CN111503067A - Acceleration pressurization system - Google Patents
Acceleration pressurization system Download PDFInfo
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- CN111503067A CN111503067A CN202010326703.9A CN202010326703A CN111503067A CN 111503067 A CN111503067 A CN 111503067A CN 202010326703 A CN202010326703 A CN 202010326703A CN 111503067 A CN111503067 A CN 111503067A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B3/00—Intensifiers or fluid-pressure converters, e.g. pressure exchangers; Conveying pressure from one fluid system to another, without contact between the fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/024—Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/042—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/21—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
- F15B2211/212—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
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Abstract
本发明公开了一种加速增压系统,包括设置在执行油缸的进出油路上的第二切换阀、双作用油缸和第三切换阀;所述双作用油缸内部为具有大端和小端的活塞,对应活塞的大端和小端分别为双作用油缸的大腔和小腔,所述双作用油缸通过大腔和小腔与支路连接并联设置在执行油缸的工作进油路上,所述第二切换阀设置在双作用油缸的大腔连接的支路上;所述第三切换阀设置在执行油缸的工作回油路上,将执行油缸的回油口在工作回油路和工作进油路之间切换连接。本发明在不需要改变主泵排量与压力等级的前提下,通过在执行油缸的工作油路上增加本发明的加速增压系统实现加快执行油缸空载运行速度,加大油缸负载最大输出力,实现执行油缸快速或大推力伸出。
The invention discloses an acceleration and supercharging system, comprising a second switching valve, a double-acting oil cylinder and a third switching valve arranged on the inlet and outlet oil passages of an execution oil cylinder; the inside of the double-acting oil cylinder is a piston with a large end and a small end, The large end and the small end of the corresponding piston are respectively the large cavity and the small cavity of the double-acting oil cylinder. The switching valve is arranged on the branch connected to the large cavity of the double-acting oil cylinder; the third switching valve is arranged on the working oil return road of the execution oil cylinder, and the oil return port of the execution oil cylinder is between the working oil return circuit and the working oil inlet circuit. Toggle connections. On the premise that the displacement and pressure level of the main pump do not need to be changed, the present invention can accelerate the no-load running speed of the execution oil cylinder by adding the acceleration boosting system of the present invention to the working oil circuit of the execution oil cylinder, and increase the maximum output force of the oil cylinder load. Realize the rapid or large thrust extension of the execution cylinder.
Description
技术领域technical field
本发明属于液压控制技术,具体涉及一种液压油缸的加速增压系统。The invention belongs to the hydraulic control technology, and particularly relates to an acceleration boosting system of a hydraulic oil cylinder.
背景技术Background technique
采用液压驱动的工程机械、建筑机械及工厂自动化设备中,液压油缸是主要的执行元件,由于实际工作需求与设计轻量化考虑,液压油缸在空载过程中要求速度移动到接触负载,需要提高流量,在负载后需要提高压力对负载做功,液压油缸需要的流量和压力往往不一致,因此存在单一或少数几组动作需要输出较大推力而使用大缸径高压油缸的情况。In the construction machinery, construction machinery and factory automation equipment using hydraulic drive, the hydraulic cylinder is the main actuator. Due to the actual work requirements and lightweight design considerations, the hydraulic cylinder requires the speed to move to the contact load during the no-load process, and it is necessary to increase the flow rate. , After the load, the pressure needs to be increased to perform work on the load. The flow and pressure required by the hydraulic cylinder are often inconsistent. Therefore, there is a situation where a single or a few groups of actions need to output a large thrust and use a large-bore high-pressure cylinder.
目前的解决方案是根据大缸径高压油缸的需求选择对应液压系统的压力等级和主泵排量,以满足液压油缸的高压大流量输出,然后通过在液压系统中设置二次溢流与调速实现液压油缸的低压小流量输出,因此液压系统中的对应元件必须按大流量高压化进行选型,造成成本居高不下。The current solution is to select the corresponding pressure level of the hydraulic system and the displacement of the main pump according to the requirements of the large-bore high-pressure cylinder to meet the high-pressure and large-flow output of the hydraulic cylinder, and then set the secondary overflow and speed regulation in the hydraulic system to achieve The low pressure and small flow output of the hydraulic cylinder, so the corresponding components in the hydraulic system must be selected according to the large flow and high pressure, resulting in high cost.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题是:提供一种加速增压系统,在不改变现有液压系统流量与压力等级的前提下实现液压油缸的加速伸出与高压驱动,有效控制设备液压系统的成本。The technical problem solved by the present invention is: to provide an accelerated pressurization system, which can realize the accelerated extension and high pressure driving of the hydraulic cylinder without changing the flow rate and pressure level of the existing hydraulic system, and effectively control the cost of the hydraulic system of the equipment.
本发明采用如下技术方案实现:The present invention adopts the following technical scheme to realize:
加速增压系统,包括设置在执行油缸的进出油路上的第二切换阀5、双作用油缸6和第三切换阀8;The acceleration boosting system includes a
所述双作用油缸6内部为具有大端和小端的活塞,对应活塞的大端和小端分别为双作用油缸的大腔和小腔,所述双作用油缸6通过大腔和小腔与支路连接并联设置在执行油缸的工作进油路上,所述第二切换阀5设置在双作用油缸6的大腔连接的支路上;The inside of the double-acting
所述第三切换阀8设置在执行油缸的工作回油路上,将执行油缸的回油口在工作回油路和工作进油路之间切换连接。The
进一步的,还包括蓄能器1,所述蓄能器1通过支路连接设置在执行油缸的工作进油路上,所述蓄能器1的支路上设有第一切换阀2。Further, an accumulator 1 is also included, the accumulator 1 is connected and arranged on the working oil inlet of the execution oil cylinder through a branch circuit, and the branch circuit of the accumulator 1 is provided with a
进一步的,所述第一切换阀2为两位两通换向阀,包括连通位和截止位。Further, the
进一步的,所述执行油缸的工作进油路上还设有与双作用油缸6并联的液控单向阀7,所述液控单向阀7的先导油路与执行油缸的工作回油路连接。Further, a hydraulically controlled
进一步的,所述第二切换阀5为两位三通换向阀,包括连通位和截止位,并在所述截止位设有将双作用油缸6的大端在大腔两端连通的互通油路。Further, the
进一步的,所述双作用油缸6的大腔在靠近小端的一侧通过泄油路连接至工作回油路。Further, the large cavity of the double-acting
进一步的,所述第三切换阀8为两位三通换向阀,包括回油工作位和合流工作位,所述回油工作位将执行油缸的回油口与工作回油路连通,所述合流工作位将执行油缸的回油口与工作进油路连通。Further, the
进一步的,所述工作进油路上对应液控单向阀7和双作用油缸6的并联段分别设有第一单向阀3和第二单向阀4。Further, a
作为本发明的加速增压系统的一种优选方案,所述第一切换阀2、第二切换阀5和第三切换阀8为液控换向阀,所述第一切换阀2和第三切换阀8均通过先导压力油换向,所述第二切换阀5通过先导油路连接至双作用油缸6的小腔。As a preferred solution of the acceleration and supercharging system of the present invention, the
作为本发明的加速增压系统的又一种优选方案,所述第一切换阀2、第二切换阀5和第三切换阀8为电控换向阀。As another preferred solution of the acceleration and supercharging system of the present invention, the
本发明的加速增压系统在执行油缸空载伸出时,泵送的压力油进入执行油缸的工作进油路,蓄能器中储存的液压油经过第一切换阀合流进入工作进油路,执行油缸的回油经过第三切换阀合流进入工作进油路,提高进入执行油缸的进油量,合流的液压油在工作进油路内经过第一单向阀、第二单向阀进入油缸大腔使执行油缸快速伸出。In the acceleration boosting system of the present invention, when the execution oil cylinder is unloaded and extended, the pumped pressure oil enters the working oil inlet circuit of the execution oil cylinder, and the hydraulic oil stored in the accumulator merges into the working oil inlet passage through the first switching valve. The return oil of the execution oil cylinder joins into the working oil inlet circuit through the third switching valve, which increases the amount of oil entering the execution oil cylinder. The confluent hydraulic oil enters the oil cylinder through the first check valve and the second check valve in the working oil inlet passage. The large cavity allows the actuator cylinder to extend quickly.
在执行油缸负载伸出时,泵送的压力油进入执行油缸的工作进油路,由于工作进油管内的背压增大,一部分压力油经过第一切换阀进入蓄能器中储存,一部分经第二切换阀通过双作用油缸增压后进入执行油缸,实现执行油缸增压,执行油缸的回油经第三切换阀和工作回油路直接回流油箱。When the load of the execution cylinder is extended, the pumped pressure oil enters the working oil inlet of the execution cylinder. Due to the increase of the back pressure in the working oil inlet pipe, a part of the pressure oil enters the accumulator through the first switching valve for storage, and a part is stored in the accumulator through the first switching valve. The second switching valve is pressurized by the double-acting oil cylinder and then enters the execution oil cylinder to realize the supercharging of the execution oil cylinder.
在执行油缸缩回时,泵送的压力油进入执行油缸的工作回油路,经第三切换阀进入执行油缸驱动油缸缩回,同时工作回油路上的压力油打开液控单向阀,执行油缸的回油经液控单向阀和工作进油路回流油箱。When the execution oil cylinder is retracted, the pumped pressure oil enters the working oil return circuit of the execution oil cylinder, and enters the execution oil cylinder through the third switching valve to drive the oil cylinder to retract. The return oil of the oil cylinder is returned to the oil tank through the hydraulic control check valve and the working oil inlet circuit.
本发明的有益效果在于:不需要改变主泵排量与压力等级的前提下,通过在执行油缸的工作油路上增加本发明的加速增压系统实现加快执行油缸空载运行速度,加大油缸负载最大输出力,整个过程可以根据执行油缸负载情况导致系统压力的变化进行自动识别与切换,整个系统均为常用的液压元器件,安装简单,相较采用高功率主泵等大件成本更低。The beneficial effects of the present invention are: without changing the displacement and pressure level of the main pump, by adding the acceleration boosting system of the present invention to the working oil circuit of the execution oil cylinder, the no-load running speed of the execution oil cylinder can be accelerated, and the load of the oil cylinder can be increased. The maximum output force can be automatically identified and switched in the whole process according to the change of system pressure caused by the load of the execution cylinder. The entire system is a common hydraulic component, which is easy to install and costs less than large parts such as high-power main pumps.
以下结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为实施例一中的加速增压系统液压示意图。FIG. 1 is a hydraulic schematic diagram of the acceleration and boosting system in the first embodiment.
图2为实施例一中的加速增压系统在执行油缸处于空载伸出状态的液压原理示意图。FIG. 2 is a schematic diagram of the hydraulic principle of the acceleration and booster system in the first embodiment when the execution oil cylinder is in a no-load extension state.
图3为实施例一中的加速增压系统在执行油缸处于负载伸出状态的液压原理示意图。FIG. 3 is a schematic diagram of the hydraulic principle of the acceleration and booster system in the first embodiment when the execution oil cylinder is in a load extension state.
图4为实施例一中的加速增压系统在执行油缸处于缩回状态的液压原理示意图。FIG. 4 is a schematic diagram of the hydraulic principle of the acceleration and booster system in the first embodiment when the execution oil cylinder is in a retracted state.
图5为实施例二中的加速增压系统液压示意图。FIG. 5 is a hydraulic schematic diagram of the acceleration and boosting system in the second embodiment.
图中标号:1-蓄能器,2-第一切换阀,3-第一单向阀,4-第二单向阀,5-第二切换阀,6-双作用油缸,7-液控单向阀,8-第三切换阀,9-执行油缸,100-工作进油路,200-工作回油路。Labels in the figure: 1-accumulator, 2-first switching valve, 3-first one-way valve, 4-second one-way valve, 5-second switching valve, 6-double-acting oil cylinder, 7-hydraulic control Check valve, 8-the third switching valve, 9-actuating oil cylinder, 100-working oil inlet circuit, 200-working oil return circuit.
具体实施方式Detailed ways
实施例一Example 1
参见图1,图示中的加速增压系统为本发明的一种具体实施方案,具体包括蓄能器1、第一切换阀2、第一单向阀3、第二单向阀4、第二切换阀5、双作用油缸6、液控单向阀7和第三切换阀8。结合图2和图3所示,本实施例的加速增压系统实现执行油缸9做功过程中空载加速和负载增压的目的。本实施例的加速增压系统设置在执行油缸9的进出油路上,其中,执行油缸9的大腔和小腔分别与加速增压系统的A1口和B1口连接,加速增压系统的A口和B口分别对接至执行油缸9的液压系统换向阀工作油口,关于液压油缸的换向控制油路属于常规技术,本实施例在此不做赘述。Referring to FIG. 1 , the acceleration boosting system shown in the figure is a specific embodiment of the present invention, which specifically includes an accumulator 1 , a
本实施例中以执行油缸9的活塞向外伸出为做功状态,其工作进油路100是指泵送的液压油进入执行油缸9的大腔推动活塞向外伸出做功的压力油路,工作回油路200是指执行油缸在向外伸出做功状态下油缸小腔内的回油回流至油箱的回油油路。实际应用中可以根据具体工作情况调整设计工作进油路和工作回油路与执行油缸大腔和小腔的连接次序。In this embodiment, the piston of the
具体的,本实施例加速增压系统利用蓄能器1以及执行油缸的回油合流增加进入执行油缸的液压油流量,提高执行油缸9的伸出速度,利用双作用工作缸活塞不同截面的增压作用提高进入执行油缸的液压油压力,提高执行油缸9的伸出压力。Specifically, the acceleration boosting system of this embodiment uses the accumulator 1 and the return oil confluence of the execution cylinder to increase the hydraulic oil flow into the execution cylinder, and increases the extension speed of the
其中双作用油缸6内部为具有大端和小端的活塞,即该活塞具有面积较大的大端和面积较小的小端两个活塞头,对应活塞的大端和小端分别为双作用油缸6的大腔和小腔,双作用油缸6的大腔和小腔分别通过支路连接在执行油缸9的工作进油路100上,将双作用油缸6与执行油缸9的工作进油路100并联设置,第二切换阀5设置在双作用油缸6的大腔连接的支路上,双作用油缸6的小腔与工作进油路100之间的支路常通,第二切换阀5为两位三通换向阀,包括连通位和截止位,其中连通位将双作用油缸6的大腔与工作进油路100连通,截止位将双作用油缸6的大腔与工作进油路100截止,在第二切换阀5的截止位设有将双作用油缸6的大端在大腔两端连通的互通油路,同时双作用油缸6的大腔在靠近小端的一侧通过泄油路连接至工作回油路200,这样才能保证第二切换阀5无论是在连通位还是截止位,双作用油缸6的大端活塞在大腔内部正常移动。The inside of the double-acting
第三切换阀8设置在执行油缸9的工作回油路200上,将执行油缸9的回油口在工作回油路200和工作进油路100之间切换连接,第三切换阀8为两位三通换向阀,包括回油工作位和合流工作位,回油工作位将执行油缸9的回油口与工作回油路200连通,实现执行油缸9的回油直接回流油箱,合流工作位将执行油缸9的回油口与工作进油路100连通,实现执行油缸9的回油与进油合流提高执行油缸的工作速度。The
蓄能器1通过支路连接设置在执行油缸9的工作进油路100上,第一切换阀2设置在工作进油路100和蓄能器1的连接支路上,第一切换阀2为两位两通换向阀,包括连通位和截止位,其中连通位将蓄能器1和工作进油路100之间连通,截止位将蓄能器1和工作进油路100之间截止。The accumulator 1 is connected and arranged on the working
另外,在执行油缸9的工作进油路上还设有与双作用油缸6并联的液控单向阀7,液控单向阀7的先导油路与执行油缸的工作回油路连接,用于执行油缸9在缩回状态下,作为工作进油路100的回油路线。工作进油路上对应液控单向阀7和双作用油缸6的并联段分别设有第一单向阀3和第二单向阀4,通过单向阀保证各个并联液压元器件的正常工作。In addition, a hydraulic
在本实施例中,第一切换阀2、第二切换阀5和第三切换阀8为液控换向阀,第一切换阀2和第三切换阀8均通过先导压力油换向,即通过第一切换阀2和第三切换阀8的压力油会部分连通到对应换向阀的先导孔,推动阀芯发生换向切换,第二切换阀5则通过先导油路连接至双作用油缸6的小腔,利用双作用油缸内的活塞到位后建立起来的压力推动第二换向阀5进行换向切换。In this embodiment, the
以下对本实施例的加速增压系统的工作原理进行详细说明。The working principle of the acceleration and supercharging system of this embodiment will be described in detail below.
当油缸无动作时,第一切换阀2、第二切换阀5、第三切换阀8的阀芯在弹簧力作用下停在初始位置,蓄能器1中储存有部分压力油。When the oil cylinder is inactive, the valve cores of the
如图2所示,当执行油缸9空载伸出时,泵送的压力油从A口进油到工作进油路100,第一切换阀2在压力作用下切换到上位,蓄能器1中储存的压力油通过第一切换阀2上位释放出来与进油在工作进油路100合流;同时压力不足以推动第三切换阀8,第三切换阀8维持在右位;当工作进油路100的压力油进入执行油缸9的大腔后,执行油缸9的小腔回油通过第三切换阀8右位与工作进油路100的进油合流。第二切换阀5压力平衡,维持在下位,双作用油缸6无动作。在图2的工作状态下,泵送的压力油、蓄能器1释放的压力油与执行油缸9的小腔回油在工作进油路100内合流通过第一单向阀3、第二单向阀4和液控单向阀7进入执行油缸9的大腔,实现执行油缸9的活塞杆加速伸出。As shown in Figure 2, when the
如图3所示,当执行油缸9伸出时带有负载时,A口进油压力升高,第一切换阀2在压力作用下切换到上位,部分压力油通过第一切换阀2下位进入蓄能器中进行储能;同时,第三切换阀8在压力油作用下切换到左位,执行油缸9的小腔通过第三切换阀8左位直接连通油箱。在工作进油路100中,压力油通过第一单向阀3进入双作用油缸6的小腔,双作用油缸6内的活塞杆向大腔运行至小腔被压力油充满,双作用油缸6内的回油通过泄油路经第三切换阀8左位回油箱,随着双作用油缸6的小腔压力升高,推动第二切换阀5的阀芯切换到上位,将工作进油路100和双作用油缸6的大腔连通,工作进油路100的压力油通过第二切换阀5上位进入双作用油缸6的大腔,推动双作用油缸6活塞杆向小腔运动,双作用油缸6的回油通过泄油路经第三切换阀8左位回油箱,由于双作用油缸6的大腔和小腔之间存在面积差,当双作用油缸6活塞杆从大腔向小腔运动时,双作用油缸6小腔中的液压油经过增压后通过第二单向阀4进入执行油缸9的大腔,实现执行油缸9的活塞杆增压伸出。当双作用油缸6的活塞杆运行到小腔顶部至大腔被充满,双作用油缸6的小腔对第二切换阀5的先导压力油被切断,第二切换阀5复位切换到下位,工作进油路100的压力油再次对双作用油缸6的小腔充液,通过第二切换阀5的反复切换与双作用油缸6的往复运动实现执行油缸9在连续伸出过程中实现增压动作。As shown in Figure 3, when the
如图4所示,当执行油缸9完成伸出作用之后缩回时,液压系统换向阀切换工作进油路和工作回油路,此时工作进油路100为回油,工作回油路200为进油,泵送的压力油从B口进油,第三切换阀8在压力作用下切换到左位,同时液控单向阀7在进油压力作用下被打开,压力油从工作回油路200经第三切换阀8的左位进入执行油缸9的小腔,推动执行油缸9的活塞杆缩回,执行油缸9的大腔回油通过液控单向阀7所在的旁通油路从A口回油,设置在工作进油路100上的第一单向阀3和第二单向阀4避免了回油进入到双作用油缸6内。As shown in Figure 4, when the
实施例二
参见图5,本实施例为本发明的加速增压系统的又一种具体实施方案,与实施例一不同之处在于:本实施例中的第一切换阀2、第二切换阀5和第三切换阀8均采用电控换向阀,电控换向阀可以通过设置在油路上的压力传感器或者位置传感器进行触发切换。Referring to FIG. 5 , this embodiment is another specific implementation of the acceleration and supercharging system of the present invention, and the difference from the first embodiment is that the
如第一切换阀2和第三切换阀8均通过设置在工作进油路100上的压力传感器进行反馈控制,第二切换阀5的动作根据检测双作用油缸6的活塞运动的位置传感器进行反馈控制。For example, both the
当执行油缸9空载伸出时,泵送的压力油从A口进油到工作进油路100,只要检测到工作进油路100内部建立压力,即可控制第一切换阀2在切换到上位,蓄能器1中储存的压力油通过第一切换阀2上位释放出来与进油在工作进油路100合流;由于是空载,此时工作进油路100中的进油压力没有达到第三切换阀8切换的压力阈值,第三切换阀8维持在右位;第二切换阀5根据检测到的双作用油缸6的活塞位置维持在下位,双作用油缸6无动作,泵送的压力油、蓄能器1释放的压力油与执行油缸9的小腔回油在工作进油路100内合流通过第一单向阀3、第二单向阀4和液控单向阀7进入执行油缸9的大腔,实现执行油缸9的活塞杆加速伸出。When the
当执行油缸9伸出时带有负载时,A口进油压力升高,第一切换阀2仍然切换到上位,部分压力油通过第一切换阀2下位进入蓄能器中进行储能;此时由于负载导致的工作进油路100内部背压增加,压力信号达到第三切换阀8切换的阈值而切换到左位,执行油缸9的小腔通过第三切换阀8左位直接连通油箱。在工作进油路100中,压力油通过第一单向阀3进入双作用油缸6的小腔,双作用油缸6内的活塞杆向大腔运行至小腔被压力油充满,双作用油缸6内的回油通过泄油路经第三切换阀8左位回油箱,随着双作用油缸6的活塞移动到大腔的极限位置后,检测到的活塞位置信号触发控制第二切换阀5的阀芯切换到上位,将工作进油路100和双作用油缸6的大腔连通,工作进油路100的压力油通过第二切换阀5上位进入双作用油缸6的大腔,推动双作用油缸6活塞杆向小腔运动,双作用油缸6的回油通过泄油路经第三切换阀8左位回油箱,由于双作用油缸6的大腔和小腔之间存在面积差,当双作用油缸6活塞杆从大腔向小腔运动时,双作用油缸6小腔中的液压油经过增压后通过第二单向阀4进入执行油缸9的大腔,实现执行油缸9的活塞杆增压伸出。当双作用油缸6的活塞杆运行到小腔顶部极限位置后,检测到的位置信号再次控制第二切换阀5复位切换到下位,工作进油路100的压力油再次对双作用油缸6的小腔充液,通过第二切换阀5的反复切换与双作用油缸6的往复运动实现执行油缸9在连续伸出过程中实现增压动作。When the
当执行油缸9完成伸出作用之后缩回时,泵送的压力油从B口进油,第三切换阀8在检测到的压力信号反馈切换到左位,同时液控单向阀7在进油压力作用下被打开,压力油从工作回油路200经第三切换阀8的左位进入执行油缸9的小腔,推动执行油缸9的活塞杆缩回,执行油缸9的大腔回油通过液控单向阀7所在的旁通油路从A口回油,设置在工作进油路100上的第一单向阀3和第二单向阀4避免了回油进入到双作用油缸6内。When the
以上所述仅为本发明的实施方式之一,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的权利要求之内,所作的任何修改、替换、改善等,均应包含在本发明的保护范围之内。The above description is only one of the embodiments of the present invention, and for those skilled in the art, the present invention may have various modifications and variations. Any modification, substitution, improvement, etc. made within the claims of the present invention shall be included within the protection scope of the present invention.
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