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CN111497078A - Molding mold for carbon fiber seat back - Google Patents

Molding mold for carbon fiber seat back Download PDF

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Publication number
CN111497078A
CN111497078A CN202010187516.7A CN202010187516A CN111497078A CN 111497078 A CN111497078 A CN 111497078A CN 202010187516 A CN202010187516 A CN 202010187516A CN 111497078 A CN111497078 A CN 111497078A
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Prior art keywords
main body
body part
die
carbon fiber
seat back
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CN111497078B (en
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窦金波
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Jiaxing Haicheng New Material Technology Co ltd
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Jiaxing Haicheng New Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

碳纤维座椅靠背的成型模具,包括上模和下模,上模和下模相压合制成碳纤维座椅靠背,所述下模包括成型座椅靠背主体的第一主体部,所述主体部在水平向呈高低起伏的波浪形,沿主体部的外边缘的外边缘设有第一沟渠,沿下模的长度向设有同主体部的波浪形的第一波浪面,第一波浪面的外侧设有第一挡边。

Figure 202010187516

A forming mold for a carbon fiber seat back includes an upper mold and a lower mold, the upper mold and the lower mold are pressed together to form a carbon fiber seat back, the lower mold includes a first main body part for forming a seat back main body, the main body part The undulating wave shape in the horizontal direction, along the outer edge of the main body part is provided with a first ditch, along the length of the lower mold is provided with a wave-shaped first wave surface with the The outer side is provided with a first rib.

Figure 202010187516

Description

碳纤维座椅靠背的成型模具Molding mold for carbon fiber seat back

技术领域technical field

本发明涉及碳纤维座椅靠背的成型模具。The present invention relates to a molding die for a carbon fiber seat back.

背景技术Background technique

碳纤维增强树脂基复合材料以其高强度、高模量、成型工艺灵活、轻量化效果十分明显等优点,在航天航空、风机叶片、体育器材、汽车零部件中得到了广泛的应用。在将碳纤维材料加工成产品时,现有的加工模具通常无法形成环形的空腔结构,无法达到产品客户的需求。Carbon fiber reinforced resin matrix composites have been widely used in aerospace, fan blades, sports equipment, and auto parts due to their high strength, high modulus, flexible molding process, and obvious lightweight effect. When processing carbon fiber materials into products, the existing processing molds usually cannot form a ring-shaped cavity structure, which cannot meet the needs of product customers.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服现有技术中存在的上述不足,而提供一种用于成型碳纤维座椅靠背的成型模具。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a molding die for molding a carbon fiber seat back.

本发明解决上述问题所采用的技术方案是:碳纤维座椅靠背的成型模具,包括上模和下模,上模和下模相压合制成碳纤维座椅靠背,所述下模包括成型座椅靠背主体的第一主体部,所述主体部在水平向呈高低起伏的波浪形,沿主体部的外边缘的外边缘设有第一沟渠,沿下模的长度向设有同主体部的波浪形的第一波浪面,第一波浪面的外侧设有第一挡边;The technical scheme adopted by the present invention to solve the above problems is: a forming mold for a carbon fiber seat back includes an upper mold and a lower mold, the upper mold and the lower mold are pressed together to form a carbon fiber seat back, and the lower mold includes a molding seat. The first main body part of the backrest main body, the main body part has a wave shape of ups and downs in the horizontal direction, a first ditch is arranged along the outer edge of the outer edge of the main body part, and a wave with the same main body part is arranged along the length of the lower mold The first wave surface of the shape of the first wave surface, the outer side of the first wave surface is provided with a first rib;

所述上模设有对应第一主体部的第二主体部,在第二主体部的外边缘的外边缘设有第二沟渠,沿上模的长度向设有同主体部的波浪形的第二波浪面,第二波浪面的外侧设有第二挡边;所述上模或下模或下模或上模和下模压合时具有连通第一沟渠的或/和第二沟渠的通道;所述上模和所述下模压合时,第一沟渠在竖直向对应第二沟渠,第一波浪面在竖直向对应第二波浪面,第一主体部在竖直向对应第二主体部,第一挡边和第二挡边相接触。The upper mold is provided with a second main body portion corresponding to the first main body portion, a second trench is provided on the outer edge of the outer edge of the second main body portion, and a wave-shaped first groove is provided along the length of the upper mold. Two corrugated surfaces, the outer side of the second corrugated surface is provided with a second rib; the upper die or the lower die or the lower die or the upper die and the lower die have a channel connecting the first ditch or/and the second ditch when they are pressed together; When the upper mold and the lower mold are pressed together, the first ditch corresponds to the second ditch in the vertical direction, the first wave surface corresponds to the second wave surface in the vertical direction, and the first main body corresponds to the second main body in the vertical direction. The first rib and the second rib are in contact.

其中,所述下模包括基座部、左侧部、右侧部和上端部,所述左侧部、右侧部和上端部分别安装在在基座部,所述第一波浪面和第一挡边设置在左侧部,所述第一波浪面和第一挡边设置在右侧部,上端部两端分别衔接位于左侧部的第一波浪面和位于右侧部的第一波浪面。Wherein, the lower mold includes a base portion, a left side portion, a right side portion and an upper end portion, the left side portion, the right side portion and the upper end portion are respectively installed on the base portion, the first wave surface and the first A rib is arranged on the left side, the first wave surface and the first rib are arranged on the right side, and both ends of the upper end are respectively connected to the first wave surface on the left side and the first wave on the right side. noodle.

其中,所述第一沟渠绕第一主体部的外边缘贯通。Wherein, the first trench penetrates around the outer edge of the first main body portion.

其中,所述第二沟渠分段设置在上模。Wherein, the second ditch is arranged on the upper mold in sections.

其中,第一挡边和第二挡边相接触的面为斜面。Wherein, the contact surface of the first rib and the second rib is an inclined surface.

本发明与现有技术相比,具有以下优点和效果:本发明在使用时在沟渠设置充气型填充袋后可成型中空的环形结构,增强了产品的屈服强度,又节省材料。Compared with the prior art, the present invention has the following advantages and effects: the present invention can form a hollow annular structure after installing an inflatable filling bag in a ditch during use, which enhances the yield strength of the product and saves materials.

附图说明Description of drawings

图1是本发明分解状态的结构示意图。FIG. 1 is a schematic structural diagram of the present invention in a disassembled state.

图2是本发明组合状态的结构示意图。FIG. 2 is a schematic structural diagram of the combined state of the present invention.

图3是本发明所述上模的结构示意图。FIG. 3 is a schematic structural diagram of the upper mold according to the present invention.

具体实施方式Detailed ways

下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and through the examples. The following examples are to explain the present invention and the present invention is not limited to the following examples.

实施例1Example 1

如图1-3所示,碳纤维座椅靠背的成型模具,包括上模2和下模1,上模2和下模1相压合制成碳纤维座椅靠背,所述下模1包括成型座椅靠背主体的第一主体部11,所述主体部在水平向呈高低起伏的波浪形,沿主体部的外边缘的外边缘设有第一沟渠12,沿下模1的长度向设有同主体部的波浪形的第一波浪面13,第一波浪面13的外侧设有第一挡边14;所述上模2设有对应第一主体部11的第二主体部21,在第二主体部21的外边缘的外边缘设有第二沟渠22,沿上模2的长度向设有同主体部的波浪形的第二波浪面23,第二波浪面23的外侧设有第二挡边24;所述上模2或下模1或下模1或上模2和下模1压合时具有连通第一沟渠 12的或/和第二沟渠22的通道;所述上模2和所述下模1压合时,第一沟渠12在竖直向对应第二沟渠22,第一波浪面13在竖直向对应第二波浪面23,第一主体部11在竖直向对应第二主体部21,第一挡边14和第二挡边24相接触。使用时,平面状的碳纤维材料平铺在下模 1,碳纤维材料的外边缘包裹充气膜袋设置在第一沟渠12,上模2和下模1压合后,充气膜袋容置在第一沟渠12和第二沟渠22,充气泵通过通道向充气膜袋充气在第一沟渠12和第二沟渠22之间对碳纤维材料形成支撑,碳纤维材料外部又受第一沟渠12和第二沟渠22限制从而模压形成碳纤维座椅靠背上外边的空心折边。上模2和下模1分别设有波浪面,压合后形成符合人体背部曲线的波浪曲线。制造完成后充气膜袋的空气排出,从而可实现脱模。As shown in Figures 1-3, the forming mold of the carbon fiber seat back includes an upper mold 2 and a lower mold 1, the upper mold 2 and the lower mold 1 are pressed together to form a carbon fiber seat back, and the lower mold 1 includes a forming seat The first main body part 11 of the seat back main body, the main body part is undulating in the horizontal direction, a first ditch 12 is provided along the outer edge of the outer edge of the main body part, and the same is provided along the length of the lower mold 1. The wave-shaped first wave surface 13 of the main body part is provided with a first rib 14 on the outer side of the first wave surface 13 ; the upper die 2 is provided with a second main body part 21 corresponding to the first main body part 11 . The outer edge of the outer edge of the main body part 21 is provided with a second ditch 22, along the length of the upper die 2 is provided with a wave-shaped second wave surface 23 that is the same as the main body part, and the outer side of the second wave surface 23 is provided with a second stopper Side 24; the upper mold 2 or the lower mold 1 or the lower mold 1 or the upper mold 2 and the lower mold 1 have a channel communicating with the first trench 12 or/and the second trench 22 when they are pressed together; the upper mold 2 and When the lower mold 1 is pressed together, the first trench 12 corresponds to the second trench 22 in the vertical direction, the first corrugated surface 13 corresponds to the second corrugated surface 23 in the vertical direction, and the first main body 11 corresponds to the second trench in the vertical direction. In the two main body parts 21 , the first rib 14 and the second rib 24 are in contact. When in use, the planar carbon fiber material is laid flat on the lower mold 1, and the outer edge of the carbon fiber material is wrapped with an inflatable film bag and arranged in the first ditch 12. After the upper mold 2 and the lower mold 1 are pressed together, the inflatable film bag is accommodated in the first ditch. 12 and the second ditch 22, the air pump inflates the air-filled membrane bag through the channel to form a support for the carbon fiber material between the first ditch 12 and the second ditch 22, and the outside of the carbon fiber material is restricted by the first ditch 12 and the second ditch 22 so as to form a support. Molded to form the outer hollow hem on the carbon fiber seat back. The upper mold 2 and the lower mold 1 are respectively provided with wavy surfaces, and after being pressed together, a wavy curve conforming to the curve of the back of the human body is formed. The air of the inflatable film bag is exhausted after the manufacture is completed, so that the demoulding can be realized.

本实施例中,所述下模1包括基座部1a、左侧部1b、右侧部1c和上端部1d,所述左侧部1b、右侧部1c和上端部1d分别安装在在基座部1a,所述第一波浪面13和第一挡边14设置在左侧部1b,所述第一波浪面13和第一挡边14设置在右侧部1c,上端部1d两端分别衔接位于左侧部1b的第一波浪面13和位于右侧部1c的第一波浪面13。进一步说,下模1上的左侧部1b、右侧部1c和上端部1d可与基座部1a相拆分也可相组装,在制造时可分布进行,提升制造效率。In this embodiment, the lower mold 1 includes a base portion 1a, a left side portion 1b, a right side portion 1c and an upper end portion 1d, and the left side portion 1b, the right side portion 1c and the upper end portion 1d are respectively installed on the base The seat portion 1a, the first corrugated surface 13 and the first rib 14 are arranged on the left side portion 1b, the first corrugated surface 13 and the first rib 14 are arranged on the right side portion 1c, and the two ends of the upper end portion 1d are respectively The first corrugated surface 13 located on the left side part 1b and the first corrugated surface 13 located on the right side part 1c are connected. Further, the left part 1b, right part 1c and upper end part 1d of the lower mold 1 can be disassembled or assembled with the base part 1a, and can be distributed during manufacture to improve manufacturing efficiency.

本实施例中,所述第一沟渠12绕第一主体部的外边缘贯通。In this embodiment, the first trench 12 penetrates around the outer edge of the first main body portion.

本实施例中,所述第二沟渠22分段设置在上模2。In this embodiment, the second trenches 22 are arranged on the upper mold 2 in sections.

本实施例中,第一挡边14和第二挡边24相接触的面为斜面。具体的说,第一挡边14和第二挡边24均设有斜面,两斜面在接触时具有导向作用,便于上模2和下模1匹配压合。In this embodiment, the contact surfaces of the first rib 14 and the second rib 24 are inclined surfaces. Specifically, the first rib 14 and the second rib 24 are both provided with inclined surfaces, and the two inclined surfaces have a guiding function when they are in contact, so that the upper mold 2 and the lower mold 1 can be matched and pressed together.

本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content described in this specification is merely an illustration of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, as long as they do not deviate from the content of the description of the present invention or go beyond the scope defined by the claims. , should belong to the protection scope of the present invention.

Claims (5)

1. The forming die for the carbon fiber seat backrest comprises an upper die and a lower die, wherein the upper die and the lower die are pressed together to form the carbon fiber seat backrest, and the forming die is characterized in that the lower die comprises a first main body part for forming a seat backrest main body, the main body part is in a wave shape with high and low fluctuation in the horizontal direction, a first ditch is arranged along the outer edge of the main body part, a first wave surface with the wave shape of the main body part is arranged along the length direction of the lower die, and a first blocking edge is arranged on the outer side of the first wave surface;
the upper die is provided with a second main body part corresponding to the first main body part, a second ditch is arranged on the outer edge of the second main body part, a second wavy surface which is the same as the main body part is arranged along the length direction of the upper die, and a second retaining edge is arranged on the outer side of the second wavy surface;
the upper die or the lower die or the upper die and the lower die are provided with a channel communicated with the first channel or/and the second channel when being pressed;
when the upper die and the lower die are pressed, the first channel corresponds to the second channel in the vertical direction, the first wavy surface corresponds to the second wavy surface in the vertical direction, the first main body part corresponds to the second main body part in the vertical direction, and the first retaining edge is contacted with the second retaining edge.
2. The mold for molding a carbon fiber seat back according to claim 1, wherein the lower mold comprises a base portion, a left portion, a right portion and an upper portion, the left portion, the right portion and the upper portion are respectively mounted on the base portion, the first wavy surface and the first rib are disposed on the left portion, the first wavy surface and the first rib are disposed on the right portion, and both ends of the upper portion respectively engage with the first wavy surface on the left portion and the first wavy surface on the right portion.
3. The carbon fiber seat back molding die of claim 1, wherein: the first trench penetrates around the outer edge of the first main body portion.
4. The carbon fiber seat back molding die of claim 1, wherein: the second ditch is arranged on the upper die in a segmented mode.
5. The carbon fiber seat back molding die of claim 1, wherein: the contact surface of the first retaining edge and the second retaining edge is an inclined surface.
CN202010187516.7A 2020-03-17 2020-03-17 Forming die of carbon fiber seat backrest Active CN111497078B (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10214476A1 (en) * 2001-08-28 2003-03-20 Bayerische Motoren Werke Ag Frame made of hollow profiles
US20030117003A1 (en) * 2001-12-04 2003-06-26 Francois Fourrey Structure for a vehicle seat element, and a method of making such a structure
CN101486256A (en) * 2008-01-18 2009-07-22 明安国际企业股份有限公司 Method for manufacturing armrest of vehicle seat and product thereof
CN102395297A (en) * 2009-03-02 2012-03-28 佛吉亚汽车座椅股份有限公司 Seat back including integrated backrest and reinforcing composite layer
CN104339668A (en) * 2014-10-22 2015-02-11 上海迪诺克新材料科技有限公司 Integrated forming method of carbon fiber chair backs
CN105235239A (en) * 2015-10-22 2016-01-13 陕西天翌天线有限公司 Forming technology for carbon fiber antenna back frame or antenna supporting arm
WO2019042588A1 (en) * 2017-08-29 2019-03-07 Elringklinger Ag Moulded component, seat and method for producing a moulded component
CN109689501A (en) * 2016-03-10 2019-04-26 祖迪雅克座椅美国有限责任公司 Aircraft seat backrest with non-tubular shape periphery flange
CN209682338U (en) * 2019-03-06 2019-11-26 厦门鸿基伟业复材科技有限公司 A carbon fiber rim spoke hole forming die
CN212472100U (en) * 2020-03-17 2021-02-05 嘉兴海成新材料科技有限公司 Forming die of carbon fiber backrest

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10214476A1 (en) * 2001-08-28 2003-03-20 Bayerische Motoren Werke Ag Frame made of hollow profiles
US20030117003A1 (en) * 2001-12-04 2003-06-26 Francois Fourrey Structure for a vehicle seat element, and a method of making such a structure
CN101486256A (en) * 2008-01-18 2009-07-22 明安国际企业股份有限公司 Method for manufacturing armrest of vehicle seat and product thereof
CN102395297A (en) * 2009-03-02 2012-03-28 佛吉亚汽车座椅股份有限公司 Seat back including integrated backrest and reinforcing composite layer
CN104339668A (en) * 2014-10-22 2015-02-11 上海迪诺克新材料科技有限公司 Integrated forming method of carbon fiber chair backs
CN105235239A (en) * 2015-10-22 2016-01-13 陕西天翌天线有限公司 Forming technology for carbon fiber antenna back frame or antenna supporting arm
CN109689501A (en) * 2016-03-10 2019-04-26 祖迪雅克座椅美国有限责任公司 Aircraft seat backrest with non-tubular shape periphery flange
WO2019042588A1 (en) * 2017-08-29 2019-03-07 Elringklinger Ag Moulded component, seat and method for producing a moulded component
CN209682338U (en) * 2019-03-06 2019-11-26 厦门鸿基伟业复材科技有限公司 A carbon fiber rim spoke hole forming die
CN212472100U (en) * 2020-03-17 2021-02-05 嘉兴海成新材料科技有限公司 Forming die of carbon fiber backrest

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