the reaction time of limestone and SO2 is longer, realizing low Ca/S integrated desulfurization in the furnace, achieving ultra-low pollutant emissions, and increasing the SO2 removal efficiency to more than 99.8%.

9、本发明的集成方法,通过流态再构后,尿素或氨水热解生成的NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX,实现炉内高效集成脱硝,达到污染物超低排放。9. The integrated method of the present invention, after fluid state reconstruction, NH 3 generated by thermal decomposition of urea or ammonia water undergoes SNCR gas phase reaction with NO X in smoke to remove NO X in smoke, realize efficient integrated denitrification in the furnace, and achieve ultra-low emission of pollutants.

下面结合附图和实施方式对本发明作进一步地说明:The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明低排放型循环流化床锅炉分离返料调控系统与集成方法的整体示意图;FIG1 is an overall schematic diagram of a low-emission circulating fluidized bed boiler separation and return material control system and integrated method of the present invention;

图2是冷渣机、冷灰渣机、冷灰机和除灰渣机相互作用关系的平面布置示意图;FIG2 is a schematic diagram of the planar layout of the interaction between the slag cooler, the ash cooler, the ash cooler and the ash remover;

图3是冷渣机、冷灰渣机和除灰渣机相互作用关系的平面布置示意图;FIG3 is a schematic diagram of the planar layout of the interaction between the slag cooler, the ash cooler and the ash remover;

图4是冷渣机、冷灰渣机、冷灰机和除灰渣机相互作用关系的立面布置示意图;FIG4 is a schematic elevational layout diagram of the interaction relationship between the slag cooler, the ash cooler, the ash cooler and the ash remover;

图5是图1的I处局部放大图;FIG5 is a partial enlarged view of location I of FIG1;

图6是图1的II处局部放大图;FIG6 is a partial enlarged view of position II of FIG1;

图7是图1的K-K剖视图;Fig. 7 is a cross-sectional view taken along line K-K of Fig. 1;

图8是利用本发明分离返料调控系统的低排放型循环流化床锅炉的总装示意图;FIG8 is a schematic diagram of the overall assembly of a low-emission circulating fluidized bed boiler using the separation and return material control system of the present invention;

图9是沿图8中C-C线和D-D线的剖视图。FIG9 is a cross-sectional view along the line C-C and the line D-D in FIG8.

具体实施方式DETAILED DESCRIPTION

参见图1-图5所示,本实施方式的低排放型循环流化床锅炉分离返料调控集成系统包括炉膛1、分离器2和返料器3;所述分离返料调控系统还包括排渣管6、排渣调节阀7、冷渣机8、排灰渣管9、排灰渣调节阀10、冷灰渣机11、排灰管12、排灰调节阀13、冷灰机14和除灰渣机15;1 to 5, the low-emission circulating fluidized bed boiler separation and return material control integrated system of the present embodiment includes a furnace 1, a separator 2 and a return material device 3; the separation and return material control system also includes a slag discharge pipe 6, a slag discharge control valve 7, a slag cooler 8, an ash slag discharge pipe 9, an ash slag discharge control valve 10, an ash slag cooler 11, an ash discharge pipe 12, an ash discharge control valve 13, an ash cooler 14 and an ash slag remover 15;

所述返料器3的立料管3-1安装在返料器3的返料阀3-2上部,返料器3的返料腿3-3安装在所述返料阀3-2的侧面,返料器3的风帽3-5安装在所述返料阀3-2的底部,返料器3的风室3-6安装在所述返料阀3-2的下部,排灰管12的入口端伸入所述风室3-6与所述返料阀3-2底部连通,所述排灰管12的出口端与冷灰机14连接,所述排灰调节阀13安装在所述排灰管12上,所述冷灰机14与除灰渣机15连接,所述返料腿3-3与炉膛1后下部连通,返料器3的立料管3-1上沿竖向布置有多个观察孔3-4,所述返料腿3-3上设置有石灰石脱硫接口3-7;The vertical material pipe 3-1 of the return material returner 3 is installed on the upper part of the return material valve 3-2 of the return material returner 3, the return material leg 3-3 of the return material returner 3 is installed on the side of the return material valve 3-2, the wind cap 3-5 of the return material returner 3 is installed on the bottom of the return material valve 3-2, the wind chamber 3-6 of the return material returner 3 is installed at the lower part of the return material valve 3-2, the inlet end of the ash discharge pipe 12 extends into the wind chamber 3-6 and is connected with the bottom of the return material valve 3-2, the outlet end of the ash discharge pipe 12 is connected with the ash cooler 14, the ash discharge regulating valve 13 is installed on the ash discharge pipe 12, the ash cooler 14 is connected with the ash removal machine 15, the return material leg 3-3 is connected with the rear lower part of the furnace 1, a plurality of observation holes 3-4 are arranged vertically on the vertical material pipe 3-1 of the return material returner 3, and a limestone desulfurization interface 3-7 is provided on the return material leg 3-3;

分离器2的中心筒2-1包括固定筒2-1-1和活动筒2-1-2,固定筒2-1-1安装在分离器2的竖直段2-3顶部,固定筒2-1-1与尾部烟道4连接,活动筒2-1-2壁面上沿长度方向设置有多组过孔,固定筒2-1-1壁面上开有贯通的一组通孔,活动筒2-1-2通过穿过一组通孔和任意一组过孔的销轴固定在固定筒2-1-1内实现位置可调,中心筒2-1的长度可变,所述进出口调速段2-2的侧部均布设置有多个SNCR脱硝接口2-6,分离器2的进出口调速段2-2安装在分离器2的竖直段2-3侧面,分离器2的锥段2-4安装在所述竖直段2-3下部,所述进出口调速段2-2与炉膛1上部后出口连接,所述锥段2-4与所述立料管3-1连接;The central tube 2-1 of the separator 2 includes a fixed tube 2-1-1 and a movable tube 2-1-2. The fixed tube 2-1-1 is installed on the top of the vertical section 2-3 of the separator 2. The fixed tube 2-1-1 is connected to the tail flue 4. A plurality of groups of through holes are arranged on the wall of the movable tube 2-1-2 along the length direction. A group of through holes are opened on the wall of the fixed tube 2-1-1. The movable tube 2-1-2 is fixed in the fixed tube 2-1-1 by a pin passing through a group of through holes and any group of through holes to achieve position adjustment. The length of the central tube 2-1 is variable. A plurality of SNCR denitration interfaces 2-6 are evenly distributed on the side of the inlet and outlet speed regulating sections 2-2. The inlet and outlet speed regulating sections 2-2 of the separator 2 are installed on the side of the vertical section 2-3 of the separator 2. The cone section 2-4 of the separator 2 is installed at the lower part of the vertical section 2-3. The inlet and outlet speed regulating sections 2-2 are connected to the upper rear outlet of the furnace 1, and the cone section 2-4 is connected to the vertical material pipe 3-1.

炉膛1的底部在长度方向的两端分别安装有排渣管6和排灰渣管9,排渣调节阀7安装在排渣管6上,排渣管6与冷渣机8连接,排灰渣调节阀10安装在排灰渣管9上,排灰渣管9与冷灰渣机11连接,冷渣机8和冷灰渣机11分别与除渣机15连接。所述风帽3-5可选用现有技术专利文献:CN205299504U。The bottom of the furnace 1 is respectively provided with a slag discharge pipe 6 and an ash discharge pipe 9 at both ends in the length direction, a slag discharge regulating valve 7 is installed on the slag discharge pipe 6, the slag discharge pipe 6 is connected to a slag cooler 8, an ash discharge regulating valve 10 is installed on the slag discharge pipe 9, the slag discharge pipe 9 is connected to an ash cooler 11, and the slag cooler 8 and the ash cooler 11 are respectively connected to a slag remover 15. The hoods 3-5 may be selected from the prior art patent document: CN205299504U.

如图6,观察孔3-4的数量为三个,三个观察孔3-4竖向呈一字形排列,相邻两个观察孔的间距H1为0.5m。进一步地,立料管3-1内的返料灰高度H可视范围为2-3m,且返料灰的顶部位于下部的观察孔3-4位置时,H为2m,返料灰的顶部位于上部的观察孔3-4位置时,H为3m。本实施例中通过宽范围控制返料灰量,保证立料管内的返料灰高度H≥2.5m,防止塌灰和烟气返窜及结焦,控制炉膛内温度在800-900℃范围内,此温度更适合炉膛内石灰石脱硫,宽范围可控量返料器提供适合的温度范围、充足反应时间等,使石灰石利用率增高,提高炉膛内脱硫效率,实现SO2污染物超低排放。本实施例通过宽范围控制返料灰量,保证立料管内的返料灰高度,控制炉膛内温度在800-900℃范围内,此温度可降低热力型NOX生成,在炉膛内实现低氮燃烧,实现NOX污染物超低排放。As shown in Figure 6, there are three observation holes 3-4, which are arranged vertically in a straight line, and the spacing H1 between two adjacent observation holes is 0.5m. Furthermore, the height H of the return ash in the vertical material pipe 3-1 has a visible range of 2-3m, and when the top of the return ash is located at the lower observation hole 3-4, H is 2m, and when the top of the return ash is located at the upper observation hole 3-4, H is 3m. In this embodiment, the amount of return ash is controlled over a wide range to ensure that the height H of the return ash in the vertical material pipe is ≥ 2.5m, to prevent ash collapse and flue gas backflow and coking, and to control the temperature in the furnace within the range of 800-900℃, which is more suitable for limestone desulfurization in the furnace. The wide range of controllable return ash provides a suitable temperature range, sufficient reaction time, etc., so that the utilization rate of limestone is increased, the desulfurization efficiency in the furnace is improved, and ultra-low emissions of SO2 pollutants are achieved. This embodiment controls the amount of returned ash in a wide range to ensure the height of the returned ash in the vertical pipe, and controls the temperature in the furnace within the range of 800-900°C. This temperature can reduce the generation of thermal NOx , achieve low-nitrogen combustion in the furnace, and achieve ultra-low emissions of NOx pollutants.

可选地,如图1所示,所述进出口调速段2-2在高度方向上混凝土层2-5的厚度可调。进出口调速段2-2的进、出口在高度方向上的混凝土层2-5的厚度同时增加或同时减少。采用改变进出口调速段的进出口高度,来调节烟气流经速度,调节分离器效率,控制分离灰量,炉膛床温达到设计值,实现燃料燃烧完全,保证锅炉节能运行。Optionally, as shown in FIG1 , the thickness of the concrete layer 2-5 of the inlet and outlet speed regulating sections 2-2 in the height direction is adjustable. The thickness of the concrete layer 2-5 at the inlet and outlet of the inlet and outlet speed regulating sections 2-2 in the height direction increases or decreases at the same time. By changing the inlet and outlet heights of the inlet and outlet speed regulating sections, the flue gas flow velocity is adjusted, the separator efficiency is adjusted, the amount of separated ash is controlled, the furnace bed temperature reaches the design value, the fuel is burned completely, and the boiler is ensured to operate energy-efficiently.

可选地,如图7所示,所述进出口调速段2-2的出口处在宽度方向上的混凝土层2-5的厚度变化时,出口处宽度的变化范围为B1-B2。通过调整进出口调速段2-2的出口处在宽度方向上混凝土层2-5的厚度变化,进出口调速段2-2的出口处内侧面与和竖直段2-3的轴线相垂直的水平线的夹角变化范围为β2-β1,进而进出口调速段2-2的出口宽度的变化范围为B1-B2。采用改变进出口调速段的出口处宽度,来调节烟气流经速度,调整分离器结构的分离效率,控制分离灰量,避免发生燃烧不稳定熄火或结焦导致的停炉,保证锅炉安全运行。Optionally, as shown in FIG7 , when the thickness of the concrete layer 2-5 at the outlet of the inlet and outlet speed regulating section 2-2 in the width direction changes, the width at the outlet changes in the range of B1-B2. By adjusting the thickness of the concrete layer 2-5 at the outlet of the inlet and outlet speed regulating section 2-2 in the width direction, the angle between the inner side surface at the outlet of the inlet and outlet speed regulating section 2-2 and the horizontal line perpendicular to the axis of the vertical section 2-3 changes in the range of β2-β1, and then the width at the outlet of the inlet and outlet speed regulating section 2-2 changes in the range of B1-B2. By changing the width at the outlet of the inlet and outlet speed regulating section, the flue gas flow velocity is adjusted, the separation efficiency of the separator structure is adjusted, the amount of separated ash is controlled, and the shutdown caused by unstable combustion or coking is avoided to ensure the safe operation of the boiler.

图8和图9是本发明应用于低排放型循环流化床锅炉的示例图,低排放型循环流化床锅炉主体以及炉膛1和返料器3可采用现有技术专利文献CN207146381U的。8 and 9 are exemplary diagrams of the present invention applied to a low-emission circulating fluidized bed boiler. The low-emission circulating fluidized bed boiler body, the furnace 1 and the return feeder 3 may adopt those of the prior art patent document CN207146381U.

通过安装在进出口调速段2-2侧部的SNCR脱硝接口2-6,将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器上SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。Through the SNCR denitration interface 2-6 installed on the side of the inlet and outlet speed regulating section 2-2, the reducing agent urea solution or ammonia water containing NH X is sprayed into the speed regulating section and then thermally decomposed into NH 3 and smoke dust entering the separator. NH 3 reacts with NO X in the smoke dust in the SNCR gas phase, removes NO X in the smoke dust and generates N 2 and HO 2 , realizing denitration in the furnace. The smoke dust entering the separator through the furnace 1 continues to heat and react with the main component of limestone CaCO 3 to generate CaO and CO 2. The SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke dust and generates CaSO 4 , realizing desulfurization in the furnace. By integrating the limestone desulfurization interface 3-7 on the return device 3 and then feeding limestone, limestone desulfurization in the furnace is realized; by integrating the SNCR denitrification interface 2-6 installed on the separator, low-cost SNCR denitrification in the furnace can be realized, and NOx generation and NOx and SO2 removal in the furnace can be actively controlled to achieve ultra-low emissions of NOx and SO2 pollutants.

通过提高锅炉床料的质量,降低床料的存量,实现流态的再构,让炉膛的温度场更加合理及均匀。使锅炉能够长期安全稳定、节能环保运行,达到锅炉负荷调节范围广、燃料适应性增强,构成分离返料调控系统。利用本发明分离返料调控集成系统,锅炉在低负荷或燃料突变时运行时,通过单独控制分离灰量、排灰渣和排灰,或者联合控制分离灰量和排灰渣以及排灰渣和排灰的方法,实现锅炉在低负荷或燃料突变时分离灰量、返料灰量及炉膛床料可调节,使炉膛内温度场合理及均匀,稳定温度控制在800-900℃范围内,避免发生燃烧不稳定熄火或结焦导致的停炉、炉内低氮燃烧环境差和脱硫效率低导致的环保排放不达标、燃料不完全燃烧导致的锅炉效率降低等,使锅炉能够长期安全稳定高效运行,NOX和SO2超低排放。By improving the quality of the boiler bed material, reducing the stock of the bed material, and realizing the reconstruction of the flow state, the temperature field of the furnace is made more reasonable and uniform. The boiler can be operated safely, stably, energy-saving and environmentally friendly for a long time, and the boiler load adjustment range is wide, the fuel adaptability is enhanced, and a separation and return material control system is formed. Utilizing the separation and return material control integrated system of the present invention, when the boiler is running at low load or when the fuel changes suddenly, by controlling the separation ash amount, ash slag and ash discharge separately, or jointly controlling the separation ash amount and ash slag discharge and ash slag and ash discharge, the separation ash amount, the return ash amount and the furnace bed material of the boiler can be adjusted when the load or fuel changes suddenly, so that the temperature field in the furnace is reasonable and uniform, and the stable temperature is controlled within the range of 800-900℃, avoiding the shutdown caused by unstable combustion flameout or coking, the environmental protection emission not meeting the standard caused by the poor low-nitrogen combustion environment and low desulfurization efficiency in the furnace, and the boiler efficiency reduction caused by incomplete combustion of fuel, etc., so that the boiler can be operated safely, stably and efficiently for a long time, with ultra-low emissions of NOx and SO2 .

具体的调控系统的集成方法如下:The specific integration method of the control system is as follows:

第一种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The first integrated method of the low emission circulating fluidized bed boiler separation return material control system comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;Close the ash discharge regulating valve 13 on the ash discharge pipe 12, and the fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section 2-2 of the separator 2 from the rear outlet of the upper part of the furnace 1, and then enters the vertical section 2-3 of the separator 2 around the central tube 2-1 to separate the flue gas and fine ash;

改变中心筒2-1的活动筒2-1-2的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛1内温度在800-900℃之间,被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外;The length of the movable cylinder 2-1-2 of the central cylinder 2-1 is changed to adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the return ash returned to the furnace 1 stabilizes the temperature in the furnace 1 between 800-900°C, the separated separation ash enters the return device 3 through the cone 2-4 of the separator 2, and the separation ash enters the return valve 3-2 through the vertical leg 3-1 of the return device 3, and part of the return ash returns to the lower part of the furnace 1 through the return leg 3-3 to heat the fuel entering the bottom of the furnace 1 through the feeding device 5, and continuously fluidizes and circulates the combustion, and the separated flue gas enters the tail flue 4 through the central cylinder 2-1 for heat exchange and is discharged out of the furnace;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10,调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除渣机15,输送至渣仓。Close the ash discharge regulating valve 10 on the ash discharge pipe 9 installed at the corresponding return leg 3-3 position, adjust the opening of the slag discharge regulating valve 7 on the slag discharge pipe 6, discharge the large-particle slag formed after the combustion of fuel in the lower part of the furnace 1, and improve the quality of the bed material. The high-temperature large-particle slag is cooled by the slag cooler 8 and discharged to the slag remover 15 and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行。通过改变中心筒2-1的长度,调节分离器效率,减少分离灰量,使返回炉膛的返料灰让炉膛温度场更加合理,稳定炉膛1内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%, to ensure stable combustion and continuous operation under variable working conditions. By changing the length of the central tube 2-1, adjusting the separator efficiency, reducing the amount of separated ash, the return ash returned to the furnace makes the furnace temperature field more reasonable, and stabilizes the temperature in the furnace 1 between 800-900℃; through the SNCR denitration interface 2-6, the reducing agent urea solution or ammonia water containing NH X is sprayed into the speed regulation section and then thermally decomposed into NH 3 and smoke entering the separator. NH 3 reacts with NO X in the smoke in the SNCR gas phase, removes NO X in the smoke and generates N 2 and HO 2 , realizing denitration in the furnace. The smoke entering the separator through the furnace 1 continues to heat and react CaCO 3, the main component of limestone, to generate CaO and CO 2. SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke and generates CaSO 4 , realizing desulfurization in the furnace. By integrating the limestone desulfurization interface 3-7 on the return device 3 and then feeding limestone, limestone desulfurization in the furnace is realized; by integrating the SNCR denitrification interface 2-6 installed on the separator 2, low-cost SNCR denitrification in the furnace can be realized, and NOx generation and NOx and SO2 removal in the furnace can be actively controlled to achieve ultra-low emissions of NOx and SO2 pollutants.

第二种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The second integrated method of the low-emission circulating fluidized bed boiler separation return material control system comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;Close the ash discharge regulating valve 13 on the ash discharge pipe 12, and the fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section 2-2 of the separator 2 from the rear outlet of the upper part of the furnace 1, and then enters the vertical section 2-3 of the separator 2 around the central tube 2-1 to separate the flue gas and fine ash;

被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1的固定筒2-1-1进入尾部烟道4换热后排出炉外;The separated ash enters the return device 3 through the cone 2-4 of the separator 2, and enters the return valve 3-2 through the vertical leg 3-1 of the return device 3. Part of the return ash returns to the lower part of the furnace 1 through the return leg 3-3, heats the fuel entering the bottom of the furnace 1 through the feeding device 5, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue 4 through the fixed tube 2-1-1 of the central tube 2-1 for heat exchange and is discharged out of the furnace.

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓。Adjust the opening of the slag discharge regulating valve 7 on the slag discharge pipe 6 to discharge the large-particle slag formed after the combustion of the fuel in the lower part of the furnace 1, thereby improving the quality of the bed material. The high-temperature large-particle slag is cooled by the slag cooler 8 and discharged to the ash removal machine 15, and transported to the slag bin; adjust the opening of the ash discharge regulating valve 10 on the ash discharge pipe 9 installed at the corresponding return leg 3-3 position to discharge most of the return ash and a small amount of slag, reduce the inventory of the bed material, stabilize the temperature in the furnace 1 between 800-900℃, and the high-temperature ash is cooled by the ash cooler 11 and discharged to the ash removal machine 15, and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行。可减少返料灰量来提高炉膛内温度,通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,稳定炉膛1内温度在850-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%, to ensure stable combustion and continuous operation under variable working conditions. The amount of return ash can be reduced to increase the temperature in the furnace. By adjusting the opening of the ash and slag regulating valve 10, most of the return ash and a small amount of slag returned to the furnace are discharged, reducing the inventory of bed material, making the furnace temperature field more reasonable, and stabilizing the temperature in the furnace 1 between 850-900℃; through the SNCR denitration interface 2-6, the reducing agent urea solution or ammonia water containing NH X is sprayed into the speed regulation section and then thermally decomposed into NH 3 and smoke into the separator, and NH 3 reacts with NO X in the smoke in the SNCR gas phase, removes NO X in the smoke and generates N 2 and HO 2 , realizing denitration in the furnace. The smoke entering the separator through the furnace 1 continues to heat and react the main component of limestone, CaCO 3 , to generate CaO and CO 2. The SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke and generates CaSO 4 , realizing desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interface 3-7 on the return feeder 3; the SNCR denitrification interface 2-6 installed on the separator 2 can realize low-cost SNCR denitrification in the furnace, actively control the generation of NO X and the removal of NO X and SO 2 in the furnace, and realize ultra-low emissions of NO X and SO 2 pollutants.

第三种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:The third integrated method of the low-emission circulating fluidized bed boiler separation and return material control system comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;The fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section 2-2 of the separator 2 from the rear outlet of the upper part of the furnace 1, and then enters the vertical section 2-3 of the separator 2 around the central tube 2-1 to separate the flue gas and fine ash;

被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外,调节排灰管12上的排灰调节阀13的开度,将部分返料灰排除,控制返回炉膛1的返料灰量,稳定炉膛1内温度在800-900℃之间;The separated ash enters the return device 3 through the cone 2-4 of the separator 2, and the separated ash enters the return valve 3-2 through the vertical leg 3-1 of the return device 3. Part of the return ash returns to the lower part of the furnace 1 through the return leg 3-3 to heat the fuel entering the bottom of the furnace 1 through the feeding device 5, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue 4 through the central tube 2-1 for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve 13 on the ash discharge pipe 12 is adjusted to discharge part of the return ash, control the amount of return ash returned to the furnace 1, and stabilize the temperature in the furnace 1 between 800-900℃;

二、灰渣排出2. Ash discharge

关闭安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10,调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高构成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓,高温灰经冷灰机14冷却后排至除灰渣机15,输送至渣仓。Close the ash discharge regulating valve 10 on the ash discharge pipe 9 installed at the corresponding return leg 3-3 position, adjust the opening of the slag discharge regulating valve 7 on the slag discharge pipe 6, and discharge the large-particle slag formed after the combustion of fuel in the lower part of the furnace 1 to improve the quality of the bed material. The high-temperature large-particle slag is cooled by the slag cooler 8 and discharged to the ash removal machine 15, and transported to the slag bin. The high-temperature ash is cooled by the ash cooler 14 and discharged to the ash removal machine 15, and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,减少返料灰量来提高炉膛内温度,通过调整排灰调节阀13的开度,将返料阀3-2内返料灰排出,降低形成床料的存量,让炉膛温度场更加合理,稳定炉膛内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable conditions, the amount of returned ash is reduced to increase the temperature in the furnace. By adjusting the opening of the ash discharge regulating valve 13, the returned ash in the return valve 3-2 is discharged to reduce the inventory of the bed material, so that the furnace temperature field is more reasonable and the furnace temperature is stabilized between 800-900°C. Through the SNCR denitration interface 2-6, the reducing agent urea solution or ammonia water containing NH X is sprayed into the speed regulation section and then thermally decomposed into NH 3 and smoke dust to enter the separator. NH 3 reacts with NO X in the smoke dust in the SNCR gas phase, removes NO X in the smoke dust and generates N 2 and HO 2 , thereby realizing denitration in the furnace. The smoke entering the separator through the furnace 1 continues to heat and react the main component of limestone, CaCO 3 , to generate CaO and CO 2. The SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke and generates CaSO 4 , realizing desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interface 3-7 on the return feeder 3; the SNCR denitrification interface 2-6 installed on the separator 2 can realize low-cost SNCR denitrification in the furnace, actively control the generation of NO X and the removal of NO X and SO 2 in the furnace, and realize ultra-low emissions of NO X and SO 2 pollutants.

第四种低排放型循环流化床锅炉分离返料调控系统的集成方法,它包括如下步骤:A fourth integrated method for a low-emission circulating fluidized bed boiler separation and return material control system comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

关闭排灰管12上的排灰调节阀13,燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;Close the ash discharge regulating valve 13 on the ash discharge pipe 12, and the fuel enters the lower part of the furnace 1 through the feeding device 5, and is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section 2-2 of the separator 2 from the rear outlet of the upper part of the furnace 1, and then enters the vertical section 2-3 of the separator 2 around the central tube 2-1 to separate the flue gas and fine ash;

改变中心筒2-1的活动筒2-1-2的长度,调节烟气与细灰的分离,减少或增大分离灰量,使返回炉膛1的返料灰稳定炉膛1内温度在800-900℃之间,被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外;The length of the movable cylinder 2-1-2 of the central cylinder 2-1 is changed to adjust the separation of flue gas and fine ash, reduce or increase the amount of separated ash, so that the return ash returned to the furnace 1 stabilizes the temperature in the furnace 1 between 800-900°C, the separated separation ash enters the return device 3 through the cone 2-4 of the separator 2, and the separation ash enters the return valve 3-2 through the vertical leg 3-1 of the return device 3, and part of the return ash returns to the lower part of the furnace 1 through the return leg 3-3 to heat the fuel entering the bottom of the furnace 1 through the feeding device 5, and continuously fluidizes and circulates the combustion, and the separated flue gas enters the tail flue 4 through the central cylinder 2-1 for heat exchange and is discharged out of the furnace;

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;Adjust the opening of the slag discharge regulating valve 7 on the slag discharge pipe 6 to discharge the large-particle slag formed after the fuel is burned in the lower part of the furnace 1, so as to improve the quality of the formed bed material. The high-temperature large-particle slag is cooled by the slag cooler 8 and then discharged to the ash remover 15 and transported to the slag bin;

调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓。Adjust the opening of the ash discharge regulating valve 10 installed on the ash discharge pipe 9 installed at the corresponding return leg 3-3 position to discharge most of the return ash and a small amount of slag, reduce the inventory of bed material, stabilize the temperature in the furnace 1 between 800-900℃, and the high-temperature ash is cooled by the cold ash machine 11 and discharged to the ash removal machine 15 and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,通过改变中心筒2-1的长度,调节分离器效率,减少或增大分离灰量,使返回炉膛的返料灰让炉膛温度场更加合理,同时,减少返料灰量来提高炉膛内温度,通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,通过联合调控中心筒2-1的长度和排灰渣量集成措施稳定炉膛内温度在850-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable working conditions, the length of the central tube 2-1 is changed, the separator efficiency is adjusted, the amount of separated ash is reduced or increased, and the return ash returned to the furnace makes the furnace temperature field more reasonable. At the same time, the amount of return ash is reduced to increase the furnace temperature. By adjusting the opening of the ash discharge regulating valve 10, most of the return ash and a small amount of slag returned to the furnace are discharged, the inventory of bed material is reduced, and the furnace temperature field is more reasonable. The length of the central tube 2-1 and the amount of ash discharge are integrated to stabilize the furnace temperature between 850-900℃; the reducing agent urea solution or ammonia water containing NHX is sprayed into the speed regulating section through the SNCR denitration interface 2-6, and then thermally decomposed into NH3 and smoke into the separator. NH3 reacts with NOX in the smoke in the SNCR gas phase, removes NOX in the smoke and generates N2 and HO2 , so as to realize denitration in the furnace. The smoke entering the separator through the furnace 1 continues to heat and react the main component of limestone, CaCO 3 , to generate CaO and CO 2. The SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke and generates CaSO 4 , realizing desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interface 3-7 on the return feeder 3; the SNCR denitrification interface 2-6 installed on the separator 2 can realize low-cost SNCR denitrification in the furnace, actively control the generation of NO X and the removal of NO X and SO 2 in the furnace, and realize ultra-low emissions of NO X and SO 2 pollutants.

第五种低排放型循环流化床锅炉分离返料调控系统与集成方法,它包括如下步骤:A fifth low-emission circulating fluidized bed boiler separation return material control system and integrated method comprises the following steps:

一、锅炉负荷下降或燃料热值降低下的燃料燃烧、烟气和灰分离1. Fuel combustion, flue gas and ash separation when boiler load decreases or fuel calorific value decreases

燃料通过给料装置5进入炉膛1下部,被流化的高温床料加热后迅速燃烧,燃烧过程中产生的大量物料被烟气携带到炉膛1上部,烟气携带细灰从炉膛1上部后出口进入分离器2的进出口调速段2-2,然后,进入分离器2的竖直段2-3内围绕中心筒2-1进行烟气与细灰的分离;被分离的分离灰经分离器2的锥体2-4进入返料器3,分离灰经返料器3的立料腿3-1进入返料阀3-2,部分返料灰通过返料腿3-3返回炉膛1下部,加热通过给料装置5进入炉膛1底部的燃料,持续流化循环燃烧,经分离的烟气通过中心筒2-1进入尾部烟道4换热后排出炉外,调节排灰管12上的排灰调节阀13的开度,将部分返料灰排除,控制返回炉膛1的返料灰量,稳定炉膛1内温度在800-900℃之间;The fuel enters the lower part of the furnace 1 through the feeding device 5, is heated by the fluidized high-temperature bed material and burns rapidly. A large amount of material generated during the combustion process is carried to the upper part of the furnace 1 by the flue gas, and the flue gas carries fine ash into the inlet and outlet speed regulating section 2-2 of the separator 2 from the rear outlet of the upper part of the furnace 1, and then enters the vertical section 2-3 of the separator 2 to separate the flue gas and fine ash around the central tube 2-1; the separated ash enters the return hopper 3 through the cone 2-4 of the separator 2, and the separated ash passes through the return hopper The vertical leg 3-1 of 3 enters the return valve 3-2, and part of the return ash returns to the lower part of the furnace 1 through the return leg 3-3, heats the fuel entering the bottom of the furnace 1 through the feeding device 5, and continuously fluidizes and circulates the combustion. The separated flue gas enters the tail flue 4 through the central tube 2-1 for heat exchange and is discharged out of the furnace. The opening of the ash discharge regulating valve 13 on the ash discharge pipe 12 is adjusted to discharge part of the return ash, control the amount of return ash returned to the furnace 1, and stabilize the temperature in the furnace 1 between 800-900℃;

二、灰渣排出2. Ash discharge

调节排渣管6上的排渣调节阀7开度,排除炉膛1下部燃料燃烧后形成的大颗粒炉渣,提高形成床料的质量,高温大颗粒炉渣经冷渣机8冷却后排至除灰渣机15,输送至渣仓;Adjust the opening of the slag regulating valve 7 on the slag discharge pipe 6 to discharge the large-particle slag formed after the fuel is burned in the lower part of the furnace 1, so as to improve the quality of the formed bed material. The high-temperature large-particle slag is cooled by the slag cooler 8 and then discharged to the ash remover 15 and transported to the slag bin;

调节安装在对应的返料腿3-3位置的排灰渣管9上的排灰渣调节阀10的开度,将大部分返料灰和少量炉渣排除,降低形成床料的存量,稳定炉膛1内温度在800-900℃之间,高温灰渣经冷灰渣机11冷却后排至除灰渣机15,输送至渣仓,高温灰经冷灰机14冷却后排至除灰渣机15,输送至渣仓。Adjust the opening of the ash discharge regulating valve 10 installed on the ash discharge pipe 9 installed at the corresponding return leg 3-3 position to discharge most of the return ash and a small amount of slag, reduce the inventory of bed material, and stabilize the temperature in the furnace 1 between 800-900°C. The high-temperature ash is cooled by the ash cooler 11 and discharged to the ash removal machine 15 and transported to the slag bin. The high-temperature ash is cooled by the ash cooler 14 and discharged to the ash removal machine 15 and transported to the slag bin.

锅炉负荷下降,通常是锅炉负荷在50%以下,为保证变工况下稳定燃烧、连续运行,可减少返料灰量来提高炉膛内温度。通过调整排灰渣调节阀10的开度,将大部分返回炉膛的返料灰及少量炉渣排出,降低形成床料的存量,让炉膛温度场更加合理,同时,减少返料灰量来提高炉膛内温度,通过调整排灰调节阀13的开度,将返料阀3-2内返料灰排出,降低形成床料的存量,让炉膛温度场更加合理,通过联合调控排灰渣量和排灰量集成措施稳定炉膛内温度在800-900℃之间;通过SNCR脱硝接口2-6将含有NHX基的还原剂尿素溶液或氨水等喷入调速段后热分解成NH3与烟尘进入分离器,NH3与烟尘中的NOX进行SNCR气相反应,脱出烟尘中的NOX并生成N2和HO2,实现炉内脱硝。通过炉膛1进入分离器内的烟尘将石灰石主要成分CaCO3继续被加热并发生反应,生成CaO和CO2,燃料燃烧产生的SO2扩散到CaO的表面和内孔,在有氧气参与的情况下,CaO吸收烟尘中的SO2并生成CaSO4,实现炉内脱硫。通过在返料器3上的石灰石脱硫接口3-7集成后给入石灰石,实现炉内石灰石脱硫;通过安装在分离器2上的SNCR脱硝接口2-6集成,可实现炉内SNCR低成本脱硝,主动控制NOX生成和NOX、SO2炉内脱出,实现NOX、SO2污染物超低排放。The boiler load decreases, usually the boiler load is below 50%. In order to ensure stable combustion and continuous operation under variable conditions, the amount of returned ash can be reduced to increase the temperature in the furnace. By adjusting the opening of the ash discharge regulating valve 10, most of the return ash and a small amount of slag returned to the furnace are discharged, the inventory of bed material is reduced, and the furnace temperature field is more reasonable. At the same time, the amount of return ash is reduced to increase the furnace temperature. By adjusting the opening of the ash discharge regulating valve 13, the return ash in the return valve 3-2 is discharged to reduce the inventory of bed material, so that the furnace temperature field is more reasonable. By jointly regulating the ash discharge amount and the ash discharge amount integrated measures, the furnace temperature is stabilized between 800-900°C; through the SNCR denitration interface 2-6, a reducing agent urea solution or ammonia water containing NHX is sprayed into the speed regulation section and then thermally decomposed into NH3 and smoke dust to enter the separator. NH3 reacts with NOX in the smoke dust in the SNCR gas phase to remove NOX in the smoke dust and generate N2 and HO2 , so as to realize denitration in the furnace. The smoke entering the separator through the furnace 1 continues to heat and react the main component of limestone, CaCO 3 , to generate CaO and CO 2. The SO 2 generated by fuel combustion diffuses to the surface and inner pores of CaO. In the presence of oxygen, CaO absorbs SO 2 in the smoke and generates CaSO 4 , realizing desulfurization in the furnace. The limestone desulfurization in the furnace is realized by integrating the limestone desulfurization interface 3-7 on the return feeder 3; the SNCR denitrification interface 2-6 installed on the separator 2 can realize low-cost SNCR denitrification in the furnace, actively control the generation of NO X and the removal of NO X and SO 2 in the furnace, and realize ultra-low emissions of NO X and SO 2 pollutants.

本发明已以较佳实施案例揭示如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,依据本发明的技术实质对以上实施案例所做的任何简单修改、等同变化与修饰,均仍属本发明技术方案范围。The present invention has been disclosed as above with preferred implementation cases, but it is not intended to limit the present invention. Any technician familiar with the profession, without departing from the scope of the technical solution of the present invention, makes any simple modifications, equivalent changes and modifications to the above implementation cases based on the technical essence of the present invention, which are still within the scope of the technical solution of the present invention.

Claims (2)

1. The integration method of the low-emission type circulating fluidized bed boiler separation and return regulation system is characterized by comprising the following steps of: it comprises the following steps:
1. Fuel combustion, flue gas and ash separation with reduced boiler load or reduced fuel heating value
The boiler load is below 50%, an ash discharge regulating valve (13) on an ash discharge pipe (12) is closed, fuel enters the lower part of a hearth (1) through a feeding device (5), the fuel is quickly combusted after being heated by fluidized high-temperature bed materials, a large amount of materials generated in the combustion process are carried to the upper part of the hearth (1) by flue gas, the flue gas carries fine ash to enter an inlet and outlet speed regulating section (2-2) of a separator (2) from a rear outlet at the upper part of the hearth (1), the thickness of a concrete layer (2-5) of the inlet and outlet speed regulating section (2-2) in the height direction is adjustable, the thickness of the concrete layer (2-5) of an inlet and outlet of the inlet and outlet speed regulating section (2-2) in the height direction is increased or reduced simultaneously, When the thickness of the concrete layer (2-5) at the outlet of the inlet and outlet speed regulation section (2-2) in the width direction is changed, the width change range of the outlet is B1-B2, the width of the outlet of the inlet and outlet speed regulation section (2-2) is changed, the flow speed of smoke is regulated, the separation efficiency of the separator is regulated, the quantity of separated ash is controlled, then the smoke and fine ash are separated around the central cylinder (2-1) in the vertical section (2-3) of the separator (2), the length of the movable cylinder (2-1-2) of the central cylinder (2-1) is changed, the separation of the smoke and the fine ash is regulated, the quantity of separated ash is reduced or increased, the temperature of returned material ash in the hearth (1) is stabilized between 800 ℃ and 900 ℃, Spraying reducing agent urea solution or ammonia water containing NH X base into a speed regulation section through an SNCR denitration interface (2-6), thermally decomposing into NH 3 and smoke dust, entering a separator, carrying out SNCR gas phase reaction on NH 3 and NO X in the smoke dust, NO X in the smoke dust is removed, N 2 and H 2 O are generated, denitration in the furnace is realized, limestone is fed after being integrated through a limestone desulfurization interface (3-7) on a material returning device (3), caO and CO 2 are generated, SO 2 generated by fuel combustion is diffused to the surface and the inner hole of CaO, under the condition of the participation of oxygen, SO 2 in smoke dust is absorbed by CaO, caSO 4 is generated, desulfurization in a furnace is realized, separated ash enters a material returning device (3) through a cone (2-4) of a separator (2), The separated ash enters a return valve (3-2) through a vertical material leg (3-1) of a return device (3), part of the returned ash returns to the lower part of the hearth (1) through the return leg (3-3), the fuel entering the bottom of the hearth (1) through a feeding device (5) is heated, the fuel is continuously fluidized and circularly combusted, and the separated flue gas enters a tail flue (4) through a central cylinder (2-1) for heat exchange and is discharged out of the furnace;
2. Ash and slag discharging
And closing ash and slag discharging regulating valves (10) arranged on ash and slag discharging pipes (9) at the positions of corresponding returning legs (3-3), arranging the ash and slag discharging pipes (6) on two sides of the bottom of the hearth, regulating the opening of the ash and slag discharging regulating valves (7) on the ash and slag discharging pipes (6), discharging large-particle slag formed after the fuel at the lower part of the hearth (1) is combusted, cooling the high-temperature large-particle slag by a slag cooler (8), discharging the cooled high-temperature large-particle slag to an ash and slag removing machine (15), and conveying the cooled high-temperature large-particle slag to a slag bin.
2. The integration method of the low-emission type circulating fluidized bed boiler separation and return regulation system is characterized by comprising the following steps of: it comprises the following steps:
1. Fuel combustion, flue gas and ash separation with reduced boiler load or reduced fuel heating value
The boiler load is below 50%, an ash discharge regulating valve (13) on an ash discharge pipe (12) is closed, fuel enters the lower part of a hearth (1) through a feeding device (5), the fuel is quickly combusted after being heated by fluidized high-temperature bed materials, a large amount of materials generated in the combustion process are carried to the upper part of the hearth (1) by flue gas, the flue gas carries fine ash to enter an inlet and outlet speed regulating section (2-2) of a separator (2) from a rear outlet at the upper part of the hearth (1), the thickness of a concrete layer (2-5) of the inlet and outlet speed regulating section (2-2) in the height direction is adjustable, the thickness of the concrete layer (2-5) of an inlet and outlet of the inlet and outlet speed regulating section (2-2) in the height direction is increased or reduced simultaneously, When the thickness of the concrete layer (2-5) at the outlet of the inlet and outlet speed regulation section (2-2) in the width direction is changed, the width change range of the outlet is B1-B2, the width of the outlet of the inlet and outlet speed regulation section (2-2) is changed, the flow speed of smoke is regulated, the separation efficiency of the separator is regulated, the quantity of separated ash is controlled, then the smoke and fine ash are separated around the central cylinder (2-1) in the vertical section (2-3) of the separator (2), the length of the movable cylinder (2-1-2) of the central cylinder (2-1) is changed, the separation of the smoke and the fine ash is regulated, the quantity of separated ash is reduced or increased, the temperature of returned material ash in the hearth (1) is stabilized between 800 ℃ and 900 ℃, Spraying reducing agent urea solution or ammonia water containing NH X base into a speed regulation section through an SNCR denitration interface (2-6), thermally decomposing into NH 3 and smoke dust, entering a separator, carrying out SNCR gas phase reaction on NH 3 and NO X in the smoke dust, NO X in the smoke dust is removed, N 2 and H 2 O are generated, denitration in the furnace is realized, limestone is fed after being integrated through a limestone desulfurization interface (3-7) on a material returning device (3), caO and CO 2 are generated, SO 2 generated by fuel combustion is diffused to the surface and the inner hole of CaO, under the condition of the participation of oxygen, SO 2 in smoke dust is absorbed by CaO, caSO 4 is generated, desulfurization in a furnace is realized, separated ash enters a material returning device (3) through a cone (2-4) of a separator (2), The separated ash enters a return valve (3-2) through a vertical material leg (3-1) of a return device (3), part of the returned ash returns to the lower part of the hearth (1) through the return leg (3-3), the fuel entering the bottom of the hearth (1) through a feeding device (5) is heated, the fuel is continuously fluidized and circularly combusted, and the separated flue gas enters a tail flue (4) through a central cylinder (2-1) for heat exchange and is discharged out of the furnace;
2. Ash and slag discharging
The slag discharging pipes (6) are arranged at two sides of the bottom of the hearth, the opening of a slag discharging adjusting valve (7) on the slag discharging pipes (6) is adjusted, large-particle slag formed after the fuel at the lower part of the hearth (1) is burnt is discharged, and the high-temperature large-particle slag is cooled by a slag cooler (8) and then is discharged to an ash and slag remover (15) and is conveyed to a slag bin; the ash discharging pipe (9) is arranged at the middle position of the bottom of the hearth, the direction of connecting the return leg (3-3) with the hearth (1) is correspondingly regulated, the opening of an ash discharging slag regulating valve (10) arranged on the ash discharging pipe (9) at the position of the corresponding return leg (3-3) is regulated, most of returned ash and a small amount of slag are discharged, the stock of formed bed materials is reduced, the temperature in the hearth (1) is stabilized between 800 ℃ and 900 ℃, and high-temperature ash is cooled by the ash cooling machine (11) and then is discharged to the ash removing machine (15) and is conveyed to the slag bin.
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