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CN111518515B - A kind of slow-release anticoagulation ice microcapsule, preparation method and application method - Google Patents

A kind of slow-release anticoagulation ice microcapsule, preparation method and application method Download PDF

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CN111518515B
CN111518515B CN202010252043.4A CN202010252043A CN111518515B CN 111518515 B CN111518515 B CN 111518515B CN 202010252043 A CN202010252043 A CN 202010252043A CN 111518515 B CN111518515 B CN 111518515B
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ice
chitosan
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CN111518515A (en
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李强
杨屹东
王闻
郭留杰
王子豪
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RoadMainT Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0024Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Glucans; (beta-1,3)-D-Glucans, e.g. paramylon, coriolan, sclerotan, pachyman, callose, scleroglucan, schizophyllan, laminaran, lentinan or curdlan; (beta-1,6)-D-Glucans, e.g. pustulan; (beta-1,4)-D-Glucans; (beta-1,3)(beta-1,4)-D-Glucans, e.g. lichenan; Derivatives thereof
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    • C08B37/003Chitin, i.e. 2-acetamido-2-deoxy-(beta-1,4)-D-glucan or N-acetyl-beta-1,4-D-glucosamine; Chitosan, i.e. deacetylated product of chitin or (beta-1,4)-D-glucosamine; Derivatives thereof
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Abstract

本发明公开一种缓释抗凝冰微胶囊、制备方法及应用方法。该缓释抗凝冰微胶囊包括:囊芯和包覆所述囊芯的囊壁,所述囊芯和所述囊壁的质量比为1:1~1:10,所述囊芯为植物基非氯融雪剂,所述囊壁包括:改性壳聚糖和脲醛树脂,所述改性壳聚糖和所述脲醛树脂的质量比为1:6~1:21.7;所述改性壳聚糖由壳聚糖和硅烷偶联剂制备。通过在囊壁材料中引入硅烷偶联剂,能够很好地解决微胶囊材料由于小分子有机物的释放影响乳化沥青混合料性能的问题,使该材料能够应用于微表处、雾封层等多种路面预防性养护技术中,大幅度降低现有缓释型抗凝冰技术的工程造价,具有优异的低温融冰雪能力、可持续的缓释效果、优良的路用性能和环保性。The invention discloses a sustained-release anticoagulation ice microcapsule, a preparation method and an application method. The slow-release anticoagulant ice microcapsule comprises: a capsule core and a capsule wall covering the capsule core, the mass ratio of the capsule core and the capsule wall is 1:1-1:10, and the capsule core is a plant The non-chlorine-based snow melting agent, the capsule wall comprises: modified chitosan and urea-formaldehyde resin, and the mass ratio of the modified chitosan and the urea-formaldehyde resin is 1:6 to 1:21.7; the modified shell Polysaccharides are prepared from chitosan and a silane coupling agent. By introducing a silane coupling agent into the capsule wall material, the problem that the microcapsule material affects the performance of the emulsified asphalt mixture due to the release of small molecular organics can be well solved, so that the material can be used in micro-surface, fog sealing layer, etc. Among the road preventive maintenance technologies, the engineering cost of the existing slow-release anti-ice condensation technology is greatly reduced, and it has excellent low-temperature ice and snow melting ability, sustainable slow-release effect, excellent road performance and environmental protection.

Description

一种缓释抗凝冰微胶囊、制备方法及应用方法A kind of slow-release anticoagulation ice microcapsule, preparation method and application method

技术领域technical field

本发明涉及路面除雪技术领域,尤其涉及一种缓释抗凝冰微胶囊、制备方法及应用方法。The invention relates to the technical field of road snow removal, in particular to a slow-release anti-coagulation ice microcapsule, a preparation method and an application method.

背景技术Background technique

冬季的雨雪天气已成为我国北方及西南大部分地区交通出行安全的严重威胁之一,为克服传统撒盐方式对道路、附属设施及生态环境带来的危害,主动型抗凝冰技术已逐渐成为发展趋势。目前市场上成熟的主动型抗凝冰材料还是以缓释型的盐化物为主,通过将该材料加入到热拌沥青混合料中提前摊铺到路面上,在冬季雨雪天气能够主动融冰化雪,从而有效减少冬季除冰雪过程中的人员和资金投入,降低融雪剂对环境的影响。但缓释型盐化物材料与乳化沥青相容性较差,限制了其在微表处、雾封层等常规路面预防性养护技术中的应用,工程造价居高不下。另外,缓释型盐化物材料大多仍以氯盐为主要成分,长期使用对环境依旧造成影响,且冰点普遍较高,一般不低于-10℃,因此规模化推广应用受到很大限制。Rain and snow weather in winter has become one of the serious threats to traffic safety in most areas of northern and southwestern my country. In order to overcome the harm caused by traditional salt spraying to roads, auxiliary facilities and the ecological environment, active anti-icing technology has gradually become a development trend. At present, the mature active anti-condensation materials on the market are mainly slow-release salts. By adding this material to the hot mix asphalt mixture and paving it on the road in advance, it can actively melt ice in winter rain and snow weather. Snow melting, thereby effectively reducing the personnel and capital investment in the winter snow removal process, and reducing the impact of snow melting agents on the environment. However, the slow-release salinized material has poor compatibility with emulsified asphalt, which limits its application in conventional pavement preventive maintenance technologies such as micro-surface and mist seal, and the engineering cost remains high. In addition, most of the slow-release salinoid materials still use chloride salt as the main component, which still affects the environment after long-term use, and the freezing point is generally high, generally not lower than -10 °C, so the large-scale application is greatly limited.

植物基环保型融雪剂主要成分为水溶性有机物,与乳化沥青相容性良好,能够直接应用于各种乳化沥青基的预防性养护技术中,且不含氯离子,对环境无害,冰点可达-30℃以下,因此,可采用植物基环保型融雪剂代替盐化物。但该类材料目前存在的主要问题为植物基环保型融雪剂均为小分子有机物材料,当融雪剂材料与乳化沥青混合时会大幅降低乳化沥青的性能,从而影响预防性养护技术的使用寿命。The main component of the plant-based environmentally friendly snow melting agent is water-soluble organic matter, which has good compatibility with emulsified asphalt and can be directly applied to various emulsified asphalt-based preventive maintenance technologies. It does not contain chloride ions and is harmless to the environment. Below -30 ℃, therefore, plant-based environmentally friendly snow melting agents can be used instead of salts. However, the main problem of this type of materials is that the plant-based environmentally friendly snow melting agents are all small molecular organic materials. When the snow melting agent material is mixed with the emulsified asphalt, the performance of the emulsified asphalt will be greatly reduced, thereby affecting the service life of the preventive maintenance technology.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供一种缓释抗凝冰微胶囊、制备方法及应用方法,以解决现有技术的植物基环保型融雪剂与乳化沥青混合时会大幅降低乳化沥青的性能的问题。The embodiments of the present invention provide a slow-release anti-coagulation ice microcapsule, a preparation method and an application method, so as to solve the problem that the performance of the emulsified asphalt will be greatly reduced when the prior art plant-based environment-friendly snow melting agent is mixed with the emulsified asphalt.

第一方面,提供一种缓释抗凝冰微胶囊,包括:囊芯和包覆所述囊芯的囊壁,所述囊芯和所述囊壁的质量比为1:1~1:10,所述囊芯为植物基非氯融雪剂,所述囊壁包括:改性壳聚糖和脲醛树脂,所述改性壳聚糖和所述脲醛树脂的质量比为1:6~1:21.7;所述改性壳聚糖由壳聚糖和硅烷偶联剂制备。In a first aspect, a sustained-release anticoagulation ice microcapsule is provided, comprising: a capsule core and a capsule wall covering the capsule core, and the mass ratio of the capsule core and the capsule wall is 1:1 to 1:10 , the capsule core is a plant-based non-chlorine snow melting agent, the capsule wall includes: modified chitosan and urea-formaldehyde resin, and the mass ratio of the modified chitosan and the urea-formaldehyde resin is 1:6~1: 21.7; The modified chitosan is prepared from chitosan and a silane coupling agent.

第二方面,提供一种如前所述的缓释抗凝冰微胶囊的制备方法,包括:将植物基非氯融雪剂溶于水中,混合均匀得到囊芯溶液;将脲醛树脂、改性壳聚糖和囊芯溶液在60~70℃温度下进行反应,得到所述缓释抗凝冰微胶囊。In the second aspect, a preparation method of the aforementioned slow-release anti-coagulation ice microcapsules is provided, comprising: dissolving a plant-based non-chlorine snow-melting agent in water, and mixing evenly to obtain a capsule core solution; The polysaccharide and the capsule core solution are reacted at a temperature of 60-70° C. to obtain the slow-release anticoagulation ice microcapsules.

第三方面,提供一种如前所述的缓释抗凝冰微胶囊的应用方法,包括:将缓释抗凝冰微胶囊和微表处混合料混合均匀,得到抗凝冰微表处混合料。A third aspect provides an application method of the aforementioned slow-release anti-coagulation ice microcapsules, comprising: uniformly mixing the slow-release anti-coagulation ice microcapsules and the micro-surface mixture to obtain the anti-coagulation ice micro-surface mixture material.

这样,本发明实施例,通过在囊壁材料中引入硅烷偶联剂,能够很好地解决微胶囊材料由于小分子有机物的释放影响乳化沥青混合料性能的问题,使该材料能够应用于微表处、雾封层等多种路面预防性养护技术中,大幅度降低现有缓释型抗凝冰技术的工程造价,具有优异的低温融冰雪能力、可持续的缓释效果、优良的路用性能和环保性。In this way, in the embodiment of the present invention, by introducing a silane coupling agent into the capsule wall material, the problem that the microcapsule material affects the performance of the emulsified asphalt mixture due to the release of small molecular organics can be well solved, so that the material can be applied to the microcapsule material. Among the various road preventive maintenance technologies such as attrition and fog sealing layer, the engineering cost of the existing slow-release anti-ice condensation technology is greatly reduced, and it has excellent low-temperature ice and snow melting ability, sustainable slow-release effect, and excellent road performance. performance and environmental friendliness.

具体实施方式Detailed ways

下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获取的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明实施例公开了一种缓释抗凝冰微胶囊。缓释抗凝冰微胶囊包括:囊芯和包覆囊芯的囊壁,形成壳核型结构。囊芯和囊壁的质量比为1:1~1:10。优选的,囊芯和囊壁的质量比为1:1.7~1:2.7。此外,本发明实施例的缓释抗凝冰微胶囊的粒径小于0.075mm,优选为0.05mm,从而在应用于路面时,不会对道路工程质量造成影响。工程上用料,筛孔最小粒径是0.075mm,0.075mm以上的石料对混合料级配有影响,而0.075mm以下部分为筛底部分,不会对混合料产生影响,也就不会对工程质量产生影响。The embodiment of the present invention discloses a sustained-release anticoagulation ice microcapsule. The sustained-release anticoagulant ice microcapsules include: a capsule core and a capsule wall covering the capsule core, forming a shell-core structure. The mass ratio of the capsule core and the capsule wall is 1:1 to 1:10. Preferably, the mass ratio of the capsule core and the capsule wall is 1:1.7˜1:2.7. In addition, the particle size of the slow-release anti-coagulation ice microcapsules of the embodiments of the present invention is less than 0.075 mm, preferably 0.05 mm, so that when applied to the road surface, the quality of road engineering will not be affected. The materials used in the project, the minimum particle size of the sieve hole is 0.075mm, the stone above 0.075mm has an impact on the grading of the mixture, and the part below 0.075mm is the bottom part of the sieve, which will not affect the mixture, so it will not affect the mixture. Project quality has an impact.

囊芯为植物基非氯融雪剂。优选的,植物基非氯融雪剂以树脂醇C为主要原料,不含任何氯化物、硫酸盐及亚硝酸盐,是一种环保型融雪剂,对植物、微生物、土壤、周边水系及环境无任何毒害作用,对路面、钢结构、钢筋混凝土等道路桥梁结构无腐蚀性。本发明实施例的植物基非氯融雪剂包括如下的至少一种:丙三醇、乙二醇、山梨醇和丙二醇。The core of the capsule is a plant-based non-chlorine snow melting agent. Preferably, the plant-based non-chlorine snow-melting agent uses resin alcohol C as the main raw material, does not contain any chloride, sulfate and nitrite, and is an environmentally friendly snow-melting agent, which has no effect on plants, microorganisms, soil, surrounding water system and environment Any toxic effect, non-corrosive to road and bridge structures such as pavement, steel structure, reinforced concrete, etc. The plant-based non-chlorine snow melting agent according to the embodiment of the present invention includes at least one of the following: glycerol, ethylene glycol, sorbitol and propylene glycol.

囊壁包括:改性壳聚糖和脲醛树脂。改性壳聚糖和脲醛树脂的质量比为1:6~1:21.7。优选的,改性壳聚糖和脲醛树脂的质量比为1:6~1:7.2。其中,改性壳聚糖由壳聚糖和硅烷偶联剂制备。脲醛树脂由甲醛和尿素制备。因此,本发明实施例中,改性壳聚糖的质量可以采用壳聚糖和硅烷偶联剂的质量和来代替,脲醛树脂的质量可以采用甲醛和尿素的质量和来代替。The capsule wall includes: modified chitosan and urea-formaldehyde resin. The mass ratio of modified chitosan and urea-formaldehyde resin is 1:6~1:21.7. Preferably, the mass ratio of modified chitosan and urea-formaldehyde resin is 1:6-1:7.2. Among them, modified chitosan is prepared from chitosan and silane coupling agent. Urea-formaldehyde resins are prepared from formaldehyde and urea. Therefore, in the embodiment of the present invention, the mass of modified chitosan can be replaced by the mass sum of chitosan and silane coupling agent, and the mass of urea-formaldehyde resin can be replaced by the mass sum of formaldehyde and urea.

由于作为囊芯的植物基非氯融雪剂中含有羟基,其可与囊壁中的壳聚糖中的羟基发生脱水反应,使得囊壁与囊芯紧密结合。当囊壁破裂释放囊芯时,由于壳聚糖和植物基非氯融雪剂之间的连接,还需要使两者之间的连接键断裂,进一步有利于植物基非氯融雪剂的缓慢释放,延长使用寿命。此外,由于壳聚糖和植物基非氯融雪剂存在上述可能的脱水反应,壳聚糖和囊芯的用量需要考虑这一因素,一方面应当使一部分壳聚糖和植物基非氯融雪剂发生缩聚反应,另一方面也不能使大量植物基非氯融雪剂发生上述的反应,避免在每次释放融雪剂时,造成释放量不足,不能达到最佳的融雪效果。Since the plant-based non-chlorine snow-melting agent used as the capsule core contains hydroxyl groups, it can undergo a dehydration reaction with the hydroxyl groups in the chitosan in the capsule wall, so that the capsule wall and the capsule core are tightly combined. When the capsule wall is ruptured to release the capsule core, due to the connection between the chitosan and the plant-based non-chlorine snow-melting agent, the bond between the two needs to be broken, which is further conducive to the slow release of the plant-based non-chlorine snow-melting agent. Extended service life. In addition, due to the above-mentioned possible dehydration reaction between chitosan and plant-based non-chlorine snow-melting agent, the amount of chitosan and capsule core needs to be considered. On the one hand, part of chitosan and plant-based non-chlorine snow-melting agent should occur On the other hand, the polycondensation reaction cannot make a large number of plant-based non-chlorine snow-melting agents undergo the above-mentioned reaction, so as to avoid insufficient release amount each time the snow-melting agent is released, and the optimal snow-melting effect cannot be achieved.

具体的,改性壳聚糖的制备方法包括如下的过程:Specifically, the preparation method of modified chitosan includes the following process:

将壳聚糖溶解在乙酸溶液中,加入硅烷偶联剂,搅拌均匀,得到改性壳聚糖。The chitosan is dissolved in the acetic acid solution, the silane coupling agent is added, and the mixture is stirred evenly to obtain the modified chitosan.

应当理解的是,制备得到的改性壳聚糖是以溶液形式存在。上述的搅拌的时间优选为1~2h。It should be understood that the prepared modified chitosan is in the form of a solution. The above-mentioned stirring time is preferably 1 to 2 hours.

其中,壳聚糖的用量为乙酸溶液的用量的1wt%~2wt%,可确保壳聚糖溶解。壳聚糖的粘度为0.1~0.3Pa·s。硅烷偶联剂和壳聚糖的质量比为0.27~2.5:1。乙酸溶液的乙酸体积分数为1%~2%。优选的,乙酸溶液的乙酸体积分数为1.5%。Wherein, the amount of chitosan is 1wt% to 2wt% of the amount of acetic acid solution, which can ensure the dissolution of chitosan. The viscosity of chitosan is 0.1 to 0.3 Pa·s. The mass ratio of silane coupling agent and chitosan is 0.27-2.5:1. The acetic acid volume fraction of the acetic acid solution is 1% to 2%. Preferably, the acetic acid volume fraction of the acetic acid solution is 1.5%.

通过在囊壁材料中引入硅烷偶联剂,能够很好地解决微胶囊材料由于小分子有机物的释放影响乳化沥青混合料性能的问题。壳聚糖和脲醛树脂形成囊壁,硅烷偶联剂主要用于连接囊壁和微表处混合料中的石料,当把该微胶囊材料掺入乳化沥青混合料时,硅烷偶联剂在囊壁材料与石料之间偶联形成化学键,对乳化沥青混合料产生增强和增韧效果,从而提高混合料的各项路用性能,彻底解决主动型抗凝冰材料无法应用在路面预防性养护技术中的难题,大幅度降低了主动型抗凝冰技术的使用成本。此外,加入硅烷偶联剂后,可形成大量的化学偶联键,使囊壁分子膜之间的距离逐渐变小,膜的通透性变差,从而使微胶囊材料在相同时间内可释放的融雪剂的量减少,以增加释放的次数,延长使用寿命。By introducing a silane coupling agent into the capsule wall material, the problem that the microcapsule material affects the performance of the emulsified asphalt mixture due to the release of small molecular organics can be well resolved. Chitosan and urea-formaldehyde resin form the capsule wall, and the silane coupling agent is mainly used to connect the capsule wall and the stone in the micro-surface mixture. When the microcapsule material is incorporated into the emulsified asphalt mixture, the silane coupling agent is in the capsule. The coupling between the wall material and the stone forms a chemical bond, which has the effect of strengthening and toughening the emulsified asphalt mixture, thereby improving the road performance of the mixture, and completely solving the problem that the active anti-icing material cannot be used in the road preventive maintenance technology. It greatly reduces the cost of using active anti-condensation ice technology. In addition, after the silane coupling agent is added, a large number of chemical coupling bonds can be formed, so that the distance between the molecular membranes of the capsule wall gradually becomes smaller, and the permeability of the membrane becomes poor, so that the microcapsule material can be released in the same time. The amount of deicing agent is reduced to increase the number of releases and prolong the service life.

壳聚糖作为囊壁材料,主要起到提高囊壁强度的作用。因此,在保证缓释抗凝冰微胶囊的力学性能的前提下,可以适量减少壳聚糖的用量,使得囊壁的厚度减小,有利于减小缓释抗凝冰微胶囊的粒径。As a capsule wall material, chitosan mainly plays a role in improving the strength of the capsule wall. Therefore, under the premise of ensuring the mechanical properties of the slow-release anticoagulant ice microcapsules, the amount of chitosan can be appropriately reduced to reduce the thickness of the capsule wall, which is beneficial to reducing the particle size of the slow-release anticoagulant ice microcapsules.

本发明实施例的硅烷偶联剂包括如下型号的硅烷偶联剂中的至少一种:KH-550、WD-50、KH-602、A-1160、QX-1324和KBM-7803。The silane coupling agent of the embodiment of the present invention includes at least one of the following types of silane coupling agents: KH-550, WD-50, KH-602, A-1160, QX-1324 and KBM-7803.

具体的,脲醛树脂的制备方法包括如下的过程:Specifically, the preparation method of urea-formaldehyde resin comprises the following process:

(1)均匀混合水和分散剂,得到第一混合液。(1) Water and dispersant are uniformly mixed to obtain a first mixed solution.

为使混合更均匀,可以采用搅拌的方式。例如,机械搅拌、磁力搅拌等等。该制备过程,通过加入分散剂,有利于尿素的溶解。In order to make the mixing more uniform, a stirring method can be used. For example, mechanical stirring, magnetic stirring, and the like. In the preparation process, the dispersing agent is added to facilitate the dissolution of urea.

(2)依次将甲醛和尿素加入到第一混合液中,混合均匀直到尿素完全溶解,得到第二混合液。(2) sequentially adding formaldehyde and urea into the first mixed solution, and mixing uniformly until the urea is completely dissolved to obtain a second mixed solution.

为使混合更均匀,可以采用搅拌的方式。例如,机械搅拌、磁力搅拌等等。采用先加入甲醛,后加入尿素这一加料顺序的原因是:甲醛是易溶于水的,是溶剂;尿素是溶于水的,是结晶体;如果先加入尿素,融合速度慢,当融合不充分时加入了甲醛就会出现结团的现象,所以先加甲醛,再加入尿素时,就不会出现结团。In order to make the mixing more uniform, a stirring method can be used. For example, mechanical stirring, magnetic stirring, and the like. The reason for the order of adding formaldehyde first and then adding urea is: formaldehyde is easily soluble in water and is a solvent; urea is soluble in water and is a crystal; if urea is added first, the fusion speed is slow, and when the fusion is not sufficient When formaldehyde is added, agglomeration will occur, so when formaldehyde is added first, and then urea is added, there will be no agglomeration.

(3)调节第二混合液的pH值为9~10,且加热第二混合液,使第二混合液在60~70℃温度下进行聚合反应,得到脲醛树脂。(3) The pH value of the second mixed solution is adjusted to 9 to 10, and the second mixed solution is heated to perform a polymerization reaction at a temperature of 60 to 70° C. to obtain a urea-formaldehyde resin.

应当理解的是,制备得到的脲醛树脂以预聚液形式存在。It should be understood that the prepared urea-formaldehyde resin exists in the form of a prepolymerized liquid.

其中,本发明实施例的分散剂包括如下的至少一种:聚乙二醇、聚乙烯醇和甲基纤维素明胶。尿素与甲醛的质量比为1:0.5~1:1.5。优选的,尿素与甲醛的质量比为1:0.8。甲醛可以是任何纯度的液体甲醛溶液。分散剂的用量为尿素与甲醛的总用量的0.8wt%~1.5wt%。优选的,分散剂的用量为尿素与甲醛的总用量的1.2wt%。具体的,聚合反应的时间优选为1~2h。Wherein, the dispersant in the embodiment of the present invention includes at least one of the following: polyethylene glycol, polyvinyl alcohol and methylcellulose gelatin. The mass ratio of urea to formaldehyde is 1:0.5~1:1.5. Preferably, the mass ratio of urea to formaldehyde is 1:0.8. Formaldehyde can be a liquid formaldehyde solution of any purity. The dosage of the dispersant is 0.8wt% to 1.5wt% of the total dosage of urea and formaldehyde. Preferably, the dosage of the dispersant is 1.2 wt% of the total dosage of urea and formaldehyde. Specifically, the time of the polymerization reaction is preferably 1 to 2 hours.

通过控制硅烷偶联剂的用量和囊壁材料的制备工艺,在保证微胶囊材料具有一定融雪能力的情况下,还能保持良好的缓释特性。融雪化冰能力可达普通氯化钠融雪剂的2倍以上,在-30℃仍有良好的融冰雪能力;在有冰雪的情况下可持续释放融雪剂,阻止路面二次结冰,延长材料融雪化冰的能力,预期使用寿命可达5年以上。By controlling the amount of the silane coupling agent and the preparation process of the capsule wall material, the microcapsule material can maintain a good slow-release characteristic under the condition that the microcapsule material has a certain snow melting ability. The ability to melt snow and ice can reach more than 2 times that of ordinary sodium chloride snow melting agent, and it still has good ice and snow melting ability at -30 °C; in the case of ice and snow, the snow melting agent can be released continuously, preventing the secondary icing of the road and extending the material. The ability to melt snow and ice, and the expected service life can reach more than 5 years.

综上,本发明实施例的缓释抗凝冰微胶囊,能够很好地解决微胶囊材料由于小分子有机物的释放影响乳化沥青混合料性能的问题,能够应用于微表处、雾封层等多种路面预防性养护技术中,大幅度降低现有缓释型抗凝冰技术的工程造价,具有卓越的低温融冰雪能力、可持续的缓释效果和优良的路用性能。To sum up, the slow-release anti-coagulation ice microcapsules in the embodiments of the present invention can well solve the problem that the microcapsule materials affect the performance of the emulsified asphalt mixture due to the release of small molecular organics, and can be applied to micro-surfaces, fog sealing layers, etc. Among various road preventive maintenance technologies, the engineering cost of the existing slow-release anti-ice condensation technology is greatly reduced, and it has excellent low-temperature ice and snow melting ability, sustainable slow-release effect and excellent road performance.

本发明实施例还公开了一种上述实施例所述的缓释抗凝冰微胶囊的制备方法。具体的,该制备方法包括如下的过程:The embodiment of the present invention also discloses a preparation method of the sustained-release anticoagulation ice microcapsule described in the above embodiment. Specifically, the preparation method includes the following processes:

(1)将植物基非氯融雪剂溶于水中,混合均匀得到囊芯溶液。(1) Dissolve the plant-based non-chlorine snow-melting agent in water, and mix evenly to obtain a capsule core solution.

为使混合更均匀,可以采用搅拌的方式。例如,机械搅拌、磁力搅拌等等。本发明实施例的植物基非氯融雪剂为醇类成分,易溶于水,不易团聚。In order to make the mixing more uniform, a stirring method can be used. For example, mechanical stirring, magnetic stirring, and the like. The plant-based non-chlorine snow-melting agent of the embodiment of the present invention is an alcohol component, which is easily soluble in water and is not easy to agglomerate.

(2)将脲醛树脂、改性壳聚糖和囊芯溶液在60~70℃温度下进行反应,得到缓释抗凝冰微胶囊。(2) The urea-formaldehyde resin, the modified chitosan and the capsule core solution are reacted at a temperature of 60-70° C. to obtain slow-release anti-coagulation ice microcapsules.

应当理解的脲醛树脂和改性壳聚糖可通过上述实施例的方法制备得到,在此不再赘述。上述的反应为界面聚合反应,使得形成的微胶囊的包覆效果更好。It should be understood that the urea-formaldehyde resin and the modified chitosan can be prepared by the methods of the above embodiments, and will not be repeated here. The above reaction is an interfacial polymerization reaction, so that the encapsulation effect of the formed microcapsules is better.

为使反应更充分,可以采用搅拌的方式。例如,机械搅拌、磁力搅拌等等。优选的,搅拌速率为600-800r/min,反应时间为2~3h。该混合过程的pH值为2~3。由于在制备改性壳聚糖时加入了乙酸,其可以中和制备脲醛树脂的碱性环境,使得混合过程的pH值为2~3。In order to make the reaction more sufficient, a stirring method can be adopted. For example, mechanical stirring, magnetic stirring, and the like. Preferably, the stirring rate is 600-800r/min, and the reaction time is 2-3h. The pH value of this mixing process is 2-3. Since acetic acid is added during the preparation of the modified chitosan, it can neutralize the alkaline environment for preparing the urea-formaldehyde resin, so that the pH value of the mixing process is 2-3.

将反应所得的产物用蒸馏水抽滤,洗涤3~5次,并在烘箱中通风烘干。The product obtained by the reaction is suction filtered with distilled water, washed 3 to 5 times, and ventilated and dried in an oven.

综上,本发明实施例的缓释抗凝冰微胶囊的制备方法,可以制备上述实施例的具有优异效果的缓释抗凝冰微胶囊,且制备方法简单。To sum up, the preparation method of the sustained-release anticoagulation ice microcapsules of the embodiments of the present invention can prepare the sustained-release anticoagulation ice microcapsules with excellent effects of the above embodiments, and the preparation method is simple.

本发明实施例还公开了一种上述实施例所述的缓释抗凝冰微胶囊的应用方法。具体的,该应用方法包括如下的过程:The embodiment of the present invention also discloses an application method of the sustained-release anticoagulation ice microcapsule described in the above embodiment. Specifically, the application method includes the following processes:

将缓释抗凝冰微胶囊和微表处混合料混合均匀,得到抗凝冰微表处混合料。The slow-release anticoagulation ice microcapsules and the microsurface mixture are mixed uniformly to obtain the anticoagulation ice microsurface mixture.

优选的,微表处混合料由0~3mm石料、3~6mm石料、聚合物改性乳化沥青、水泥和水混合得到。具体的,0~3mm石料、3~6mm石料、聚合物改性乳化沥青、水泥、水和缓释抗凝冰微胶的质量比例为60:40:11.5:1.5:5.5:3。Preferably, the micro-surface mixture is obtained by mixing 0-3mm stone, 3-6mm stone, polymer modified emulsified asphalt, cement and water. Specifically, the mass ratio of 0-3mm stone, 3-6mm stone, polymer modified emulsified asphalt, cement, water and slow-release anti-coagulation ice microgel is 60:40:11.5:1.5:5.5:3.

综上,本发明实施例的缓释抗凝冰微胶囊的应用方法,可将上述实施例的缓释抗凝冰微胶囊制备得到抗凝冰微表处混合料,从而可应用于微表处、雾封层等多种路面预防性养护技术中。To sum up, the application method of the slow-release anticoagulant ice microcapsules in the embodiment of the present invention can prepare the anticoagulant ice micro-surface mixture by preparing the slow-release anticoagulation ice microcapsules of the above-mentioned embodiments, so that it can be applied to the micro-surface. , fog seal layer and other road preventive maintenance technologies.

下面以具体实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below with specific examples.

实施例1Example 1

首先将100g水、0.2g聚乙烯醇加入反应皿中,搅拌均匀,得到第一混合液。接着在第一混合液中加入甲醛15g,并将水浴加热升温至70℃,搅拌均匀,使甲醛充分溶解。然后加入10g尿素,磁力搅拌至完全溶解,得到第二混合液。再加入三乙醇氨到第二混合液中,调节pH值至9,进行聚合反应90min,得到脲醛树脂预聚液。将0.9g壳聚糖加入50ml的1.5%乙酸溶液中,在磁力搅拌下溶解均匀,加入0.25g硅烷偶联剂KH-550,搅拌时间2h,得到改性壳聚糖溶液。将10g植物基非氯融雪剂溶于100g水中,放在搅拌器中充分搅拌30min,得到囊芯溶液。将脲醛树脂预聚液、改性壳聚糖溶液和囊芯溶液一起加入到反应瓶中,加热至恒温60℃,pH为2.5,在600r/min的电动搅拌作用下将溶液混合均匀,待反应3h后,将所得产物用蒸馏水抽滤、洗涤3次,然后在烘箱中通风烘干,得到缓释抗凝冰微胶囊粉末材料。First, 100 g of water and 0.2 g of polyvinyl alcohol were added to the reaction dish, and stirred evenly to obtain a first mixed solution. Next, 15 g of formaldehyde was added to the first mixed solution, and the water bath was heated to 70° C., stirred uniformly, and the formaldehyde was fully dissolved. Then, 10 g of urea was added, and the mixture was magnetically stirred until completely dissolved to obtain a second mixed solution. Then add triethanolamine to the second mixed solution, adjust the pH value to 9, and carry out a polymerization reaction for 90 min to obtain a urea-formaldehyde resin prepolymerized solution. Add 0.9 g of chitosan to 50 ml of 1.5% acetic acid solution, dissolve uniformly under magnetic stirring, add 0.25 g of silane coupling agent KH-550, and stir for 2 hours to obtain a modified chitosan solution. Dissolve 10 g of plant-based non-chlorine snow-melting agent in 100 g of water, and place it in a mixer to fully stir for 30 minutes to obtain a capsule core solution. Add the urea-formaldehyde resin prepolymerization solution, the modified chitosan solution and the capsule core solution together into the reaction flask, heat to a constant temperature of 60 ° C, pH is 2.5, mix the solution evenly under the action of electric stirring at 600 r/min, and wait for the reaction After 3 hours, the obtained product was suction filtered with distilled water, washed 3 times, and then air-dried in an oven to obtain a slow-release anti-coagulation ice microcapsule powder material.

实施例2Example 2

首先将100g水、0.2g聚乙烯醇加入反应皿中,搅拌均匀,得到第一混合液。接着在第一混合液中加入甲醛10g,并将水浴加热升温至65℃,搅拌均匀,使甲醛充分溶解。然后加入10g尿素,磁力搅拌至完全溶解,得到第二混合液。再加入三乙醇氨到第二混合液中,调节pH值至9,进行聚合反应60分钟,得到脲醛树脂预聚液。将0.8g壳聚糖加入50ml的1.5%乙酸溶液中,在磁力搅拌下溶解均匀,加入0.5g硅烷偶联剂(KH-550与A-1160的质量比为1:2),搅拌时间2h,得到改性壳聚糖溶液。将10g植物基非氯融雪剂溶于100g水中,放在搅拌器中充分搅拌30min,得到囊芯溶液。将脲醛树脂预聚液、改性壳聚糖溶液和囊芯溶液一起加入到反应瓶中,加热至恒温65℃,pH为2.5,在600r/min的电动搅拌作用下将溶液混合均匀,待反应3h后,将所得产物用蒸馏水抽滤、洗涤3次,然后在烘箱中通风烘干,得到缓释抗凝冰微胶囊粉末材料。First, 100 g of water and 0.2 g of polyvinyl alcohol were added to the reaction dish, and stirred evenly to obtain a first mixed solution. Next, 10 g of formaldehyde was added to the first mixed solution, and the water bath was heated to 65° C., and stirred uniformly to fully dissolve the formaldehyde. Then, 10 g of urea was added, and the mixture was magnetically stirred until completely dissolved to obtain a second mixed solution. Then add triethanolamine to the second mixed solution, adjust the pH value to 9, and carry out a polymerization reaction for 60 minutes to obtain a urea-formaldehyde resin prepolymerized solution. Add 0.8g chitosan to 50ml of 1.5% acetic acid solution, dissolve uniformly under magnetic stirring, add 0.5g silane coupling agent (the mass ratio of KH-550 and A-1160 is 1:2), stir for 2h, A modified chitosan solution was obtained. Dissolve 10 g of plant-based non-chlorine snow-melting agent in 100 g of water, and place it in a mixer to fully stir for 30 minutes to obtain a capsule core solution. Add the urea-formaldehyde resin prepolymerization solution, the modified chitosan solution and the capsule core solution together into the reaction flask, heat to a constant temperature of 65 ° C, pH is 2.5, and mix the solution evenly under the action of electric stirring at 600 r/min. After 3 hours, the obtained product was suction filtered with distilled water, washed 3 times, and then air-dried in an oven to obtain a slow-release anti-coagulation ice microcapsule powder material.

实施例3Example 3

首先将100g水、0.2g聚乙烯醇加入反应皿中,搅拌均匀,得到第一混合液。接着在第一混合液中加入甲醛8g,并将水浴加热升温至70℃,搅拌均匀,使甲醛充分溶解,然后加入10g尿素,磁力搅拌至完全溶解,得到第二混合液。再加入三乙醇氨到第二混合液中,调节pH值至10,进行聚合反应120min,得到脲醛树脂预聚液。将0.6g壳聚糖加入50ml的1.5%乙酸溶液中,在磁力搅拌下溶解均匀,加入1g硅烷偶联剂KH-602,搅拌时间2h,得到改性壳聚糖溶液。将10g植物基非氯融雪剂溶于100g水,放在搅拌器中充分搅拌30min,得到囊芯溶液。将脲醛树脂预聚液、改性壳聚糖溶液和囊芯溶液一起加入到反应瓶中,加热至恒温65℃,pH为3,在700r/min的电动搅拌作用下将溶液混合均匀,待反应3h后,将所得产物用蒸馏水抽滤、洗涤3次,然后在烘箱中通风烘干,得到缓释抗凝冰微胶囊粉末材料。First, 100 g of water and 0.2 g of polyvinyl alcohol were added to the reaction dish, and stirred evenly to obtain a first mixed solution. Next, add 8 g of formaldehyde to the first mixed solution, heat the water bath to 70° C., stir evenly to fully dissolve the formaldehyde, then add 10 g of urea, and magnetically stir until completely dissolved to obtain a second mixed solution. Then add triethanolamine to the second mixed solution, adjust the pH value to 10, and carry out a polymerization reaction for 120 min to obtain a urea-formaldehyde resin prepolymerized solution. Add 0.6 g of chitosan into 50 ml of 1.5% acetic acid solution, dissolve uniformly under magnetic stirring, add 1 g of silane coupling agent KH-602, and stir for 2 hours to obtain a modified chitosan solution. Dissolve 10 g of plant-based non-chlorine snow-melting agent in 100 g of water, and place it in a mixer to fully stir for 30 min to obtain a capsule core solution. Add the urea-formaldehyde resin prepolymer solution, the modified chitosan solution and the capsule core solution together into the reaction flask, heat to a constant temperature of 65 ° C, pH is 3, and mix the solution evenly under the action of electric stirring at 700 r/min. After 3 hours, the obtained product was suction filtered with distilled water, washed 3 times, and then air-dried in an oven to obtain a slow-release anti-coagulation ice microcapsule powder material.

实施例4Example 4

首先将100g水、0.2g聚乙烯醇加入反应皿中,搅拌均匀,得到第一混合液。接着在第一混合液中加入甲醛5g,并将水浴加热升温至60℃,搅拌均匀,使甲醛充分溶解,然后加入10g尿素,磁力搅拌至完全溶解,得到第二混合液。再加入三乙醇氨到第二混合液中,调节pH值至9.5,进行聚合反应120min,得到脲醛树脂预聚液。将0.6g壳聚糖加入50ml的1.5%乙酸溶液中,在磁力搅拌下溶解均匀,加入1.5g WD-50,搅拌时间1.5h,得到改性壳聚糖溶液。将10g植物基非氯融雪剂溶于100g水,放在搅拌器中充分搅拌30分钟,得到囊芯溶液。将脲醛树脂预聚液、改性壳聚糖溶液和囊芯溶液一起加入到反应瓶中,加热至恒温70℃,pH为2,在800r/min的电动搅拌作用下将溶液混合均匀,待反应3h后,将所得产物用蒸馏水抽滤、洗涤3次,然后在烘箱中通风烘干,得到缓释抗凝冰微胶囊粉末材料。First, 100 g of water and 0.2 g of polyvinyl alcohol were added to the reaction dish, and stirred evenly to obtain a first mixed solution. Next, add 5 g of formaldehyde to the first mixed solution, heat the water bath to 60° C., stir evenly to fully dissolve the formaldehyde, then add 10 g of urea, and magnetically stir until completely dissolved to obtain a second mixed solution. Then add triethanolamine to the second mixed solution, adjust the pH value to 9.5, and carry out a polymerization reaction for 120 min to obtain a urea-formaldehyde resin prepolymerized solution. Add 0.6 g of chitosan into 50 ml of 1.5% acetic acid solution, dissolve uniformly under magnetic stirring, add 1.5 g of WD-50, and stir for 1.5 h to obtain a modified chitosan solution. Dissolve 10 g of the plant-based non-chlorine snow melting agent in 100 g of water, and place it in a mixer to fully stir for 30 minutes to obtain a capsule core solution. Add the urea-formaldehyde resin prepolymerization solution, the modified chitosan solution and the capsule core solution together into the reaction flask, heat to a constant temperature of 70 ° C, pH is 2, and mix the solution evenly under the action of electric stirring at 800 r/min. After 3 hours, the obtained product was suction filtered with distilled water, washed 3 times, and then air-dried in an oven to obtain a slow-release anti-coagulation ice microcapsule powder material.

实施例5Example 5

首先将100g水、0.2g聚乙烯醇加入反应皿中,搅拌均匀,得到第一混合液。接着在第一混合液中加入甲醛8g,并将水浴加热升温至65℃,搅拌均匀,使甲醛充分溶解,然后加入10g尿素,磁力搅拌至完全溶解,得到第二混合液。再加入三乙醇氨到第二混合液中,调节pH值至9,进行聚合反应120min,得到脲醛树脂预聚液。将0.5g壳聚糖加入50ml的1.5%乙酸溶液中,在磁力搅拌下溶解均匀,加入2.5g KBM-7803,搅拌时间2h,得到改性壳聚糖溶液。将10g植物基非氯融雪剂溶于100g水,放在搅拌器中充分搅拌30min,得到囊芯溶液。将脲醛树脂预聚液、改性壳聚糖溶液和囊芯溶液一起加入到反应瓶中,加热至恒温65℃,pH为3,在700r/min的电动搅拌作用下将溶液混合均匀,待反应3h后,将所得产物用蒸馏水抽滤、洗涤3次,然后在烘箱中通风烘干,得到缓释抗凝冰微胶囊粉末材料。First, 100 g of water and 0.2 g of polyvinyl alcohol were added to the reaction dish, and stirred evenly to obtain a first mixed solution. Next, add 8 g of formaldehyde to the first mixed solution, heat the water bath to 65° C., stir evenly to fully dissolve the formaldehyde, then add 10 g of urea and stir magnetically until completely dissolved to obtain a second mixed solution. Then add triethanolamine to the second mixed solution, adjust the pH value to 9, and carry out a polymerization reaction for 120 min to obtain a urea-formaldehyde resin prepolymerized solution. 0.5g of chitosan was added to 50ml of 1.5% acetic acid solution, dissolved uniformly under magnetic stirring, 2.5g of KBM-7803 was added, and the stirring time was 2h to obtain a modified chitosan solution. Dissolve 10 g of plant-based non-chlorine snow-melting agent in 100 g of water, and place it in a mixer to fully stir for 30 min to obtain a capsule core solution. Add the urea-formaldehyde resin prepolymer solution, the modified chitosan solution and the capsule core solution together into the reaction flask, heat to a constant temperature of 65 ° C, pH is 3, and mix the solution evenly under the action of electric stirring at 700 r/min. After 3 hours, the obtained product was suction filtered with distilled water, washed 3 times, and then air-dried in an oven to obtain a slow-release anti-coagulation ice microcapsule powder material.

将实施例1~5所得的缓释抗凝冰微胶囊粉末材料应用到微表处混合料中,并与不添加缓释抗凝冰微胶囊粉末材料的微表处混合料进行性能对比。应用方法具体为:将0~3mm石料、3~6mm石料、聚合物改性乳化沥青、水泥、水、缓释抗凝冰微胶囊粉末材料按照60:40:11.5:1.5:5.5:3的质量比例进行混合,制得抗凝冰微表处混合料。对上述6种微表处混合料按照《微表处和稀浆封层技术指南》进行力学性能和融冰雪性能试验,结果如表1所示:The slow-release anti-coagulation ice microcapsule powder materials obtained in Examples 1 to 5 were applied to the micro-surface mixture, and the performance was compared with the micro-surface mixture without the addition of the slow-release anti-coagulation ice microcapsule powder material. The application method is as follows: 0-3mm stone, 3-6mm stone, polymer modified emulsified asphalt, cement, water, slow-release anti-coagulation ice microcapsule powder material according to the quality of 60:40:11.5:1.5:5.5:3 The mixture is mixed according to the proportion to obtain the anti-coagulation ice micro-surface mixture. The mechanical properties and melting ice and snow performance tests were carried out on the above 6 kinds of micro-surface mixtures according to the "Micro-surface and Slurry Sealing Technical Guidelines", and the results are shown in Table 1:

表1微表处混合料的力学性能和融冰雪性能Table 1 Mechanical properties and ice and snow melting properties of the mixture at the micro-surface

Figure GDA0003704807290000101
Figure GDA0003704807290000101

从表1可以看出,各实施例的拌和时间都大于规定的120s,说明各实施例的抗凝冰微表处混合料满足拌和生产的要求;各实施例的1h粘聚力值均大于规范要求的2.0N·m,而且试样没有出现开裂的现象;各实施例的1h湿轮磨耗值均小于规范要求的540g/m2,说明各实施例的抗凝冰微表处混合料具有良好的路用性能;从3h融冰率试验可以看出,各实施例的融冰率均在70%以上,循环融冰次数均在9次以上,具有优良的融冰雪及缓释效果。As can be seen from Table 1, the mixing time of each embodiment is greater than the specified 120s, indicating that the anti-coagulation ice micro-surface mixture of each embodiment meets the requirements of mixing production; the 1h cohesion value of each embodiment is greater than the specification The required 2.0N·m, and the sample did not crack; the 1-h wet wheel wear value of each example was less than 540g/m 2 required by the specification, indicating that the anti-condensation ice micro-surface mixture of each example has good performance. It can be seen from the 3h ice melting rate test that the ice melting rate of each embodiment is more than 70%, and the number of cycles of ice melting is more than 9 times, which has excellent melting ice and snow and slow release effect.

此外,通过实施例1~4中各组成物质的掺量变化可以看出,甲醛和壳聚糖的掺量呈递减变化,表现为囊壁成分的减少,微胶囊表面积的减小,即融雪的接触面积减小,从而间接地影响融冰率,3h融冰率逐渐降低。此外,从实施例3和实施例5可以看出,在壳聚糖、尿素和甲醛组成的囊壁材料质量几乎相同的情况下,随着硅烷偶联剂的增多,融冰率下降且融冰次数增多。因此,虽然有研究指出提高壳层中的壳聚糖的用量有利于缓释效果,但在本发明实施例的微胶囊材料中并不具有这样的规律,随着壳聚糖的含量的降低,缓释效果反而更好。这是因为本发明实施例引入了硅烷偶联剂,硅烷偶联剂的用量增加,化学偶联键逐渐增多,囊壁分子膜之间的距离逐渐变小,膜的通透性越差,微胶囊材料单次释放的融雪剂越少,因此循环融冰次数逐渐增多;此外,本发明实施例的硅烷偶联剂是醇类,硅烷偶联剂中含有大量的羟基,这些羟基可连接壳聚糖中自由的羟基,使得微胶囊材料和石料结合紧密,硅烷偶联剂中的其他自由的羟基可提高缓释效果,因此,壳聚糖越少,硅烷偶联剂越多,硅烷偶联剂中与壳聚糖结合的羟基越少,硅烷偶联剂的自由的羟基越多,从而缓释效果越好。In addition, it can be seen from the changes in the content of each constituent material in Examples 1 to 4 that the content of formaldehyde and chitosan shows a decreasing change, which is manifested as a decrease in the components of the capsule wall and a decrease in the surface area of the microcapsules. The contact area decreases, which indirectly affects the ice melting rate, and the ice melting rate decreases gradually after 3h. In addition, it can be seen from Example 3 and Example 5 that when the quality of the capsule wall material composed of chitosan, urea and formaldehyde is almost the same, with the increase of the silane coupling agent, the ice melting rate decreases and the ice melts increased frequency. Therefore, although some studies have pointed out that increasing the amount of chitosan in the shell layer is beneficial to the sustained release effect, there is no such rule in the microcapsule material of the embodiment of the present invention, with the reduction of the content of chitosan, The slow release effect is better. This is because the silane coupling agent is introduced in the embodiment of the present invention, the amount of the silane coupling agent increases, the chemical coupling bond increases gradually, the distance between the molecular membranes of the capsule wall gradually decreases, the permeability of the membrane is worse, and the The less snow-melting agent released by the capsule material in a single time, the number of ice-melting cycles increases gradually; in addition, the silane coupling agent in the embodiment of the present invention is an alcohol, and the silane coupling agent contains a large number of hydroxyl groups, and these hydroxyl groups can be connected to the chitosan The free hydroxyl groups in the sugar make the microcapsule material and the stone bond closely, and the other free hydroxyl groups in the silane coupling agent can improve the sustained release effect. Therefore, the less chitosan, the more silane coupling agent, the more silane coupling agent The less hydroxyl groups combined with chitosan, the more free hydroxyl groups of the silane coupling agent, and the better the sustained release effect.

同时,还可以看出,尽管硅烷偶联剂的种类和制备工艺不同,但随着硅烷偶联剂用量的增加,抗凝冰微表处混合料的力学性能总体表现出先增大后减小的趋势,导致粘聚力先增大后减小,湿轮磨耗值先减小后增大,主要是由于硅烷偶联剂与石料之间形成了牢固的化学键,随着硅烷偶联剂用量的增大,结合力越强,力学性能越好,当超过一定范围,形成应力集中反而影响微表处混合料的力学性能。At the same time, it can also be seen that although the type of silane coupling agent and preparation process are different, with the increase of the amount of silane coupling agent, the mechanical properties of the mixture on the anti-coagulation ice micro-surface generally show an increase first and then decrease. The trend of cohesion first increases and then decreases, and the wet wheel wear value first decreases and then increases, mainly due to the formation of a strong chemical bond between the silane coupling agent and the stone. With the increase of the amount of silane coupling agent The stronger the binding force, the better the mechanical properties. When it exceeds a certain range, the formation of stress concentration will affect the mechanical properties of the mixture at the micro-surface.

因此,本发明实施例需要综合考虑壳聚糖、硅烷偶联剂、尿素和甲醛的用量,在保证应用的路面所需的力学性能的前提下,增加融冰次数。Therefore, in the embodiment of the present invention, the dosage of chitosan, silane coupling agent, urea and formaldehyde needs to be comprehensively considered, and the number of times of ice melting is increased on the premise of ensuring the required mechanical properties of the applied pavement.

此外,本发明的缓释抗凝冰微胶囊对于节约冬季路面除冰雪费用具有十分显著的效果,对比本发明实施例和现有的两种除冰雪技术工程造价如下:In addition, the slow-release anti-coagulation ice microcapsule of the present invention has a very significant effect on saving the cost of deicing and snow on the road in winter. The engineering cost of comparing the embodiment of the present invention and the existing two kinds of deicing and snow technologies is as follows:

(1)对于传统的撒盐除冰雪技术,每场雪投入的材料、人力、设备租赁等费用合计约为1.0~1.2元/天/m2,按每年平均5场雪,每场雪持续2天来算,则每年每平米路面投入的除冰雪费用约为(1.0~1.2)×5×2=10~12元。(1) For the traditional salt-spreading and snow-removing technology, the total cost of materials, manpower, equipment rental, etc. invested in each snow is about 1.0-1.2 yuan/day/m 2 , based on an average of 5 snows per year, each snow lasts 2 Calculated from the sky, the annual cost of deicing and snow removal per square meter of road surface is about (1.0 ~ 1.2) × 5 × 2 = 10 ~ 12 yuan.

(2)对于现有的缓释型盐化物材料除冰雪技术,缓释型盐化物材料的市场价格约为15000元/吨,应用于4cm厚AC-13型热拌沥青混合料中(密度为2.55吨/立方米),掺量按5%,使用寿命3年来算,则每年每平米路面增加的除冰雪材料费用约为:0.04×2.55×5%×15000/3=25.5元。(2) For the existing slow-release salinized material deicing and snow technology, the market price of slow-release salinized material is about 15,000 yuan/ton, which is used in 4cm thick AC-13 type hot mix asphalt mixture (density of 2.55 tons/cubic meter), the dosage is 5%, and the service life is 3 years, the annual cost of deicing and snow removal per square meter of road surface is about: 0.04 × 2.55 × 5% × 15000/3 = 25.5 yuan.

(3)对于本发明的缓释抗凝冰微胶囊除冰雪技术,材料单价约为10000元,应用于MS-2型微表处(矿料约为15kg/m2)中,掺量按3%,使用寿命3年来算,则每年每平米路面增加的除冰雪材料费用约为:15×3%×10/3=1.5元(微表处混合料经过换算约为10元/kg·m2)。(3) For the slow-release anti-coagulation ice microcapsule deicing and snow removal technology of the present invention, the unit price of the material is about 10,000 yuan, and it is applied to the MS-2 type micro-surface (mineral material is about 15kg/m 2 ), and the dosage is 3 %, if the service life is 3 years, the annual cost of deicing and snow removal materials per square meter of road surface is about: 15 × 3% × 10/3 = 1.5 yuan (the mixture at the micro-surface is converted to about 10 yuan/kg·m 2 ).

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (10)

1. A slow-release anti-freezing microcapsule is characterized by comprising: the snow-melting agent comprises a capsule core and a capsule wall coating the capsule core, the mass ratio of the capsule core to the capsule wall is 1: 1-1: 10, the capsule core is a plant-based non-chlorine snow-melting agent, and the capsule wall comprises: the modified chitosan and the urea-formaldehyde resin are mixed according to the mass ratio of 1: 6-1: 21.7; the modified chitosan is prepared from chitosan and a silane coupling agent, and the mass ratio of the silane coupling agent to the chitosan is 0.27-2.5: 1.
2. The slow-release anti-icing microcapsule according to claim 1, wherein the preparation method of the modified chitosan comprises the following steps:
dissolving chitosan in acetic acid solution, adding a silane coupling agent, and uniformly stirring to obtain the modified chitosan.
3. The slow release anticoagulant ice microcapsule according to claim 2, wherein: the dosage of the chitosan is 1 to 2 weight percent of the dosage of the acetic acid solution, and the volume fraction of acetic acid in the acetic acid solution is 1 to 2 percent.
4. The slow-release anticoagulant ice microcapsule according to claim 2, wherein the silane coupling agent comprises at least one of the following types of silane coupling agents: KH-550, WD-50, KH-602, A-1160, QX-1324 and KBM-7803.
5. The slow-release anti-icing microcapsule according to claim 1, wherein the preparation method of the urea-formaldehyde resin comprises the following steps:
uniformly mixing water and a dispersant to obtain a first mixed solution;
sequentially adding formaldehyde and urea into the first mixed solution, and uniformly mixing until the urea is completely dissolved to obtain a second mixed solution;
and adjusting the pH value of the second mixed solution to 9-10, and heating the second mixed solution to enable the second mixed solution to perform polymerization reaction at the temperature of 60-70 ℃ to obtain the urea-formaldehyde resin.
6. The sustained-release anti-icing microcapsule according to claim 5, wherein: the mass ratio of the urea to the formaldehyde is 1: 0.5-1: 1.5, and the dosage of the dispersing agent is 0.8 wt% -1.5 wt% of the total dosage of the urea and the formaldehyde.
7. The sustained-release anti-icing microcapsule according to claim 5, wherein the dispersing agent comprises at least one of: polyethylene glycol, polyvinyl alcohol and methylcellulose gelatin.
8. The slow-release anti-icing microcapsule according to claim 1, wherein said plant-based non-chlorine snow-melting agent comprises at least one of: glycerol, ethylene glycol, sorbitol and propylene glycol.
9. A method for preparing a sustained-release anti-icing microcapsule according to any one of claims 1 to 8, comprising:
dissolving a plant-based non-chlorine snow melting agent in water, and uniformly mixing to obtain a capsule core solution;
reacting urea resin, modified chitosan and the capsule core solution at the temperature of 60-70 ℃ to obtain the slow-release anti-freezing microcapsule.
10. A method of using a slow release anti-icing microcapsule according to any of claims 1 to 8, comprising:
and uniformly mixing the slow-release anti-freezing microcapsules and the micro-surfacing mixture to obtain the anti-freezing micro-surfacing mixture.
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