CN111521930A - Fault current limiting resistor and fault current detection device - Google Patents
Fault current limiting resistor and fault current detection device Download PDFInfo
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Abstract
本公开提供了一种限制故障电流电阻器及故障电流检测装置,本公开提供的限制故障电流电阻器,在1500A电流下,熔断时间为2个周波,仅仅比熔断元件用铜丝晚1个半周波,能够满足熔断元件先熔断的要求,同时故障电流检测装置能够实现多路故障电流的检测,且能够支持不同大小故障电流下的试验。
The present disclosure provides a fault current limiting resistor and a fault current detection device. The fault current limiting resistor provided by the present disclosure has a fusing time of 2 cycles at a current of 1500A, which is only one and a half times later than the copper wire used for the fusing element. It can meet the requirement that the fuse element is blown first, and the fault current detection device can realize the detection of multiple fault currents, and can support the test under different fault currents.
Description
技术领域technical field
本公开属于故障电流检测技术领域,具体涉及一种限制故障电流电阻器及故障电流检测装置。The present disclosure belongs to the technical field of fault current detection, and in particular relates to a fault current limiting resistor and a fault current detection device.
背景技术Background technique
本部分的陈述仅仅是提供了与本公开相关的背景技术信息,不必然构成在先技术。The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art.
低压开关设备和控制设备通常包括断路器、低压开关、隔离器、隔离开关、熔断器组合电器、接触器、电动机起动器、接线端子排、自动转换开关电器等。主要用于接通、分断额定电压交流不超过1000V或直流不超过1500V的电路。Low-voltage switchgear and control equipment usually include circuit breakers, low-voltage switches, isolators, isolating switches, fuse combinations, contactors, motor starters, terminal blocks, automatic transfer switches, etc. It is mainly used for making and breaking circuits whose rated voltage AC does not exceed 1000V or DC does not exceed 1500V.
GB/T 14048.1-2012《低压开关设备和控制设备第1部分:总则》是该类产品的国家标准,标准中详细规定了各类低压开关设备和控制设备的基本性能的所有规则和要求,接通和分断能力、短路接通和分断能力是各类低压开关设备和控制设备产品检验中,必须要进行的试验项目,而接通和分断能力试验以及短路条件下的性能试验均需要检测故障电流。GB/T 14048.1-2012 "Low-voltage switchgear and control equipment - Part 1: General" is the national standard for this type of product. The standard specifies all the rules and requirements for the basic performance of various low-voltage switchgear and control equipment. Making and breaking capacity, short-circuit making and breaking capacity are the test items that must be carried out in the inspection of various low-voltage switchgear and control equipment products, while the making and breaking capacity test and the performance test under short-circuit conditions all need to detect the fault current .
故障电流的检测电路,标准中规定由两部分组成:熔断元件、限制故障电流电阻器。熔断元件采用一定直径大小,长度至少50mm的铜丝或者等效的熔断体。其直径大小根据预期故障电流大小一一对应,见下表:The detection circuit of fault current, as specified in the standard, consists of two parts: fuse element and fault current limiting resistor. The fuse element adopts a copper wire with a certain diameter and a length of at least 50mm or an equivalent fuse link. Its diameters correspond one-to-one according to the expected fault current, as shown in the following table:
熔断元件铜丝直径与预期故障电流对照表Comparison table of copper wire diameter of fuse element and expected fault current
标准中指出,直径Φ0.8mm的铜丝通过频率在45Hz至67Hz间的1500A电流时,大约在半个周波间会熔断(或对直流约0.01s)。The standard points out that when a copper wire with a diameter of Φ0.8mm passes a current of 1500A with a frequency between 45Hz and 67Hz, it will melt in about half a cycle (or about 0.01s for DC).
限制故障电流电阻器,标准中未明确指出其材料规格及技术要求,但是我们根据故障电流检测电路的作用,不难知道,限制故障电流电阻器在通过频率在45Hz至67Hz间的1500A电流时,至少应晚于熔断元件熔断,并且将故障电流限定在1500(1±10%)A之内(或者其他等级的故障电流大小范围之内)。The material specification and technical requirements of the fault current limiting resistor are not clearly indicated in the standard, but according to the function of the fault current detection circuit, it is not difficult to know that when the fault current limiting resistor passes a current of 1500A with a frequency between 45Hz and 67Hz, At least it should be blown later than the fuse element, and the fault current should be limited to within 1500 (1 ± 10%) A (or within the range of other levels of fault current).
通常,低压开关设备和控制设备额定电压最常见的为400V、690V两个等级。以400V额定电压等级为例,则加载在故障检测回路上的电压为230V。在进行故障电流1500A时,其故障检测电路瞬时功率要求将超过345kW,而其限制故障电流电阻大小仅仅为150mΩ或更小。Generally, the rated voltages of low-voltage switchgear and control equipment are most commonly 400V and 690V. Taking the rated voltage level of 400V as an example, the voltage loaded on the fault detection circuit is 230V. When the fault current is 1500A, the instantaneous power requirement of the fault detection circuit will exceed 345kW, and the size of its limiting fault current resistance is only 150mΩ or less.
据发明人了解,目前市面上常用的大功率电阻器,在150mΩ大小下,只能承受大约几十,最多几百瓦功率。而且单个电阻的体积也很大,并且功率要求越高,体积也越大,越难以实现可变电阻大小。要满足试验要求,必须使用大量常用的大功率电阻器进行复杂的串并联连接。这样就极大地限制了这种电阻器的便捷性,更大大增加了其成本。况且,每次试验,至少需要6路或以上故障检测电路。因此,常用的大功率电阻制作的限制故障电流电阻器将显得异常笨重、成本高昂,以及电阻大小难于调节,带来的极差的可操作性。According to the inventor's knowledge, the commonly used high-power resistors on the market at present can only withstand about tens of watts, at most hundreds of watts, in the size of 150mΩ. Moreover, the volume of a single resistor is also large, and the higher the power requirement, the larger the volume, and the more difficult it is to achieve variable resistance. To meet the test requirements, complex series-parallel connections must be made using a large number of commonly used high-power resistors. This greatly limits the convenience of such resistors and greatly increases their cost. Moreover, each test requires at least 6 or more fault detection circuits. Therefore, the fault current limiting resistor made of commonly used high-power resistors will be extremely bulky, expensive, and difficult to adjust the size of the resistance, resulting in extremely poor operability.
发明内容SUMMARY OF THE INVENTION
本公开为了解决上述问题,提出了一种限制故障电流电阻器及故障电流检测装置,本公开提供的限制故障电流电阻器,在1500A电流下,熔断时间为2个周波,仅仅比熔断元件用铜丝晚1个半周波,能够满足熔断元件先熔断的要求,同时故障电流检测装置能够实现多路故障电流的检测,且能够支持不同大小故障电流下的试验。In order to solve the above problems, the present disclosure proposes a fault current limiting resistor and a fault current detection device. The fault current limiting resistor provided by the present disclosure has a fuse time of 2 cycles under a current of 1500A, which is only longer than the fuse element using copper The wire lasts one and a half cycles, which can meet the requirement that the fuse element is blown first. At the same time, the fault current detection device can realize the detection of multiple fault currents, and can support tests under different fault currents.
根据一些实施例,本公开采用如下技术方案:According to some embodiments, the present disclosure adopts the following technical solutions:
首先,本公开提供一种限制故障电流电阻器,包括四根电阻丝,所述电阻丝沿同一方向、围绕同一中心线螺旋缠绕在一起,电阻丝之间紧密接触,使所述电阻器整体呈直线分布。First of all, the present disclosure provides a fault current limiting resistor, which includes four resistance wires, which are spirally wound together in the same direction and around the same center line, and the resistance wires are in close contact, so that the resistor as a whole is in the same shape. straight line distribution.
作为可选择的实施方式,所述电阻丝为合金材质,选用Cr30Ni70合金。As an optional embodiment, the resistance wire is made of alloy material, and Cr30Ni70 alloy is selected.
作为可选择的实施方式,所述电阻丝的线径为0.8-1.0mm。作为可选择的实施方式,所述电阻丝与中心线的倾斜角度为30°-60°。As an optional embodiment, the wire diameter of the resistance wire is 0.8-1.0 mm. As an optional embodiment, the inclination angle of the resistance wire and the center line is 30°-60°.
其次,本公开提供一种故障电流检测装置,包括绝缘板,所述绝缘板的一面上设置有多列测试回路和汇流母排,测试回路包括上述所述的限制故障电流电阻器,所述限制故障电流电阻器的第一端通过熔断元件连接汇流母排,所述限制故障电流电阻器上滑动设置有划线装置,通过划线装置连接至相应的故障电流检测点;Secondly, the present disclosure provides a fault current detection device, including an insulating plate, a plurality of rows of test circuits and bus bars are arranged on one side of the insulating plate, and the test circuit includes the above-mentioned fault current limiting resistor, the limiting The first end of the fault current resistor is connected to the busbar through a fuse element, and a scribing device is slidably arranged on the fault current limiting resistor, and is connected to the corresponding fault current detection point through the scribing device;
所述绝缘板的另一面设置有若干列连接端组,每个连接端组包括至少两个固定端,用于安装熔断元件,其中一个固定端与汇流母排连接,另一个固定端与所述第一端连接。The other side of the insulating plate is provided with several columns of connection end groups, each connection end group includes at least two fixed ends for installing fuse elements, one of the fixed ends is connected to the busbar, and the other fixed end is connected to the The first end is connected.
作为可选择的实施方式,所述测试回路数量不少于6个。As an optional embodiment, the number of the test loops is not less than 6.
作为可选择的实施方式,所述划线装置为划线器,包括移动体和连接线,所述移动体可滑动并停靠在故障电流电阻器上的任意位置,用于方便调整限制故障电流电阻的大小,所述移动体上设置有连接线,所述连接线连接相应的故障电流检测点。As an optional embodiment, the scribing device is a scribing device, including a moving body and a connecting line, and the moving body can slide and stop at any position on the fault current resistor for convenient adjustment of the fault current limiting resistor The size of the moving body is provided with a connecting line, and the connecting line is connected to the corresponding fault current detection point.
作为可选择的实施方式,所述故障电流检测点包括多个,与所述测试回路一一对应。As an optional implementation manner, the fault current detection points include multiple ones, which correspond to the test loops one-to-one.
作为可选择的实施方式,还包括支架,所述绝缘板设置于支架上。As an optional embodiment, a bracket is also included, and the insulating plate is arranged on the bracket.
作为可选择的实施方式,所述限制故障电流电阻器通过两个固定端设置在所述绝缘板上。As an optional embodiment, the fault current limiting resistor is provided on the insulating plate through two fixed ends.
与现有技术相比,本公开的有益效果为:Compared with the prior art, the beneficial effects of the present disclosure are:
本公开用于制作限制故障电流电阻器的电阻丝材料为合金,成本低。限制故障电流电阻器为直线形状,带来的电感最小。在1500A电流下,熔断时间为2个周波,仅仅比熔断元件用铜丝晚1个半周波,满足熔断元件先熔断的要求。The material of the resistance wire used in the present disclosure for making the fault current limiting resistor is an alloy, and the cost is low. The fault current limiting resistor is straight in shape, resulting in minimal inductance. Under the current of 1500A, the fusing time is 2 cycles, which is only one and a half cycles later than the copper wire used for the fuse element, which meets the requirement that the fuse element fuses first.
本公开提供的限制故障电流电阻器体积小、制作简单、成本低廉,通过简单的划线装置,可方便的实现电阻大小可调,用于支持不同大小故障电流下的试验。The fault current limiting resistor provided by the present disclosure is small in size, simple in manufacture, and low in cost, and through a simple scribing device, the size of the resistance can be easily adjusted, and it is used to support tests under different fault currents.
本公开可以同时实现多路故障电流检测,简单实用,试验效率高。The present disclosure can simultaneously realize multi-channel fault current detection, is simple and practical, and has high test efficiency.
附图说明Description of drawings
构成本公开的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。The accompanying drawings that constitute a part of the present disclosure are used to provide further understanding of the present disclosure, and the exemplary embodiments of the present disclosure and their descriptions are used to explain the present disclosure and do not constitute an improper limitation of the present disclosure.
图1是本公开的限制故障电流电阻器绕制过程示意图;FIG. 1 is a schematic diagram of the winding process of the fault current limiting resistor of the present disclosure;
图2是本公开的故障电流检测装置的A面结构示意图;FIG. 2 is a schematic view of the structure of the A surface of the fault current detection device of the present disclosure;
图3是本公开的故障电流检测装置的B面结构示意图;FIG. 3 is a schematic view of the B-side structure of the fault current detection device of the present disclosure;
其中:1、汇流母排,2、连接端A,3、限制故障电流电阻器,4、划线装置,5、连接导线,6、连接端B,7、支架,8、连接端C,9、连接端D,10、熔断元件,11、绝缘板。Among them: 1. Bus bar, 2. Connection end A, 3. Fault current limiting resistor, 4. Scribing device, 5. Connecting wire, 6. Connection end B, 7, bracket, 8, Connection end C, 9 , Connection end D, 10, fuse element, 11, insulating plate.
具体实施方式:Detailed ways:
下面结合附图与实施例对本公开作进一步说明。The present disclosure will be further described below with reference to the accompanying drawings and embodiments.
应该指出,以下详细说明都是例示性的,旨在对本公开提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本公开所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
在本公开中,术语如“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“侧”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,只是为了便于叙述本公开各部件或元件结构关系而确定的关系词,并非特指本公开中任一部件或元件,不能理解为对本公开的限制。In this disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only a relational word determined for the convenience of describing the structural relationship of each component or element of the present disclosure, and does not specifically refer to any component or element in the present disclosure, and should not be construed as a reference to the present disclosure. public restrictions.
本公开中,术语如“固接”、“相连”、“连接”等应做广义理解,表示可以是固定连接,也可以是一体地连接或可拆卸连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的相关科研或技术人员,可以根据具体情况确定上述术语在本公开中的具体含义,不能理解为对本公开的限制。In the present disclosure, terms such as "fixed connection", "connected", "connected", etc. should be understood in a broad sense, indicating that it may be a fixed connection, an integral connection or a detachable connection; it may be directly connected, or through an intermediate connection. media are indirectly connected. For the relevant scientific research or technical personnel in the field, the specific meanings of the above terms in the present disclosure can be determined according to specific situations, and should not be construed as limitations on the present disclosure.
如图1所示,限制故障电流电阻器,在本实施例中,选用电阻丝材料为:Cr30Ni70合金,线径0.90mm,每米重量0.005153kg/m,每米电阻1.855Ω/m(20℃时)。As shown in Figure 1, the fault current limiting resistor, in this embodiment, the selected resistance wire material is: Cr30Ni70 alloy, the wire diameter is 0.90mm, the weight per meter is 0.005153kg/m, and the resistance per meter is 1.855Ω/m (20 ℃ Time).
限制故障电流电阻器的绕制方式为,由四根电阻丝同时紧密缠绕,电阻丝的中间位置无大的空隙。The winding method of the fault current limiting resistor is that four resistance wires are tightly wound at the same time, and there is no large gap in the middle of the resistance wires.
缠绕完成的电阻器直线布置,避免螺旋形布置产生感抗,造成整体阻值大于试前测量值。The winding completed resistors are arranged in a straight line to avoid inductive reactance caused by the spiral arrangement, resulting in the overall resistance value being greater than the pre-test measured value.
如图2所示,一种故障电流检测装置,包括支架7,和其上设置的绝缘板11,绝缘板11的一面上设置有多列测试回路和汇流母排1,测试回路均包括限制故障电流电阻器3,所述限制故障电流电阻器3的两端分别固定在两个连接端上。其中限制故障电流电阻器3的第一端,缠绕或固定在连接端A2上,通过熔断元件10连接汇流母排1。试验时,各故障电流检测回路中,限制故障电流电阻器连接端A2通过导线连接至汇流母排1。然后,汇流母排1连接至试验电路中性点或人工中性点。实现试验中同时检测多路故障电流。As shown in FIG. 2, a fault current detection device includes a
支架7包括一个底座,和设置在底座上的支撑架,支撑架包括两个,分别位于绝缘板11的两侧。The
限制故障电流电阻器3上滑动设置有划线装置4,通过划线装置4连接至连接端B6,连接端B6连接至相应的故障电流检测点;A
如图3所示,绝缘板的另一面设置有若干列连接端组,每个连接端组包括至少两个固定端(即连接端C8、连接端D9,其中连接端D9与限制故障电流电阻器一端固定点连接端A2是连接在一起),连接端C8、连接端D9之间安装熔断元件10,其中连接端C8与汇流母排1连接,连接端D9与连接端A2连接。As shown in FIG. 3 , the other side of the insulating plate is provided with several columns of connection end groups, and each connection end group includes at least two fixed ends (ie, the connection end C8 and the connection end D9, wherein the connection end D9 is connected to the fault current limiting resistor) One fixed point connection end A2 is connected together), a
在本实施例中,熔断元件10为铜丝,在每次试验时,可以根据要求更换不同直径的熔断元件。In this embodiment, the
绝缘板11可以选用环氧树脂绝缘板。The insulating
试验时,每路故障电流检测回路中,电流流经路线为:试验样品故障电流检测点、连接端B 6、连接导线5、划线装置4、限制故障电流电阻器3、连接端A 2(即连接端D 9)、熔断元件10、连接端C8、汇流母排1、试验电压中性点或人工中性点。During the test, in each fault current detection circuit, the current flowing through the route is: the fault current detection point of the test sample, the connecting
上述故障检测装置,其限制故障电流电阻器体积小、制作简单、成本低廉,通过简单的划线装置,可方便的实现电阻大小可调,用于支持不同大小故障电流下的试验。The above fault detection device has the advantages of small size, simple manufacture and low cost of the fault current limiting resistor, and through a simple scribing device, the size of the resistance can be easily adjusted, which is used to support tests under different fault currents.
由于限制故障电流电阻器体积小,可方便的实现6路,甚至更多路故障电流检测。Due to the small size of the fault current limiting resistor, 6 or even more fault current detections can be easily realized.
用于制作限制故障电流电阻器的电阻丝材料一般用于制作电炉用,较为常见,成本也非常低廉。The resistance wire material used to make the fault current limiting resistor is generally used to make the electric furnace, which is relatively common and the cost is very low.
其限制故障电流电阻器为直线形状,带来的电感最小。Its fault current limiting resistor is linear in shape, resulting in minimal inductance.
其限制故障电流电阻器,在1500A电流下,熔断时间为2个周波,仅仅比熔断元件用铜丝晚1个半周波,刚好满足熔断元件先熔断的要求。适合低压开关设备和控制设备试验用。Its fault current limiting resistor, under the current of 1500A, has a fuse time of 2 cycles, which is only 1 and a half cycles later than the copper wire used for the fuse element, which just meets the requirement that the fuse element fuses first. Suitable for low-voltage switchgear and control equipment testing.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included within the protection scope of the present disclosure.
上述虽然结合附图对本公开的具体实施方式进行了描述,但并非对本公开保护范围的限制,所属领域技术人员应该明白,在本公开的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本公开的保护范围以内。Although the specific embodiments of the present disclosure have been described above in conjunction with the accompanying drawings, they do not limit the protection scope of the present disclosure. Those skilled in the art should understand that on the basis of the technical solutions of the present disclosure, those skilled in the art do not need to pay creative efforts. Various modifications or variations that can be made are still within the protection scope of the present disclosure.
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