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CN111497041A - Stone plate unloading machine and plate unloading method - Google Patents

Stone plate unloading machine and plate unloading method Download PDF

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Publication number
CN111497041A
CN111497041A CN201910095557.0A CN201910095557A CN111497041A CN 111497041 A CN111497041 A CN 111497041A CN 201910095557 A CN201910095557 A CN 201910095557A CN 111497041 A CN111497041 A CN 111497041A
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Prior art keywords
stone
slate
slab
plate
suction cup
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CN201910095557.0A
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Chinese (zh)
Inventor
吴周贵
张清桐
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/26Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by impact tools, e.g. by chisels or other tools having a cutting edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/0223Heavy

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention provides a stone unloader, which comprises a transport trolley, a steel rail system, a working device and a plate removing device, wherein the transport trolley is arranged on the transport trolley; the working device comprises a stone slab bottom chiseling mechanism, a stone slab breaking mechanism and a first stone slab suction cup. The invention also provides an automatic stone plate unloading method, which can realize mechanized stone plate unloading operation, support full-automatic control and have high working efficiency, and fundamentally ensure the personal safety of workers.

Description

石材卸板机及卸板方法Stone unloading machine and unloading method

技术领域technical field

本发明涉及石材卸板机及卸板方法。The invention relates to a stone slab unloading machine and a slab unloading method.

背景技术Background technique

在天然石板生产过程中,要对处理成比较方正的毛石进行切板,将该毛石切割成一块块石板,且这些石板的下端依然相连,再运至卸板场所进行卸板。卸板过程包括:由人工用工具将石板一块块从下端折断,再抬起石板,搬运到储放位置。该工作过程,完全需要工人荣功操作,不仅是重体力工作而且非常危险,很容易在折断石板和扶、抬石板过程中发生伤人事故,并且,工作现场粉尘大,对人体健康不利。In the production process of natural slate, it is necessary to cut the rubble that has been processed into a relatively square shape, cut the rubble into pieces of slate, and the lower ends of these slates are still connected, and then transported to the unloading place for unloading. The process of unloading the slabs includes: breaking the slabs from the lower end by manual tools, then lifting the slabs and transporting them to the storage position. This work process requires workers to perform meritorious work. It is not only heavy physical work but also very dangerous. It is easy to cause injury accidents during the process of breaking the slate, supporting and lifting the slate, and the dust at the work site is large, which is not good for human health.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种石材卸板机,能够实现机械化石板卸板,提高生产效率,保护工人免除人工卸板的危险。为此,本发明采用以下技术方案:The technical problem to be solved by the present invention is to provide a stone slab unloading machine, which can realize mechanical stone slab unloading, improve production efficiency, and protect workers from the danger of manual slab unloading. For this reason, the present invention adopts the following technical solutions:

石材卸板机,其特征在于包括运输小车和钢轨系统、工作装置以及板材移除装置;The stone unloading machine is characterized in that it includes a transport trolley and a rail system, a working device and a plate removing device;

所述工作装置包括石板底凿机构、石板折断机构和第一石板吸盘;The working device includes a slate bottom chisel mechanism, a slate breaking mechanism and a first slate suction cup;

所述石板底凿机构设置在对应运输石材的小车上的运至石板处理位的石板的下端前方,用于将处在处理位的竖立的石板和其石材底板连接的下端处理为便于折断的薄弱连接;The slate bottom chisel mechanism is arranged in front of the lower end of the slate that is transported to the slate treatment position on the trolley corresponding to the transport of the stone material, and is used to treat the lower end of the erected slate in the treatment position and the lower end of the stone base plate to be easily broken. connect;

所述石板折断机构用于将被处理为便于折断的石板向后推而从下端折断;The slate breaking mechanism is used for pushing the slate processed for easy breaking backwards and breaking it from the lower end;

所述第一石板吸盘设置为能正面对应处在处理位的竖立的石板,并被可伸缩地安装,其安装架和第一转移机构连接;The first slate suction cup is arranged to correspond to the upright slate in the processing position, and is installed telescopically, and the installation frame is connected with the first transfer mechanism;

所述运输小车和钢轨系统用于将石材的最前面的石板运输到第一石板吸盘的正面并能使运输石材的小车上的最前面的石板从正面压迫第一石板吸盘方向;The transport trolley and the rail system are used to transport the frontmost slate of the stone material to the front of the first slate suction cup and make the frontmost slate on the transporting stone trolley press the direction of the first slate suction cup from the front;

所述石板移除装置设置第二石板吸盘及第二转移机构,所述第二石板吸盘的安装架安装在第二转移机构上,所述第一转移机构与石板移除装置配合,能够提升第一石板吸盘所吸附的被从下端折断的石板,将其转移到能被所述石板移除装置上的第二石板吸盘吸住的位置。The slate removal device is provided with a second slate suction cup and a second transfer mechanism, the mounting frame of the second slate suction cup is installed on the second transfer mechanism, and the first transfer mechanism cooperates with the slate removal device to lift the second slate suction cup. The slate that is broken from the lower end absorbed by a slate suction cup is transferred to a position where it can be sucked by the second slate suction cup on the slate removal device.

在采用上述技术方案的基础上,本发明还可采用以下进一步的技术方案,或对这些进一步的技术方案组合使用:On the basis of adopting the above-mentioned technical solutions, the present invention can also adopt the following further technical solutions, or use these further technical solutions in combination:

所述底凿机构包括排列成排的若干个气镐或小型切割机,所述气镐设置为斜向下方向。The bottom chisel mechanism includes several pneumatic picks or small cutting machines arranged in a row, and the pneumatic picks are arranged in an oblique downward direction.

所述第一石板吸盘的背后设置有弹簧;所述第一石板吸盘在所述弹簧的支撑下,其伸出的最远位置满足被向后折断时的石板也能被第一石板吸盘吸住。The back of the first slate suction cup is provided with a spring; the first slate suction cup is supported by the spring, and the farthest extended position of the first slate suction cup satisfies that the slate when it is broken backward can also be sucked by the first slate suction cup .

所述石板折断机构设置在所述处理位的前方。The slate breaking mechanism is arranged in front of the processing position.

所述第一转移机构包括铰接安装的转动臂,所述第一石板吸盘的安装架和转动臂连接,所述安装架或转动臂还和铰接安装的油缸转动连接,以被所述油缸拉动而转动,所述转动的轴为水平轴。The first transfer mechanism includes a hingedly mounted rotating arm, the mounting frame of the first slate suction cup is connected with the rotating arm, and the mounting frame or the rotating arm is also rotatably connected with a hingedly mounted oil cylinder to be pulled by the oil cylinder. Rotation, the axis of rotation is a horizontal axis.

所述第一移送机构为直线输送装置,其中包含有升降机构,或进一步包括前后移动机构或/和左右移动机构。The first transfer mechanism is a linear conveying device, which includes a lifting mechanism, or further includes a forward-backward moving mechanism or/and a left-right moving mechanism.

所述运输石材的小车上设置有多个石材支撑调节油缸,以能支撑石材和调节石材的水平。The trolley for transporting the stone is provided with a plurality of stone supporting and adjusting oil cylinders, so as to support the stone and adjust the level of the stone.

所述运输石材的小车设置有电动机,以驱动运输小车在所述钢轨上移动,在电动机停止工作时,小车被驻车。The stone transport trolley is provided with a motor to drive the transport trolley to move on the steel rail, and the trolley is parked when the motor stops working.

所述石材卸板机设置控制装置和传感器,所述传感器和控制装置连接,所述传感器包括第一传感器,第一传感器用于感知运输石材的小车上的最前面的石板到达处理位;所述运输石材的小车的电动机、底凿机构的动力、第一石板吸盘的气路、石板折断机构的动力、第一转移机构中的动力均由所述控制装置控制。The stone unloading machine is provided with a control device and a sensor, the sensor is connected with the control device, the sensor includes a first sensor, and the first sensor is used to sense that the frontmost stone slab on the trolley for transporting the stone arrives at the processing position; the The electric motor of the trolley for transporting the stone, the power of the bottom chisel mechanism, the gas path of the first slate suction cup, the power of the slate breaking mechanism, and the power in the first transfer mechanism are all controlled by the control device.

本发明的另一个所要解决的技术问题是提供一种石板自动卸板方法,提高生产效率,保护工人免除人工卸板的危险。为此,本发明采用以下技术方案:Another technical problem to be solved by the present invention is to provide an automatic unloading method for slate, which improves production efficiency and protects workers from the danger of manual unloading. For this reason, the present invention adopts the following technical solutions:

一种石板自动卸板方法,其特征在于包括以下步骤:An automatic unloading method for slate, characterized in that it comprises the following steps:

(1)运输小车和钢轨系统将石材运输至最前面的石板到达处理位,所述石材的石板的下端全部连在石材底板上;由控制装置根据感应器的信号,控制运输小车停止;当所述最前面的石板到达处理位时,可伸缩的第一石板吸盘被压缩;(1) The transport trolley and the rail system transport the stone to the frontmost stone slab to the processing position, and the lower ends of the stone slab are all connected to the stone bottom plate; the control device controls the transport trolley to stop according to the signal of the sensor; When the frontmost slate reaches the processing position, the retractable first slate suction cup is compressed;

(2)由控制装置控制,石板底凿机构工作,将在处理位的石板和其石材底板连接的下端处理为便于折断的薄弱连接;(2) Controlled by the control device, the slate bottom chisel mechanism works, and the lower end of the connection between the slate at the processing position and its stone floor is treated as a weak connection that is easy to break;

(3)由控制装置控制,石板折断机构工作,向后推处在处理位的石板,将其从与石材基板连接的下端折断,在后推过程中,可伸缩的第一石板吸盘被前伸,吸住被折断时的石板;(3) Controlled by the control device, the slate breaking mechanism works, pushes the slate in the processing position backward, and breaks it from the lower end connected with the stone substrate. During the pushback process, the retractable first slate suction cup is stretched forward , sucks the broken stone slab;

(4)提升第一石板吸盘,将其吸附的石板转移至石板移除装置中的第二石板吸盘能够将其吸住的位置;(4) Lift the first slate sucker, and transfer the sucked slate to a position where the second slate sucker in the slate removal device can suck it;

(5)石板移除装置中的第二石板吸盘吸住石板,并由石板移除装置中的第二转移机构将石板移送至卸板位置;(5) The second slate suction cup in the slate removal device sucks the slate, and the second transfer mechanism in the slate removal device transfers the slate to the unloading position;

(6)重复步骤(1)至(5)。(6) Repeat steps (1) to (5).

由于采用本发明的技术方案,可以实现机械化的卸板操作,并能支持全自动控制,工作效率高,从根本上保障了工人的人身安全。Due to the adoption of the technical scheme of the present invention, the mechanized plate unloading operation can be realized, and the automatic control can be supported, the work efficiency is high, and the personal safety of the workers is fundamentally guaranteed.

附图说明Description of drawings

图1为本发明实施例1的示意图。FIG. 1 is a schematic diagram of Embodiment 1 of the present invention.

图2为本发明实施例1的另一个角度的示意图。FIG. 2 is a schematic diagram of another angle of Embodiment 1 of the present invention.

图3为本发明实施例1的侧视图。FIG. 3 is a side view of Embodiment 1 of the present invention.

图4为本发明实施例1的卸板演示图之一,此时,底凿机构正在进行工作。FIG. 4 is one of the demo diagrams for unloading the plate according to the first embodiment of the present invention. At this time, the bottom chisel mechanism is working.

图5为本发明实施例1的卸板演示图之二,此时,第一石板吸盘的安装架被第一转移机构带动转动到水平位置,等待石板移除装置下降取板。FIG. 5 is the second demo diagram of the unloading of the first embodiment of the present invention. At this time, the mounting frame of the first slate suction cup is driven to rotate to a horizontal position by the first transfer mechanism, waiting for the slate removing device to descend and take the plate.

图6为本发明实施例2的示意图。FIG. 6 is a schematic diagram of Embodiment 2 of the present invention.

图7为本发明实施例2的另一个角度的示意图。FIG. 7 is a schematic diagram of another angle of Embodiment 2 of the present invention.

图8为本发明实施例2的侧视图。FIG. 8 is a side view of Embodiment 2 of the present invention.

图9为本发明实施例2的卸板演示图之一,此时,石板移除装置正在移除其所吸附的石板,而第一石板吸盘的安装架刚下降到位,准备对下一块石板进行工作。FIG. 9 is one of the demo diagrams of the unloading of the second embodiment of the present invention. At this time, the slate removing device is removing the slate that it has adsorbed, and the mounting frame of the first slate suction cup has just dropped in place, and is ready to carry out the next slate. Work.

图10为本发明实施例2的卸板演示图之二,此时,石板运输小车上的石板已被卸完,石板移除装置正在移除其所吸附的最后一块石板。Fig. 10 is the second demonstration diagram of unloading of the second embodiment of the present invention. At this time, the slate on the slate transport trolley has been unloaded, and the slate removing device is removing the last piece of slate that it adsorbs.

具体实施方式Detailed ways

实施例1,参照附图1-5。Embodiment 1, with reference to accompanying drawings 1-5.

本发明提供的石材卸板机,包括运输小车和钢轨系统、工作装置以及板材移除装置。The stone unloading machine provided by the invention includes a transport trolley and a rail system, a working device and a plate removing device.

所述工作装置包括石板底凿机构、石板折断机构和第一石板吸盘3。The working device includes a slate bottom chisel mechanism, a slate breaking mechanism and a first slate suction cup 3 .

所述石板底凿机构设置在对应运输石材的小车1上的运至石板处理位的石板101的下端前方,用于将处在处理位的石板101和其石材底板102连接的下端103处理为便于折断的薄弱连接。The slate bottom chisel mechanism is arranged in front of the lower end of the slate 101 that is transported to the slate treatment position on the trolley 1 for transporting the stone material, and is used for processing the lower end 103 of the slate 101 in the treatment position and the lower end 103 connected with its stone base plate 102 for convenience. Broken weak connection.

所述石板折断机构用于将被处理为便于折断的石板101向后推而从下端103折断。The slate breaking mechanism is used to push the slate 101 processed for easy breaking backwards to break from the lower end 103 .

所述第一石板吸盘设置为能正面对应处在处理位的竖立的石板101,所述第一石板吸盘3被可伸缩地安装,其安装架30和第一转移机构连接,所述钢轨2的方向和所述第一石板吸盘的前后伸缩方向一致;The first slate suction cup is set to be able to correspond to the upright slate 101 in the processing position. The first slate suction cup 3 is installed telescopically, and its mounting frame 30 is connected with the first transfer mechanism. The direction is consistent with the front and rear expansion and contraction directions of the first slate suction cup;

所述石板移除装置设置第二石板吸盘4及第二转移机构,所述第二石板吸盘安装在第二转移机构上,所述第一转移机构与石板移除装置配合,能够提升第一石板吸盘3所吸附的被从下端折断的石板101,将其转移到能被石板移除装置上的第二石板吸盘4吸住的位置。The slate removal device is provided with a second slate suction cup 4 and a second transfer mechanism, the second slate suction cup is mounted on the second transfer mechanism, and the first transfer mechanism cooperates with the slate removal device to lift the first slate The slate 101 broken from the lower end sucked by the suction cup 3 is transferred to a position where it can be sucked by the second slate suction cup 4 on the slate removing device.

运输石材的小车1包括车架10,车架10连接钢轮11作为行走机构,钢轮11与钢轨2配合,能够准确稳定地确定小车对石材的支撑基准高度,便于下述的石材支撑调节油缸12进行石材调平和对石材的支撑,同时,使得石板底凿机构能够始终对准处在处理位的石板101的下端103,提高其处理效果,使石材能够跟齐整地被折断。The trolley 1 for transporting stone includes a frame 10, the frame 10 is connected with a steel wheel 11 as a walking mechanism, and the steel wheel 11 cooperates with the steel rail 2, which can accurately and stably determine the support reference height of the trolley to the stone, which is convenient for the following stone support adjustment oil cylinder 12. Carry out the leveling and support of the stone, and at the same time, the bottom chisel mechanism of the stone slab can always be aligned with the lower end 103 of the stone slab 101 in the processing position, so as to improve the processing effect, so that the stone can be broken neatly.

对于运输小车和钢轨系统,即可仅包含一条对准第一石板吸盘3和底凿机构的钢轨2及其上通行的运输石材的小车1。也可如图1这样,将上述的钢轨2设置在运输小车13上,钢轨2、运输小车13和运输石材的小车1作为一个单元,在地面上铺设与钢轨2垂直的钢轨20,运输小车13的车架连接钢轮15作为在钢轨20上的行走机构,在钢轨20上设置若干个上述单元,从而方便卸完石板的小车移出。As for the transport trolley and the rail system, it can only include one rail 2 aligned with the first slab suction cup 3 and the bottom chisel mechanism and the trolley 1 for transporting stone passing on it. 1, the above-mentioned steel rail 2 is arranged on the transport trolley 13, the steel rail 2, the transport trolley 13 and the stone transport trolley 1 are used as a unit, and the steel rail 20 perpendicular to the steel rail 2 is laid on the ground, and the transport trolley 13 The frame is connected to the steel wheel 15 as a walking mechanism on the steel rail 20, and a number of the above-mentioned units are arranged on the steel rail 20, so as to facilitate the removal of the trolley after unloading the slate.

所述运输石材的小车1设置有4个所述石材支撑调节油缸12,以能支撑石材和调节石材的水平。所述石材支撑调节油缸12布置在对应石材的四个角部的位置,可以采用千斤顶等结构,能够调节其上顶高度,从而调节石材的水平度,使连接在石材底板102上的石板处在平直的垂直状态,以提高底凿效果、吸盘吸附的可靠性,提高处理效果和安全性。The trolley 1 for transporting the stone is provided with four stone supporting and adjusting oil cylinders 12 to support the stone and adjust the level of the stone. The stone supporting and adjusting oil cylinders 12 are arranged at the positions corresponding to the four corners of the stone, and can adopt a structure such as a jack, which can adjust the height of the top of the stone, thereby adjusting the levelness of the stone, so that the stone plate connected to the stone bottom plate 102 is in the position. Straight and vertical state, in order to improve the bottom chisel effect, the reliability of suction cup adsorption, improve the processing effect and safety.

石材运输小车1为带动力的小车,能够被动力驱动而在钢轨2上移动,可以由设置在车架10上的电动机14作为动力,电动机14通过蜗轮蜗杆机构与钢轮连接,当电动机停止时,自动起到驻车效果。所述电动机也可通过齿轮连接机构和钢轮连接,所述石板运输小车也可设置单独的驻车结构,在其承载的石材的最前面的石板(即石板101)到达处理位时,能够停止不动。The stone transport trolley 1 is a powered trolley, which can be driven by power to move on the rail 2. It can be powered by the motor 14 arranged on the frame 10. The motor 14 is connected with the steel wheel through the worm gear mechanism. When the motor stops , it will automatically play the parking effect. The electric motor can also be connected to the steel wheel through a gear connection mechanism, and the slate transport trolley can also be provided with a separate parking structure, which can stop when the frontmost slate (ie slate 101 ) of the stone carried by it reaches the processing position. Do not move.

所述底凿机构优选采用排列成排的若干个气镐5,也可采用若干个小型切割机进行切割。所述气镐5设置为斜向下方向。其承载的石材的最前面的石板(即石板101)到达处理位时,气镐5或切割机工作,将石板101与石材的底板102连接的下端103凿出一排孔,既使得其连接变为薄弱而能够折断,同时,在折断前依然能够保持暂时的连接。采用若干个气镐5或小型切割机的底凿机构,其结构更简单、工作速度更快,且一次工作即完成薄弱处理。所述底凿机构也可采用其它的能够在石材上打孔、钻洞、切槽的工具,由连接机构驱动前行,对石板磨出一条槽或若干个薄弱连接位。The bottom chisel mechanism preferably adopts several pneumatic picks 5 arranged in a row, and can also use several small cutting machines for cutting. The air pick 5 is arranged in an oblique downward direction. When the frontmost slate (ie slate 101 ) of the stone it carries reaches the processing position, the air pick 5 or the cutting machine works to cut out a row of holes at the lower end 103 connecting the slate 101 and the bottom plate 102 of the stone, so that the connection becomes more variable. Capable of breaking for weakness, while still being able to maintain a temporary connection before breaking. Using several air picks 5 or the bottom chisel mechanism of a small cutting machine, the structure is simpler, the working speed is faster, and the weak processing can be completed in one operation. The bottom chisel mechanism can also use other tools capable of punching, drilling and cutting grooves on the stone, and is driven by the connecting mechanism to grind a groove or several weak connection positions on the stone slab.

所述第一石板吸盘3的背后设置有弹簧31,所述第一石板吸盘3在所述弹簧31的支撑下,其伸出的最远位置满足被向后折断时的石板也能被第一石板吸盘吸住。所述第一石板吸盘3可连接滑动轴,滑动轴与导向套32滑动连接,导向套32被固定在安装架30上,当石板运输小车1承载的石材的最前面的石板(即石板101)接近处理位时,该石板接触第一石板吸盘3的正面,随着该石板继续前移,第一石板吸盘3受压后退,同时弹簧31被压缩,直至该石板到到处理位。The back of the first slate suction cup 3 is provided with a spring 31, and the first slate suction cup 3 is supported by the spring 31, and the farthest position of its extension satisfies that the slate when it is broken backwards can also be removed by the first slate suction cup 3. Slate sucker sucks. The first slate suction cup 3 can be connected to a sliding shaft, and the sliding shaft is slidably connected to the guide sleeve 32, and the guide sleeve 32 is fixed on the mounting frame 30. When approaching the processing position, the slate contacts the front of the first slate suction cup 3. As the slate continues to move forward, the first slate suction cup 3 is pressed backward and the spring 31 is compressed until the slate reaches the processing position.

所述石板折断机构设置在所述处理位的前方,可采用由气缸、电动机、油缸等驱动机构驱动,执行部件为推石板的工作头6或臂等,所述工作头6或臂可以是数个,分别与各自的驱动机构连接,也可一个驱动机构连接若干个工作头或臂。所述石板折断机构优选处在对应石板上部的部位,使得其能设置在第一石板吸盘3的上方,既可避免与第一石板吸盘3和石板底凿机构的工作干扰,同时又可增加折断石板的工作力臂,可以减小石板折断机构的重量和动力要求,在此设置条件下,所述石板折断机构的动力选用气缸61即可,不仅重量轻且工作速度快。所述石板折断机构可以安装在第一石板吸盘3的安装架30上。所述石板底凿机构也可安装在安装架30上。The stone slab breaking mechanism is arranged in front of the processing position, and can be driven by a driving mechanism such as an air cylinder, an electric motor, an oil cylinder, etc., and the execution component is a working head 6 or an arm that pushes the stone slab, and the working head 6 or the arm can be a number of Each of them is connected with their respective driving mechanisms, and one driving mechanism can also be connected with several working heads or arms. The slate breaking mechanism is preferably located at the position corresponding to the upper part of the slate, so that it can be arranged above the first slate suction cup 3, which can avoid the work interference with the first slate suction cup 3 and the slate bottom chisel mechanism, and at the same time can increase the breaking rate. The working arm of the slate can reduce the weight and power requirements of the slate breaking mechanism. Under this setting condition, the power of the slate breaking mechanism can be selected from the cylinder 61, which is not only light in weight but also works fast. The slate breaking mechanism can be installed on the mounting frame 30 of the first slate suction cup 3 . The slate undercut mechanism can also be installed on the mounting frame 30 .

所述石板折断机构可以如前所述设置在所述处理位的正前方,也可设置在侧前方,通过相应的机械臂驱使推石板的工作头或臂等到达推石板位置。The stone plate breaking mechanism can be set directly in front of the processing position as described above, or can be set in front of the side, and the working head or arm of the stone plate is driven by the corresponding mechanical arm to reach the stone plate position.

当所述石板折断机构向后推石板101时,随着石板101的后仰,之前被压缩的弹簧31释放能量,第一石板吸盘3随着石板101的后仰而前伸,吸住被折断时的石板101。When the slate breaking mechanism pushes the slate 101 backward, as the slate 101 leans back, the previously compressed spring 31 releases energy, and the first slate suction cup 3 stretches forward as the slate 101 leans back, sucking the broken Slate 101 at the time.

所述第一转移机构包括转动臂71,其与固定臂72铰接连接,固定臂72则固定安装在固定架7上,所述第一石板吸盘3的安装架30和转动臂71连接,所述安装架30还和铰接安装的油缸73转动连接,油缸73与固定架7转动连接,所述转动的轴为水平轴,采用这种结构,转移石板的速度快,安全。安装架30和转动臂71在所述油缸73的拉动下,向上转动到水平位,当把其吸住的石板交给石板移除装置后,再在油缸73的推动下,向下转动到初始位,对下一块石板进行工作。The first transfer mechanism includes a rotating arm 71, which is hingedly connected with the fixed arm 72, the fixed arm 72 is fixedly mounted on the fixed frame 7, and the mounting frame 30 of the first slate suction cup 3 is connected with the rotating arm 71. The mounting frame 30 is also rotatably connected to the hingedly mounted oil cylinder 73, the oil cylinder 73 is rotatably connected to the fixing frame 7, and the rotating shaft is a horizontal shaft. With this structure, the speed of transferring the stone slabs is fast and safe. The mounting frame 30 and the rotating arm 71 are rotated upward to a horizontal position under the pulling of the oil cylinder 73 , and after the slate sucked by them is handed over to the slate removal device, they are then pushed downward by the oil cylinder 73 to the initial position. position and work on the next slate.

所述石板移除装置处在上述工作装置的上方,第二石板吸盘4也如第一石板吸盘1那样,被可伸缩地安装,其安装架40和第二转移机构连接,第二石板吸盘4方向向下,所述第二石板吸盘4可连接滑动轴,滑动轴与导向套滑动连接,导向套被固定在安装架40上,所述第二石板吸盘4的背后设置有弹簧41,所述第二石板吸盘4在所述弹簧41的支撑下,与待卸石板接触为弹性缓冲接触,能够吸收误差和保护结构。The slate removal device is located above the above working device, the second slate suction cup 4 is also installed telescopically like the first slate suction cup 1 , and its mounting frame 40 is connected with the second transfer mechanism, and the second slate suction cup 4 In the downward direction, the second slate suction cup 4 can be connected with a sliding shaft, the sliding shaft is slidably connected with the guide sleeve, the guide sleeve is fixed on the mounting frame 40, the back of the second slate suction cup 4 is provided with a spring 41, the said Under the support of the spring 41, the second slate suction cup 4 is in elastic buffer contact with the slate to be unloaded, which can absorb errors and protect the structure.

本实施例中,第二转移机构包括升降机构42和水平平移结构43,安装架40和所述升降结构42连接,升降结构42连接在水平平移结构上,水平平移结构可以是由链条、滑轮装置等带动的移动结构或由电机驱动的齿轮齿条结构等,升降机构也可为由链条、滑轮装置等带动的移动结构或由电机驱动的齿轮齿条结构等。In this embodiment, the second transfer mechanism includes a lifting mechanism 42 and a horizontal translation structure 43, the mounting frame 40 is connected to the lifting structure 42, the lifting structure 42 is connected to the horizontal translation structure, and the horizontal translation structure can be a chain or pulley device. The lifting mechanism can also be a moving structure driven by a chain, a pulley device, etc., or a rack and pinion structure driven by a motor, etc.

所述石材卸板机设置控制装置及传感器,控制装置可以主要是单片机、若干个继电器。所述传感器包括第一传感器81,第一传感器81和控制装置连接,所述第一传感器用于感知运输石材的小车1上的最前面的石板101到达处理位,以便控制装置根据信号控制石材运输小车1停止,控制底凿机构、石板折断机构、第一石板吸盘进行工作,控制第一转移机构的动力进行工作,并在石板101转移给石板移除装置后,控制石板运输小车1前进,以上均可按照时序控制。第一传感器81可以安装在第一石板吸盘处比如其背后,第一传感器81可采用接近开关,当第一石板吸盘3受石板运输小车1承载的石材的最前面的石板所压后退时,能够触发第一传感器81发出信号,当石板101转移给石板移除装置后,受弹簧41的的推力,第一石板吸盘3前移,第一传感器81再次发出信号。所述石材运输小车1的电动机14、底凿机构的动力(比如气路电磁开关)、第一石板吸盘的气路(比如气路电磁开关)、石板折断机构的动力(比如气路电磁开关)、第一转移机构中的动力(比如油路的电磁开关)均由所述控制装置控制,能够在卸板时实现全自动机械化取板。The stone unloading machine is provided with a control device and a sensor, and the control device can mainly be a single chip microcomputer and several relays. The sensor includes a first sensor 81, the first sensor 81 is connected to the control device, and the first sensor is used to sense that the frontmost stone slab 101 on the trolley 1 for transporting the stone arrives at the processing position, so that the control device controls the transportation of the stone according to the signal. The trolley 1 stops, controls the bottom chisel mechanism, the slate breaking mechanism, and the first slate suction cup to work, controls the power of the first transfer mechanism to work, and controls the slate transport trolley 1 to move forward after the slate 101 is transferred to the slate removal device, and the above can be controlled according to the sequence. The first sensor 81 can be installed at the first slate suction cup, such as behind it, and the first sensor 81 can be a proximity switch. When the first slate suction cup 3 is pressed back by the frontmost slate of the stone carried by the slate transport trolley 1, it can move backward. The first sensor 81 is triggered to send out a signal. When the slab 101 is transferred to the slab removing device, the first slab suction cup 3 moves forward by the pushing force of the spring 41, and the first sensor 81 sends out a signal again. The motor 14 of the stone transport trolley 1, the power of the bottom chisel mechanism (such as the gas circuit electromagnetic switch), the gas circuit of the first slate suction cup (such as the gas circuit electromagnetic switch), and the power of the slate breaking mechanism (such as the gas circuit electromagnetic switch) , The power in the first transfer mechanism (such as the electromagnetic switch of the oil circuit) is controlled by the control device, which can realize the fully automatic mechanized plate removal when the plate is unloaded.

对于第一转移机构也可设置传感器,传感器和控制装置连接,在第一转移机构转移石板或第一石板吸盘到位时,根据控制装置的控制,停止第一转移机构的工作,及启动石板移除装置的工作或石材运输小车的工作,该控制也可由控制装置根据第一传感器的信号而按照时序控制进行。A sensor can also be provided for the first transfer mechanism, and the sensor is connected to the control device. When the first transfer mechanism transfers the slate or the suction cup of the first slate is in place, according to the control of the control device, the work of the first transfer mechanism is stopped, and the removal of the slate is started. The work of the device or the work of the stone transport trolley can also be controlled by the control device according to the time sequence control according to the signal of the first sensor.

对于石板移除装置中,也可设置第二传感器82,石板移除装置可由上述控制装置控制,也可由其自身的控制装置控制。第二传感器82和控制装置连接,所述第二传感器用于感知第二石板吸盘4已收到正在卸板的石板,其也可像第一传感器的安装方式那样安装在第二石板吸盘的背后。控制装置控制第二石板吸盘4进行工作,控制第二转移机构的动力进行工作,对于第二转移机构也可设置传感器,传感器和控制装置连接,被控制进行相应的工作。该控制也可由控制装置根据第二传感器的信号而按照时序控制进行。For the slate removal device, a second sensor 82 can also be provided, and the slate removal device can be controlled by the above-mentioned control device or by its own control device. The second sensor 82 is connected to the control device, the second sensor is used to sense that the second slate suction cup 4 has received the slate being unloaded, and it can also be installed behind the second slate suction cup like the first sensor is installed . The control device controls the second slate suction cup 4 to work, and controls the power of the second transfer mechanism to work. A sensor can also be provided for the second transfer mechanism. The sensor is connected to the control device and is controlled to perform corresponding work. This control may also be performed by the control device according to the timing control based on the signal of the second sensor.

实施例2,参照附图6-10。Embodiment 2, referring to Figures 6-10.

在本实施例中,所述底凿机构不安装在安装架30上,不随第一石板吸盘被抬升,而是将其安装在其安装支架50上,而安装支架50则直接固定在固定架7上。In this embodiment, the bottom chisel mechanism is not installed on the installation frame 30, and is not lifted with the first slate suction cup, but is installed on its installation bracket 50, and the installation bracket 50 is directly fixed on the fixing frame 7 superior.

另外,第一转移机构为直线运动机构,包括升降机构74上,安装架30被安装在升降机构74上,石板移除装置中的第二工作吸盘4的安装架为可转动的安装架,在接收石板时如图1的垂直状态,在将石板放下时则由电机驱动而转为水平。该升降机构74可有滑轮装置75带动升降。如需要,含有升降机构74上可连接前后移动或/和左右移动机构,在此时,安装架30连接在前后移动或/和左右移动机构上。In addition, the first transfer mechanism is a linear motion mechanism, including the lifting mechanism 74, the mounting frame 30 is mounted on the lifting mechanism 74, and the mounting frame of the second working suction cup 4 in the stone slab removing device is a rotatable When receiving the slate, it is in the vertical state as shown in Figure 1, and when the slate is put down, it is driven by the motor and turned to be horizontal. The elevating mechanism 74 can be driven up and down by a pulley device 75 . If necessary, the up-and-down mechanism 74 can be connected to the forward and backward movement or/and the left and right movement mechanisms. At this time, the mounting frame 30 is connected to the forward and backward movement or/and the left and right movement mechanisms.

相应地,在实施例2中也可如实施例1那样安装传感器,并由控制器进行控制。Correspondingly, in Embodiment 2, the sensor can be installed as in Embodiment 1 and controlled by the controller.

对于运输小车和钢轨系统,其和实施例1相比刚好上下层功能互换,其铺设在地面上的钢轨20a对准第一石板吸盘3和底凿机构,运输石材的小车1处在与钢轨20a垂直的钢轨2a上,钢轨2a则设置在钢轨20a上的运输小车13a上,在钢轨2a上可以行驶多辆运输石材的小车1。As for the transport trolley and the rail system, the functions of the upper and lower layers are just interchanged compared with the first embodiment. The rail 20a laid on the ground is aligned with the first slab suction cup 3 and the bottom chisel mechanism. On the vertical steel rail 2a of 20a, the steel rail 2a is arranged on the transport trolley 13a on the steel rail 20a, and a plurality of stone transport trolleys 1 can run on the steel rail 2a.

本实施例中,其它部分和实施例1相同,在图6-10中,附图标号与图1-5相同的,代表相同的意思。In this embodiment, other parts are the same as those in Embodiment 1. In Figs. 6-10, the reference numerals are the same as those in Figs. 1-5, representing the same meaning.

本发明的石材卸板机可以采用以下方法进行石板自动卸板:The stone slab unloading machine of the present invention can use the following methods to automatically unload slabs:

(1)运输小车和钢轨系统将石材运输至最前面的石板101到达处理位,所述石材的石板的下端全部连在石材底板102上;由控制装置根据感应器的信号,控制石材运输小车1停止;所述处理位即为石板底凿机构及石板折断机构能够对石板进行处理的位置,当所述最前面的石板101到达处理位时,可伸缩的第一石板吸盘3被压缩;(1) The transport trolley and the rail system transport the stone to the frontmost stone slab 101 to the processing position, and the lower ends of the stone slab are all connected to the stone base plate 102; the control device controls the stone transport trolley 1 according to the signal of the sensor Stop; the processing position is the position where the slate bottom chisel mechanism and the slate breaking mechanism can process the slate, and when the frontmost slate 101 reaches the processing position, the retractable first slate suction cup 3 is compressed;

(2)由控制装置控制,石板底凿机构工作,将在处理位的石板101和其石材底板102连接的下端103处理为便于折断的薄弱连接;(2) Controlled by the control device, the slate bottom chisel mechanism works, and the lower end 103 connecting the slate 101 at the processing position and its stone base 102 is treated as a weak connection that is easy to break;

(3)由控制装置控制,石板折断机构工作,向后推处在处理位的石板101,将其从与石材基板102连接的下端103折断,在后推过程中,可伸缩的第一石板吸盘3被前伸,吸住被折断时的石板;(3) Controlled by the control device, the slate breaking mechanism works, pushes back the slate 101 in the processing position, and breaks it from the lower end 103 connected to the stone substrate 102. During the push-back process, the retractable first slate suction cup 3 It is stretched forward to catch the broken stone slab;

(4)提升第一石板吸盘3,将其吸附的石板转移至石板移除装置中的第二石板吸盘4能够将其吸住的位置;(4) Lift the first slate sucker 3, and transfer the sucked slate to a position where the second slate sucker 4 in the slate removal device can suck it;

(5)石板移除装置中的第二石板吸盘4吸住石板,并由石板移除装置中的第二转移机构将石板移送至卸板位置;(5) The second slate suction cup 4 in the slate removal device sucks the slate, and the second transfer mechanism in the slate removal device transfers the slate to the unloading position;

(6)重复步骤(1)至(5)。(6) Repeat steps (1) to (5).

以上所述仅为本发明的具体实施例,但本发明的结构特征并不局限于此,任何本领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的保护范围之中。The above are only specific embodiments of the present invention, but the structural features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the field of the present invention are all included in the protection scope of the present invention. among.

Claims (10)

1. The stone unloader is characterized by comprising a transport trolley, a steel rail system, a working device and a plate removing device;
the working device comprises a stone slab bottom chiseling mechanism, a stone slab breaking mechanism and a first stone slab sucker;
the stone slab bottom chiseling mechanism is arranged in front of the lower end of a stone slab conveyed to a stone slab processing position on the trolley corresponding to the transported stone, and is used for processing the lower end of the vertical stone slab at the processing position connected with the stone bottom plate of the stone slab to form weak connection which is convenient to break;
the stone plate breaking mechanism is used for pushing back the stone plate which is processed to be broken conveniently and breaking the stone plate from the lower end;
the first stone plate suction cup is arranged to be a vertical stone plate which can be positioned at the treatment position correspondingly at the front side and is telescopically arranged, and an installation frame of the first stone plate suction cup is connected with the first transfer mechanism;
the transport trolley and the steel rail system are used for transporting the front stone slab of the stone to the front surface of the first stone slab suction cup and enabling the front stone slab on the stone transport trolley to press the direction of the first stone slab suction cup from the front surface;
the stone slab removing device is provided with a second stone slab sucking disc and a second transfer mechanism, a mounting frame of the second stone slab sucking disc is mounted on the second transfer mechanism, and the first transfer mechanism is matched with the stone slab removing device, so that the stone slab sucked by the first stone slab sucking disc and broken from the lower end can be lifted, and the stone slab can be transferred to the position sucked by the second stone slab sucking disc on the stone slab removing device.
2. A stone unloader as claimed in claim 1, wherein the floor chisel mechanism includes a plurality of air picks or mini cutters arranged in a row, the air picks being arranged in a diagonally downward direction.
3. A stone unloader as claimed in claim 1, wherein a spring is provided behind the first stone plate suction cup; the first stone plate sucking disc is supported by the spring, and the furthest extending position of the first stone plate sucking disc meets the requirement that the stone plate when being broken backwards can be sucked by the first stone plate sucking disc.
4. A stone unloader as claimed in claim 1, wherein the stone slab breaking mechanism is disposed in front of the treatment station.
5. A stone unloader as claimed in claim 1, wherein the first transfer mechanism comprises a pivotally mounted rotatable arm, the mounting bracket of the first stone slab suction cup being connected to the rotatable arm, the mounting bracket or rotatable arm further being pivotally connected to a pivotally mounted cylinder for rotation by being pulled by the cylinder, the axis of rotation being a horizontal axis.
6. A stone unloader as claimed in claim 1, wherein the first transfer mechanism is a linear conveyor including a lifting mechanism, or further including a front and rear moving mechanism and/or a left and right moving mechanism.
7. A stone unloader as claimed in claim 1, wherein the stone carriage is provided with a plurality of stone support adjustment cylinders to support and level the stone.
8. A stone unloader as claimed in claim 1, wherein the stone carriage is provided with a motor to drive the carriage on the rails, the carriage being parked when the motor is deactivated.
9. A stone unloader as claimed in claim 1, wherein the stone unloader is provided with a control means and a sensor, the sensor being connected to the control means, the sensor comprising a first sensor for sensing arrival of a leading stone slab on a cart for transporting stone material at a processing station; the motor of the trolley for transporting the stone, the power of the bottom chiseling mechanism, the gas circuit of the first stone plate sucking disc, the power of the stone plate breaking mechanism and the power of the first transfer mechanism are all controlled by the control device.
10. An automatic stone slab unloading method is characterized by comprising the following steps:
(1) the stone is transported to the front stone slab to a treatment position by the transport trolley and the steel rail system, and the lower end of the stone slab is completely connected to the stone bottom plate; the control device controls the transport trolley to stop according to the signal of the sensor; when the front-most slate reaches the treatment site, the first retractable slate suction cups are compressed;
(2) the lower end of the connection between the stone slab and the stone bottom plate of the processing position is processed into a weak connection which is convenient to break;
(3) the stone plate breaking mechanism is controlled by the control device to work, the stone plate at the processing position is pushed backwards and broken from the lower end connected with the stone base plate, and in the process of pushing backwards, the first telescopic stone plate suction cup is extended forwards to suck the broken stone plate;
(4) lifting the first stone slab suction cups and transferring the stone slabs sucked by the first stone slab suction cups to a position in the stone slab removing device where the second stone slab suction cups can suck the stone slabs;
(5) a second stone suction cup in the stone plate removing device sucks the stone plate and transfers the stone plate to a plate unloading position by a second transfer mechanism in the stone plate removing device;
(6) and (5) repeating the steps (1) to (5).
CN201910095557.0A 2019-01-31 2019-01-31 Stone plate unloading machine and plate unloading method Pending CN111497041A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115520645A (en) * 2022-07-22 2022-12-27 李玉仓 Automatic stone unloader

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JPH09158485A (en) * 1995-12-06 1997-06-17 Fujita Corp Transport device with suction cup
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CN104526888A (en) * 2015-01-09 2015-04-22 毕既席 Full-automatic stone unloader
CN107444909A (en) * 2017-08-30 2017-12-08 万安衡源智能装备有限公司 Large-size workpiece automatic processing apparatus
CN207772113U (en) * 2017-12-12 2018-08-28 赵学祥 A kind of stone surface baked wheaten cake processing system
CN209920266U (en) * 2019-01-31 2020-01-10 吴周贵 Stone plate unloading machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09158485A (en) * 1995-12-06 1997-06-17 Fujita Corp Transport device with suction cup
CN102530503A (en) * 2012-01-17 2012-07-04 佛山市河之舟机电有限公司 Stone board unloader
CN104526888A (en) * 2015-01-09 2015-04-22 毕既席 Full-automatic stone unloader
CN107444909A (en) * 2017-08-30 2017-12-08 万安衡源智能装备有限公司 Large-size workpiece automatic processing apparatus
CN207772113U (en) * 2017-12-12 2018-08-28 赵学祥 A kind of stone surface baked wheaten cake processing system
CN209920266U (en) * 2019-01-31 2020-01-10 吴周贵 Stone plate unloading machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115520645A (en) * 2022-07-22 2022-12-27 李玉仓 Automatic stone unloader

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