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CN111498146A - Thermal control system and method for detecting and verifying satellite by near-earth orbit gravitational wave - Google Patents

Thermal control system and method for detecting and verifying satellite by near-earth orbit gravitational wave Download PDF

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CN111498146A
CN111498146A CN202010493991.7A CN202010493991A CN111498146A CN 111498146 A CN111498146 A CN 111498146A CN 202010493991 A CN202010493991 A CN 202010493991A CN 111498146 A CN111498146 A CN 111498146A
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temperature
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wave detection
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刘红
冯建朝
张晓峰
诸成
李华旺
蔡志鸣
侍行剑
徐雨
张强
王涛
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Shanghai Engineering Center for Microsatellites
Innovation Academy for Microsatellites of CAS
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Innovation Academy for Microsatellites of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
    • B64G1/00Cosmonautic vehicles
    • B64G1/22Parts of, or equipment specially adapted for fitting in or to, cosmonautic vehicles
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Abstract

The invention provides a thermal control system and a method for a near-earth orbit gravitational wave detection verification satellite.A primary thermal control module comprises a plurality of cabin plates, and a load is surrounded at the center and sealed to form a load cabin; arranging insulating gaskets and/or multi-layer insulating assemblies inside and/or outside the load compartment to insulate the load from other heat sources; the secondary thermal control module comprises an automatic temperature control unit, detects the temperature of the load cabin, sends the temperature of the load cabin to the thermal control main processor, and controls the automatic temperature control unit to adjust the temperature according to the temperature of the load cabin by adopting a PID algorithm so as to form a constant temperature cage type heating area when the load cabin works; the three-level thermal control module comprises a compensation module fixed on the load, a heat insulation assembly wrapping the load and the compensation module, and a temperature measurement unit, wherein the temperature measurement unit detects the temperature of the load and sends the temperature of the load to the thermal control main processor, and the temperature of the compensation module is controlled to be adjusted by adopting a PID algorithm according to the temperature of the load, so that the temperature of the load is kept uniform at all positions during working.

Description

用于近地轨道引力波探测验证卫星的热控系统及方法Thermal control system and method for low-Earth orbit gravitational wave detection and verification satellite

技术领域technical field

本发明涉及航空航天技术领域,特别涉及一种用于近地轨道引力波探测验证卫星的热控系统及方法。The invention relates to the technical field of aerospace, in particular to a thermal control system and method for a low-earth orbit gravitational wave detection and verification satellite.

背景技术Background technique

本发明应用于近地轨道的引力波探测卫星。引力波的探测和精确测量提供了一个有别于电磁波的全新的观测和认知宇宙的重要窗口,通过精确检验爱因斯坦广义相对论来提示引力本质,可揭示宇宙结构和演化过程的许多新奥秘。我国的引力波探测计划分三步走,并拟定“太极计划”,其中“太极一号”是中国科学院空间科学战略性先导科技专项确定的中国空间引力波计划——太极的首颗技术验证星,该项目旨在对部分关键技术提前进行空间实验验证。The invention is applied to a gravitational wave detection satellite in a low-earth orbit. The detection and precise measurement of gravitational waves provide a brand-new observation and an important window for understanding the universe, which is different from electromagnetic waves. By accurately testing Einstein's general theory of relativity, it can reveal the nature of gravity and reveal many new mysteries in the structure and evolution of the universe. . my country's gravitational wave detection plan is divided into three steps, and the "Tai Chi Plan" has been formulated. Among them, "Tai Chi No. 1" is the Chinese space gravitational wave plan determined by the Chinese Academy of Sciences Space Science Strategic Pilot Science and Technology Project - Tai Chi's first technology verification star , the project aims to carry out space experimental verification of some key technologies in advance.

“太极一号”的载荷系统的高精高稳定性的热控指标要求较高,其载荷分系统主要由星间激光干涉测距系统和无拖曳系统组成,其中由于激光干涉的测距系统对于热致变形有很高的要求,因此提出了核心载荷的温度稳定性指标为T±0.1K/1000s的要求;无拖曳系统由于靠的是微推力进行控制姿态,对管路的压力变化很严谨,而温度所造成的压力影响成为重要的约束,该系统提出了目标温度T±3K/1000s的要求。因此,在“太极一号”项目中最高稳定性指标为载荷在工作1000s的过程中,热控的控温温度在某一特定的温度T,其波动性应优于0.1K。The high-precision and high-stability thermal control index of the payload system of "Taiji No. 1" is relatively high, and its payload subsystem is mainly composed of an inter-satellite laser interference ranging system and a drag-free system. The thermally induced deformation has high requirements, so the temperature stability index of the core load is proposed to be T±0.1K/1000s; the non-drag system relies on micro-thrust to control the attitude, and the pressure changes of the pipeline are very strict , and the pressure effect caused by temperature becomes an important constraint, the system proposes the requirement of target temperature T±3K/1000s. Therefore, in the "Tai Chi No. 1" project, the highest stability index is that during the working process of the load for 1000s, the temperature control temperature of the thermal control is at a certain temperature T, and the fluctuation should be better than 0.1K.

因此,需要为引力波探测卫星设计一种高精度高稳定性的热控系统。Therefore, it is necessary to design a high-precision and high-stability thermal control system for gravitational wave detection satellites.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种用于近地轨道引力波探测验证卫星的热控系统及方法,以实现引力波探测卫星需要的高精度高稳定性的热控系统。The purpose of the present invention is to provide a thermal control system and method for a low-earth orbit gravitational wave detection and verification satellite, so as to realize a high-precision and high-stability thermal control system required by a gravitational wave detection satellite.

为解决上述技术问题,本发明提供一种用于近地轨道引力波探测验证卫星的热控系统,所述引力波探测卫星包括载荷和平台,所述载荷与所述热控系统位于所述平台内部;所述热控系统包括:In order to solve the above technical problems, the present invention provides a thermal control system for a low-Earth orbit gravitational wave detection and verification satellite, the gravitational wave detection satellite includes a load and a platform, and the load and the thermal control system are located on the platform. Internal; the thermal control system includes:

一级热控模块,其包括多块舱板,所述舱板被配置为将所述载荷包围在中心并封闭,形成载荷舱;在所述载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使所述载荷与其他热源隔绝;A primary thermal control module comprising a plurality of panels configured to enclose and enclose the load in the center, forming a load compartment; thermally insulating gaskets are arranged inside and/or outside the load compartment and/or multi-layer thermal insulation assemblies to isolate said loads from other heat sources;

二级热控模块,其包括自动控温单元,所述自动控温单元被配置为检测所述载荷舱的温度,并将所述载荷舱的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷舱的温度,控制所述自动控温单元进行调温,以使所述载荷舱在载荷工作时形成恒温笼式加热区域;a secondary thermal control module comprising an automatic temperature control unit configured to detect the temperature of the load compartment and send the temperature of the load compartment to the thermal control master processor; the The thermal control general processor is configured to use the PID algorithm to control the automatic temperature control unit to adjust the temperature according to the temperature of the load compartment, so that the load compartment forms a constant temperature cage heating area when the load is working;

三级热控模块,其包括固定于所述载荷上的补偿模块、包裹所述载荷及所述补偿模块的隔热组件、以及测温单元,所述测温单元被配置为检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;以及A three-stage thermal control module includes a compensation module fixed on the load, a thermal insulation assembly wrapping the load and the compensation module, and a temperature measurement unit configured to detect the temperature of the load. temperature, and send the temperature of the load to the thermal master processor; and

热控总处理器,其被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。The thermal control general processor is configured to use the PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, so that the temperature of the load is kept uniform throughout the operation.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述载荷舱在载荷工作时温度要求稳定度度优于0.1K/1000秒,实际获得在轨载荷工作时温度稳定度优于5mK/1000秒。Optionally, in the thermal control system for the low-Earth orbit gravitational wave detection and verification satellite, the temperature of the load cabin requires a degree of stability of better than 0.1K/1000 seconds when the load is working, and the on-orbit load is actually obtained. The temperature stability during operation is better than 5mK/1000 seconds.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述载荷舱的舱板材料采用复合了强化换热涂层的蜂窝结构板。Optionally, in the thermal control system for a low-Earth orbit gravitational wave detection and verification satellite, the deck material of the load compartment adopts a honeycomb structure plate compounded with an enhanced heat exchange coating.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述隔热垫片的材料为玻璃钢,所述隔热垫片为边长为15mm的正方形且厚度为3mm的薄片,所述隔热垫片的导热系数为0.40w/(m·k);Optionally, in the thermal control system for the low-Earth orbit gravitational wave detection and verification satellite, the material of the thermal insulation gasket is FRP, the thermal insulation gasket is a square with a side length of 15 mm and a thickness of 15 mm. is a 3mm sheet, and the thermal conductivity of the thermal insulation gasket is 0.40w/(m·k);

所述隔热组件包括10层复合材料,每层复合材料由涤纶网巾及镀铝薄膜叠加,并在其上下表面叠加聚酰亚胺薄膜形成,所述隔热组件的厚度小于5mm,所述隔热组件的当量导热系数0.001。The heat insulation component includes 10 layers of composite materials, each layer of composite material is formed by superimposing polyester mesh towel and aluminized film, and superimposing polyimide film on the upper and lower surfaces of the composite material. The thickness of the heat insulation component is less than 5mm. The equivalent thermal conductivity of the thermal insulation assembly is 0.001.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述舱板的数量为6个,所述舱板形成六面体;Optionally, in the thermal control system for a low-Earth orbit gravitational wave detection and verification satellite, the number of the decks is 6, and the decks form a hexahedron;

所述隔热垫片粘贴于所述载荷舱的边界耦合面,所述多层隔热组件包覆于所述载荷舱的外表面。The thermal insulation gasket is pasted on the boundary coupling surface of the load compartment, and the multi-layer thermal insulation assembly covers the outer surface of the load compartment.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述自动控温单元包括加热丝及测温元件,其中:Optionally, in the thermal control system for a low-Earth orbit gravitational wave detection and verification satellite, the automatic temperature control unit includes a heating wire and a temperature measuring element, wherein:

所述加热丝固定于所述载荷舱的内表面且被强化换热涂层覆盖,每个舱板上的多个加热丝平行分布,各个加热丝之间的距离为2厘米;The heating wires are fixed on the inner surface of the load compartment and are covered by a heat-enhancing coating, a plurality of heating wires on each cabin are distributed in parallel, and the distance between the heating wires is 2 cm;

所述测温元件固定于所述加热丝之间的空隙处且被所述强化换热涂层覆盖,所述测温元件均匀布置于各个舱板上;The temperature measuring element is fixed at the space between the heating wires and covered by the enhanced heat exchange coating, and the temperature measuring element is evenly arranged on each deck;

所述加热丝被配置为使所述载荷舱在载荷工作时形成恒温笼式加热区域,所述测温元件被配置为检测所述载荷舱的温度。The heating wire is configured to form a constant temperature cage heating area of the load compartment when the load is in operation, and the temperature measuring element is configured to detect the temperature of the load compartment.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述自动控温单元还包括测温信号处理电路,所述测温元件为测温电阻,所述测温信号处理电路包括四根引出线,其中两根引出线在所述测温电阻两端提供恒定电压,另外两根引出线将流经所述测温电阻的电流提供至所述测温信号处理电路,四根引出线两两形成双绞线,并采用屏蔽层覆盖所述双绞线;所述自动控温单元还包括主动加热回路,所述主动加热回路采用四线制,所述主动加热回路包括保险丝回路。Optionally, in the thermal control system for low-Earth orbit gravitational wave detection and verification satellites, the automatic temperature control unit further includes a temperature measurement signal processing circuit, the temperature measurement element is a temperature measurement resistor, and the temperature measurement element is a temperature measurement resistor. The temperature measurement signal processing circuit includes four lead wires, two of which provide a constant voltage at both ends of the temperature measurement resistor, and the other two lead wires provide the current flowing through the temperature measurement resistor to the temperature measurement signal processing circuit, Two pairs of four lead wires form twisted pairs, and shielding layers are used to cover the twisted pairs; the automatic temperature control unit further includes an active heating circuit, the active heating circuit adopts a four-wire system, and the active heating circuit includes a fuse loop.

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述热控总处理器包括数据采集单元,所述数据采集单元的采集位数为32位;Optionally, in the thermal control system for a low-Earth orbit gravitational wave detection and verification satellite, the thermal control general processor includes a data acquisition unit, and the data acquisition unit has 32 acquisition digits;

所述测温信号处理电路将所述测温电阻的电流提供至所述数据采集单元,所述数据采集单元根据所述测温电阻的电流,形成温度测量值发送至所述热控总处理器。The temperature measurement signal processing circuit provides the current of the temperature measurement resistor to the data acquisition unit, and the data acquisition unit forms a temperature measurement value according to the current of the temperature measurement resistor and sends it to the thermal control processor .

可选的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述测温信号处理电路由电连接器进行供电,所述电连接器从所述卫星平台上取电,采用铜箔包覆所述电连接器。Optionally, in the thermal control system for low-Earth orbit gravitational wave detection and verification satellites, the temperature measurement signal processing circuit is powered by an electrical connector, and the electrical connector is taken from the satellite platform. Electrically, the electrical connector is covered with copper foil.

本发明还提供一种用于近地轨道引力波探测验证卫星的热控方法,其中将引力波探测卫星的载荷与热控系统安装于所述平台内部,其特征在于,该方法包括:The present invention also provides a thermal control method for a low-Earth orbit gravitational wave detection verification satellite, wherein the load and thermal control system of the gravitational wave detection satellite are installed inside the platform, characterized in that the method includes:

用一级热控模块的多块舱板将所述载荷包围在中心并封闭,形成载荷舱;在所述载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使所述载荷与其他热源隔绝;The load is surrounded and enclosed in the center by a plurality of panels of a primary thermal control module to form a load compartment; thermal insulation gaskets and/or multi-layer thermal insulation assemblies are arranged inside and/or outside the load compartment, isolating the load from other heat sources;

由二级热控模块的自动控温单元检测所述载荷舱的温度,并将所述载荷舱的温度发送至热控总处理器;所述热控总处理器采用PID算法根据所述载荷舱的温度,控制所述自动控温单元进行调温,以使所述载荷舱在载荷工作时形成恒温笼式加热区域;以及The temperature of the load compartment is detected by the automatic temperature control unit of the secondary thermal control module, and the temperature of the load compartment is sent to the thermal control general processor; the thermal control general processor adopts the PID algorithm according to the load compartment The temperature of the automatic temperature control unit is controlled to adjust the temperature, so that the load compartment forms a constant temperature cage heating area when the load is working; and

将三级热控模块的补偿模块固定于所述载荷上,采用三级热控模块的多层隔热组件包裹所述载荷及所述补偿模块,三级热控模块的测温单元检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。The compensation module of the three-stage thermal control module is fixed on the load, the load and the compensation module are wrapped by the multi-layer thermal insulation assembly of the three-stage thermal control module, and the temperature measurement unit of the three-stage thermal control module detects the the temperature of the load, and send the temperature of the load to the general thermal control processor; the general thermal control processor is configured to use a PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, In order to keep the temperature uniform throughout the load during operation.

在本发明提供的用于近地轨道引力波探测验证卫星的热控系统及方法中,通过一级热控模块的舱板将载荷包围在中心并封闭,形成载荷舱,在载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使载荷与其他热源隔绝,二级热控模块的自动控温单元检测载荷舱的温度,热控总处理器采用PID算法根据载荷舱的温度,控制自动控温单元进行调温,以使载荷舱在载荷工作时形成恒温笼式加热区域,三级热控模块的测温单元检测载荷的温度,热控总处理器采用PID算法根据载荷的温度,控制补偿模块进行调温,以使载荷在工作时各处温度保持均匀,实现了“太极一号”卫星载荷分系统的指标要求,设计了有效的热控方案,通过三级控温的手段,实现了温度稳定性指标±0.005K的高精控指标,为后续的高精度高稳定度热控技术提供了参考。In the thermal control system and method for low-Earth orbit gravitational wave detection and verification satellites provided by the present invention, the load is enclosed in the center and sealed by the deck of the first-level thermal control module to form a load cabin. / or externally arrange thermal insulation gaskets and / or multi-layer thermal insulation components to isolate the load from other heat sources, the automatic temperature control unit of the secondary thermal control module detects the temperature of the load compartment, and the thermal control general processor adopts PID algorithm according to the load. The temperature of the cabin is controlled by the automatic temperature control unit to adjust the temperature, so that the load cabin forms a constant temperature cage heating area when the load is working. According to the temperature of the load, the compensation module is controlled to adjust the temperature, so that the temperature of the load is kept uniform throughout the work, and the index requirements of the "Taiji-1" satellite load subsystem are realized. An effective thermal control scheme is designed. The method of temperature control achieves a high-precision control index of temperature stability index ±0.005K, which provides a reference for the subsequent high-precision and high-stability thermal control technology.

附图说明Description of drawings

图1是本发明一实施例中近地轨道引力波探测卫星热控方法示意图;1 is a schematic diagram of a thermal control method for a low-Earth orbit gravitational wave detection satellite in an embodiment of the present invention;

图2是本发明一实施例中用于近地轨道引力波探测验证卫星的热控系统的载荷舱示意图;2 is a schematic view of a load compartment of a thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to an embodiment of the present invention;

图3是本发明一实施例中用于近地轨道引力波探测验证卫星的热控系统的自动控温单元示意图;3 is a schematic diagram of an automatic temperature control unit of a thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to an embodiment of the present invention;

图4是本发明一实施例中“恒温笼”热控产品结构设计示意图;Fig. 4 is a schematic diagram of the structural design of a "thermostatic cage" thermal control product in an embodiment of the present invention;

图5是本发明一实施例中在轨稳定性温度指标示意图;5 is a schematic diagram of an on-orbit stability temperature index in an embodiment of the present invention;

图中所示:10-载荷舱;20-加热丝;30-测温元件;40-强化换热涂层(载荷舱);41-强化换热涂层(载荷);50-舱板;60-隔热组件(载荷舱);61-隔热组件(载荷);62-隔热垫片;63-加热器。As shown in the picture: 10-load cabin; 20-heating wire; 30-temperature measuring element; 40-enhanced heat exchange coating (load cabin); 41-enhanced heat exchange coating (load); 50- deck plate; 60 - Insulation assembly (load compartment); 61 - Insulation assembly (load); 62 - Insulation gasket; 63 - Heater.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明提出的用于近地轨道引力波探测验证卫星的热控系统及方法作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The thermal control system and method for a low-Earth orbit gravitational wave detection and verification satellite proposed by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become apparent from the following description and claims. It should be noted that, the accompanying drawings are all in a very simplified form and in inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention.

本发明的核心思想在于提供一种用于近地轨道引力波探测验证卫星的热控系统及方法,以实现引力波探测卫星需要的高精度高稳定性的热控系统。The core idea of the present invention is to provide a thermal control system and method for a low-Earth orbit gravitational wave detection and verification satellite, so as to realize a high-precision and high-stability thermal control system required by a gravitational wave detection satellite.

为实现上述思想,本发明提供了一种用于近地轨道引力波探测验证卫星的热控系统及方法,所述引力波探测卫星包括载荷和平台,所述载荷与所述热控系统位于所述平台内部;所述热控系统包括一级热控模块、二级热控模块、三级热控模块及热控总处理器,其中:所述一级热控模块包括多块舱板,所述舱板被配置为将所述载荷包围在中心并封闭,形成载荷舱;在所述载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使所述载荷与其他热源隔绝;所述二级热控模块包括自动控温单元,所述自动控温单元被配置为检测所述载荷舱的温度,并将所述载荷舱的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷舱的温度,控制所述自动控温单元进行调温,以使所述载荷舱在载荷工作时形成恒温笼式加热区域;所述三级热控模块包括固定于所述载荷上的补偿模块、包裹所述载荷及所述补偿模块的隔热组件、以及测温单元,所述测温单元被配置为检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。In order to realize the above idea, the present invention provides a thermal control system and method for a low-Earth orbit gravitational wave detection and verification satellite, the gravitational wave detection satellite includes a load and a platform, and the load and the thermal control system are located in the inside the platform; the thermal control system includes a first-level thermal control module, a second-level thermal control module, a third-level thermal control module and a thermal control general processor, wherein: the first-level thermal control module includes a plurality of The deck is configured to enclose and enclose the load in the center, forming a load compartment; insulating gaskets and/or multi-layer insulation assemblies are arranged inside and/or outside the load compartment to allow the load to be separated from the load. Other heat sources are isolated; the secondary thermal control module includes an automatic temperature control unit configured to detect the temperature of the load compartment and send the temperature of the load compartment to the thermal control master process The thermal control general processor is configured to use the PID algorithm to control the automatic temperature control unit to adjust the temperature according to the temperature of the load compartment, so that the load compartment forms a constant temperature cage heating area when the load is working ; the three-stage thermal control module includes a compensation module fixed on the load, a thermal insulation assembly wrapping the load and the compensation module, and a temperature measurement unit configured to detect the load the temperature of the load, and send the temperature of the load to the general thermal control processor; the general thermal control processor is configured to use the PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, so as to The temperature of the load is kept uniform throughout the operation.

<实施例一><Example 1>

本实施例提供一种用于近地轨道引力波探测验证卫星的热控系统,如图1所示,所述引力波探测卫星包括载荷和平台,所述载荷与所述热控系统位于所述平台内部;所述热控系统包括一级热控模块、二级热控模块、三级热控模块及热控总处理器,其中:如图2所示,所述一级热控模块包括多块舱板50,所述舱板50被配置为将所述载荷包围在中心并封闭,形成载荷舱10;如图4所示,在所述载荷舱10的内部和/或外部布置隔热垫片和/或多层隔热组件60,使所述载荷与其他热源隔绝;所述二级热控模块包括自动控温单元,所述自动控温单元被配置为检测所述载荷舱10的温度,并将所述载荷舱10的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷舱10的温度,控制所述自动控温单元进行调温,以使所述载荷舱10在载荷工作时形成恒温笼式加热区域;所述三级热控模块包括固定于所述载荷上的补偿模块、包裹所述载荷及所述补偿模块的隔热组件60、以及测温单元,所述测温单元被配置为检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。This embodiment provides a thermal control system for a low-Earth orbit gravitational wave detection and verification satellite. As shown in FIG. 1 , the gravitational wave detection satellite includes a payload and a platform, and the payload and the thermal control system are located in the Inside the platform; the thermal control system includes a first-level thermal control module, a second-level thermal control module, a third-level thermal control module and a thermal control general processor, wherein: as shown in Figure 2, the first-level thermal control module includes multiple a deck 50 configured to enclose and enclose the load in the center, forming the load bay 10; thermal pads are arranged inside and/or outside of the load bay 10 as shown in Figure 4 Sheet and/or multi-layer thermal insulation assembly 60 to isolate the load from other heat sources; the secondary thermal control module includes an automatic temperature control unit configured to detect the temperature of the load compartment 10 , and send the temperature of the load compartment 10 to the thermal control master processor; the thermal control master processor is configured to use a PID algorithm to control the automatic temperature control unit to perform The temperature is adjusted so that the load compartment 10 forms a constant temperature cage heating area when the load is working; the three-stage thermal control module includes a compensation module fixed on the load, and a spacer wrapping the load and the compensation module. Thermal assembly 60, and a temperature measurement unit configured to detect the temperature of the load and send the temperature of the load to the thermal control master processor; the thermal control master processor is configured In order to use the PID algorithm to control the temperature of the load according to the temperature of the load, the compensation module is controlled to adjust the temperature, so that the temperature of the load is kept uniform everywhere during operation.

具体的,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述载荷舱10在载荷工作时温度要求稳定度度优于0.1K/1000秒,实际获得在轨载荷工作时温度稳定度优于5mK/1000秒。所述载荷舱10的舱板50的材料采用复合了强化换热涂层的蜂窝结构板。所述隔热垫片的材料为玻璃钢,所述隔热垫片为边长为15mm且厚度为3mm的正方形薄片,所述隔热垫片的导热系数为0.40w/(m·k);所述隔热组件包括10层复合材料,每层复合材料由涤纶网巾及镀铝薄膜叠加,并在其上下表面叠加聚酰亚胺薄膜形成,所述隔热组件的厚度小于5mm,所述隔热组件的当量导热系数0.001。所述舱板50的数量为6个,所述舱板50形成六面体;所述隔热垫片粘贴于所述载荷舱10的边界耦合面,所述多层隔热组件60包覆于所述载荷舱10的外表面。Specifically, in the thermal control system for the low-Earth orbit gravitational wave detection and verification satellite, the temperature of the load cabin 10 requires a degree of stability of better than 0.1K/1000 seconds when the load is working, and the on-orbit load is actually obtained. The temperature stability during operation is better than 5mK/1000 seconds. The material of the deck board 50 of the load compartment 10 is a honeycomb structure board compounded with an enhanced heat exchange coating. The material of the thermal insulation gasket is FRP, the thermal insulation gasket is a square sheet with a side length of 15 mm and a thickness of 3 mm, and the thermal conductivity of the thermal insulation gasket is 0.40w/(m·k); The heat insulation component includes 10 layers of composite materials, each layer of composite material is formed by superimposing polyester net towel and aluminized film, and superimposing polyimide film on the upper and lower surfaces thereof, the thickness of the heat insulation component is less than 5mm, and the insulation The thermal component has an equivalent thermal conductivity of 0.001. The number of the cabin panels 50 is 6, and the cabin panels 50 form a hexahedron; the thermal insulation gasket is pasted on the boundary coupling surface of the load compartment 10 , and the multi-layer thermal insulation assembly 60 covers the The outer surface of the load bay 10 .

如图3所示,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述自动控温单元包括加热丝20及测温元件30,其中:所述加热丝20固定于所述载荷舱10的内表面且被强化换热涂层40(例如黑漆)覆盖,每个舱板50上的多个加热丝20平行分布,各个加热丝20之间的距离为2厘米;所述测温元件30固定于所述加热丝20之间的空隙处且被所述强化换热涂层40覆盖,所述测温元件30均匀布置于各个舱板50上;所述加热丝20被配置为使所述载荷舱10在载荷工作时形成恒温笼式加热区域,所述测温元件30被配置为检测所述载荷舱10的温度。所述自动控温单元还包括测温信号处理电路,所述测温元件30为测温电阻,所述测温信号处理电路包括四根引出线,其中两根引出线在所述测温电阻两端提供恒定电压,另外两根引出线将流经所述测温电阻的电流提供至所述测温信号处理电路;四根引出线两两形成双绞线,并采用屏蔽层覆盖所述双绞线;所述自动控温单元还包括主动加热回路,所述主动加热回路采用四线制,所述主动加热回路包括保险丝回路。As shown in FIG. 3 , in the thermal control system for the low-Earth orbit gravitational wave detection and verification satellite, the automatic temperature control unit includes a heating wire 20 and a temperature measuring element 30 , wherein: the heating wire 20 is fixed On the inner surface of the load compartment 10 and covered by an enhanced heat exchange coating 40 (eg black paint), a plurality of heating wires 20 on each cabin panel 50 are distributed in parallel, and the distance between each heating wire 20 is 2 cm ; The temperature measuring element 30 is fixed in the space between the heating wires 20 and is covered by the enhanced heat exchange coating 40, and the temperature measuring element 30 is evenly arranged on each cabin plate 50; the heating wire 20 is configured to make the load compartment 10 form a constant temperature cage heating area when the load is in operation, and the temperature measuring element 30 is configured to detect the temperature of the load compartment 10 . The automatic temperature control unit also includes a temperature measurement signal processing circuit, the temperature measurement element 30 is a temperature measurement resistor, and the temperature measurement signal processing circuit includes four lead wires, two of which are provided at both ends of the temperature measurement resistor. constant voltage, and the other two lead wires provide the current flowing through the temperature measuring resistor to the temperature measurement signal processing circuit; the four lead wires form twisted pairs, and the twisted pair is covered with a shielding layer; the The automatic temperature control unit further includes an active heating circuit, the active heating circuit adopts a four-wire system, and the active heating circuit includes a fuse circuit.

另外,在所述的用于近地轨道引力波探测验证卫星的热控系统中,所述热控总处理器包括数据采集单元,所述数据采集单元的采集位数为32位;所述测温信号处理电路将所述测温电阻的电流提供至所述数据采集单元,所述数据采集单元根据所述测温电阻的电流,形成温度测量值发送至所述热控总处理器。所述测温信号处理电路由电连接器进行供电,所述电连接器从所述卫星平台上取电,采用铜箔包覆所述电连接器。In addition, in the thermal control system for the low-Earth orbit gravitational wave detection and verification satellite, the thermal control general processor includes a data acquisition unit, and the number of acquisition bits of the data acquisition unit is 32; The temperature signal processing circuit provides the current of the temperature measuring resistor to the data acquisition unit, and the data acquisition unit forms a temperature measurement value according to the current of the temperature measuring resistor and sends it to the thermal control processor. The temperature measurement signal processing circuit is powered by an electrical connector, and the electrical connector takes power from the satellite platform, and the electrical connector is covered with copper foil.

综上,上述实施例对用于近地轨道引力波探测验证卫星的热控系统的不同构型进行了详细说明,当然,本发明包括但不局限于上述实施中所列举的构型,任何在上述实施例提供的构型基础上进行变换的内容,均属于本发明所保护的范围。本领域技术人员可以根据上述实施例的内容举一反三。To sum up, the above embodiments describe in detail the different configurations of the thermal control system used for the low-Earth orbit gravitational wave detection and verification satellite. Of course, the present invention includes but is not limited to the configurations listed in the above implementation. The contents transformed on the basis of the configurations provided in the above-mentioned embodiments all belong to the protection scope of the present invention. Those skilled in the art can draw inferences from the contents of the foregoing embodiments.

<实施例二><Example 2>

本实施例提供一种用于近地轨道引力波探测验证卫星的热控方法,其中将引力波探测卫星的载荷与所述热控系统安装于所述平台内部;一级热控模块的多块舱板50将所述载荷包围在中心并封闭,形成载荷舱10;在所述载荷舱10的内部和/或外部布置隔热垫片和/或多层隔热组件60,使所述载荷与其他热源隔绝;二级热控模块的自动控温单元检测所述载荷舱10的温度,并将所述载荷舱10的温度发送至热控总处理器;所述热控总处理器采用PID算法根据所述载荷舱10的温度,控制所述自动控温单元进行调温,以使所述载荷舱10在载荷工作时形成恒温笼式加热区域;将三级热控模块的补偿模块固定于所述载荷上,采用三级热控模块的多层隔热组件60包裹所述载荷及所述补偿模块,三级热控模块的测温单元检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。This embodiment provides a thermal control method for a low-Earth orbit gravitational wave detection verification satellite, wherein the payload of the gravitational wave detection satellite and the thermal control system are installed inside the platform; A deck 50 encloses and encloses the load in the center, forming the load compartment 10; insulating gaskets and/or multilayer insulation assemblies 60 are arranged inside and/or outside of the load compartment 10 so that the load and Other heat sources are isolated; the automatic temperature control unit of the secondary thermal control module detects the temperature of the load compartment 10 and sends the temperature of the load compartment 10 to the thermal control general processor; the thermal control general processor adopts the PID algorithm According to the temperature of the load compartment 10, the automatic temperature control unit is controlled to adjust the temperature, so that the load compartment 10 forms a constant temperature cage heating area when the load is working; the compensation module of the three-stage thermal control module is fixed on the On the load, the multi-layer thermal insulation assembly 60 of the three-stage thermal control module is used to wrap the load and the compensation module, and the temperature measurement unit of the three-stage thermal control module detects the temperature of the load, and calculates the temperature of the load. sent to the thermal control master processor; the thermal control master processor is configured to use the PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, so that the temperature of the load is everywhere during operation. Keep it even.

在本发明提供的用于近地轨道引力波探测验证卫星的热控系统及方法中,通过一级热控模块的舱板50将载荷(即载荷体)包围在中心并封闭,形成载荷舱10,在载荷舱10的内部和/或外部布置隔热垫片和/或多层隔热组件60,使载荷与其他热源隔绝,二级热控模块的自动控温单元检测载荷舱10的温度,热控总处理器采用PID算法根据载荷舱10的温度,控制自动控温单元进行调温,以使载荷舱10在载荷工作时形成恒温笼式加热区域,三级热控模块的测温单元检测载荷的温度,热控总处理器采用PID算法根据载荷的温度,控制补偿模块进行调温,以使载荷在工作时各处温度保持均匀,实现了“太极一号”卫星载荷分系统的指标要求,设计了有效的热控方案,通过三级控温的手段,实现了温度稳定性指标±0.005K的高精控指标,为后续的高精度高稳定度热控技术提供了参考。In the thermal control system and method for a low-Earth orbit gravitational wave detection and verification satellite provided by the present invention, the load (ie, the load body) is surrounded and sealed in the center by the deck 50 of the primary thermal control module to form the load cabin 10 , Arrange thermal insulation gaskets and/or multi-layer thermal insulation components 60 inside and/or outside the load compartment 10 to isolate the load from other heat sources, and the automatic temperature control unit of the secondary thermal control module detects the temperature of the load compartment 10, The thermal control general processor uses the PID algorithm to control the automatic temperature control unit to adjust the temperature according to the temperature of the load compartment 10, so that the load compartment 10 forms a constant temperature cage heating area when the load is working, and the temperature measurement unit of the three-stage thermal control module detects The temperature of the load, the thermal control processor uses the PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, so that the temperature of the load is kept uniform throughout the work, and the index requirements of the "Taiji No. 1" satellite load subsystem are realized. , designed an effective thermal control scheme, and achieved a high-precision control index of ±0.005K temperature stability index by means of three-level temperature control, which provided a reference for the follow-up high-precision and high-stability thermal control technology.

针对于载荷的高指标要求,热控以“恒温笼”设计理念为设计依托,采用了三级控温方法,将载荷温度控制在mk级的高稳定性指标范围内。In response to the high index requirements of the load, the thermal control is based on the design concept of "constant temperature cage", and adopts a three-level temperature control method to control the load temperature within the high stability index range of mk level.

由于载荷的热容较大,温度指标较高,因此热控采用的是多级控温方法,如图1所示,一隔,二补,三控的“三级控温”方法。考虑到载荷为卫星任务目标完成的核心单机,因此热控采用的“一级控温”方法是在卫星布局初期将载荷单机布置于卫星的内部,用6块舱板50将载荷单机封闭起来,并通过有效的隔热(多层隔热组件60)手段将外部的热干扰降低到最低。为了确保载荷工作在某一个T温度值,热控采用了“二级控温”主动加热补偿控温。Due to the large heat capacity of the load and the high temperature index, the thermal control adopts a multi-level temperature control method, as shown in Figure 1, the "three-level temperature control" method of one separation, two compensation, and three control. Considering that the payload is the core single machine for the completion of the satellite mission, the "first-level temperature control" method adopted for thermal control is to arrange the single payload machine inside the satellite at the initial stage of the satellite layout, and use 6 decks 50 to seal the single payload machine. And through effective thermal insulation (multi-layer thermal insulation assembly 60) means to minimize external thermal disturbances. In order to ensure that the load works at a certain T temperature value, the thermal control adopts the "secondary temperature control" active heating compensation temperature control.

在轨运行期间将6块舱板50进行主动PID闭环控温,如图2所示,将封闭舱在载荷工作的时候形成一个“恒温笼”式加热区域,以实现载荷单机的空间环境控制在0.1K的环境内;最后是“三级控温”,即载荷自身本体的被动兼自主控温,热控一方面将载荷本体进行主动加热补偿设计,一方面进行多层隔热组件60包覆,以降低外界环境对载荷本体的影响,通过两个控温手段确保将载荷的工作温度的稳定性保证在0.1K以内。如图1为热控方案的三级控温的技术导向图。Active PID closed-loop temperature control is performed on the 6 cabin panels 50 during the orbital operation. As shown in Figure 2, the closed cabin is formed into a "constant temperature cage" heating area when the load is working, so as to realize the space environment control of the single load machine within the In the environment of 0.1K; the last is "three-level temperature control", that is, the passive and autonomous temperature control of the load itself. On the one hand, the thermal control is designed to actively heat and compensate the load body, and on the other hand, the multi-layer thermal insulation component 60 is wrapped. , in order to reduce the influence of the external environment on the load body, and through two temperature control methods to ensure the stability of the load's working temperature within 0.1K. Figure 1 is the technical orientation diagram of the three-level temperature control of the thermal control scheme.

在本发明的方案设计中,控温对象为三级控温最后一级控温,如图4所示为控温对象在卫星布局中的设计在轨工作状态的剖面图。核心载荷的接触边界为隔热垫片61,载荷体(即载荷)为围在核心载荷外围的小隔间,核心载荷与载荷体的可见界面为热辐射,载荷体的内表面为强化换热涂层41,外表面为多层隔热组件61,载荷体之间采用的是隔热垫片62,与卫星其他部分的热交换为热辐射。In the scheme design of the present invention, the temperature control object is the three-level temperature control and the last level of temperature control. Figure 4 is a sectional view of the designed on-orbit working state of the temperature control object in the satellite layout. The contact boundary of the core load is the thermal insulation gasket 61, the load body (ie the load) is a small compartment surrounding the core load, the visible interface between the core load and the load body is heat radiation, and the inner surface of the load body is enhanced heat exchange. The outer surface of the coating layer 41 is a multi-layer thermal insulation assembly 61, and a thermal insulation gasket 62 is used between the load bodies, and the heat exchange with other parts of the satellite is thermal radiation.

根据核心载荷的热模型状态,建立稳态能量守恒平衡方程如下所示。According to the thermal model state of the core load, the steady-state energy conservation equilibrium equation is established as shown below.

Q0=cmΔT(1)Q 0 =cmΔT(1)

Q0=Q1+Q2+Q3(2)Q 0 =Q 1 +Q 2 +Q 3 (2)

式(1)中,Q0表示核心载荷的能量变化;c表示被控对象的比热容,本项目中载荷材料的热属性在工作温度区间内的变化基本可以忽略不计,考虑为常数;m表示被控对象的质量,为材料的固有属性,与热容的温度特性一致,可以忽略不计,考虑为常数;ΔT表示温度变化。因此温度的变化取决于核心载荷本体吸收的能量变化。In formula (1), Q0 represents the energy change of the core load; c represents the specific heat capacity of the controlled object. In this project, the change of the thermal properties of the load material in the working temperature range is basically negligible and considered as a constant; m represents the controlled object. The mass of the object is an inherent property of the material, which is consistent with the temperature characteristics of the heat capacity and can be ignored and considered as a constant; ΔT represents the temperature change. The change in temperature therefore depends on the change in energy absorbed by the core load body.

式(2)中,Q1表示核心载荷的内热源;Q2表示核心载荷与载荷体的导热交换;Q3表示核心载荷与载荷体的辐射交换。由等式可知,如果要求Q0变化最小,只要求Q1、Q2和Q3的变化之和最小即可。In formula (2), Q1 represents the internal heat source of the core load; Q2 represents the heat conduction exchange between the core load and the load body; Q3 represents the radiation exchange between the core load and the load body. It can be seen from the equation that if the change of Q0 is required to be the smallest, only the sum of the changes of Q1, Q2 and Q3 is required to be the smallest.

在本发明的引力波探测卫星热控方法中Q1为0,Q2为可调整设计项,Q3为可变项。为了使Q2的变化最小,本发明采用的是低导热率的隔热垫片,以减少由于“导热”引起的漏热影响。Q3是核心载荷受到的最大热流波动项,其波动源为主动加热器在控温时产生的负载波动,其以红外辐射的形式影响着核心载荷的热波动。为减弱该部分的波动,热控采用的手段是一方面将加热器63的负载波动布置于载荷体外表面,再通过纵向热阻的二级传递,从而保证了载荷体在一定温度下的小波动,另一方面载荷体内部被强化换热涂层41(黑漆或高发射涂层)覆盖,以达到载荷体内温度场的均匀化,从而达到核心载荷整体受红外辐射波动的最小化。In the thermal control method of the gravitational wave detection satellite of the present invention, Q1 is 0, Q2 is an adjustable design item, and Q3 is a variable item. In order to minimize the change of Q2, the present invention adopts a low thermal conductivity thermal insulation gasket to reduce the effect of heat leakage due to "thermal conduction". Q3 is the maximum heat flow fluctuation term of the core load, and its source of fluctuation is the load fluctuation generated by the active heater during temperature control, which affects the thermal fluctuation of the core load in the form of infrared radiation. In order to reduce the fluctuation of this part, the means of thermal control is to arrange the load fluctuation of the heater 63 on the outer surface of the load body, and then transfer it through the secondary thermal resistance of the longitudinal resistance, so as to ensure the small fluctuation of the load body under a certain temperature. On the other hand, the inside of the load body is covered by an enhanced heat exchange coating 41 (black paint or high-emission coating) to achieve the homogenization of the temperature field in the load body, so as to minimize the fluctuation of the core load as a whole by infrared radiation.

通过分析可知,当载荷体内部的温度场越均匀,核心载荷的温度稳定性越好,当载荷体的温度波动性越小,核心载荷的温度稳定性越好,因此控制好以上两个稳定性,即可达到高精度温控。It can be seen from the analysis that when the temperature field inside the load body is more uniform, the temperature stability of the core load is better. When the temperature fluctuation of the load body is smaller, the temperature stability of the core load is better. Therefore, the above two stabilities are well controlled. , you can achieve high-precision temperature control.

为实现高精度、高稳定的温度指标,本发明对热控方案进行了原理性及技术水平的评估,在方案实现的过程中,一方面对热控产品的选取进行严格的筛选与应用,另一方面对热控产品的热实施进行严格的约束,同时采用控温仪进行热控产品的温度数据采集与温度控制。下面对三个关键(测温、多级温控方案的热实施、控温)技术进行介绍。In order to achieve high-precision and high-stable temperature indicators, the present invention evaluates the principle and technical level of the thermal control scheme. On the one hand, the thermal implementation of the thermal control product is strictly constrained, and at the same time, the temperature controller is used to collect and control the temperature data of the thermal control product. Three key technologies (temperature measurement, thermal implementation of multi-stage temperature control scheme, and temperature control) are introduced below.

首先是测温技术,测温电阻是作为核心的测温元件30,它表征了温度指标的准确性与稳定性。在该项目中,热控采用的是PT1000,该产品的温度精度可达千分之一度,在使用该产品之前,进行严格的二次筛查标定,保证装星产品的高精度高稳定指标。装配该产品时采用四线制,通过屏蔽双绞线降低外部电磁干扰,进行模拟量信号的传输。装配过程中电连接器处采用铜箔屏蔽处理,增加抗电磁干扰的能力;数据采集系统的采集位数为32位,以实现高分辨率指标。The first is the temperature measurement technology. The temperature measurement resistor is the core temperature measurement element 30, which characterizes the accuracy and stability of the temperature index. In this project, PT1000 is used for thermal control. The temperature accuracy of this product can reach one thousandth of a degree. Before using this product, a strict secondary screening and calibration is carried out to ensure the high precision and high stability of the star-mounted product. . When assembling the product, the four-wire system is adopted, and the external electromagnetic interference is reduced by shielding twisted pairs, and the analog signal is transmitted. During the assembly process, the electrical connector is shielded with copper foil to increase the ability to resist electromagnetic interference; the data acquisition system has a 32-bit acquisition number to achieve high-resolution indicators.

其次,三级温控方案是高精度控温实现的关键技术之一。热控的控制策略为三级控温,其中一级控温的对象为“载荷舱10”,该部分的控制方式为被动手段与主动手段相结合,首先通过隔热垫片和多层隔热组件60产品将星体的热波动阻隔在多层之外,然后通过主动加热将载荷舱10板控制在T±0.1k内波动;二级控温的对象亦为“载荷舱10”,该部分的控制方式为采用纯被动的方式,一方面将载荷舱10与核心载荷隔热,另一方面黑漆高强化换热,使载荷舱10内的温度均匀化,从而达到核心载荷获得的热流均匀化,稳定化;三级控温的对象为核心载荷,采用的是被动手段与主动手段相结合的方法,通过多层隔热组件61进行热隔离,使载荷体产生的微小红外热流波动进一步弱化,到达核心载荷本体的热流变化最小化,并采用主动PID热控制,使温控稳定性指标优于±0.1k。Secondly, the three-level temperature control scheme is one of the key technologies for the realization of high-precision temperature control. The control strategy of thermal control is three-level temperature control, and the object of the first-level temperature control is "load cabin 10". The control method of this part is a combination of passive means and active means. First, through thermal insulation gaskets and multi-layer thermal insulation The component 60 product isolates the thermal fluctuation of the star from multiple layers, and then controls the load compartment 10 plate to fluctuate within T±0.1k through active heating; the object of secondary temperature control is also "load compartment 10". The control method is a purely passive method. On the one hand, the load compartment 10 is insulated from the core load, and on the other hand, the black paint enhances heat exchange to make the temperature in the load compartment 10 uniform, so as to achieve a uniform heat flow obtained by the core load. , stabilized; the object of the three-level temperature control is the core load, which adopts a combination of passive means and active means, and conducts thermal isolation through the multi-layer thermal insulation component 61 to further weaken the small infrared heat flow fluctuations generated by the load body. The change of heat flow to the core load body is minimized, and active PID thermal control is adopted, so that the temperature control stability index is better than ±0.1k.

最后,实现精密热控的另一项技术是采用控温仪单机进行热控产品采集与控制。控温仪单机的使用主要为了解决整星的负载波动对热控采集及控制的影响。控温仪单机的产品研制控制中对采集精度(0.001k),系统稳定性指标(±0.1k),控温频率(2s/60路)。控温仪单机的测温电路采用四线制恒流源式采温,此方法较常规两线制更稳,更精准。由于PID控制方法简单易行、稳定性好、可靠性高,只要控制参数选择恰当,可以消除静态偏差且超调少,能够实现高精度、高稳定度的温度控制,因此本项目中加热器的控制方式采用PID控制,控制算法采用的是位置式,效果较增量式的控制算法更为稳定,趋于目标值。Finally, another technology to achieve precise thermal control is to use a single temperature controller to collect and control thermal control products. The use of a single temperature controller is mainly to solve the influence of the load fluctuation of the whole satellite on the thermal control acquisition and control. In the product development and control of the temperature controller stand-alone, the acquisition accuracy (0.001k), the system stability index (±0.1k), and the temperature control frequency (2s/60 channels). The temperature measurement circuit of the single temperature controller adopts a four-wire constant current source temperature collection method, which is more stable and accurate than the conventional two-wire system. Because the PID control method is simple and easy to operate, has good stability and high reliability, as long as the control parameters are properly selected, static deviation can be eliminated with less overshoot, and high-precision and high-stability temperature control can be realized. The control method adopts PID control, and the control algorithm adopts the position type, the effect is more stable than the incremental control algorithm, and tends to the target value.

“太极一号”卫星于2019年8月31日发射升空,载荷陆续开机,整星的温度场逐步进入稳定的状态,根据实验任务的规划,热控模式陆续进入精控模式,在精控模式的过程中,热控进行了温度场控制。表1为在轨控温稳定性指标结果。The "Taiji-1" satellite was launched on August 31, 2019. The payloads were turned on one after another, and the temperature field of the whole satellite gradually entered a stable state. According to the planning of the experimental task, the thermal control mode gradually entered the fine control mode. During the mode, the thermal control is controlled by the temperature field. Table 1 shows the results of the on-orbit temperature control stability index.

表1在轨控温稳定性指标结果Table 1 On-orbit temperature control stability index results

Figure BDA0002522094350000111
Figure BDA0002522094350000111

根据表1中统计获得的结果可以看出:According to the statistics obtained in Table 1, it can be seen that:

1)由于各方向上的温度场受卫星内部热源波动的影响较大,对于无热源且热流稳定的Y向(朝阳方向和背阳方向)稳定性指标在主动温控的条件下可以达到±0.05K。1) Since the temperature field in all directions is greatly affected by the fluctuation of the internal heat source of the satellite, the stability index of the Y-direction (towards the sun and the back of the sun) with no heat source and stable heat flow can reach ±0.05 under the condition of active temperature control. K.

2)当载荷体的稳定性指标优于0.3K时,即可满足核心载荷的高精控0.1K的指标要求。2) When the stability index of the load body is better than 0.3K, the index requirement of high precision control of the core load of 0.1K can be met.

3)在轨试验过程中,通过对载荷仅进行被动辐射与隔热手段控温,发现可以达到±0.005K的高稳定性指标。如图5所示为在轨获得的高稳定控温结果。3) During the on-orbit test, only passive radiation and thermal insulation are used to control the temperature of the load, and it is found that a high stability index of ±0.005K can be achieved. Figure 5 shows the highly stable temperature control results obtained on-orbit.

虽然目前“太极一号”高精度温控技术可以达到±0.005K的稳定性指标,但是距离“太极二号”的uK级指标仍然有很大的提升空间。本发明根据研制过程中热控产品的指标复核以及控温仪单机性能的研究发现,对于更高指标的精控要求的攻关,应当从以下几个方面出发:发掘稳定性优良的测温电阻;提高控温仪单机的分辨率、降低噪声对元器件的影响;测温电路的优化,可考虑采用更好的电桥电路采集;提高仿真计算模拟技术,精确化识别PID参数。Although the current "Tai Chi No. 1" high-precision temperature control technology can achieve a stability index of ±0.005K, there is still a lot of room for improvement from the uK level index of "Tai Chi No. 2". According to the review of the index of the thermal control product in the development process and the research on the single machine performance of the temperature controller, the present invention finds that the following aspects should be considered in tackling the key requirements of the precise control with higher index: to find a temperature measuring resistance with excellent stability; Improve the resolution of the temperature controller stand-alone and reduce the impact of noise on components; optimize the temperature measurement circuit, consider using a better bridge circuit for acquisition; improve the simulation calculation and simulation technology, and accurately identify PID parameters.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的系统而言,由于与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.

上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes and modifications made by those of ordinary skill in the field of the present invention based on the above disclosure all belong to the protection scope of the claims.

Claims (10)

1.一种用于近地轨道引力波探测验证卫星的热控系统,所述引力波探测卫星包括载荷和平台,所述载荷与所述热控系统位于所述平台内部,其特征在于,所述热控系统包括:1. A thermal control system for a low-Earth orbit gravitational wave detection verification satellite, the gravitational wave detection satellite comprises a load and a platform, and the load and the thermal control system are located inside the platform, characterized in that the The thermal control system includes: 一级热控模块,其包括多块舱板,所述舱板被配置为将所述载荷包围在中心并封闭,形成载荷舱;在所述载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使所述载荷与其他热源隔绝;A primary thermal control module comprising a plurality of panels configured to enclose and enclose the load in the center, forming a load compartment; thermally insulating gaskets are arranged inside and/or outside the load compartment and/or multi-layer thermal insulation assemblies to isolate said loads from other heat sources; 二级热控模块,其包括自动控温单元,所述自动控温单元被配置为检测所述载荷舱的温度,并将所述载荷舱的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷舱的温度,控制所述自动控温单元进行调温,以使所述载荷舱在载荷工作时形成恒温笼式加热区域;a secondary thermal control module comprising an automatic temperature control unit configured to detect the temperature of the load compartment and send the temperature of the load compartment to the thermal control master processor; the The thermal control general processor is configured to use the PID algorithm to control the automatic temperature control unit to adjust the temperature according to the temperature of the load compartment, so that the load compartment forms a constant temperature cage heating area when the load is working; 三级热控模块,其包括固定于所述载荷上的补偿模块、包裹所述载荷及所述补偿模块的隔热组件、以及测温单元,所述测温单元被配置为检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;以及热控总处理器,其被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。A three-stage thermal control module includes a compensation module fixed on the load, a thermal insulation assembly wrapping the load and the compensation module, and a temperature measurement unit configured to detect the temperature of the load. temperature of the load, and send the temperature of the load to the thermal control master processor; and a thermal control master processor, which is configured to use a PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, so as to The temperature of the load is kept uniform throughout the operation. 2.如权利要求1所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述载荷舱在载荷工作时温度要求稳定度度优于0.1K/1000秒,实际获得在轨载荷工作时温度稳定度优于5mK/1000秒。2. The thermal control system for low-Earth orbit gravitational wave detection and verification satellites according to claim 1, wherein the temperature of the load cabin requires a degree of stability better than 0.1K/1000 seconds when the load is working. The temperature stability is better than 5mK/1000s when working with on-orbit load. 3.如权利要求1所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述载荷舱的舱板材料采用复合了强化换热涂层的蜂窝结构板。3 . The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 1 , wherein the deck material of the load compartment adopts a honeycomb structure plate compounded with an enhanced heat exchange coating. 4 . 4.如权利要求1所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述隔热垫片的材料为玻璃钢,所述隔热垫片为边长为15mm的正方形且厚度为3mm的薄片,所述隔热垫片的导热系数为0.40w/(m·k);4. The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 1, wherein the material of the thermal insulation gasket is glass fiber reinforced plastic, and the thermal insulation gasket is a side length of 15mm A square sheet with a thickness of 3mm, the thermal conductivity of the thermal insulation gasket is 0.40w/(m·k); 所述隔热组件包括10层复合材料,每层复合材料由涤纶网巾及镀铝薄膜叠加,并在其上下表面叠加聚酰亚胺薄膜形成,所述隔热组件的厚度小于5mm,所述隔热组件的当量导热系数0.001。The heat insulation component includes 10 layers of composite materials, each layer of composite material is formed by superimposing polyester mesh towel and aluminized film, and superimposing polyimide film on the upper and lower surfaces of the composite material. The thickness of the heat insulation component is less than 5mm. The equivalent thermal conductivity of the thermal insulation assembly is 0.001. 5.如权利要求1所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述舱板的数量为6个,所述舱板形成六面体;5. The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 1, wherein the number of the decks is 6, and the decks form a hexahedron; 所述隔热垫片粘贴于所述载荷舱的边界耦合面,所述多层隔热组件包覆于所述载荷舱的外表面。The thermal insulation gasket is pasted on the boundary coupling surface of the load compartment, and the multi-layer thermal insulation assembly covers the outer surface of the load compartment. 6.如权利要求5所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述自动控温单元包括加热丝及测温元件,其中:6. The thermal control system for a low-Earth orbit gravitational wave detection verification satellite according to claim 5, wherein the automatic temperature control unit comprises a heating wire and a temperature measuring element, wherein: 所述加热丝固定于所述载荷舱的内表面且被强化换热涂层覆盖,每个舱板上的多个加热丝平行分布,各个加热丝之间的距离为2厘米;The heating wires are fixed on the inner surface of the load compartment and are covered by a heat-enhancing coating, a plurality of heating wires on each cabin are distributed in parallel, and the distance between the heating wires is 2 cm; 所述测温元件固定于所述加热丝之间的空隙处且被所述强化换热涂层覆盖,所述测温元件均匀布置于各个舱板上;The temperature measuring element is fixed at the space between the heating wires and covered by the enhanced heat exchange coating, and the temperature measuring element is evenly arranged on each deck; 所述加热丝被配置为使所述载荷舱在载荷工作时形成恒温笼式加热区域,所述测温元件被配置为检测所述载荷舱的温度。The heating wire is configured to form a constant temperature cage heating area of the load compartment when the load is in operation, and the temperature measuring element is configured to detect the temperature of the load compartment. 7.如权利要求6所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述自动控温单元还包括测温信号处理电路,所述测温元件为测温电阻,所述测温信号处理电路包括四根引出线,其中两根引出线在所述测温电阻两端提供恒定电压,另外两根引出线将流经所述测温电阻的电流提供至所述测温信号处理电路,四根引出线两两形成双绞线,并采用屏蔽层覆盖所述双绞线;所述自动控温单元还包括主动加热回路,所述主动加热回路采用四线制,所述主动加热回路包括保险丝回路。7. The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 6, wherein the automatic temperature control unit further comprises a temperature measurement signal processing circuit, and the temperature measurement element is a temperature measurement element. The temperature measurement signal processing circuit includes four lead wires, two of which provide a constant voltage at both ends of the temperature measuring resistor, and the other two lead wires provide the current flowing through the temperature measuring resistor to the temperature measuring resistor. Signal processing circuit, two pairs of four lead wires form a twisted pair, and a shielding layer is used to cover the twisted pair; the automatic temperature control unit also includes an active heating loop, the active heating loop adopts a four-wire system, and the active heating loop adopts a four-wire system. The heating circuit includes a fuse circuit. 8.如权利要求7所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述热控总处理器包括数据采集单元,所述数据采集单元的采集位数为32位;8. The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 7, wherein the thermal control total processor comprises a data acquisition unit, and the number of acquisition digits of the data acquisition unit is: 32 bits; 所述测温信号处理电路将所述测温电阻的电流提供至所述数据采集单元,所述数据采集单元根据所述测温电阻的电流,形成温度测量值发送至所述热控总处理器。The temperature measurement signal processing circuit provides the current of the temperature measurement resistor to the data acquisition unit, and the data acquisition unit forms a temperature measurement value according to the current of the temperature measurement resistor and sends it to the thermal control processor . 9.如权利要求7所述的用于近地轨道引力波探测验证卫星的热控系统,其特征在于,所述测温信号处理电路由电连接器进行供电,所述电连接器从所述卫星平台上取电,采用铜箔包覆所述电连接器。9. The thermal control system for a low-Earth orbit gravitational wave detection and verification satellite according to claim 7, wherein the temperature measurement signal processing circuit is powered by an electrical connector, and the electrical connector is powered from the Power is taken from the satellite platform, and the electrical connector is covered with copper foil. 10.一种用于近地轨道引力波探测验证卫星的热控方法,其中将引力波探测卫星的载荷与热控系统安装于所述平台内部,其特征在于,该方法包括:10. A thermal control method for a low-Earth orbit gravitational wave detection verification satellite, wherein the load and thermal control system of the gravitational wave detection satellite are installed inside the platform, wherein the method comprises: 用一级热控模块的多块舱板将所述载荷包围在中心并封闭,形成载荷舱;在所述载荷舱的内部和/或外部布置隔热垫片和/或多层隔热组件,使所述载荷与其他热源隔绝;The load is surrounded and enclosed in the center by a plurality of panels of a primary thermal control module to form a load compartment; thermal insulation gaskets and/or multi-layer thermal insulation assemblies are arranged inside and/or outside the load compartment, isolating the load from other heat sources; 由二级热控模块的自动控温单元检测所述载荷舱的温度,并将所述载荷舱的温度发送至热控总处理器;所述热控总处理器采用PID算法根据所述载荷舱的温度,控制所述自动控温单元进行调温,以使所述载荷舱在载荷工作时形成恒温笼式加热区域;以及The temperature of the load compartment is detected by the automatic temperature control unit of the secondary thermal control module, and the temperature of the load compartment is sent to the thermal control general processor; the thermal control general processor adopts the PID algorithm according to the load compartment The temperature of the automatic temperature control unit is controlled to adjust the temperature, so that the load compartment forms a constant temperature cage heating area when the load is working; and 将三级热控模块的补偿模块固定于所述载荷上,采用三级热控模块的多层隔热组件包裹所述载荷及所述补偿模块,三级热控模块的测温单元检测所述载荷的温度,并将所述载荷的温度发送至所述热控总处理器;所述热控总处理器被配置为采用PID算法根据所述载荷的温度,控制所述补偿模块进行调温,以使所述载荷在工作时各处温度保持均匀。The compensation module of the three-stage thermal control module is fixed on the load, the load and the compensation module are wrapped by the multi-layer thermal insulation assembly of the three-stage thermal control module, and the temperature measurement unit of the three-stage thermal control module detects the the temperature of the load, and send the temperature of the load to the general thermal control processor; the general thermal control processor is configured to use a PID algorithm to control the compensation module to adjust the temperature according to the temperature of the load, In order to keep the temperature uniform throughout the load during operation.
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