CN111503246A - Oil-gas separation labyrinth of speed reducer mainly based on oil liquid surface layer filtration and design method - Google Patents
Oil-gas separation labyrinth of speed reducer mainly based on oil liquid surface layer filtration and design method Download PDFInfo
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 36
- 238000000926 separation method Methods 0.000 title claims abstract description 31
- 239000002344 surface layer Substances 0.000 title claims abstract description 28
- 238000001914 filtration Methods 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 7
- 238000009825 accumulation Methods 0.000 claims abstract description 63
- 239000000203 mixture Substances 0.000 claims abstract description 25
- 239000006260 foam Substances 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims description 10
- 230000001154 acute effect Effects 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 239000010410 layer Substances 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims 4
- 108090000565 Capsid Proteins Proteins 0.000 claims 1
- 230000002026 carminative effect Effects 0.000 claims 1
- 229910003460 diamond Inorganic materials 0.000 claims 1
- 239000010432 diamond Substances 0.000 claims 1
- 238000009833 condensation Methods 0.000 abstract description 3
- 230000005494 condensation Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 163
- 230000000694 effects Effects 0.000 description 7
- 239000010687 lubricating oil Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/027—Gearboxes; Mounting gearing therein characterised by means for venting gearboxes, e.g. air breathers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/40—Combinations of devices covered by groups B01D45/00 and B01D47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0409—Features relating to lubrication or cooling or heating characterised by the problem to increase efficiency, e.g. by reducing splash losses
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Abstract
本发明公开了一种以油液面表层过滤为主的减速器油气分离迷宫,其具有设置在前壳体和后壳体内壁上部的围挡,并由围挡合围形成迷宫空腔;迷宫空腔的底部形成积油槽,在积油槽上方设有气流面板,在围挡的一侧设有气缝;气流面板的一侧与气缝上方的围挡连接,气流面板的另一侧与另一侧的围挡之间有间隔;在减速器齿轮腔内形成的混合气从气缝进入,经气流面板下方进入迷宫空腔,在流经气流面板下方时与油液面的表层接触,使混合气中的油沫、油蒸汽融入积油中,经过油液接触过滤的混合气继续在迷宫空腔上方气道作进一步的凝结分离。本发明的优点在于,经过积油过滤和气路结露两次分离,显著提高了油、气分离效率,彻底地解决了排气阀口溢油问题。
The invention discloses an oil and gas separation labyrinth of a reducer mainly based on the surface layer filtering of oil and liquid surface. An oil accumulation groove is formed at the bottom of the cavity, an air flow panel is arranged above the oil accumulation groove, and an air slit is arranged on one side of the enclosure; one side of the airflow panel is connected with the enclosure above the air slit, and the other side of the airflow panel is connected to the other side. There is an interval between the side enclosures; the mixed gas formed in the gear cavity of the reducer enters from the air gap, enters the labyrinth cavity through the air flow panel, and contacts the surface layer of the oil surface when it flows under the air flow panel to make the mixture The oil foam and oil vapor in the gas melt into the accumulated oil, and the mixed gas that has been contacted and filtered by the oil continues to be further condensed and separated in the air passage above the labyrinth cavity. The advantage of the invention is that the oil and gas separation efficiency is remarkably improved and the problem of oil spilling at the exhaust valve port is completely solved after the oil accumulation filtration and the dew condensation in the gas path are separated twice.
Description
技术领域technical field
本发明涉及一种减速器油、气分离排气装置,具体涉及一种以油液面表层过滤为主的减速器油气分离迷宫及设计方法,属于减速器制造技术领域。The invention relates to a reducer oil and gas separation and exhaust device, in particular to a reducer oil and gas separation labyrinth and a design method mainly based on oil surface filtering, and belongs to the technical field of reducer manufacturing.
背景技术Background technique
减速器的机壳由前壳体和后壳体扣合形成;机壳内的内腔是一个封闭的齿轮腔,腔内下部有用于润滑齿轮的润滑油,减速器在工作时,转动的齿轮使润滑油飞溅,直径极小的油滴与腔内空气形成混合气,当减速机工作温度上升时,腔内压力升高,如果不及时排放,将导致润滑油沿所有密封件向外渗漏。为了避免发生这种现象,在减速器机壳的的上部设置了通气阀,并在通气阀下部设置了油、气分离迷宫,用于在腔内气压升高时,使分离的气体在压力作用下经通气阀向外排放。但是,由于现有技术设计的迷宫过于简陋,只是在油、气混合气的必经之路设置缓冲室,油、气分离效果十分有限,经通气阀排放的气体中仍然含有大量的油沫、油雾、油蒸汽等,导致壳内润滑油损失,影响润滑效果。The casing of the reducer is formed by the front casing and the rear casing; the inner cavity in the casing is a closed gear cavity, and the lower part of the cavity has lubricating oil for lubricating the gears. When the reducer is working, the rotating gears The lubricating oil splashes, and the oil droplets with extremely small diameter form a mixture with the air in the cavity. When the working temperature of the reducer increases, the pressure in the cavity increases. If it is not discharged in time, the lubricating oil will leak out along all the seals. . In order to avoid this phenomenon, a breather valve is set on the upper part of the reducer casing, and an oil and gas separation labyrinth is set on the lower part of the breather valve, which is used to make the separated gas act on the pressure when the air pressure in the cavity rises. It is discharged to the outside through the ventilation valve. However, because the labyrinth designed in the prior art is too simple, only a buffer chamber is set up on the only path of the oil-air mixture, the oil-air separation effect is very limited, and the gas discharged through the ventilation valve still contains a large amount of oil foam, Oil mist, oil vapor, etc., lead to the loss of lubricating oil in the shell and affect the lubrication effect.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题主要是:现有技术对油、气混合气经过迷宫后油、气分离效果差,排出的气体含油比例仍然较大的问题。The technical problems to be solved by the present invention are mainly: the prior art has poor oil-gas separation effect after oil-gas mixture passes through the labyrinth, and the discharged gas still contains a large proportion of oil.
针对上述问题,本发明提出的技术方案是:In view of the above problems, the technical scheme proposed by the present invention is:
一种以油液面表层过滤为主的减速器油气分离迷宫,具有设置在前壳体内壁上部的前围挡和设置在后壳体内壁上部的后围挡,前围挡的后端面与后围挡的前端面相贴合形成迷宫空腔,在迷宫空腔上方的前壳体上设有能向壳外排气的通气阀,在迷宫空腔的底部的前围挡和后围挡上分别设有前积油槽和后积油槽;在前积油槽和后积油槽上方的槽口处分别设有前气流面板和后气流面板,前气流面板的后端面与后气流面板的前端面相贴合;在前积油槽和后积油槽上方槽口一侧的前围挡和后围挡上设有相连通的前气缝和后气缝;前气流面板的一侧与前气缝上方的前围挡连接,前气流面板的另一侧与前积油槽上方槽口另一侧的前围挡之间有通向迷宫空腔上方的间隔,对应地,后气流面板的一侧与后气缝上方的后围挡连接,后气流面板的另一侧与后积油槽上方槽口另一侧的后围挡之间有通向迷宫空腔的间隔;减速器齿轮腔内形成的混合气从前气缝和后气缝进入,经前气流面板和后气流面板的下方进入迷宫空腔,并在流经前气流面板和后气流面板下方时与积油油液面的表层接触,使混合气中的油沫、油蒸汽融入积油中。A reducer oil-gas separation labyrinth mainly based on oil surface filtration. The front end surfaces of the enclosure are fitted together to form a labyrinth cavity, a ventilation valve capable of exhausting air is arranged on the front casing above the labyrinth cavity, and the front enclosure and the rear enclosure at the bottom of the labyrinth cavity are respectively provided with a vent valve. There is a front oil accumulation tank and a rear oil accumulation tank; a front air flow panel and a rear air flow panel are respectively arranged at the slots above the front oil accumulation tank and the rear oil accumulation tank, and the rear end face of the front air flow panel is fitted with the front end of the rear air flow panel; There are connected front air slits and rear air slits on the front and rear enclosures on the side of the notch above the front oil accumulation tank and the rear oil accumulation tank; one side of the front air flow panel is connected to the front enclosure above the front air slits. Connection, there is a space between the other side of the front airflow panel and the front enclosure on the other side of the notch above the front oil accumulation tank leading to the upper part of the labyrinth cavity. The rear enclosure is connected, and there is a gap leading to the labyrinth cavity between the other side of the rear air flow panel and the rear enclosure on the other side of the notch above the rear oil reservoir; the mixed gas formed in the gear cavity of the reducer flows from the front air slot and the rear enclosure. The rear air gap enters, enters the labyrinth cavity through the front air flow panel and the bottom of the rear air flow panel, and contacts the surface layer of the oil surface when it flows under the front air flow panel and the rear air flow panel, so that the oil foam in the mixture , oil vapor into the accumulated oil.
进一步地,前气流面板的一侧与前气缝上方的前围挡连接是在前气流面板的一侧与前气缝上方的前围挡之间设置了向下曲弯的前连接板并在前连接板的下方与前积油槽形成的积油油液面之间形成前入气空间;对应地,在后气流面板的一侧与后气缝上方的后围挡之间设置了向下曲弯的后连接板并在后连接板的下方与后积油槽形成的积油油液面之间形成后入气空间。Further, the connection between one side of the front airflow panel and the front enclosure above the front air slit is that a downwardly curved front connecting plate is provided between the side of the front airflow panel and the front enclosure above the front air slit A front air inlet space is formed between the lower part of the front connecting plate and the oil accumulation surface formed by the front oil accumulation groove; correspondingly, a downward curved space is set between one side of the rear air flow panel and the rear enclosure above the rear air gap. The curved rear connecting plate forms a rear air inlet space between the lower part of the rear connecting plate and the oil accumulation oil surface formed by the rear oil accumulation groove.
进一步地,所述前气流面板和后气流面板的底面与积油油液面之间有间隙,混合气流经间隙时,混合气流下层与积油油液面接触并使混合气中的油沫、油蒸汽融入积油中。Further, there is a gap between the bottom surface of the front air flow panel and the rear air flow panel and the oil accumulation oil surface, and when the mixed air flows through the gap, the lower layer of the mixed air flow contacts the oil accumulation oil surface and makes the oil foam in the mixture, Oil vapor dissolves into the accumulated oil.
进一步地,所述前气流面板和后气流面板的底面与积油油液面相贴合,混合气以气泡形式从前气流面板和后气流面板下的积油油液面表层通过,使混合气中的油沫、油蒸汽在气泡内壁与油液接触并融入积油中。Further, the bottom surfaces of the front air flow panel and the rear air flow panel are in contact with the oil accumulation surface, and the mixed gas passes through the oil accumulation oil surface layer under the front air flow panel and the rear air flow panel in the form of bubbles, so that the mixture is in the form of air bubbles. The oil foam and oil vapor contact the oil on the inner wall of the bubble and merge into the accumulated oil.
进一步地,在所述前围挡和后围挡内分别设有端面呈工字形的前分流件和后分流件,使前分流件在前围挡内形成前左气道和前右气道,后分流件在后围挡内形成后左气道和后右气道;前分流件的后端面和后分流件的前端面相贴合。Further, a front shunt and a rear shunt with an I-shaped end surface are respectively arranged in the front enclosure and the rear enclosure, so that the front shunt forms a front left airway and a front right airway in the front enclosure, The rear shunt part forms a rear left airway and a rear right airway in the rear enclosure; the rear end surface of the front shunt part is abutted with the front end surface of the rear shunt part.
进一步地,所述前分流件包括横向设置的前上导流板、前下导流板和竖向设置在前上导流板与前下导流板之间的前分流板,所述后分流件包括横向设置的后上导流板、后下导流板和竖向设置在后上导流板与后下导流板之间的后分流板;在前分流件的左右两侧还分别设置有前左导流板和前右导流板,所述前左导流板位于前分流件左侧的前上导流板与前下导流板之间,且前左导流板的左侧与前围挡的左侧连接,前左导流板的右侧与前分流板之间有间隔,所述前右导流板位于前分流件右侧的前上导流板与前下导流板之间,且前右导流板的右侧与前围挡的右侧连接,前右导流板的左侧与前分流板之间有间隔;对应地,在后分流件的左右两侧还分别设置有后左导流板和后右导流板,所述后左导流板位于后分流件左侧的后上导流板与后下导流板之间,且后左导流板的左侧与后围挡的左侧连接,后左导流板的右侧与后分流板之间有间隔,所述后右导流板位于后分流件右侧的后上导流板与后下导流板之间,且后右导流板的右侧与后围挡的右侧连接,后右导流板的左侧与后分流板之间有间隔。Further, the front shunt includes a front upper deflector, a front lower deflector and a front deflector vertically arranged between the front upper deflector and the front lower deflector. The rear deflector The component includes a rear upper deflector, a rear lower deflector and a rear deflector vertically arranged between the rear upper deflector and the rear lower deflector; the left and right sides of the front deflector are respectively provided There are a front left deflector and a front right deflector, the front left deflector is located between the front upper deflector and the front lower deflector on the left side of the front shunt, and the left side of the front left deflector is located. Connected to the left side of the front enclosure, there is a space between the right side of the front left deflector and the front splitter, the front right deflector is located on the front upper deflector and the front lower deflector on the right side of the front splitter between the plates, and the right side of the front right deflector is connected to the right side of the front enclosure, and there is a space between the left side of the front right deflector and the front splitter; correspondingly, on the left and right sides of the rear splitter A rear left deflector and a rear right deflector are also respectively provided, the rear left deflector is located between the rear upper deflector and the rear lower deflector on the left side of the rear shunt, and the rear left deflector is located between the rear upper deflector and the rear lower deflector. The left side of the rear shroud is connected to the left side of the rear enclosure, and there is a space between the right side of the rear left deflector and the rear shunt, and the rear right deflector is located on the right side of the rear shunt. between the lower air guide plates, and the right side of the rear right air guide plate is connected with the right side of the rear enclosure, and there is a space between the left side of the rear right air guide plate and the rear divider plate.
进一步地,所述前上导流板、前下导流板和后上导流板、后下导流板的端面均呈菱形;所述前左导流板、前右导流板均呈锐角三角形,且角度最小的锐角角顶指向前分流板;对应地,所述后左导流板、后右导流板均呈锐角三角形,且角度最小的锐角角顶指向后分流板。Further, the end faces of the front upper deflector, the front lower deflector, the rear upper deflector, and the rear lower deflector are all diamond-shaped; the front left deflector and the front right deflector are all acute angles. Triangular, and the acute angle apex with the smallest angle points to the front splitter plate; correspondingly, the rear left deflector and the rear right deflector are all acute-angled triangles, and the acute angle apex with the smallest angle points to the rear splitter plate.
进一步地,所述前分流件和后分流件下方均设有角尖向下的前分气角或后分气角。Further, a front air-splitting angle or a rear air-dividing angle with the corner tip downwards is provided below the front and rear air-dividing parts.
一种以油液面表层过滤为主的减速器油气分离迷宫的设计方法,是在减速器壳体内的迷宫空腔内,利用迷宫空腔下部自然下凹的内面作为积油槽,利用迷宫空腔油、气分离获得的油在积油槽内沉积;设计油、气分离的油液面表层过滤机构,迫使进入迷宫空腔含油混合气与腔内积油的油液面的表层接触并溶解吸收混合气内的油份。A design method of a reducer oil-gas separation labyrinth mainly based on oil surface filtration is to use the inner surface of the lower part of the labyrinth cavity naturally concave as an oil reservoir in the labyrinth cavity in the reducer housing, and use the labyrinth cavity The oil obtained from oil and gas separation is deposited in the oil accumulation tank; the oil surface filter mechanism for oil and gas separation is designed to force the oil-containing mixture entering the labyrinth cavity to contact the surface layer of the oil surface where the oil accumulates in the cavity, dissolve, absorb and mix. oil in the gas.
进一步地,所述设计油、气分离的油液面表层过滤机构,迫使进入迷宫空腔含油混合气与腔内积油的油液面的表层接触并溶解吸收混合气内的油份,是在迷宫空腔一侧的腔壁上规划设置壳体内混合气进入迷宫空腔的入气缝;在积油油液面的上方规划设置气流板,气流板的一侧与入气缝上边的迷宫空腔腔壁之间规划设置连接板,气流板的另一侧与另一侧的迷宫空腔的腔壁间留有使过滤气体升入迷宫上部空腔的间隔;设计两种气流板的设置高度:一是气流板底面与油液面之间有间隙,二是气流板底面与油液面之间相贴合;利用入气缝为积油流回齿轮腔的溢流缝,气流缝下部缝边的高度决定积油油液面的高度。Further, the oil-liquid surface filter mechanism for separating oil and gas is designed to force the oil-containing mixture entering the labyrinth cavity to contact the surface layer of the oil surface where the oil accumulates in the cavity and dissolve and absorb the oil in the mixture. On the cavity wall on one side of the labyrinth cavity, an air inlet slot for the mixed gas in the casing to enter the labyrinth cavity is planned; an air flow plate is planned to be arranged above the oil accumulation surface, and one side of the air flow plate is connected to the labyrinth air slot above the air inlet slot. A connecting plate is planned between the cavity walls, and there is an interval between the other side of the airflow plate and the cavity wall of the labyrinth cavity on the other side to allow the filtered gas to rise into the upper cavity of the labyrinth; design the setting heights of the two airflow plates : First, there is a gap between the bottom surface of the airflow plate and the oil surface, and the other is that the bottom surface of the airflow plate and the oil surface fit together; the air inlet slit is used as the overflow slit for the accumulated oil to flow back to the gear cavity, and the lower slit of the airflow slit is used. The height of the side determines the height of the oil level of the accumulated oil.
本发明的优点是:经过积油过滤和曲折气路结露两次分离,显著提高了油、气分离效率 ,彻底地解决了排气阀口溢油问题。The advantages of the present invention are: after the oil accumulation filtration and the dew condensation in the tortuous gas path are separated twice, the oil and gas separation efficiency is significantly improved, and the problem of oil spillage at the exhaust valve port is completely solved.
附图说明Description of drawings
图1为实施例一所述减速器前半壳示意图;Fig. 1 is the schematic diagram of the front half shell of the reducer according to the first embodiment;
图2为实施例一所述减速器后半壳示意图;2 is a schematic diagram of the rear half shell of the reducer according to the first embodiment;
图3为图1 的局部示意图;Fig. 3 is the partial schematic diagram of Fig. 1;
图4为图2的局部示意图;Fig. 4 is the partial schematic diagram of Fig. 2;
图5为前分流件平面示意图;5 is a schematic plan view of the front shunt;
图6为图1的局部示意图,主要示出气流路线,箭头所指方向为气流方向;Fig. 6 is a partial schematic diagram of Fig. 1, mainly showing the air flow route, and the direction indicated by the arrow is the air flow direction;
图7为实施例一中前半迷宫的局部示意图,图中主要示出前气流面板与积油油液面之间有间隙;7 is a partial schematic view of the first half labyrinth in the first embodiment, and the figure mainly shows that there is a gap between the front air flow panel and the oil accumulation surface;
图8为实施例二前半迷宫的局部示意图,图中主要示出前气流面板与积油油液面相接触。FIG. 8 is a partial schematic view of the front half labyrinth of the second embodiment, and the figure mainly shows that the front air flow panel is in contact with the oil accumulation surface.
图中:100、前壳体;101、前半迷宫空腔;102、前齿轮腔;1、前围挡;11、前积油槽;12、前气流面板;13、前气缝;14、前连接板;15、前入气空间;16、前分流件;161、前上导流板;162、前下导流板;163、前分流板;17、前左气道;18、前右气道;19、前左导流板;110、前右导流板;111、前分气角;200、后壳体;201、后半迷宫空腔;202、后齿轮腔;2、后围挡;21、后积油槽;22、后气流面板;23、后气缝;24、后连接板;25、后入气空间;26、后分流件;261、后上导流板;262、后下导流板;263、后分流板;27、后左气道;28、后右气道;29、后左导流板;210、后右导流板;211、后分气角;3、通气阀;4、积油油液面;5、间隙。In the figure: 100, front casing; 101, front half labyrinth cavity; 102, front gear cavity; 1, front enclosure; 11, front oil reservoir; 12, front air flow panel; 13, front air seam; 14,
具体实施方式Detailed ways
在减速器壳体内形成一定压力的气体需要排放时,其含油混合气因现有技术条件下油、气分离不彻底而使润滑油随气体向外喷出,导致壳体内润滑油损失。为彻底解决这一问题,本发明将利用迷宫积存的油液来吸收溶解含油混合气中的油份,具体就是使混合气通入积油油液中,使混合气内的油沫、油液直接与油液接触并被溶解吸收 ,实现对含油混合气的一次高效过滤 。但是,由于通入油液中的气体无法从积油油液底部进入,只能从油液液面的一侧通入油液,混合气以气泡形式从积油油液面的另一侧冒出。如果通入过深的油液,则需要减速器壳体内形成足够大的压力才能实现, 而减速器壳体内形成过大的压力显然是不允许的。因此,在采用油液接触并溶解混合气中油份这一有效过滤措施时,只能采用油液液面表层接触吸收来实现。When a certain pressure of gas is formed in the reducer casing and needs to be discharged, the oil-containing mixture gas is not completely separated from the oil and gas under the existing technical conditions, so that the lubricating oil is sprayed out with the gas, resulting in the loss of lubricating oil in the casing. In order to completely solve this problem, the present invention uses the oil accumulated in the labyrinth to absorb and dissolve the oil in the oil-containing mixed gas, specifically, the mixed gas is passed into the accumulated oil, so that the oil foam and oil in the mixed gas can be absorbed and dissolved. It is in direct contact with the oil and is dissolved and absorbed to achieve a high-efficiency filtration of the oil-containing gas mixture. However, since the gas introduced into the oil cannot enter from the bottom of the oil accumulation, the oil can only be introduced into the oil from one side of the oil surface, and the mixed gas emerges from the other side of the oil accumulation in the form of bubbles. out. If the oil is too deep, it needs to form a sufficient pressure in the reducer housing to achieve this, and it is obviously not allowed to form excessive pressure in the reducer housing. Therefore, when using the effective filtering measure of oil-liquid contact and dissolving the oil in the mixed gas, it can only be realized by the contact absorption of the oil-liquid surface layer.
如图1所示,本发明所述减速器迷宫的前半迷宫空腔101、前齿轮腔102在前壳体100中的位置。As shown in FIG. 1 , the positions of the front
如图2所示,本发明所述减速器迷宫的后半迷宫空腔201、后齿轮腔202在后壳体200中的位置。As shown in FIG. 2 , the positions of the rear
下面结合实施例和附图对本发明进行描述:Below in conjunction with embodiment and accompanying drawing, the present invention will be described:
实施例一Example 1
如图3、4、7所示,一种以油液面表层过滤为主的减速器油气分离迷宫,具有设置在前壳体100内壁上部的前围挡1和设置在后壳体200内壁上部的后围挡2,前围挡1的后端面与后围挡2的前端面相贴合形成迷宫空腔,在迷宫空腔上方的前壳体100上设有能向壳外排气的通气阀3,其特征在于:在迷宫空腔的底部的前围挡1和后围挡2上分别设有前积油槽11和后积油槽21;在前积油槽11和后积油槽21上方的槽口处分别设有前气流面板12和后气流面板22,前气流面板12的后端面与后气流面板22的前端面相贴合;在前积油槽11和后积油槽21上方槽口一侧的前围挡1和后围挡2上设有相连通的前气缝13和后气缝23;前气流面板12的一侧与前气缝13上方的前围挡1连接,前气流面板12的另一侧与前积油槽11上方槽口另一侧的前围挡1之间有通向迷宫空腔上方的间隔,对应地,后气流面板22的一侧与后气缝23上方的后围挡2连接,后气流面板22的另一侧与后积油槽21上方槽口另一侧的后围挡2之间有通向迷宫空腔上方的间隔;减速器齿轮腔内形成的混合气在一定压力作用下,从前气缝13和后气缝23进入,经前气流面板12和后气流面板22的下方进入迷宫空腔,并在流经前气流面板12和后气流面板22下方时与积油油液面4的表层接触,使混合气中的油沫、油蒸汽融入积油中。这样,可以使混合气能够更充分的与积油油液接触,气体中含有的油份(油沫、有蒸汽等)直接融入油液中,获得理想的过滤效果。同时,由于气体无需通入到过深的油液中,因此也无需减速器壳体内具有较大的气压。As shown in FIGS. 3 , 4 and 7 , a reducer oil-gas separation labyrinth mainly based on oil surface filtering, has a
下面是更进一步的改进措施。Below are further improvements.
如图3、4、7所示,所述前气流面板12的一侧与前气缝13上方的前围挡1连接是在前气流面板12的一侧与前气缝13上方的前围挡1之间设置了向下曲弯的前连接板14并在前连接板14的下方与前积油槽11形成的积油油液面4之间形成前入气空间15;对应地,在后气流面板22的一侧与后气缝23上方的后围挡2之间设置了向下曲弯的后连接板24并在后连接板24的下方与后积油槽21形成的积油油液面4之间形成后入气空间25。在本发明中,前气缝13和后气缝23不仅是用于进气,同时还是积油槽内的油液回流到齿轮腔内的溢流缺口。设置入气空间就是既能使齿轮腔内的混合气进入前气缝13和后气缝23,同时又不影响积油油液从前气缝13和后气缝23内向外溢出。As shown in FIGS. 3 , 4 and 7 , the connection between one side of the
所述前气流面板12和后气流面板22的底面与积油油液面4之间有间隙5,混合气流经间隙5时,混合气流下层与积油油液面4接触并使混合气中的油沫、油蒸汽融入积油中。这种设计时,所述的间隙5越小效果越好,流经间隙5的气流就越薄,气体内的油沫、油蒸汽就越有机会与油液接触,就能越多的被吸收溶解。显然,这种情形下,前气流面板12和后气流面板22的宽度也是越宽其效果越好。There is a
在经过油液面表层过滤后,混合气体中依然含有一定量的油份。为了得到更彻底的过滤。本发明人将以设置气道、延长气道,使混合气中的油沫、油蒸汽能够更多的与气道内壁接触并凝结的方式加以解决。After filtering through the oil surface, the mixed gas still contains a certain amount of oil. For a more thorough filtering. The inventor will solve the problem by setting up the air passage and extending the air passage, so that the oil foam and oil vapor in the mixed gas can more contact and condense with the inner wall of the air passage.
如图3—6所示,所述前围挡1和后围挡2内分别设有端面呈工字形的前分流件16和后分流件26,使前分流件16在前围挡1内形成前左气道17和前右气道18,后分流件26在后围挡2内形成后左气道27和后右气道28;前分流件16的后端面和后分流件26的前端面相贴合。As shown in Figures 3-6, the
所述前分流件16包括横向设置的前上导流板161、前下导流板162和竖向设置在前上导流板161与前下导流板162之间的前分流板163,所述后分流件26包括横向设置的后上导流板261、后下导流板262和竖向设置在后上导流板261与后下导流板262之间的后分流板263;在前分流件16的左右两侧还分别设置有前左导流板19和前右导流板110,所述前左导流板19位于前分流件16左侧的前上导流板161与前下导流板162之间,且前左导流板19的左侧与前围挡1的左侧连接,前左导流板19的右侧与前分流板163之间有间隔,所述前右导流板110位于前分流件16右侧的前上导流板161与前下导流板162之间,且前右导流板110的右侧与前围挡1的右侧连接,前右导流板110的左侧与前分流板163之间有间隔;对应地,在后分流件26的左右两侧还分别设置有后左导流板29和后右导流板210,所述后左导流板29位于后分流件26左侧的后上导流板261与后下导流板262之间,且后左导流板29的左侧与后围挡2的左侧连接,后左导流板29的右侧与后分流板263之间有间隔,所述后右导流板210位于后分流件26右侧的后上导流板261与后下导流板262之间,且后右导流板210的右侧与后围挡2的右侧连接,后右导流板210的左侧与后分流板263之间有间隔。上述设置,就是要使左侧气道和右侧气道均形成之字形曲折气道,这样就等于增加了气道的长度和气道的内表面,使混合气内的油份获得更充分的凝结机会。The
所述前上导流板161、前下导流板162和后上导流板261、后下导流板262的端面均呈菱形;所述前左导流板19、前右导流板110均呈锐角三角形,且角度最小的锐角角顶指向前分流板163;对应地,所述后左导流板29、后右导流板210均呈锐角三角形,且角度最小的锐角角顶指向后分流板263。上述设置,能够使气道内壁都成为斜向向上斜面,有利于气体的顺利上升和气体与内壁表面充分接触,不留下气体无法接触内壁的死角。同时,上述形面设计,都是有利于凝结形成的积油都能够顺利向下流动。The front
所述前分流件16和后分流件26下方均设有角尖向下的前分气角111或后分气角211。这样设置就是避免经油液面表层过滤后的气体在迷宫空腔上部过多的偏向于一侧气道流动。A front air-dividing
实施例二
如图3、4、8所示,一种以油液面表层过滤为主的减速器油气分离迷宫,其与实施例一的不同之处在于,所述前气流面板12和后气流面板22的底面与积油油液面4相贴合,混合气以气泡形式从前气流面板12和后气流面板22下的积油油液面表层通过,使混合气中的油沫、油蒸汽在气泡内壁与油液接触并融入积油中。这种设置,要求齿轮腔内有一定的气压,其过滤效果略优于实施例一。As shown in Figures 3, 4, and 8, a reducer oil and gas separation labyrinth based on oil surface filtration is different from the first embodiment in that the front
一种以油液面表层过滤为主的减速器油气分离迷宫的设计方法,是在减速器壳体内的迷宫空腔内,利用迷宫空腔下部自然下凹的内面作为积油槽,利用迷宫空腔油、气分离获得的油在积油槽内沉积;设计油、气分离的油液面表层过滤机构,迫使进入迷宫空腔含油混合气与腔内积油的油液面的表层接触并溶解吸收混合气内的油份。A design method of a reducer oil-gas separation labyrinth mainly based on oil surface filtration is to use the inner surface of the lower part of the labyrinth cavity naturally concave as an oil reservoir in the labyrinth cavity in the reducer housing, and use the labyrinth cavity The oil obtained from oil and gas separation is deposited in the oil accumulation tank; the oil surface filter mechanism for oil and gas separation is designed to force the oil-containing mixture entering the labyrinth cavity to contact the surface layer of the oil surface where the oil accumulates in the cavity, dissolve, absorb and mix. oil in the gas.
所述设计油、气分离的油液面表层过滤机构,迫使进入迷宫空腔含油混合气与腔内积油的油液面的表层接触并溶解吸收混合气内的油份,是在迷宫空腔一侧的腔壁上规划设置壳体内混合气进入迷宫空腔的入气缝;在积油油液面的上方规划设置气流板,气流板的一侧与入气缝上边的迷宫空腔腔壁之间规划设置连接板,气流板的另一侧与另一侧的迷宫空腔的腔壁间留有使过滤气体升入迷宫上部空腔的间隔;设计两种气流板的设置高度:一是气流板底面与油液面之间有间隙,二是气流板底面与油液面之间相贴合;利用入气缝为积油流回齿轮腔的溢流缝,气流缝下部缝边的高度决定积油油液面的高度。The oil surface filtering mechanism designed to separate oil and gas, forcing the oil-containing mixture entering the labyrinth cavity into contact with the surface layer of the oil surface where the oil accumulates in the cavity and dissolving and absorbing the oil in the mixed gas is in the labyrinth cavity. On one side of the cavity wall, an air inlet slot for the mixed gas in the casing to enter the labyrinth cavity is planned; an air flow plate is planned to be arranged above the oil accumulation surface, and one side of the air flow plate is connected to the labyrinth cavity cavity wall above the air inlet slot. A connecting plate is planned between the other side of the airflow plate and the cavity wall of the labyrinth cavity on the other side to allow the filtered gas to rise into the upper cavity of the labyrinth; design the setting heights of two airflow plates: one is There is a gap between the bottom surface of the air flow plate and the oil surface, and the second is that the bottom surface of the air flow plate is in contact with the oil surface. Determines the height of the accumulated oil level.
经过油液面表层过滤的混合气,还含有一定量的油份,可以利用迷宫空腔上部的空间做气道设置,使混合气中的油份能够在气道内壁凝结,使混合气获得更彻底的油气分离。The air mixture filtered by the oil surface layer also contains a certain amount of oil. The space at the upper part of the labyrinth cavity can be used to set the air passage, so that the oil in the air mixture can condense on the inner wall of the air passage, so that the air mixture can obtain better performance. Complete oil and gas separation.
上述实施例只用于更清楚的描述本发明,而不能视为限制本发明涵盖的保护范围,任何等价形式的修改都应视为落入本发明涵盖的保护范围之中。The above-mentioned embodiments are only used to describe the present invention more clearly, and should not be regarded as limiting the protection scope covered by the present invention, and any modification in equivalent form should be regarded as falling into the protection scope covered by the present invention.
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