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CN111504737B - Intelligent sample preparation system for coal samples - Google Patents

Intelligent sample preparation system for coal samples Download PDF

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Publication number
CN111504737B
CN111504737B CN201910101068.1A CN201910101068A CN111504737B CN 111504737 B CN111504737 B CN 111504737B CN 201910101068 A CN201910101068 A CN 201910101068A CN 111504737 B CN111504737 B CN 111504737B
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sample
sample preparation
conveying belt
belt device
intelligent
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CN111504737A (en
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张仲焘
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Hunan Sundy Science and Technology Co Ltd
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Hunan Sundy Science and Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • General Health & Medical Sciences (AREA)
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  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Automation & Control Theory (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)

Abstract

The invention discloses an intelligent sample preparation system for coal samples, which comprises a central control system, a sample collection and batching system and more than one set of robot sample preparation system, wherein the sample collection and batching system comprises a first conveying belt device, a second conveying belt device and a sample preparation conveying belt device which are longitudinally arranged in parallel, the front ends of the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device are provided with front end traversing devices which are transversely arranged, and the rear ends of the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device are provided with rear end traversing devices and sample delivery traversing devices which are transversely parallel; at least one transverse end part of the sample feeding and traversing device is provided with a set of robot sample preparation system; the sample preparation conveying belt device is used for carrying out automatic sample preparation operation of a robot sample preparation system for transversely moving the sample barrels in the same batch after batch collection to the end part one by one. The invention has the advantages of high intelligent degree, greatly reduced labor intensity, effectively ensured sample safety, greatly reduced occupied area of the sample preparation system, and greatly improved working efficiency of sample preparation of multiple batches and multiple quantities.

Description

Intelligent sample preparation system for coal samples
Technical Field
The invention relates to the field of coal sample preparation equipment, in particular to an intelligent coal sample preparation system.
Background
For coal quality analysis, it is actually a sampling analysis process. Coal is a non-uniform substance (particle size, mass characteristic distribution, etc.), the sampled female parent is generally larger (tens to tens of thousands of tons are different), the process of pumping a representative sample representing the mass and characteristic of the whole female parent to the maximum extent is called sampling, and at present, various methods such as mechanical sampling, manual sampling, semi-mechanical sampling, etc. are available. There are mandatory standards in each country, and sampling work must be performed in compliance with the standards.
After the sample is collected according to the standard, the next process is sample preparation, and the criterion of the sample preparation process is that the granularity of the sample is gradually reduced and the quality is gradually reduced on the premise of not damaging the representativeness of the sample until the granularity and the quality (weight) requirements of laboratory tests on the sample are met. The sample preparation process generally comprises the processes of air drying, crushing, dividing, grinding and the like. The air drying (or heat drying, but the temperature should be less than 50 ℃) process is to reduce the moisture outside the sample, so as to facilitate the subsequent crushing and shrinking process to be carried out normally. Crushing during sample preparation is the process of reducing the particle size of the sample. The shrinkage process is a representative quality reduction process for the sample, the reduced sample must represent the coal quality characteristics of the sample before reduction, the shrinkage process is a process for reducing the sample amount in the sample preparation process, and the standard regulation in other processes should not allow coal sample loss. Because the sample loss (such as coal dust loss, gangue being selected, etc.) of the non-shrinkage process changes the coal quality characteristics of the sample, selectively (not necessarily artificially) losing the sample is absolutely impermissible in the sample preparation process.
At present, coal samples are mainly manufactured into three types according to national standards: all water samples, stock samples and analysis samples are different in granularity, water content and the like, and the amounts to be provided are different, for example, all water samples with granularity of 13mm need to be provided with not less than 1.25 kg, stock samples with granularity of 3mm need to be provided with not less than 0.7 kg, and analysis samples with granularity of 0.2mm need to be provided with not less than 60 g. When different coal samples are manufactured, in order to ensure the reliability of the samples, the different coal samples are respectively packaged by using a sample packaging device for later sample analysis.
In order to realize sample preparation automation, each independent module (equipment) for sample preparation needs to be combined and matched with each other, so that flexible conveying of materials or samples in each module (equipment) can be realized, and three different samples (full water sample, stock sample and analysis sample) can be prepared simultaneously. The prior art mainly has the following problems:
(1) The degree of automation of the transportation is not high. The transfer of coal from the sampling end to the sample end usually requires manual handling (manual handling to the sample end, or manual handling of the sample to the conveyor to the sample end, or manual unloading from the conveyor), which results in high labor intensity and low working efficiency. Especially when the transfer path is long and the transfer can not be carried out by using the traditional conveying equipment such as a conveying belt, the rapid and large-batch centralized conveying can not be satisfied. So that the operation requirements of unattended operation and automatic butt joint in a sampling and sample preparing system cannot be met.
(2) The intelligent degree of sample preparation is not high, the sample preparation is efficient and the security is poor. The manual mode is adopted to prepare samples step by step, materials are manually transferred from a previous stage sample preparation module (equipment) to a next stage sample preparation unit (equipment), automation cannot be embodied completely, labor intensity is high, efficiency is low, and the phenomenon of fake making easily exists due to manual intervention in each link.
(4) The traditional belt conveying step-by-step sample preparation is adopted, the mode is that materials are transferred from the lower output port of the upper sample preparation module (equipment) to the upper input port of the lower sample preparation unit (equipment), the length of the conveying belt is required to be prolonged to reduce the lifting gradient, and the occupied area of the whole sample preparation system is required to be large, and the space utilization rate is not high. Adopting a multi-bucket conveying mode to prepare samples step by step, firstly, dispersing and flatly conveying the coal samples, wherein the surface area of the coal samples exposed in the air is larger, the water loss is more, and the subsequent analysis and test precision is affected; secondly, the contact area between the coal sample and the bucket wall in the conveying mode is larger, so that the residual of the coal sample in the bucket is more, the next sample preparation is polluted, and the subsequent analysis and test precision is affected; and thirdly, when the multi-bucket conveyor is actually used, only a small part of the buckets are filled with coal samples during each conveying, and the actual use efficiency of all equipment is low. Fourth, whether adopting the belt conveying or the multi-bucket conveying mode, in order to install the conveying equipment, the problem of large occupied area exists among a plurality of sample preparation modules (equipment).
(5) The existing sample collecting and preparing system has low automation degree, most sampled coal samples are conveyed and manually batched by manual sample mixing, the labor intensity is high, the working efficiency is low, the automation degree is low, and the operation requirement of full-automatic operation in the sample collecting and preparing system can not be met. Meanwhile, the sample collection and batch collection are needed to be carried out manually. The risk that the sample is scattered due to the fact that the sample bucket falls down when the sample is manually replaced is caused, and the safety is poor.
(6) Part of the existing sample collecting and preparing system has low intelligent degree, does not have a buffer function, can only process sample mixing and batching operations with less sample batches and less sample quantity of each batch, and cannot meet the requirement of the existing sample collecting and preparing system when the batches of samples are more and the sample quantity of each batch is very large, and cannot process the sample mixing and batching operations with multiple batches and multiple quantities. For example, unified automation operations of sample preparation and batching for multiple batches, empty bucket batching for multiple batches, and sample preparation and batching for multiple batches after each other cannot be completed simultaneously.
(7) Part of the existing sample collecting and preparing system is huge in size and large in occupied area, is not suitable for being flexibly placed and used in industrialization, and especially if multiple batches of sample collecting and preparing operations are to be realized, the system is inevitably huge and complex in size in order to meet annular collecting and preparing circulation.
Disclosure of Invention
The invention aims to solve the technical problems that: aiming at the problems existing in the prior art, the intelligent sample preparation system for the coal samples is provided, which has high intelligent degree, can greatly reduce labor intensity, effectively ensure sample safety, greatly reduce the occupied area of the sample preparation system, and greatly improve the working efficiency of sample preparation of multiple batches and a plurality of samples.
In order to solve the technical problems, the invention adopts the following technical scheme:
the intelligent sample preparation system for the coal samples comprises a central control system, a sample collection and batching system and more than one set of robot sample preparation system, wherein the sample collection and batching system comprises a first conveying belt device, a second conveying belt device and a sample preparation conveying belt device which are longitudinally arranged in parallel, front ends of the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device are provided with front end traversing devices which are transversely arranged, and rear ends of the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device are provided with rear end traversing devices and sample delivery traversing devices which are transversely arranged in parallel; at least one transverse end part of the sample feeding and traversing device is provided with a set of robot sample preparation system; the front end traversing device is used for forward transmitting a plurality of sample barrels transmitted from the outside to the first conveying belt device and temporarily storing the sample barrels on the second conveying belt device, the rear end traversing device is provided with a code reading component used for reading sample barrel information forward transmitted by the first conveying belt device, so as to reversely transmit sample barrels of the same batch to the sample preparation conveying belt device for concentrated batch collection after traversing, or reversely transmit sample barrels which do not belong to the batch to the second conveying belt device after traversing, and then reversely transmit the sample barrels to the first conveying belt device after traversing by the front end traversing device to form cyclic transmission; the sample preparation conveying belt device is used for carrying out automatic sample preparation operation of a robot by a sample preparation system of the robot, wherein the sample preparation conveying belt device is used for positively conveying the same batch of sample barrels subjected to batch collection to the sample delivery traversing device one by one through the rear end traversing device and then traversing the sample delivery traversing device to the end part.
As a further improvement of the invention, the invention also comprises empty barrel conveying belt devices which are longitudinally arranged in parallel, and empty barrels after being poured are transversely conveyed back through the sample conveying transverse moving device, reversely conveyed to the empty barrel conveying belt devices through the rear end transverse moving device for temporary storage, and are output towards the outside through the front end transverse moving device.
As a further improvement of the invention, the rear end transverse moving device, the front end transverse moving device and the sample feeding transverse moving device all comprise a transverse conveying rail device and a longitudinal moving platform device which are matched, the longitudinal moving platform device is arranged on the transverse conveying rail device and is used for transversely conveying along the transverse conveying rail device to form butt joint with each conveying belt device, and the longitudinal moving platform device is provided with a longitudinal conveying assembly which can forward and backward convey towards the conveying belt device and is used for longitudinally conveying sample barrels on the butt joint conveying belt device to the longitudinal moving platform device and then transversely moving the sample barrels through the transverse conveying rail device.
As a further improvement of the invention, the longitudinal conveying component comprises a roller conveyor capable of forward and reverse transmission, more than two sample barrels can be transversely borne on the roller conveyor, and the longitudinal moving platform device is also provided with a transversely movable barrel hooking mechanism for driving the sample barrels to transversely convey on the roller conveyor.
As a further improvement of the invention, the robot sample preparation system comprises a plurality of intelligent sample preparation modules and a mechanical arm module for clamping and taking movable sample barrels, the mechanical arm module clamps and transfers the sample barrels of the same batch transversely moved by the sample feeding transverse moving device to the plurality of intelligent sample preparation modules for unloading under the dispatching of the central control system, and samples are transferred among the plurality of intelligent sample preparation modules through the mechanical arm module so as to realize automatic sample preparation operation.
As a further improvement of the invention, the intelligent sample preparation modules comprise any combination of an all-water sample intelligent sample preparation module, an analysis sample intelligent sample preparation module and a stock sample intelligent sample preparation module.
As a further improvement of the invention, the intelligent sample preparation modules comprise a sample bottle storage module, wherein the sample bottle storage module is used for storing a plurality of sample bottles and enabling the mechanical arm module to clamp the sample bottles to transfer materials between the intelligent sample preparation modules when the sample preparation module is used for preparing samples so as to realize automatic sample preparation operation.
As a further improvement of the present invention, the plurality of intelligent sample modules includes a sample packaging module.
As a further improvement of the invention, the intelligent sample preparation modules comprise a cleaning module for automatically cleaning the sample barrels or sample bottles clamped by the mechanical arm module.
According to the invention, the intelligent sample preparation modules comprise an unlocking and uncapping module, the mechanical arm module clamps and moves the sample barrel transversely moved by the sample feeding and transversely moving device to the unlocking and uncapping module for unlocking and uncapping, then material is poured, and after the material is poured, an empty barrel is closed and locked through the unlocking and uncapping module and then clamped and moved to the sample feeding and transversely moving device.
As a further improvement of the invention, the mechanical arm module comprises a rotating base for fixing, a multi-shaft mechanical arm is arranged on the rotating base, and a tail end clamping mechanism is arranged on the tail end of the multi-shaft mechanical arm and used for grabbing and overturning the sample barrel.
The intelligent transfer trolley is in butt joint with the front end traversing device under the dispatching of the central control system, and is used for positively transmitting a plurality of sample barrels to be prepared in the trolley to the first conveying belt device and the second conveying belt device for temporary storage, or reversely outputting the temporarily stored empty barrels on the empty barrel conveying belt device into the trolley one by one through the front end traversing device.
As a further improvement of the invention, the other side of the sample feeding and transversely moving device, which corresponds to the sample preparation conveying belt device and the empty barrel conveying belt device, is also provided with a second sample preparation conveying belt device and a second empty barrel conveying belt device which are correspondingly and longitudinally arranged, the end part of the forward transmission of the second sample preparation conveying belt device and the second empty barrel conveying belt device is provided with a second sample feeding and transversely moving device, and at least one transverse end part of the second sample feeding and transversely moving device is also provided with a set of robot sample preparation system.
Compared with the prior art, the invention has the advantages that:
Under the control and dispatch of the central control system, the intelligent sample preparation system for the coal samples can automatically butt-joint with an external transmission mechanism, and all processes of temporary storage, sample collection and batch collection from transmission and sample preparation by a robot of a sample barrel are not needed to be directly participated by manpower, so that sample preparation automation and intellectualization are well realized, the labor intensity is greatly reduced, and the working efficiency is greatly improved. And the centralized sample preparation in a rapid and large batch manner can be well met, so that the operation requirements of unattended operation and automatic butt joint in a sample collection and preparation system are well met.
Secondly, the intelligent sample preparation system for the coal samples, disclosed by the invention, has the advantages that no manual handling is needed in the whole process, so that the safety of the whole process of sample transportation and sample preparation is excellent. The risk of sample scattering caused by artificial sample replacement and falling of a sample barrel is avoided in the whole process of sample conveying and sample preparation.
The intelligent sample preparation system for the coal samples has the buffer storage batch collection function of sample preparation barrels, and all sample barrels in the batch can be buffered together to realize batch mixing and batch collection, so that the subsequent batch dumping and unified development of sample preparation operation are facilitated.
The intelligent sample preparation system for the coal samples has the buffer function of circulating circulation of the sample barrels of the later batches, is convenient for continuous and circulating circulation of the sample barrels of the multiple batches to carry out continuous sample collection operation of the later batches, and has the advantages of small occupied area of a circulating system, quick circulation and high efficiency.
The intelligent sample preparation system for the coal samples, disclosed by the invention, has the advantages that through the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device which are longitudinally arranged in parallel, and the rear-end transverse moving device and the front-end transverse moving device which are transversely arranged, particularly the sample delivery transverse moving device are closely matched, so that multiple types of batch collection are realized, two sets of sample preparation operations can be simultaneously carried out, one set of arrangement is arranged on the left side and the right side, the structure is simple and compact, the volume is small, the occupied area is small, and the intelligent sample preparation system is suitable for industrialized flexible placement and use.
Sixth, the intelligent sample preparation system of the coal sample of the invention also has the buffer function of the empty barrel. The empty barrels after sample preparation can be subjected to centralized batch collection, so that all the buffered empty barrels which are used are conveniently and intensively taken out, the utilization rate of the empty barrels is improved, the space is increased on the batch collection system for the sample, and a plurality of sample barrels of the next batch are conveniently transmitted to the batch collection system for the sample collection operation of continuous, uninterrupted and multiple batches and multiple quantities. Therefore, the system has a multi-region cache function, can process multi-batch and multi-quantity sample collection and batch operation, has extremely high automation and intelligent degree, can reduce the labor intensity of workers, and also avoids human intervention so as to ensure high safety.
Seventh, the intelligent sample preparation system for coal samples, disclosed by the invention, has the advantages that the robot sample preparation system adopts a plurality of intelligent sample preparation modules and the automatic sample preparation matched with the mechanical arm modules, and is matched with the sample collection system with extremely high automation degree, manual carrying is not needed in the whole process, the sample preparation automation is realized perfectly, the labor intensity is greatly reduced, and the working efficiency is greatly improved. Moreover, the operation requirements of unattended operation and automatic butt joint in the sample preparation system can be well met.
Eighth, the intelligent sample preparation system of coal samples can realize automatic sample preparation operation at a plurality of intelligent sample preparation modules by removing sample connection and transfer through the mechanical arm module in the sample preparation process, so as to rapidly and synchronously complete sample preparation of different types (full water sample, check sample and analysis sample). The method completely overturns the modes of manual mode step-by-step sample preparation, belt conveying step-by-step sample preparation and multi-hopper conveying mode step-by-step sample preparation in the prior art, can greatly overcome the defects of sample preparation in the traditional modes, greatly improves the automation and the intellectualization of the whole sample collecting and preparing system, greatly reduces the labor intensity, greatly improves the production efficiency, greatly reduces the occupied area of the whole sample preparing system, and has extremely high space utilization rate. The mode of sample receiving and transferring by the manipulator is rapid and direct, the loss of water in the coal sample is less, and the subsequent analysis and test precision is not affected; the method can not pollute the sample to be prepared next time and can not influence the subsequent analysis and assay precision.
And the intelligent sample preparation system for the coal samples is free from the limitation of fixed connection among unit modules in the system because samples are grabbed and transferred through the mechanical arm module, so that each unit module can be flexibly configured according to different sample preparation requirements to perform personalized configuration meeting customer requirements. For example, an online water-full measurement function needs to be configured in the sample preparation system, and an online water-full measurement unit can be additionally configured in the sample preparation system; for another example, according to the personalized requirements of the preparation quantity of the stock sample and the analysis sample, the preparation units of the stock sample and the preparation units of the analysis sample can be increased or decreased, so that the system utilization is maximized; for example, in order to achieve the best sample preparation efficiency, a certain unit module, such as the efficiency of the stock sample preparation unit, is a constraint point of the whole system efficiency, and the sample preparation amount of the sample is relatively large, so that the overall sample preparation efficiency of the system can be improved by increasing the number of the stock sample preparation units. Therefore, various personalized requirements can be flexibly met, and the optimal conveying and sample preparation conveying route can be intelligently selected, so that the sample preparation efficiency of the system is improved.
Drawings
Fig. 1 is a schematic diagram 1 of the structural principle of the intelligent sample preparation system for coal samples.
Fig. 2 is a schematic structural diagram of a sample collection and batching system of the intelligent sample preparation system for coal samples.
Fig. 3 is a schematic structural diagram of a mechanical arm module of the intelligent sample preparation system for coal samples.
Fig. 4 is a schematic diagram of the structural principle of the intelligent sample preparation system for coal samples of the present invention 2.
Legend description:
1. A first conveyor belt assembly; 2. a second conveyor belt device; 3. a sample preparation conveyor belt device; 4. an empty drum conveyor belt device; 5. a rear end traversing device; 6. a front end traversing device; 7. a sample feeding and traversing device; 8. a robotic sample preparation system; 81. an intelligent sample preparation module; 82. a robotic arm module; 9. intelligent transfer trolley.
Detailed Description
The invention is described in further detail below with reference to specific embodiments and figures.
As shown in fig. 1 to 4, the present invention provides an intelligent sample preparation system for coal samples, which comprises a central control system, a sample collection and batching system, and more than one set of robot sample preparation systems 8, wherein the central control system (not shown in the figure) is used for integrally controlling and coordinating the sample collection and batching systems, the more than one set of robot sample preparation systems 8, the intelligent transfer trolley 9 mentioned later, and the like. It should be noted that, the following descriptions about the directions are described according to the directions shown in the drawings, so as to facilitate understanding, and are not limited to the technical solutions. The sample collecting and batching system comprises a first conveying belt device 1, a second conveying belt device 2 and a sample preparing and conveying belt device 3 which are longitudinally arranged in parallel, wherein the front ends of the first conveying belt device 1, the second conveying belt device 2 and the sample preparing and conveying belt device 3 are provided with a front end traversing device 6 which is transversely arranged, and the rear ends of the first conveying belt device 1, the second conveying belt device 2 and the sample preparing and conveying belt device 3 are provided with a rear end traversing device 5 and a sample delivering traversing device 7 which are transversely and parallelly arranged; at least one transverse end part of the sample feeding and traversing device 7 is provided with a set of robot sample preparation system 8;
The front end traversing device 6 is used for forward transmitting a plurality of sample barrels transmitted from the outside to the first conveyor belt device 1 and the second conveyor belt device 2 for temporary storage, the rear end traversing device 5 is provided with a code reading component used for reading the sample barrel information forward transmitted by the first conveyor belt device 1, so as to reversely transmit the sample barrels in the same batch to the sample preparation conveyor belt device 3 for concentrated batch collection after traversing, or reversely transmit the sample barrels not in the batch to the second conveyor belt device 2 after traversing, and then forward transmit the sample barrels to the first conveyor belt device 1 again after traversing by the front end traversing device 6 to form cyclic transmission; the sample preparation conveying belt device 3 is used for carrying out automatic sample preparation operation of a robot by the sample preparation system 8 of the robot, wherein the sample preparation conveying belt device is used for positively conveying the same batch of sample barrels subjected to batch collection to the sample delivery traversing device 7 one by one through the rear end traversing device 5 and then traversing the sample delivery traversing device 7 to the end part. The first conveyor belt device 1, the second conveyor belt device 2 and the sample preparation conveyor belt device 3 are all provided with frame fixing components for forming stable installation, and the frame fixing components comprise a bearing frame, frame supporting legs, installation fixing pieces and the like.
The specific implementation principle is as follows:
before sample preparation, under the control of a central control system, an external transmission mechanism (an intelligent transfer trolley 9 described below) transmits a plurality of sample barrels filled with samples to the first and second conveyor belt devices 1 and 2 in a forward direction through a front end transverse moving device 6 (the forward direction is the arrow A direction shown in the figure), so that the first and second conveyor belt devices 1 and 2 bear a plurality of sample barrels in different batches. The specific bearing number can be matched according to the lengths of the first conveyor belt device 1 and the second conveyor belt device 2, and the longer the length is, the more sample barrels can be borne.
Under the control scheduling of the central control system, the first conveying belt device 1 continues to convey forward, so that the first sample barrel on the first conveying belt device 1 is conveyed to the rear-end transverse moving device 5, and then a code reading component on the rear-end transverse moving device 5 reads information of the sample barrel (a two-dimensional code or a chip can be arranged on the sample barrel, which is the prior art, and the two-dimensional code and the chip record information of samples in the sample barrel, so that the code reading component can judge whether the sample barrel is a first sample barrel needing to be prepared according to the information). If the sample barrel is just the first sample barrel of the batch to be prepared, the rear end traversing device 5 drives the sample barrel to transversely transmit (e.g. to the right in the figure) so as to transmit the sample barrel to the tail end of the sample conveyer belt device 3, and then the rear end traversing device 5 and the sample conveyer belt device 3 are reversely transmitted (reverse transmission direction is shown as arrow B in the figure) to reversely transmit the sample barrel to the sample conveyer belt device 3 for centralized batching. And then the rear end traversing device 5 traverses back to the tail end of the first conveying belt device 1, the first conveying belt device 1 continuously transmits the second sample barrel forward to the rear end traversing device 5 for reading codes, if the sample barrel is still the batch of sample barrels, the second sample barrel is continuously transmitted to the sample conveying belt device 3 for centralized batch collection as described above until all sample barrels of the batch are transmitted to the sample conveying belt device 3 for centralized batch collection.
If the second sample barrel code reading judgment does not belong to the batch, the rear end traversing device 5 transversely transmits the sample barrel to the tail end of the second conveying belt device 2 beside, and then the rear end traversing device 5 and the second conveying belt device 2 reversely transmit the sample barrel to the second conveying belt device 2 at the same time. The last sample bucket located at the second conveyor means 2 (if the full conveyor line of the second conveyor means 2 is already full of sample buckets) is then reversely transferred to the front traversing means 6 due to the reverse transfer of the second conveyor means 2. At this time, the front end traversing device 6 drives the sample barrel to traverse the first conveyor device 1, and the front end traversing device 6 and the first conveyor device 1 are all transported forward, so that the last sample barrel originally located on the second conveyor device 2 is transported to the first conveyor device 1 again. That is, by such special cooperation, the first conveyor belt device 1, the rear end lateral movement device 5, the second conveyor belt device 2 and the front end lateral movement device 6 form a counter-clockwise transmission circulation system, so that sample barrels of non-current sample preparation batches can be circularly transmitted for circular scanning operation, and all sample barrels of the first batch can be finally transmitted to the sample preparation conveyor belt device 3 for centralized batch collection. And all sample barrels are circularly transmitted, so that the sample collection and batch collection operation is completed, the occupied area of a circulation system is small, the circulation is fast, and the efficiency is high.
After all sample barrels of the first batch are transmitted to the sample preparation conveyor belt device 3 for centralized batch collection, the rear end traversing device 5 traverses to the tail end of the sample preparation conveyor belt device 3, and then the sample preparation conveyor belt device 3, the rear end traversing device 5 and the sample delivery traversing device 7 all forward transmit, so that the first sample barrels of the batch are transmitted to the sample delivery traversing device 7. Then the sample barrel is driven to transversely move to the robot sample preparation system 8 at the end part by the sample feeding transverse moving device 7, so that the robot sample preparation system 8 obtains the sample barrel and performs material pouring. According to the principle, all sample barrels of the first batch are transmitted to the robot sample preparation system 8 for pouring, and then the robot automatic sample preparation operation of the batch is carried out. And then carrying out sample collection and preparation operation of all the sample barrels of the second batch according to the logic until all the sample barrels are subjected to sample preparation operation.
In this embodiment, the two lateral ends of the sample-feeding and traversing device 7 are provided with a set of robotic sample-making system 8, so that two sets of sample-making operations can be performed simultaneously by using the sample-feeding and traversing device 7, and the working efficiency is higher.
Through the special scientific design, the invention has the following technical advantages:
Under the control and dispatch of the central control system, the intelligent sample preparation system for the coal samples can automatically butt-joint with an external transmission mechanism, and all processes of temporary storage, sample collection and batch collection from transmission and sample preparation by a robot of a sample barrel are not needed to be directly participated by manpower, so that sample preparation automation and intellectualization are well realized, the labor intensity is greatly reduced, and the working efficiency is greatly improved. And the centralized sample preparation in a rapid and large batch manner can be well met, so that the operation requirements of unattended operation and automatic butt joint in a sample collection and preparation system are well met.
Secondly, the intelligent sample preparation system for the coal samples, disclosed by the invention, has the advantages that no manual handling is needed in the whole process, so that the safety of the whole process of sample transportation and sample preparation is excellent. The risk of sample scattering caused by artificial sample replacement and falling of a sample barrel is avoided in the whole process of sample conveying and sample preparation.
The intelligent sample preparation system for the coal samples has the buffer storage batch collection function of sample preparation barrels, and all sample barrels in the batch can be buffered together to realize batch mixing and batch collection, so that the subsequent batch dumping and unified development of sample preparation operation are facilitated.
The intelligent sample preparation system for the coal samples has the buffer function of circulating circulation of the sample barrels of the later batches, is convenient for continuous and circulating circulation of the sample barrels of the multiple batches to carry out continuous sample collection operation of the later batches, and has the advantages of small occupied area of a circulating system, quick circulation and high efficiency.
The intelligent sample preparation system for the coal samples, disclosed by the invention, has the advantages that through the parallel and longitudinal arrangement of the first conveying belt device 1, the second conveying belt device 2 and the sample preparation conveying belt device 3 and the close matching of the transverse arrangement of the rear-end transverse moving device 5 and the front-end transverse moving device 6, especially the sample delivery transverse moving device 7, multiple types of batch collection are realized, two sets of sample preparation operations can be simultaneously carried out, one set of sample preparation operation is arranged on the left side and the right side, the structure is simple and compact, the volume is small, the occupied area is small, and the intelligent sample preparation system is suitable for industrialized flexible placement and use.
Further, in the preferred embodiment, the device further comprises a blank barrel conveying belt device 4 which is longitudinally arranged in parallel, the blank barrel after being poured is transversely conveyed back through a sample conveying transverse moving device 7, reversely conveyed to the blank barrel conveying belt device 4 through a rear end transverse moving device 5 for temporary storage, and is output to the outside through a front end transverse moving device 6. After the first sample barrel is poured, the sample feeding and traversing device 7 can drive the empty barrel to transversely move and return to the rear side of the empty barrel conveying belt device 4, and then the empty barrel conveying belt device 4, the rear end traversing device 5 and the sample feeding and traversing device 7 are all reversely conveyed, so that the empty barrel is reversely conveyed to the empty barrel conveying belt device 4 to be temporarily stored until all sample barrels in the batch are stored together. Then executing the barreled operation under the control scheduling of the central control system: the front end traversing device 6 moves to the front end of the empty barrel conveying belt device 4, and if the front end traversing device 6 is directly in butt joint with external equipment at the moment, the empty barrel conveying belt device 4 and the front end traversing device 6 can reversely convey, and all empty barrels can be reversely conveyed to the external equipment at one time directly. If the docking station of the trolley shown in the figure is fixed at the first conveying belt device 1 and the second conveying belt device 2, at the moment, the empty barrel conveying belt device 4 and the front end traversing device 6 are reversely conveyed, the first empty barrel is reversely conveyed to the front end traversing device 6, then the front end traversing device 6 transversely moves to drive the empty barrel to be conveyed to the first conveying belt device 1 and the second conveying belt device 2, and then the empty barrel is conveyed to the trolley. And then continuing to execute the output operation of the second empty bucket until all the empty buckets are transmitted out.
Through the special scientific design, the invention also has the function of empty barrel cache. The empty barrels after sample preparation can be subjected to centralized batch collection, so that all the buffered empty barrels which are used are conveniently and intensively taken out, the utilization rate of the empty barrels is improved, the space is increased on the batch collection system for the sample, and a plurality of sample barrels of the next batch are conveniently transmitted to the batch collection system for the sample collection operation of continuous, uninterrupted and multiple batches and multiple quantities. Therefore, the system has a multi-region cache function, can process multi-batch and multi-quantity sample collection and batch operation, has extremely high automation and intelligent degree, can reduce the labor intensity of workers, and also avoids human intervention so as to ensure high safety.
Of course, other simple variants are possible in the light of the above disclosed embodiments, such as: after concentrated batch collection is carried out on the sample preparation conveying belt device 3, all sample barrels are conveyed to the robot sample preparation system 8 to be concentrated and then sequentially subjected to material pouring and sample preparation, and in the process, the first conveying belt device 1 and the second conveying belt device 2 can synchronously and continuously carry out batch collection operation of the samples of the second batch, so that the working efficiency is further improved. Meanwhile, in order to increase the working efficiency, more sample preparation conveyor belt devices 3 and empty bucket conveyor belt devices 4 can be added on the other sides of the first conveyor belt device 1 and the second conveyor belt device 2, so that the two sides can work simultaneously. It is also possible to not be limited to one sample preparation conveyor device 3 and empty bucket conveyor device 4, so that there are a plurality of sample preparation conveyor devices 3 and empty bucket conveyor devices 4 on one side, increasing the capacity and efficiency of the process.
Further, in the preferred embodiment, the rear end traversing device 5, the front end traversing device 6 and the sample feeding traversing device 7 all comprise a transverse transmission rail device and a longitudinal moving platform device which are matched, the longitudinal moving platform device is arranged on the transverse transmission rail device and is used for transversely transmitting along the transverse transmission rail device to form butt joint with each transmission belt device, and the longitudinal moving platform device is provided with a longitudinal transmission assembly which can forward and backward transmit towards the transmission belt device so as to longitudinally transmit the sample barrels on the butt joint transmission belt device to the longitudinal moving platform device and then transversely move through the transverse transmission rail device. In this embodiment, the longitudinal conveying assembly includes a roller conveyor capable of forward and reverse driving, the roller conveyor can transversely carry more than two sample barrels, and the longitudinal moving platform device is further provided with a transversely movable barrel hooking mechanism (not shown in detail in the figure) for driving the sample barrels to transversely convey on the roller conveyor. The transverse transmission track means is shown as C and the longitudinal movement platform means is shown as D.
The specific implementation principle is as follows:
For example, under the control and dispatch of the central control system, the longitudinal moving platform device of the rear end traversing device 5 moves transversely along the transverse transmission track device arranged transversely, so that the longitudinal moving platform device moves to the rear ends of the first transmission belt device 1 and the second transmission belt device 2, then the first transmission belt device 1 is transmitted forward, so that the first sample barrel on the first transmission belt device 1 is transmitted to the longitudinal moving platform device, and then the read code component on the rear end traversing device 5 reads the sample barrel information. If the sample barrel is just the first sample barrel of the batch to be prepared, the longitudinal moving platform device moves transversely along the transverse conveying track device which is transversely arranged again, so that the longitudinal moving platform device drives the sample barrel to transversely convey (such as conveying towards the right in the figure), the sample barrel is conveyed to the tail end of the sample preparation conveying belt device 3, then the longitudinal moving platform device (namely a roller conveyor) and the sample preparation conveying belt device 3 are reversely conveyed (reverse conveying direction is shown as arrow B in the figure), and the sample barrel is reversely conveyed to the sample preparation conveying belt device 3 for centralized batch collection.
Then the longitudinal moving platform device of the rear end traversing device 5 traverses and returns to the tail end of the first conveying belt device 1 along the transverse conveying track device which is transversely arranged, and the first conveying belt device 1 continuously transmits the second sample barrel to the longitudinal moving platform device in the forward direction for code reading. If the second sample barrel code reading judgment does not belong to the batch, the whole longitudinal moving platform device is kept motionless, the sample barrel which is originally positioned on the left side of the longitudinal moving platform device is directly hooked on the right side of the longitudinal moving platform device by a barrel hooking mechanism, and then the longitudinal moving platform device (namely a roller conveyor) and the second conveyor belt device 2 are reversely conveyed (the reverse conveying direction is shown as an arrow B direction in the figure), and the sample barrel is reversely conveyed to the second conveyor belt device 2. Through setting up hook bucket mechanism, this makes vertical moving platform device can wholly keep motionless, and the receipts of next sample bucket and the code reading operation that can be quick are high in degree of automation, easily control, work efficiency is high.
Further, in the preferred embodiment, the robotic sample preparation system 8 includes a plurality of intelligent sample preparation modules 81 and a robotic arm module 82 for gripping moving sample barrels, and under the dispatch of the central control system, the robotic arm module 82 grips and transfers the sample barrels of the same batch, which are laterally moved by the sample transfer device 7, to the plurality of intelligent sample preparation modules 81 for unloading, and transfers samples between the plurality of intelligent sample preparation modules 81 through the robotic arm module 82 to realize automatic sample preparation operation. In this embodiment, the plurality of intelligent sample preparation modules 81 includes any combination of an all-water sample intelligent sample preparation module, an analysis sample intelligent sample preparation module, and a stock sample intelligent sample preparation module.
After the sample barrels are transversely transferred to one side one by the sample transferring and traversing device 7, the sample barrels are clamped and transferred to the intelligent sample preparation module 81 by the mechanical arm module 82, and the unloading of the sample barrels in the same batch is completed. After the unloading of the same batch of sample barrels is completed, the central control system controls the intelligent sample preparation modules 81 to prepare samples, and due to the fact that the synchronous sample preparation is performed step by step and different types (full water sample, check sample and analysis sample) are performed, when the first intelligent sample preparation module 81 discharges samples, signals are transmitted to the central control system, then the central control system controls the mechanical arm module 82 to remove the samples, and then the removed samples are transferred to the next intelligent sample preparation module 81 to perform next sample preparation. That is, in the sample preparation system, between a plurality of intelligent sample preparation modules 81, the sample receiving and transferring are carried out through the mechanical arm module 82 so as to realize automatic sample preparation operation, instead of adopting the existing manual mode of sampling and conveying or step by step sample preparation, the mode of belt conveying and belt step by step sample preparation after sampling and multi-bucket conveying mode step by step sample preparation, the joint defect between the sampling system and the sample preparation system in the traditional modes can be greatly overcome, and the automation and the intellectualization of the whole sample collection and preparation system are greatly improved. The sample transfer by the robot arm module 82 may be performed by gripping a specific sample bottle by the robot arm module 82 as described below, or may be performed by using another container, as long as the sample is gripped by the robot arm module 82 and transferred.
Through the special scientific design, the method has the following technical advantages:
According to the intelligent sample preparation system for the coal samples, the robot sample preparation system 8 adopts a plurality of intelligent sample preparation modules 81 and the automatic sample preparation matched with the mechanical arm module 82, and is matched with a sample collection and batching system with extremely high automation degree, manual carrying is not needed in the whole process, sample preparation automation is perfectly realized, labor intensity is greatly reduced, and working efficiency is greatly improved. Moreover, the operation requirements of unattended operation and automatic butt joint in the sample preparation system can be well met.
Secondly, the intelligent sample preparation system for the coal samples, disclosed by the invention, has the advantages that no manual handling is needed in the whole process, so that the safety of the whole process of sample transportation and sample preparation is excellent. The risk of sample scattering caused by artificial sample replacement and falling of a sample barrel is avoided in the whole process of sample conveying and sample preparation.
Thirdly, in the intelligent sample preparation system for the coal samples, the mechanical arm module 82 can be used for removing sample transferring in the sample preparation process so as to realize automatic sample preparation operation at the plurality of intelligent sample preparation modules 81, and further, sample preparation of different types (full water sample, check sample and analysis sample) can be rapidly and synchronously completed. The method completely overturns the modes of manual mode step-by-step sample preparation, belt conveying step-by-step sample preparation and multi-hopper conveying mode step-by-step sample preparation in the prior art, can greatly overcome the defects of sample preparation in the traditional modes, greatly improves the automation and the intellectualization of the whole sample collecting and preparing system, greatly reduces the labor intensity, greatly improves the production efficiency, greatly reduces the occupied area of the whole sample preparing system, and has extremely high space utilization rate. The mode of sample receiving and transferring by the manipulator is rapid and direct, the loss of water in the coal sample is less, and the subsequent analysis and test precision is not affected; the method can not pollute the sample to be prepared next time and can not influence the subsequent analysis and assay precision.
Fourth, according to the intelligent sample preparation system for the coal sample, the sample preparation is grabbed and transferred through the mechanical arm module 82, and is not limited by fixed connection among unit modules in the system, so that each unit module can be flexibly configured according to different sample preparation requirements, and personalized configuration meeting customer requirements is performed. For example, an online water-full measurement function needs to be configured in the sample preparation system, and an online water-full measurement unit can be additionally configured in the sample preparation system; for another example, according to the personalized requirements of the preparation quantity of the stock sample and the analysis sample, the preparation units of the stock sample and the preparation units of the analysis sample can be increased or decreased, so that the system utilization is maximized; for example, in order to achieve the best sample preparation efficiency, a certain unit module, such as the efficiency of the stock sample preparation unit, is a constraint point of the whole system efficiency, and the sample preparation amount of the sample is relatively large, so that the overall sample preparation efficiency of the system can be improved by increasing the number of the stock sample preparation units. Therefore, various personalized requirements can be flexibly met, and the optimal conveying and sample preparation conveying route can be intelligently selected, so that the sample preparation efficiency of the system is improved. Also for example, as shown in the figure, a plurality of intelligent sampling modules 81 can be encircled on the outer side of the mechanical arm module 82 to form a circle, so that the whole occupied area of the system is small, and the moving route of the mechanical arm module 82 is short and rapid.
Further, in the preferred embodiment, the plurality of intelligent sample preparation modules 81 include a sample bottle storage module, and the sample bottle storage module stores a plurality of sample bottles, and is used for enabling the mechanical arm module 82 to clamp the sample bottles between the plurality of intelligent sample preparation modules 81 for material receiving and transferring so as to realize automatic sample preparation operation. Due to the step-by-step and synchronous sample preparation of different types (full water sample, stock sample and analysis sample), the mechanical arm module 82 can clamp different sample bottles for different discharge samples to carry out subsequent material receiving and transferring, and especially, the finally prepared samples of different types (full water sample, stock sample and analysis sample) can be fully loaded through the sample bottles, so that the subsequent sample transferring and analysis test operation is facilitated.
Further, in the preferred embodiment, the plurality of intelligent sample modules 81 includes a sample encapsulation module. This allows the robotic arm module 82 to deliver different types of samples (whole water sample, stock sample and analysis sample) that are ultimately prepared to the sample packaging module for complete packaging, greatly facilitating subsequent sample transfer and analysis assay operations.
Further, in the preferred embodiment, the plurality of intelligent sample preparation modules 81 include a cleaning module for automatically cleaning the sample barrels or bottles gripped by the robot arm module 82. This makes this system have self-cleaning function, and arm module 82 can wash the appearance bucket after the clamp is got the unloading, perhaps washs the appearance bottle after the material transfer in-process is used up, has practiced thrift the utilization ratio of appearance bucket appearance bottle. In this embodiment, the cleaning module has a cleaning chamber, a rotatable brush body is disposed in the cleaning chamber, a cleaning hole is disposed on the brush body, and the brush body is communicated with an external high-pressure air source. During cleaning, the mechanical arm module 82 clamps the sampling barrel or the sampling bottle and stretches into the cleaning cavity, the rotatable brush body stretches into the sampling barrel or the sampling bottle, and then the brush body rotates and blows simultaneously, so that efficient cleaning operation can be performed in the sampling barrel or the sampling bottle.
Further, in the preferred embodiment, the plurality of intelligent sample preparing modules 81 comprise an unlocking and uncapping module, the mechanical arm module 82 clamps and moves the sample barrel transversely moved by the sample feeding and transverse moving device 7 to the unlocking and uncapping module for unlocking and uncapping, then pouring materials, and clamps and moves the empty barrel to the sample feeding and transverse moving device 7 after closing and locking the empty barrel through the unlocking and uncapping module after pouring materials. When the material is required to be poured, the mechanical arm module 82 clamps the sampling barrel to move to the unlocking and uncapping module, and the unlocking and uncapping module unlocks and uncaps the sampling barrel, and then the subsequent material pouring operation is performed. The cover body of the sample barrel is provided with the locking device, the cover body of the sample barrel can be provided with the lock catch and the two-dimensional code or the chip, and the lock catch is opened after the unlocking cover opening module reads the two-dimensional code or the chip, so that the details are not repeated here. The system can convey and use the sample barrel with the lock cover, can flexibly unlock the cover or lock the cover, does not need to be manually unlocked, well solves the problems of locking confidentiality and whole unmanned operation, ensures that the risk of manual sample replacement does not exist in the transportation process, and has high sample safety. In other embodiments, under the technical characteristics disclosed above, the unlocking uncapping module can be further close to the sample feeding and traversing device 7, the sample feeding and traversing device 7 drives the sample barrel to travel to the unlocking uncapping module for automatic unlocking, and then the sample feeding and traversing device 7 continuously drives the sample barrel to be super-conveyed to the mechanical arm module 82, and the sample barrel is directly clamped for pouring, so that the operation flow is convenient.
Further, in the preferred embodiment, the robotic arm module 82 includes a rotating base for fixing, a multi-axis robotic arm is provided on the rotating base, and a terminal gripping mechanism is provided on the extreme end of the multi-axis robotic arm for gripping and turning the sample barrel. Because the mechanical arm module 82 needs to flexibly move between the intelligent sample preparation modules 81 to prepare samples, the flexibility of the mechanical arm module 82 needs to be improved as much as possible, so the mechanical arm module 82 can flexibly rotate 360 degrees through the rotating base, and can flexibly fold and stretch by being matched with the multi-axis mechanical arm arranged on the rotating base, and can flexibly fold and stretch by being matched with the tail end clamping mechanism, the sample preparation device not only realizes grabbing, but also can overturn the sample preparation barrel, and well meets the demands of a series of actions such as sampling, storing, unlocking, material pouring, subsequent sample preparation and sample preparation transferring by being matched with the intelligent sample preparation modules 81
Further, in the preferred embodiment, the intelligent transfer trolley 9 for conveying sample barrels is further included, the intelligent transfer trolley 9 is in butt joint with the front end traversing device 6 under the dispatching of the central control system, and the intelligent transfer trolley is used for forward conveying a plurality of sample barrels to be prepared in the trolley to the first conveying belt device 1 and the second conveying belt device 2 for temporary storage, or the empty barrels temporarily stored in the empty barrel conveying belt device 4 are reversely output into the trolley one by one through the front end traversing device 6. The system can flexibly and automatically dock with a sampling system or an assay system.
Further, as shown in fig. 4, in the preferred embodiment, the other side of the sample presentation and transverse moving device 7 corresponding to the sample presentation and transverse moving device 3 and the empty bucket conveyor device 4 is further provided with a second sample presentation and transverse moving device (E as shown) and a second empty bucket conveyor device (F as shown) which are longitudinally arranged, the end parts of the forward direction of the second sample presentation and transverse moving device and the end parts of the forward direction of the second empty bucket conveyor device are provided with a second sample presentation and transverse moving device (G as shown), and at least one transverse end part of the second sample presentation and transverse moving device is also provided with a set of robotic sample presentation systems 8. This makes the system can flexibly increase the number of the robot sample preparation systems 8 according to the scale requirement and the efficiency requirement of sample preparation, and further improves the capacity of simultaneously preparing samples.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the invention without departing from the principles thereof are intended to be within the scope of the invention as set forth in the following claims.

Claims (13)

1. The intelligent sample preparation system for the coal samples is characterized by comprising a central control system, a sample collection and batching system and more than one set of robot sample preparation system (8), wherein the sample collection and batching system comprises a first conveying belt device (1), a second conveying belt device (2) and a sample preparation conveying belt device (3) which are longitudinally arranged in parallel, the front ends of the first conveying belt device (1), the second conveying belt device (2) and the sample preparation conveying belt device (3) are provided with front end traversing devices (6) which are transversely arranged, and the rear ends of the first conveying belt device, the second conveying belt device and the sample preparation conveying belt device (3) are provided with rear end traversing devices (5) and sample delivery traversing devices (7) which are transversely arranged in parallel; at least one transverse end part of the sample feeding and traversing device (7) is provided with a set of robot sample preparation system (8); the front end traversing device (6) is used for forward transmitting a plurality of sample barrels transmitted from the outside to the first conveying belt device (1) and the second conveying belt device (2) for temporary storage, the rear end traversing device (5) is provided with a code reading component for reading sample barrel information transmitted forward by the first conveying belt device (1) so as to reversely transmit the same batch of sample barrels to the sample preparation conveying belt device (3) after traversing for concentrated batch collection or reversely transmit the sample barrels which do not belong to the batch of sample barrels to the second conveying belt device (2) after traversing, and then forward transmit the sample barrels to the first conveying belt device (1) again after traversing by the front end traversing device (6) to form circulating transmission; the sample preparation conveying belt device (3) is used for carrying out automatic sample preparation operation of a robot by using a sample preparation system (8) of a robot, wherein the sample preparation conveying belt device is used for positively conveying the same batch of sample barrels subjected to batch collection to a sample delivery traversing device (7) one by one through a rear end traversing device (5) and then traversing the sample delivery traversing device (7) to the end part; the first conveying belt device (1), the second conveying belt device (2) and the sample preparation conveying belt device (3) are respectively provided with a frame fixing component for forming stable installation, and the frame fixing components comprise a bearing frame, frame supporting legs and installation fixing pieces.
2. The intelligent sample preparation system for coal samples according to claim 1, further comprising a parallel and longitudinally arranged empty barrel conveying belt device (4), wherein the empty barrels after being poured are reversely conveyed to the empty barrel conveying belt device (4) for temporary storage through a rear end traversing device (5) after being transversely conveyed back through a sample conveying traversing device (7), and are output to the outside through a front end traversing device (6).
3. The intelligent sample preparation system for coal samples according to claim 1, wherein the rear end traversing device (5), the front end traversing device (6) and the sample feeding traversing device (7) comprise a transverse transmission rail device and a longitudinal moving platform device which are matched, the longitudinal moving platform device is arranged on the transverse transmission rail device and is used for transversely transmitting along the transverse transmission rail device to form butt joint with each conveyor belt device, and the longitudinal moving platform device is provided with a longitudinal transmission assembly which can forward and backward transmit towards the conveyor belt device and is used for longitudinally transmitting sample barrels on the butt joint conveyor belt device onto the longitudinal moving platform device and then transversely moving the sample barrels through the transverse transmission rail device.
4. The intelligent sample preparation system for coal samples according to claim 3, wherein the longitudinal transmission assembly comprises a roller conveyor capable of transmitting forward and backward, more than two sample barrels can be transversely borne on the roller conveyor, and a transversely movable barrel hooking mechanism is further arranged on the longitudinal moving platform device and used for driving the sample barrels to transversely transmit on the roller conveyor.
5. The intelligent sample preparation system for coal samples according to claim 1, wherein the robot sample preparation system (8) comprises a plurality of intelligent sample preparation modules (81) and a mechanical arm module (82) for clamping moving sample barrels, the mechanical arm module (82) clamps and transfers the same batch of sample barrels transversely moved by the sample feeding transverse moving device (7) to the plurality of intelligent sample preparation modules (81) for unloading under the dispatching of a central control system, and samples are transferred among the plurality of intelligent sample preparation modules (81) through the mechanical arm module (82) to realize automatic sample preparation operation.
6. The intelligent coal sample preparation system according to claim 5, wherein the plurality of intelligent sample preparation modules (81) comprise any combination of an all-water sample intelligent sample preparation module, an analysis sample intelligent sample preparation module and a stock sample intelligent sample preparation module.
7. The intelligent sample preparation system for coal samples according to claim 5, wherein the intelligent sample preparation modules (81) comprise a sample bottle storage module, wherein the sample bottle storage module stores a plurality of sample bottles, and the mechanical arm module (82) clamps the sample bottles between the intelligent sample preparation modules (81) for receiving and transferring the samples when the samples are prepared so as to realize automatic sample preparation operation.
8. The intelligent coal sample preparation system according to claim 5, wherein the plurality of intelligent sample preparation modules (81) comprises a sample packaging module.
9. The intelligent coal sample preparation system according to claim 5, wherein the plurality of intelligent sample preparation modules (81) comprise a cleaning module for automatically cleaning a sample barrel or a sample bottle clamped by the mechanical arm module (82).
10. The intelligent sample preparation system for coal samples according to claim 5, wherein the intelligent sample preparation modules (81) comprise unlocking cover opening modules, the mechanical arm modules (82) clamp and move sample barrels transversely moved by the sample conveying transverse moving device (7) to the unlocking cover opening modules for unlocking and cover opening, then pouring materials, and clamp and move empty barrels to the sample conveying transverse moving device (7) after closing and locking the empty barrels through the unlocking cover opening modules after pouring materials.
11. The intelligent sample preparation system for coal samples according to claim 5, wherein the mechanical arm module (82) comprises a rotating base for fixing, a multi-axis mechanical arm is arranged on the rotating base, and a tail end clamping mechanism is arranged on the tail end of the multi-axis mechanical arm for grabbing and overturning a sample barrel.
12. The intelligent sample preparation system for the coal samples according to claim 2, further comprising an intelligent transfer trolley (9) for conveying sample barrels, wherein the intelligent transfer trolley (9) is in butt joint with the front end traversing device (6) under the dispatching of the central control system and is used for forward conveying a plurality of sample barrels to be prepared in the trolley to the first conveying belt device (1) and the second conveying belt device (2) for temporary storage, or the empty barrels temporarily stored in the empty barrel conveying belt device (4) are reversely output into the trolley one by one through the front end traversing device (6).
13. The intelligent sample preparation system for coal samples according to claim 2, wherein the sample feeding and traversing device (7) is further provided with a second sample preparation and conveying belt device and a second empty barrel conveying belt device which are longitudinally arranged correspondingly on the other side of the sample preparation and conveying belt device (3) and the empty barrel conveying belt device (4), the end part of forward transmission of the second sample preparation and conveying belt device and the end part of forward transmission of the second empty barrel conveying belt device are provided with a second sample feeding and traversing device, and at least one transverse end part of the second sample feeding and traversing device is also provided with a set of robot sample preparation system (8).
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CN108946130A (en) * 2018-08-13 2018-12-07 湖南三德科技股份有限公司 Conjunction sample for gathering and processing of sample returns batch system
CN209656392U (en) * 2019-01-31 2019-11-19 湖南三德科技股份有限公司 A kind of coal sample intelligence sample-preparing system

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