CN111531692B - Column insulator surface glazing treatment system and method - Google Patents
Column insulator surface glazing treatment system and method Download PDFInfo
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- CN111531692B CN111531692B CN202010363878.7A CN202010363878A CN111531692B CN 111531692 B CN111531692 B CN 111531692B CN 202010363878 A CN202010363878 A CN 202010363878A CN 111531692 B CN111531692 B CN 111531692B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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Abstract
The invention provides a column insulator surface glazing treatment system and a column insulator surface glazing treatment method, wherein the column insulator surface glazing treatment system comprises a transposition mechanism, a lifting mechanism and a conveying mechanism, wherein the transposition mechanism is arranged on the lifting mechanism; the invention solves the problems that the column insulator is endowed with the following excellent performances through the glazing procedure in the process of producing the column insulator: the insulating property is good, mechanical strength is high, cold and hot rapid change resistance is strong, compared with organic insulating materials, the organic insulating materials are not easy to age, and permanent deformation can not be generated under the long-term action of mechanical load, so the glazing process becomes a main factor restricting the improvement of product percent of pass, the existing glazing device is mostly glaze drenched, the glazing mode can not fully enable the surface of the column insulator to be uniformly glazed, and the surface of the column insulator has redundant enamel, so that the phenomena of serious glaze shortage and glaze accumulation exist on the surface of the product.
Description
Technical Field
The invention relates to the field of electric power construction technology, in particular to a column insulator surface glazing treatment system and method.
Background
The column insulator is a common insulator of a power line in villages and towns, is commonly called as a column porcelain insulator, is generally used for an overhead insulator of the power line in villages and towns, and can play an important role in an overhead transmission line;
in the process of producing the column insulator, the surface of the column insulator is subjected to glazing treatment, and the column insulator is endowed with the following excellent properties through the glazing process: the insulating property is good, the mechanical strength is high, the cold and hot sudden change resistance is strong, compared with an organic insulating material, the material is not easy to age, and the material cannot generate permanent deformation under the long-term action of mechanical load, so the glazing process becomes a main factor restricting the improvement of the product percent of pass, the existing glazing device is mostly used for glaze pouring, the glazing mode cannot fully ensure that the surface of the column insulator is uniformly glazed, and the surface of the column insulator has redundant enamel, so that the serious glaze shortage and glaze excess phenomena exist on the surface of the product;
therefore, the invention provides a system and a method for glazing the surface of a column insulator, aiming at uniformly glazing the surface of the column insulator and eliminating the phenomena of serious glaze shortage and glaze excess on the surface of the column insulator.
Disclosure of Invention
In order to achieve the above object, the present invention adopts the following technical scheme that a column insulator surface glazing processing system comprises a transposition mechanism, a lifting mechanism and a transmission mechanism, wherein the transposition mechanism is installed on the lifting mechanism, the transmission mechanism is arranged right below the transposition mechanism, and the transmission mechanism is installed on the lifting mechanism; wherein:
the indexing mechanism comprises a transverse sliding frame, a triangular plate, a sliding plate, a turnover connecting rod, an execution cylinder, a pneumatic chuck, a linkage belt and a clamping jaw; the device comprises a transverse sliding frame, a triangular plate, a sliding plate, an execution cylinder, a coupling, a turnover connecting rod, pneumatic chucks, a linkage belt and clamping jaws, wherein the transverse sliding frame is arranged on a lifting mechanism, the triangular plate is arranged on the transverse sliding frame, the sliding plate is arranged on the transverse sliding frame in a sliding fit mode, the execution cylinder is arranged on the outer wall of the transverse sliding frame through a cylinder bracket, the output shaft of the execution cylinder is connected with the sliding plate through the coupling, the sliding plate is provided with the turnover connecting rod in a movable connection mode, the turnover connecting rod is connected with the triangular plate in a rolling butt connection mode, the pneumatic chucks are symmetrically arranged on the sliding plate in a movable connection mode, the two pneumatic chucks are connected with each other through the linkage belt arranged on an outer ring, and the movable shaft joint ends of the pneumatic chucks are symmetrically arranged in a hinging mode; promote the slide plate through carrying out the cylinder and remove at horizontal balladeur train, then remove through the slide plate and make the edge of upset connecting rod butt set-square, realize the transposition of the connecting rod ninety degrees and remove, the synchronous rotation of rethread linkage belt drive pneumatic chuck.
The lifting mechanism comprises a triangular base plate frame, a vertical plate bracket, a sliding rail, a displacement sliding plate, an execution motor, a lifting screw rod and a glazing unit; the three-dimensional glazing machine is characterized in that a vertical plate support is mounted on the triangular base plate frame, the slide rails are symmetrically mounted on the vertical plate support through pin shafts, the displacement slide plate is mounted on the slide rails in a sliding fit mode, the execution motor is mounted on the vertical plate support through a motor base, an output shaft of the execution motor is connected with a lifting screw rod through a coupler, the lifting screw rod is mounted on the vertical plate support in a movable connection mode, the lifting screw rod penetrates through the inside of the displacement slide plate in a spiral fit mode, and the glazing unit is mounted on the triangular base plate frame; thereby through executing motor drive lifting screw rotate control displacement slide's the distance that reciprocates, through displacement slide down-shifting on the slide rail for the column type insulator of jack catch centre gripping contacts with glazing unit, thereby accomplishes the process of glazing.
The transmission mechanism comprises a rotary unit, a guide plate, a linkage shaft lever and a motor; the rotary units are symmetrically arranged on the lifting mechanism, a guide plate is arranged between the two rotary units, the guide plate is arranged on the lifting mechanism, the linkage shaft levers are symmetrically arranged on the rotary units, shaft heads at two ends of the linkage shaft levers are respectively connected with the rotary units in a movable connection mode, the motor is arranged on the lifting mechanism through a motor base, and an output shaft of the motor is connected with one end of the shaft head of the linkage shaft lever through a coupling; the motor drives the linkage shaft lever and then drives the rotary unit to roll forwards for transmission, and enamel materials dropping under the action of gravity are recovered through the guide plate.
The rotary unit comprises a supporting plate, a bearing vertical plate, a rotary gear and a rotary chain; the supporting plate is arranged on the lifting mechanism, the supporting plate is provided with a supporting vertical plate, the rotary gears are symmetrically arranged on the supporting plate through bearings, and the two rotary gears are mutually meshed and rotationally connected through a rotary chain arranged on an outer ring; the rotary chain is rotated through the rotary gear to convey forwards, and the column insulator is supported and connected at the conveying tail end through the supporting vertical plate.
The glazing unit comprises a glaze containing frame and a handle; the glaze containing frame is installed on the triangular base plate frame in a sliding fit mode, and the handle is installed on the outer wall of the glaze containing frame.
Preferably; the transverse sliding frame is symmetrically provided with the stop pins, the stop pins are symmetrically arranged on the transverse sliding frame, so that the sliding plate can play a limiting role during transverse movement, and the executing element is also protected from being abutted and interfered with other working components during movement to damage the working components, thereby causing mechanical movement failure.
Preferably; the pulley is installed to upset connecting rod top spindle nose position, will upset connecting rod top spindle nose position install the pulley, be convenient for alleviate frictional resistance, improve the continuity of upset connecting rod angle of rotation change, the butt of the follow-up transport action of being convenient for.
Preferably; the gyration chain on evenly be provided with and send the baffle, will the gyration chain on evenly be provided with and send the baffle, the conveying operation of a plurality of column type insulators of being convenient for promotes the column type insulator through sending the baffle and carries out three hundred sixty degrees and encircle the rotation, makes column type insulator surface rotate through gravity and gets rid of the surface and have unnecessary enamel for the glazing on column type insulator surface is even, improves the service quality of product.
In addition, the invention also provides a method of the column insulator surface glazing treatment system, and the specific treatment method comprises the following steps:
s1, fixing and clamping: the column insulator is fixedly clamped through the indexing mechanism, and the column insulator can be turned and moved by ninety degrees to be subjected to position conversion;
s2, lifting and positioning: the lifting mechanism is used for positioning and moving upwards, then the column insulator container is used for containing a column insulator to be glazed, field workers can conveniently deliver the column insulator, and the lifting mechanism is used for positioning and moving downwards to glaze the column insulator;
s3, displacement transmission: the column insulator is moved step by step through the conveying mechanism, and redundant enamel on the column insulator is dripped by gravity in the moving distance, and the redundant enamel is discharged;
s4, checking record: and (4) carrying out appearance inspection on the column insulator which is glazed well by field workers, and recording the detail change of the glazing appearance condition.
The invention has the beneficial effects that:
the invention realizes the ninety-degree position rotation of the column insulator by mutually abutting the triangular plate and the turnover connecting rod, improves the contact amplitude of the column insulator and the enamel material, enables the surface of the column insulator to be fully stained with the enamel of the coating, and completes the conversion of ninety degrees so as to be convenient for the transmission of subsequent displacement action.
The transmission mechanism is used for simultaneously transmitting the plurality of column insulators, continuous rotation, transfer and connection are carried out to repeatedly push a new column insulator to carry out transmission operation, the column insulator is abutted against the column insulator in the transmission movement process so as to enable the column insulator to rotate, the column insulator is rotated in a surrounding manner by three hundred and sixty degrees, redundant enamel on the surface of the column insulator is removed through gravity rotation, the surface of the column insulator is uniformly glazed, the production phenomena of glaze shortage and glaze excess on the surface of the column insulator are eliminated, and the use quality of a product is improved.
The invention recovers the enamel material dropping under the action of gravity through the guide plate, improves the using times of the enamel material, reduces the using cost, protects the field working environment, and prevents the dropping enamel material from being trampled by field workers and causing the accidental conditions of foot loss and slipping.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the left-side perspective of the present invention;
FIG. 2 is a schematic view of the right side perspective of the home position of the present invention;
FIG. 3 is a schematic bottom perspective view of the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 1;
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.
As shown in fig. 1 to 4, a column insulator surface glazing system comprises an indexing mechanism 1, a lifting mechanism 2 and a conveying mechanism 3, wherein the indexing mechanism 1 is mounted on the lifting mechanism 2, the conveying mechanism 3 is arranged right below the indexing mechanism 1, and the conveying mechanism 3 is mounted on the lifting mechanism 2; wherein:
the indexing mechanism 1 comprises a transverse sliding frame 10, a triangular plate 11, a sliding plate 12, a turnover connecting rod 13, an execution cylinder 14, a pneumatic chuck 15, a linkage belt 16 and a claw 17; the transverse sliding frame 10 is arranged on the lifting mechanism 2, the transverse sliding frame 10 is symmetrically provided with stop pins, and the transverse sliding frame 10 is symmetrically provided with the stop pins, so that the sliding plate 12 can play a limiting role during transverse movement, and the executing element is protected from abutting and interfering with other working components during movement, so that the working components are damaged, and mechanical movement faults are caused; the triangular plate 11 is installed on a transverse sliding frame 10, the sliding plate 12 is installed on the transverse sliding frame 10 in a sliding fit mode, the execution cylinder 14 is installed on the outer wall of the transverse sliding frame 10 through a cylinder bracket, an output shaft of the execution cylinder 14 is connected with the sliding plate 12 through a coupler, the sliding plate 12 is provided with a turnover connecting rod 13 in a movable connection mode, a pulley is installed at the top end shaft head position of the turnover connecting rod 13, the pulley is installed at the top end shaft head position of the turnover connecting rod 13, friction resistance is convenient to reduce, continuity of angle rotation change of the turnover connecting rod 13 is improved, and abutting of subsequent conveying action is convenient; the turnover connecting rod 13 is connected with the triangular plate 11 in a rolling abutting mode, the pneumatic chucks 15 are symmetrically arranged on the sliding plate 12 in a movable connection mode, the two pneumatic chucks 15 are connected with each other through a linkage belt 16 arranged on an outer ring, and the movable shaft joint ends of the pneumatic chucks 15 are symmetrically provided with clamping jaws 17 in a hinged mode; the execution cylinder 14 pushes the sliding plate 12 to move on the transverse sliding frame 10, then the sliding plate 12 moves to enable the turnover connecting rod 13 to abut against the edge of the triangular plate 11, the ninety-degree indexing movement of the turnover connecting rod 13 is achieved, and then the linkage belt 16 drives the pneumatic chuck 15 to rotate synchronously.
The lifting mechanism 2 comprises a triangular base plate frame 20, a vertical plate support 21, a slide rail 22, a displacement slide plate 23, an actuating motor 24, a lifting screw 25 and a glazing unit 26; the three-dimensional glazing machine is characterized in that a vertical plate support 21 is mounted on the triangular base plate frame 20, the slide rails 22 are symmetrically mounted on the vertical plate support 21 through pin shafts, the displacement slide plate 23 is mounted on the slide rails 22 in a sliding fit manner, the actuating motor 24 is mounted on the vertical plate support 21 through a motor base, an output shaft of the actuating motor 24 is connected with a lifting screw 25 through a coupler, the lifting screw 25 is mounted on the vertical plate support 21 in a movable connection manner, the lifting screw 25 penetrates through the inside of the displacement slide plate 23 in a spiral fit manner, and the glazing unit 26 is mounted on the triangular base plate frame 20; the actuating motor 24 drives the lifting screw 25 to rotate so as to control the up-and-down movement distance of the displacement sliding plate 23, and the displacement sliding plate 23 moves downwards on the slide rail 22, so that the column insulator clamped by the clamping jaws 17 is contacted with the glazing unit 26, and the glazing process is completed.
The glazing unit 26 comprises a glaze containing frame 261 and a handle 262; the glaze containing frame 261 is installed on the triangular base plate frame 20 in a sliding fit mode, and the handle grip 262 is installed on the outer wall of the glaze containing frame 261;
the conveying mechanism 3 comprises a rotary unit 30, a guide plate 31, a linkage shaft 32 and a motor 33; the rotary units 30 are symmetrically arranged on the lifting mechanism 2, a guide plate 31 is arranged between the two rotary units 30, the guide plate 31 is arranged on the lifting mechanism 2, the linkage shaft lever 32 is symmetrically arranged on the rotary units 30, shaft heads at two ends of the linkage shaft lever 32 are respectively connected with the rotary units 30 in a movable connection mode, the motor 33 is arranged on the lifting mechanism 2 through a motor base, and an output shaft of the motor 33 is connected with one end shaft head of the linkage shaft lever 32 through a coupler; the motor 33 drives the linkage shaft 32 and then drives the rotary unit 30 to roll forward, and enamel materials dropping due to the action of gravity are recovered through the guide plate 31.
The rotary unit 30 comprises a support plate 301, a supporting vertical plate 302, a rotary gear 303 and a rotary chain 304; the supporting plate 301 is installed on the lifting mechanism 2, the supporting plate 301 is provided with a supporting vertical plate 302, the rotary gears 303 are symmetrically installed on the supporting plate 301 through bearings, the two rotary gears 303 are positioned between the two rotary gears 304 and are in meshed rotary connection with each other through rotary chains 304 arranged on the outer rings, delivery baffles are uniformly arranged on the rotary chains 304, the conveying operation of a plurality of column insulators is facilitated, the column insulators are pushed to rotate around by three hundred and sixty degrees through the delivery baffles, redundant enamel on the surface of the column insulators is removed through gravity rotation, the surface of the column insulators is uniformly glazed, and the use quality of products is improved; the rotary chain 304 is rotated by the rotary gear 303 to convey forwards, and the column insulator is supported and connected by the supporting vertical plate 302 at the conveying end.
In addition, the invention also provides a method of the column insulator surface glazing treatment system, and the specific treatment method comprises the following steps:
s1, fixing and clamping: the column insulator is fixedly clamped through the indexing mechanism 1, and the column insulator can be turned and moved by ninety degrees to perform position conversion;
s2, lifting and positioning: the lifting mechanism 2 is positioned to move upwards and then reach a column insulator container to be glazed, so that field workers can conveniently deliver the column insulator, and the lifting mechanism 2 is positioned to move downwards to glaze the column insulator;
s3, displacement transmission: the column insulator is moved step by step through the conveying mechanism 3, and redundant enamel on the column insulator is dripped by gravity in the moving distance, and the redundant enamel is discharged;
s4, checking record: and (4) carrying out appearance inspection on the column insulator which is glazed well by field workers, and recording the detail change of the glazing appearance condition.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a column type insulator surface glazing processing system, includes indexing mechanism (1), elevating system (2) and transport mechanism (3), its characterized in that: the indexing mechanism (1) is arranged on the lifting mechanism (2), a conveying mechanism (3) is arranged right below the indexing mechanism (1), and the conveying mechanism (3) is arranged on the lifting mechanism (2); wherein:
the indexing mechanism (1) comprises a transverse sliding frame (10), a triangular plate (11), a sliding plate (12), a turnover connecting rod (13), an execution cylinder (14), a pneumatic chuck (15), a linkage belt (16) and a claw (17); the utility model discloses a pneumatic device, including horizontal balladeur train (10) install on elevating system (2), set-square (11) install on horizontal balladeur train (10), slide board (12) install on horizontal balladeur train (10) through sliding fit mode, execution cylinder (14) install on the outer wall of horizontal balladeur train (10) through the cylinder bracket, the output shaft of execution cylinder (14) passes through shaft coupling and slide board (12) interconnect, slide board (12) on be provided with upset connecting rod (13) through the swing joint mode, upset connecting rod (13) through roll butt mode and set-square (11) interconnect, pneumatic chuck (15) install on slide board (12) through the swing joint mode symmetry, be located two pneumatic chuck (15) between through linkage area (16) interconnect that the outer lane set up, the movable shaft coupling end of the pneumatic chuck (15) is symmetrically provided with clamping jaws (17) in a hinged mode;
the lifting mechanism (2) comprises a triangular base plate frame (20), a vertical plate support (21), a sliding rail (22), a displacement sliding plate (23), an execution motor (24), a lifting screw rod (25) and a glazing unit (26); the three-dimensional glazing machine is characterized in that a vertical plate support (21) is mounted on the triangular base plate frame (20), a sliding rail (22) is symmetrically mounted on the vertical plate support (21) through a pin shaft, a displacement sliding plate (23) is mounted on the sliding rail (22) in a sliding fit mode, an actuating motor (24) is mounted on the vertical plate support (21) through a motor base, an output shaft of the actuating motor (24) is connected with a lifting screw rod (25) through a coupler, the lifting screw rod (25) is mounted on the vertical plate support (21) in a movable connection mode, the lifting screw rod (25) penetrates through the inside of the displacement sliding plate (23) in a spiral fit mode, and the glazing unit (26) is mounted on the triangular base plate frame (20);
the glazing unit (26) comprises a glaze containing frame (261) and a handle (262); the glaze containing frame (261) is installed on the triangular base plate frame (20) in a sliding fit mode, and the handle (262) is installed on the outer wall of the glaze containing frame (261);
the conveying mechanism (3) comprises a rotary unit (30), a guide plate (31), a linkage shaft lever (32) and a motor (33); the lifting mechanism is characterized in that the rotary units (30) are symmetrically arranged on the lifting mechanism (2), a guide plate (31) is arranged between the two rotary units (30), the guide plate (31) is arranged on the lifting mechanism (2), the linkage shaft levers (32) are symmetrically arranged on the rotary units (30), shaft heads at two ends of the linkage shaft levers (32) are respectively connected with the rotary units (30) in a movable connection mode, the motors (33) are arranged on the lifting mechanism (2) through motor bases, and output shafts of the motors (33) are connected with one end shaft head of the linkage shaft lever (32) through shaft couplings;
the rotary unit (30) comprises a supporting plate (301), a supporting vertical plate (302), a rotary gear (303) and a rotary chain (304); the supporting plate (301) is installed on the lifting mechanism (2), the supporting plate (301) is provided with a supporting vertical plate (302), the rotary gears (303) are symmetrically installed on the supporting plate (301) through bearings, the rotary gears (303) are connected in a mutually meshed and rotating mode through rotary chains (304) arranged on outer rings, and the rotary chains (304) are evenly provided with delivery baffles.
2. The column insulator surface glazing system according to claim 1, wherein: and stop pins are symmetrically arranged on the transverse sliding frame (10).
3. The column insulator surface glazing system according to claim 1, wherein: and a pulley is arranged at the shaft head position at the top end of the turnover connecting rod (13).
4. The column insulator surface glazing system according to claim 1, wherein: the column type insulator glazing treatment system is adopted to carry out glazing treatment on the surface of the insulator, and the specific glazing treatment method comprises the following steps:
s1, fixing and clamping: the column insulator is fixedly clamped through the indexing mechanism (1), and the column insulator can be turned and moved by ninety degrees to be subjected to position conversion;
s2, lifting and positioning: the lifting mechanism (2) is used for positioning and moving upwards, then the column insulator container containing the column insulator to be glazed is reached, field workers can conveniently deliver the column insulator, and the lifting mechanism (2) is used for positioning and moving downwards to glaze the column insulator;
s3, displacement transmission: the column insulator is moved step by step through the conveying mechanism (3), and redundant enamel on the column insulator is dripped by gravity in the moving distance, and the redundant enamel is discharged;
s4, checking record: and (4) carrying out appearance inspection on the column insulator which is glazed well by field workers, and recording the detail change of the glazing appearance condition.
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CN202010363878.7A CN111531692B (en) | 2020-04-30 | 2020-04-30 | Column insulator surface glazing treatment system and method |
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CN202010363878.7A CN111531692B (en) | 2020-04-30 | 2020-04-30 | Column insulator surface glazing treatment system and method |
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CN111531692B true CN111531692B (en) | 2021-10-22 |
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CN112123533B (en) * | 2020-09-03 | 2022-01-04 | 伟龙食品有限公司 | Glazing device for tea cup production |
CN114464450B (en) * | 2022-01-25 | 2023-11-24 | 华研电子科技(徐州)有限公司 | Transformer insulating sleeve manufacturing and processing machine and manufacturing and processing method |
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Publication number | Priority date | Publication date | Assignee | Title |
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US2821157A (en) * | 1954-07-26 | 1958-01-28 | Gen Electric | Machine for manufacturing electrical insulators |
CN202430132U (en) * | 2011-12-15 | 2012-09-12 | 福建省闽清县陶瓷机械设备制造厂 | Spool insulator enameling machine |
CN205140652U (en) * | 2015-12-03 | 2016-04-06 | 江西省萍乡市三善机电有限公司 | Porcelain insulator glazed body machine |
CN106683807A (en) * | 2016-12-29 | 2017-05-17 | 北京世纪航凯电力科技股份有限公司 | Insulator offline dip-coating construction process |
CN206900973U (en) * | 2017-04-19 | 2018-01-19 | 国网浙江嘉善县供电公司 | Pillar insulator locating rack |
CN207535041U (en) * | 2017-10-13 | 2018-06-26 | 合江县华艺陶瓷制品有限公司 | Interior glaze system |
CN108015889B (en) * | 2017-12-11 | 2020-06-23 | 萍乡市中南电瓷厂 | Automatic glazing device for porcelain insulator |
CN110948657A (en) * | 2019-12-31 | 2020-04-03 | 杨建波 | Ceramic tile glaze spraying and glaze saving system |
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Effective date of registration: 20210926 Address after: 215000 Huangqiao Street East Street, Xiangcheng District, Suzhou City, Jiangsu Province Applicant after: Suzhou dongtinghe Intelligent Technology Development Co., Ltd Address before: 310000 Hangzhou University of Electronic Science and technology, No.2 street, Xiasha Higher Education Park, Hangzhou City, Zhejiang Province Applicant before: Dong Weifeng |
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