CN111487703A - Laminate for organic E L display and circularly polarizing plate used therein - Google Patents
Laminate for organic E L display and circularly polarizing plate used therein Download PDFInfo
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- CN111487703A CN111487703A CN202010076116.9A CN202010076116A CN111487703A CN 111487703 A CN111487703 A CN 111487703A CN 202010076116 A CN202010076116 A CN 202010076116A CN 111487703 A CN111487703 A CN 111487703A
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- polarizing plate
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- laminate
- organic
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/868—Arrangements for polarized light emission
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/86—Arrangements for improving contrast, e.g. preventing reflection of ambient light
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Polarising Elements (AREA)
- Electroluminescent Light Sources (AREA)
- Liquid Crystal (AREA)
Abstract
本发明涉及有机EL显示器用层叠体及其使用的圆偏光板。本发明的目的在于,提供包含下述圆偏光板的有机EL显示器用层叠体,即使在最外表面没有玻璃的状态下所述圆偏光板也能够保护有机EL面板,在此基础上,提供显示特性、弯曲性和经年劣化方面优异的有机EL显示装置及其使用的圆偏光板。本发明提供下述有机EL显示器用层叠体,其为层叠有圆偏光板和粘合剂层的层叠体,上述层叠体的厚度为100μm以下,上述圆偏光板包含偏光板和相位差板,偏光板包含偏光片和保护膜,且仅在偏光片的与层叠有相位差板的面相反的一侧具有保护膜,上述圆偏光板的水蒸气透过率为100g/m2/24小时以下,并且上述圆偏光板的380nm处的透过率为1%以下。The present invention relates to a laminate for an organic EL display and a circular polarizing plate used therefor. An object of the present invention is to provide a laminate for an organic EL display including a circularly polarizing plate capable of protecting an organic EL panel even in a state in which no glass is present on the outermost surface, and also to provide a display An organic EL display device excellent in characteristics, flexibility, and deterioration over time, and a circular polarizing plate used therefor. The present invention provides a laminate for an organic EL display, which is a laminate in which a circularly polarizing plate and a pressure-sensitive adhesive layer are laminated, wherein the thickness of the laminate is 100 μm or less, the circularly polarizing plate includes a polarizing plate and a retardation plate, and a polarizing plate is provided. The plate includes a polarizer and a protective film, and has a protective film only on the opposite side of the polarizer to the surface on which the retardation plate is laminated, and the water vapor transmission rate of the circular polarizer is 100 g/m 2 /24 hours or less, In addition, the transmittance at 380 nm of the circularly polarizing plate is 1% or less.
Description
技术领域technical field
本发明涉及有机EL显示器用层叠体,尤其涉及具备特定的圆偏光板的有机EL显示器用层叠体。The present invention relates to a laminate for an organic EL display, and particularly relates to a laminate for an organic EL display including a specific circular polarizing plate.
背景技术Background technique
近年来,伴随着薄型显示器的普及,搭载了有机EL面板的显示器(有机EL显示装置)正在普及。就有机EL面板而言,由于外部光在内部金属电极处反射,因而产生无法得到清楚的黑色显示这样的问题。针对该问题,可通过将圆偏光板设置于观看面来抑制并防止外部光反射。即,作为从观看者起的层叠顺序,为保护玻璃→圆偏光板→有机EL面板。圆偏光板通常可通过将偏光板与相位差板层叠来制作。作为偏光板,通常使用在对聚乙烯醇(PVA)膜进行拉伸并用碘进行染色而成的偏光片上层叠透明保护膜而得到的偏光板,作为相位差板,使用拉伸膜、经液晶分子取向而得到的λ/4板等,其中,优选使用显示出波长越长则双折射性越大的性质(逆波长分散特性)这样的λ/4板。另外,出于抑制从斜向观察时的反射色相变化的目的,专利文献1〔日本特开2015-163935号公报〕中提出了下述圆偏光板,所述圆偏光板还具备使棒状液晶在垂直取向的状态下进行聚合固化而得到的垂直取向液晶固化膜。In recent years, along with the spread of thin displays, displays (organic EL display devices) mounted with organic EL panels have become popular. In the organic EL panel, since external light is reflected at the internal metal electrodes, there is a problem that a clear black display cannot be obtained. In view of this problem, external light reflection can be suppressed and prevented by providing a circular polarizer on the viewing surface. That is, the lamination order from the viewer is cover glass→circular polarizing plate→organic EL panel. A circularly polarizing plate can usually be produced by laminating a polarizing plate and a retardation plate. As a polarizing plate, a polarizing plate obtained by laminating a transparent protective film on a polarizer obtained by stretching a polyvinyl alcohol (PVA) film and dyeing it with iodine is generally used. Among them, it is preferable to use a λ/4 plate that exhibits a property that the longer the wavelength is, the greater the birefringence property (inverse wavelength dispersion characteristic) is used. In addition, for the purpose of suppressing a change in reflected hue when viewed from an oblique direction, Patent Document 1 [JP 2015-163935 A] proposes a circularly polarizing plate further comprising a rod-shaped liquid crystal A vertical alignment liquid crystal cured film obtained by polymerizing and curing in a vertically aligned state.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开2015-163935号公报Patent Document 1: Japanese Patent Laid-Open No. 2015-163935
发明内容SUMMARY OF THE INVENTION
发明要解决的课题The problem to be solved by the invention
有机EL显示装置中,研究了以柔性形态进行应用,并研究了在装置最外表面不使用玻璃。然而已知的是,当有机EL面板在没有由玻璃带来的对水(水蒸气)、氧的阻隔性的状态下驱动时,存在发生劣化的情况。另外已知,为了获得良好的弯曲性,圆偏光板自身也需要薄型化。In the organic EL display device, application in a flexible form is studied, and glass is not used on the outermost surface of the device. However, it is known that when an organic EL panel is driven in a state where there is no barrier property to water (steam) and oxygen due to glass, deterioration may occur. In addition, it is known that the circular polarizer itself needs to be thinned in order to obtain good flexibility.
因此,本发明的目的在于,提供包含下述圆偏光板的有机EL显示器用层叠体,即使在最外表面没有玻璃的状态下所述圆偏光板也能够保护有机EL面板,在此基础上,提供显示特性、弯曲性和经年劣化方面优异的有机EL显示装置及其使用的圆偏光板。Therefore, an object of the present invention is to provide a laminate for an organic EL display including a circularly polarizing plate capable of protecting an organic EL panel even in a state where there is no glass on the outermost surface, and in addition, To provide an organic EL display device excellent in display characteristics, flexibility, and deterioration over time, and a circular polarizing plate used therefor.
用于解决课题的手段means of solving problems
本发明具备以下的方式:The present invention has the following modes:
[1]有机EL显示器用层叠体,其为层叠有圆偏光板和粘合剂层的层叠体,[1] A laminate for an organic EL display, which is a laminate in which a circularly polarizing plate and an adhesive layer are laminated,
上述层叠体的厚度为100μm以下,The thickness of the above-mentioned laminate is 100 μm or less,
上述圆偏光板包含偏光板和相位差板,The above-mentioned circular polarizing plate includes a polarizing plate and a retardation plate,
偏光板包含偏光片和保护膜,且仅在偏光片的与层叠有相位差板的面相反的一侧具有保护膜,The polarizer includes a polarizer and a protective film, and has a protective film only on the opposite side of the polarizer to the surface on which the retardation plate is laminated,
上述圆偏光板的水蒸气透过率为100g/m2/24小时以下,并且The water vapor transmission rate of the above circularly polarizing plate is 100 g/m 2 /24 hours or less, and
上述圆偏光板的380nm处的透过率为1%以下。The transmittance at 380 nm of the circularly polarizing plate is 1% or less.
[2]如[1]的有机EL显示器用层叠体,其中,上述偏光片为由聚乙烯醇系树脂膜形成的偏光片。[2] The laminate for an organic EL display according to [1], wherein the polarizer is a polarizer formed of a polyvinyl alcohol-based resin film.
[3]如[1]或[2]的有机EL显示器用层叠体,其中,上述圆偏光板的400nm处的透过率为1%以下。[3] The laminate for an organic EL display according to [1] or [2], wherein the circularly polarizing plate has a transmittance at 400 nm of 1% or less.
[4]如[1]~[3]中任一者的有机EL显示器用层叠体,其中,上述相位差板仅包含一层含有聚合性液晶化合物的聚合物的相位差层,并且,上述相位差板满足下述式(1)、式(2)及式(3)中的全部。[4] The laminate for an organic EL display according to any one of [1] to [3], wherein the retardation plate includes only one retardation layer of a polymer containing a polymerizable liquid crystal compound, and the phase difference The difference plate satisfies all of the following formula (1), formula (2), and formula (3).
Re(450)/Re(550)≤1.00 (1)Re(450)/Re(550)≤1.00 (1)
1.00≤Re(650)/Re(550) (2)1.00≤Re(650)/Re(550) (2)
100nm≤Re(550)≤180nm (3)100nm≤Re(550)≤180nm (3)
(式中,Re(λ)表示相对于波长λnm的光的面内相位差值。)(In the formula, Re(λ) represents the in-plane retardation value with respect to light of wavelength λnm.)
[5]如[4]的有机EL显示器用层叠体,其中,上述相位差板的慢轴与偏光板的吸收轴所成的角度实质上为45度。[5] The laminate for an organic EL display according to [4], wherein the angle formed by the slow axis of the retardation plate and the absorption axis of the polarizing plate is substantially 45 degrees.
[6]如[1]~[3]中任一者的有机EL显示器用层叠体,其中,上述相位差板从偏光板侧起依次含有第一相位差层及第二相位差层,[6] The laminate for an organic EL display according to any one of [1] to [3], wherein the retardation plate includes a first retardation layer and a second retardation layer in this order from the polarizing plate side,
第一相位差层及第二相位差层各自为聚合性液晶化合物的聚合物,Each of the first retardation layer and the second retardation layer is a polymer of a polymerizable liquid crystal compound,
第一相位差层满足下述式(4)的关系,The first retardation layer satisfies the relationship of the following formula (4),
第二相位差层满足式(3)的关系,The second retardation layer satisfies the relationship of formula (3),
相位差板满足式(1)及式(2)的关系。The retardation plate satisfies the relationship of formula (1) and formula (2).
Re(450)/Re(550)≤1.00 (1)Re(450)/Re(550)≤1.00 (1)
1.00≤Re(650)/Re(550) (2)1.00≤Re(650)/Re(550) (2)
100nm≤Re(550)≤180nm (3)100nm≤Re(550)≤180nm (3)
200nm≤Re(550)≤300nm (4)200nm≤Re(550)≤300nm (4)
(式中,Re(λ)表示相对于波长λnm的光的面内相位差值。)(In the formula, Re(λ) represents the in-plane retardation value with respect to light of wavelength λnm.)
[7]如[1]~[6]中任一者的有机EL显示器用层叠体,其还具有满足下述式(5)的由聚合性液晶化合物的聚合物形成的光学补偿板。[7] The laminate for an organic EL display according to any one of [1] to [6], further comprising an optical compensation plate made of a polymer of a polymerizable liquid crystal compound that satisfies the following formula (5).
-30nm≤Rth(550)≤-100nm (5)-30nm≤Rth(550)≤-100nm (5)
(Rth(550)表示相对于波长550nm的光的膜厚方向的面内相位差。)(Rth(550) represents the in-plane retardation in the film thickness direction with respect to light having a wavelength of 550 nm.)
[8]如[1]~[6]中任一者的有机EL显示器用层叠体,其中,上述圆偏光板包含400nm处的透过率为10%以下的粘合剂层。[8] The laminate for an organic EL display according to any one of [1] to [6], wherein the circularly polarizing plate includes an adhesive layer having a transmittance at 400 nm of 10% or less.
[9]如[1]~[7]中任一者的有机EL显示器用层叠体,其中,上述保护膜为环烯烃膜。[9] The laminate for an organic EL display according to any one of [1] to [7], wherein the protective film is a cycloolefin film.
[10]如[1]~[7]中任一者的有机EL显示器用层叠体,其中,上述保护膜为聚酰亚胺膜或聚酰胺酰亚胺膜。[10] The laminate for an organic EL display according to any one of [1] to [7], wherein the protective film is a polyimide film or a polyamideimide film.
[11]圆偏光板,其中至少依次层叠有偏光板、粘合剂层和相位差板,[11] A circular polarizing plate, wherein at least a polarizing plate, an adhesive layer and a retardation plate are laminated in this order,
上述偏光板包含偏光片和保护膜,且仅在偏光片的与层叠有相位差板的面相反的一侧具有保护膜,The above-mentioned polarizer includes a polarizer and a protective film, and has a protective film only on the opposite side of the polarizer to the surface on which the retardation plate is laminated,
上述相位差板满足式(1)及式(2)的关系,The above retardation plate satisfies the relationship of formula (1) and formula (2),
上述圆偏光板的水蒸气透过率为100g/m2/24小时以下,并且The water vapor transmission rate of the above circularly polarizing plate is 100 g/m 2 /24 hours or less, and
上述圆偏光板的380nm处的透过率为1%以下。The transmittance at 380 nm of the circularly polarizing plate is 1% or less.
Re(450)/Re(550)≤1.00 (1)Re(450)/Re(550)≤1.00 (1)
1.00≤Re(650)/Re(550) (2)1.00≤Re(650)/Re(550) (2)
[12]如[11]的圆偏光板,其中,上述偏光片为由聚乙烯醇系树脂膜形成的偏光片。[12] The circularly polarizing plate according to [11], wherein the polarizer is a polarizer formed of a polyvinyl alcohol-based resin film.
[13]如[11]或[12]的圆偏光板,其中,上述圆偏光板的400nm处的透过率为1%以下。[13] The circularly polarizing plate according to [11] or [12], wherein the circularly polarizing plate has a transmittance at 400 nm of 1% or less.
[14]如[11]~[13]中任一者的圆偏光板,其中,粘合剂层的400nm处的透过率为10%以下。[14] The circularly polarizing plate according to any one of [11] to [13], wherein the transmittance at 400 nm of the adhesive layer is 10% or less.
[15]如[11]~[14]中任一者的圆偏光板,其中,上述保护膜为环烯烃膜。[15] The circularly polarizing plate according to any one of [11] to [14], wherein the protective film is a cycloolefin film.
[16]如[11]~[15]中任一者的圆偏光板,其中,上述保护膜为聚酰亚胺膜或聚酰胺酰亚胺膜。[16] The circularly polarizing plate according to any one of [11] to [15], wherein the protective film is a polyimide film or a polyamideimide film.
发明的效果effect of invention
本发明能够提供即使在有机EL显示装置的最外表面没有玻璃的情况下显示特性、弯曲性和经年劣化也优异的有机EL显示装置及其使用的圆偏光板。The present invention can provide an organic EL display device and a circular polarizing plate used therefor that are excellent in display characteristics, flexibility, and deterioration over time even when the outermost surface of the organic EL display device has no glass.
具体实施方式Detailed ways
本发明的有机EL显示器用层叠体为层叠有圆偏光板和粘合剂层的层叠体,圆偏光板包含偏光板和相位差板,偏光板包含偏光片和保护膜。偏光板在偏光片的与层叠有相位差板的面相反的一侧具有保护膜。相位差板可以为由一层相位差层构成的相位差板或者由两层相位差层构成的相位差板,两层的情况下,有时称为第一相位差层和第二相位差层而区分开。偏光板与相位差板通常由粘合剂层接合而构成圆偏光板。圆偏光板可以与粘合剂层组合而形成本发明的有机EL显示器用层叠体,也可以进一步组合光学补偿板。因此,本发明的有机EL显示器用层叠体可以为由圆偏光板和粘合剂层形成的层叠体,也可以为在圆偏光板与粘合剂层之间、利用另一粘合剂层将光学补偿板粘接于圆偏光板而成的层叠体。The laminate for an organic EL display of the present invention is a laminate in which a circular polarizer and a pressure-sensitive adhesive layer are laminated. The circular polarizer includes a polarizer and a retardation plate, and the polarizer includes a polarizer and a protective film. The polarizer has a protective film on the opposite side of the polarizer to the surface on which the retardation plate is stacked. The retardation plate can be a retardation plate composed of one retardation layer or a retardation plate composed of two retardation layers. In the case of two layers, it is sometimes referred to as the first retardation layer and the second retardation layer. differentiate. A polarizing plate and a retardation plate are usually joined by an adhesive layer to constitute a circular polarizing plate. The circularly polarizing plate may be combined with the pressure-sensitive adhesive layer to form the laminate for an organic EL display of the present invention, and an optical compensation plate may be further combined. Therefore, the laminate for an organic EL display of the present invention may be a laminate formed of a circularly polarizing plate and a pressure-sensitive adhesive layer, or may be a layered body formed by using another pressure-sensitive adhesive layer between the circularly polarizing plate and the pressure-sensitive adhesive layer. A laminate in which an optical compensation plate is bonded to a circularly polarizing plate.
<偏光板><Polarizer>
偏光板包含具有光吸收各向异性的功能的膜(以下,有时称为偏光片)。偏光片可以为吸附有二色性色素的拉伸膜。The polarizing plate includes a film (hereinafter, sometimes referred to as a polarizer) having a function of light absorption anisotropy. The polarizer may be a stretched film to which a dichroic dye is adsorbed.
就作为吸附有二色性色素的拉伸膜的偏光片而言,通常经由下述工序来制造:对聚乙烯醇系树脂膜进行单轴拉伸的工序;通过用二色性色素对聚乙烯醇系树脂膜进行染色从而使其吸附该二色性色素的工序;用硼酸水溶液处理吸附有二色性色素的聚乙烯醇系树脂膜的工序;及在利用硼酸水溶液进行处理后进行水洗的工序。A polarizer that is a stretched film to which a dichroic dye is adsorbed is usually produced through the following steps: a step of uniaxially stretching a polyvinyl alcohol-based resin film; A step of dyeing an alcohol-based resin film to adsorb the dichroic dye; a step of treating the polyvinyl alcohol-based resin film to which the dichroic dye has been adsorbed with an aqueous boric acid solution; and a step of washing with water after the treatment with an aqueous boric acid solution .
聚乙烯醇系树脂可通过将聚乙酸乙烯酯系树脂皂化而得到。作为聚乙酸乙烯酯系树脂,除了作为乙酸乙烯酯的均聚物的聚乙酸乙烯酯之外,还可使用乙酸乙烯酯与可与其共聚的其他单体的共聚物。作为可与乙酸乙烯酯共聚的其他单体,例如可举出不饱和羧酸化合物、烯烃化合物、乙烯基醚化合物、不饱和磺酸化合物、具有铵基的丙烯酰胺化合物等。The polyvinyl alcohol-based resin can be obtained by saponifying a polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, copolymers of vinyl acetate and other monomers copolymerizable therewith can be used. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acid compounds, olefin compounds, vinyl ether compounds, unsaturated sulfonic acid compounds, acrylamide compounds having an ammonium group, and the like.
聚乙烯醇系树脂的皂化度通常为85~100摩尔%左右,优选为98摩尔%以上。聚乙烯醇系树脂可以被改性,例如,也可使用用醛类进行了改性的聚乙烯醇缩甲醛、聚乙烯醇缩乙醛。聚乙烯醇系树脂的聚合度通常为1,000~10,000左右,优选为1,500~5,000的范围。The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 to 100 mol %, preferably 98 mol % or more. The polyvinyl alcohol-based resin may be modified, and for example, polyvinyl formal and polyvinyl acetal modified with aldehydes may also be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually about 1,000 to 10,000, preferably in the range of 1,500 to 5,000.
由这样的聚乙烯醇系树脂制成的膜可作为偏光膜的坯膜(日文:原反フイルム)使用。将聚乙烯醇系树脂制成膜的方法没有特别限定,可利用已知的方法进行制膜。聚乙烯醇系坯膜的膜厚例如可以为10~150μm左右。A film made of such a polyvinyl alcohol-based resin can be used as a base film (Japanese: haramanibelumi) of a polarizing film. The method of making a polyvinyl alcohol-type resin into a film is not specifically limited, Film formation can be performed by a known method. The film thickness of the polyvinyl alcohol-based base film may be, for example, about 10 to 150 μm.
聚乙烯醇系树脂膜的单轴拉伸可在基于二色性色素的染色之前、或与染色同时、或在染色之后进行。在染色后进行单轴拉伸的情况下,该单轴拉伸可在硼酸处理之前进行,也可在硼酸处理中进行。另外,也可在它们中的多个阶段进行单轴拉伸。在进行单轴拉伸时,可以在圆周速度不同的辊之间进行单轴拉伸,也可使用热辊进行单轴拉伸。另外,单轴拉伸可以是在大气中进行拉伸的干式拉伸,也可以是在用溶剂使聚乙烯醇系树脂膜溶胀的状态下进行拉伸的湿式拉伸。拉伸倍率通常为3~8倍左右。The uniaxial stretching of the polyvinyl alcohol-based resin film can be performed before, simultaneously with, or after dyeing with a dichroic dye. In the case of performing uniaxial stretching after dyeing, the uniaxial stretching may be performed before the boric acid treatment or during the boric acid treatment. In addition, uniaxial stretching may be performed in a plurality of stages among them. When performing uniaxial stretching, uniaxial stretching may be performed between rolls having different circumferential speeds, or uniaxial stretching may be performed using hot rolls. In addition, the uniaxial stretching may be dry stretching in which stretching is performed in the air, or wet stretching in which stretching is performed in a state where the polyvinyl alcohol-based resin film is swollen with a solvent. The draw ratio is usually about 3 to 8 times.
聚乙烯醇系树脂膜的基于二色性色素的染色例如可通过在含有二色性色素的水溶液中浸渍聚乙烯醇系树脂膜的方法进行。The dyeing by the dichroic dye of the polyvinyl alcohol-based resin film can be performed by, for example, a method of immersing the polyvinyl alcohol-based resin film in an aqueous solution containing the dichroic dye.
作为二色性色素,具体而言,可使用碘、二色性的有机染料。作为二色性的有机染料,可举出C.I.直接红39等由双偶氮化合物形成的二色性直接染料及由三偶氮、四偶氮等化合物形成的二色性直接染料等。对于聚乙烯醇系树脂膜,优选在染色处理之前预先实施在水中的浸渍处理。Specifically, as the dichroic dye, iodine and a dichroic organic dye can be used. As a dichroic organic dye, the dichroic direct dye which consists of a disazo compound, such as C.I. Direct Red 39, and the dichroic direct dye which consists of compounds, such as trisazo and tetrazo, etc. are mentioned. The polyvinyl alcohol-based resin film is preferably immersed in water before dyeing.
使用碘作为二色性色素的情况下,通常可采用在含有碘及碘化钾的水溶液中浸渍聚乙烯醇系树脂膜而进行染色的方法。When iodine is used as a dichroic dye, a method of dipping a polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide and dyeing is usually employed.
该水溶液中的碘的含量相对于水100质量份而言通常为0.01~1质量份左右。另外,碘化钾的含量相对于水100质量份而言通常为0.5~20质量份左右。用于染色的水溶液的温度通常为20~40℃左右。另外,在该水溶液中浸渍的浸渍时间(染色时间)通常为20~1,800秒左右。The content of iodine in the aqueous solution is usually about 0.01 to 1 part by mass with respect to 100 parts by mass of water. Moreover, content of potassium iodide is about 0.5-20 mass parts normally with respect to 100 mass parts of water. The temperature of the aqueous solution used for dyeing is usually about 20 to 40°C. Moreover, the immersion time (dyeing time) immersed in this aqueous solution is about 20-1,800 second normally.
另一方面,使用二色性的有机染料作为二色性色素的情况下,通常可采用在包含水溶性二色性染料的水溶液中浸渍聚乙烯醇系树脂膜而进行染色的方法。On the other hand, when a dichroic organic dye is used as a dichroic dye, a method of dipping a polyvinyl alcohol-based resin film in an aqueous solution containing a water-soluble dichroic dye and dyeing is usually employed.
该水溶液中的二色性有机染料的含量相对于水100质量份而言通常为1×10-4~10质量份左右,优选为1×10-3~1质量份,进一步优选为1×10-3~1×10-2质量份。该水溶液可以包含硫酸钠等无机盐作为染色助剂。用于染色的二色性染料水溶液的温度通常为20~80℃左右。另外,在该水溶液中浸渍的浸渍时间(染色时间)通常为10~1,800秒左右。The content of the dichroic organic dye in the aqueous solution is usually about 1 × 10 -4 to 10 parts by mass, preferably 1 × 10 -3 to 1 part by mass, more preferably 1 × 10 with respect to 100 parts by mass of water. -3 to 1×10 -2 parts by mass. The aqueous solution may contain inorganic salts such as sodium sulfate as dyeing aids. The temperature of the dichroic dye aqueous solution used for dyeing is usually about 20 to 80°C. Moreover, the immersion time (dyeing time) immersed in this aqueous solution is about 10-1,800 second normally.
基于二色性色素的染色后的硼酸处理通常可通过将经染色的聚乙烯醇系树脂膜在硼酸水溶液中浸渍的方法来进行。该硼酸水溶液中的硼酸的含量相对于水100质量份而言通常为2~15质量份左右,优选为5~12质量份。使用碘作为二色性色素的情况下,该硼酸水溶液优选含有碘化钾,此时的碘化钾的含量相对于水100质量份而言通常为0.1~15质量份左右,优选为5~12质量份。在硼酸水溶液中浸渍的浸渍时间通常为60~1,200秒左右,优选为150~600秒,进一步优选为200~400秒。硼酸处理的温度通常为50℃以上,优选为50~85℃,进一步优选为60~80℃。The boric acid treatment after dyeing with a dichroic dye can usually be performed by a method of immersing the dyed polyvinyl alcohol-based resin film in a boric acid aqueous solution. The content of boric acid in the boric acid aqueous solution is usually about 2 to 15 parts by mass, preferably 5 to 12 parts by mass, with respect to 100 parts by mass of water. When iodine is used as a dichroic dye, the boric acid aqueous solution preferably contains potassium iodide, and the content of potassium iodide in this case is usually about 0.1 to 15 parts by mass, preferably 5 to 12 parts by mass, relative to 100 parts by mass of water. The immersion time for immersion in the boric acid aqueous solution is usually about 60 to 1,200 seconds, preferably 150 to 600 seconds, and more preferably 200 to 400 seconds. The temperature of the boric acid treatment is usually 50°C or higher, preferably 50 to 85°C, and more preferably 60 to 80°C.
通常,可对硼酸处理后的聚乙烯醇系树脂膜进行水洗处理。水洗处理例如可通过将经硼酸处理的聚乙烯醇系树脂膜在水中浸渍的方法来进行。水洗处理中的水的温度通常为5~40℃左右。另外,浸渍时间通常为1~120秒左右。Usually, the polyvinyl alcohol-based resin film after boric acid treatment can be subjected to water washing treatment. The water washing treatment can be performed, for example, by a method of immersing the boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of the water in the water washing treatment is usually about 5 to 40°C. In addition, the immersion time is usually about 1 to 120 seconds.
可在水洗后实施干燥处理,从而得到偏光片。干燥处理例如可使用热风干燥机、远红外线加热器进行。干燥处理的温度通常为30~100℃左右,优选为50~80℃。干燥处理的时间通常为60~600秒左右,优选为120~600秒。通过干燥处理,能将偏光片的水分率降低至实用程度。其水分率通常为5~20重量%左右,优选为8~15重量%。水分率低于5重量%时,偏光片的挠性丧失,在偏光片干燥后,有时其发生损伤,或者发生断裂。另外,水分率高于20重量%时,存在偏光片的热稳定性变差的可能。A polarizer can be obtained by performing drying treatment after washing with water. The drying process can be performed using, for example, a hot air dryer or a far-infrared heater. The temperature of the drying treatment is usually about 30 to 100°C, preferably 50 to 80°C. The drying time is usually about 60 to 600 seconds, preferably 120 to 600 seconds. By drying, the moisture content of the polarizer can be reduced to a practical level. The moisture content is usually about 5 to 20% by weight, preferably 8 to 15% by weight. When the moisture content is less than 5% by weight, the flexibility of the polarizer is lost, and the polarizer may be damaged or broken after drying. In addition, when the moisture content is higher than 20% by weight, the thermal stability of the polarizer may be deteriorated.
按照上述方式对聚乙烯醇系树脂膜进行单轴拉伸、基于二色性色素的染色、硼酸处理、水洗及干燥而得到的偏光片的厚度优选为5~40μm,更优选为5~20μm。The thickness of the polarizer obtained by subjecting the polyvinyl alcohol-based resin film to uniaxial stretching, dyeing with a dichroic dye, boric acid treatment, water washing, and drying as described above is preferably 5 to 40 μm, more preferably 5 to 20 μm.
本发明的偏光板通过下述方式得到:仅在由前述方法等得到的偏光片的一个面上,介由粘接剂层而层叠保护膜。保护膜层叠于偏光片的与层叠有相位差板的面相反的一侧。粘接剂层使用已知的粘接剂组合物而形成。The polarizing plate of this invention is obtained by laminating|stacking a protective film only on one surface of the polarizing plate obtained by the said method etc. via an adhesive bond layer. The protective film is laminated on the opposite side of the polarizer to the surface on which the retardation plate is laminated. The adhesive layer is formed using a known adhesive composition.
<保护膜><Protective film>
保护膜是指具有可透过光(尤其是可见光)的透明性的基材。所谓透明性,是指相对于波长380~780nm的范围内的光线的透过率为80%以上的特性。作为具体的保护膜,可举出:聚乙烯、聚丙烯等聚烯烃;降冰片烯系聚合物等环烯烃系树脂;聚乙烯醇;聚对苯二甲酸乙二醇酯;聚甲基丙烯酸酯;聚丙烯酸酯;三乙酰纤维素、二乙酰纤维素、乙酸丙酸纤维素等纤维素酯;聚萘二甲酸乙二醇酯;聚碳酸酯;聚砜;聚醚砜;聚醚酮;聚苯硫醚及聚苯醚等。从获得的容易性、透明性的观点考虑,优选聚对苯二甲酸乙二醇酯、聚甲基丙烯酸酯、纤维素酯、环烯烃系树脂或聚碳酸酯。纤维素酯是将纤维素中包含的羟基的一部分或全部进行酯化而得到的,能够容易地从市场获得。纤维素酯基材也能够容易地从市场获得。The protective film refers to a base material having transparency through which light (especially visible light) can be transmitted. Transparency refers to a characteristic of transmittance of 80% or more with respect to light in a wavelength range of 380 to 780 nm. Specific protective films include: polyolefins such as polyethylene and polypropylene; cycloolefin-based resins such as norbornene-based polymers; polyvinyl alcohol; polyethylene terephthalate; polymethacrylates ; polyacrylate; cellulose esters such as triacetyl cellulose, diacetyl cellulose, cellulose acetate propionate; polyethylene naphthalate; polycarbonate; polysulfone; polyether sulfone; polyether ketone; poly Phenyl sulfide and polyphenylene ether, etc. From the viewpoints of availability and transparency, polyethylene terephthalate, polymethacrylate, cellulose ester, cycloolefin-based resin, or polycarbonate are preferable. Cellulose ester is obtained by esterifying a part or all of the hydroxyl groups contained in cellulose, and can be easily obtained from the market. Cellulose ester substrates are also readily commercially available.
作为市售的纤维素酯基材,可举出“FUJITAC film”(Fuji Photo Film(株))、“KC8UX2M”、“KC8UY”及“KC4UY”(Konica Minolto Opto(株))等。As a commercially available cellulose ester base material, "FUJITAC film" (Fuji Photo Film Co., Ltd.), "KC8UX2M", "KC8UY", and "KC4UY" (Konica Minolto Opto Co., Ltd.) etc. are mentioned.
保护膜所要求的特性根据偏光板的构成的不同而不同,通常优选相位差性尽可能小的膜。作为相位差性尽可能小的膜,可举出ZeroTAC(Konica Minolto Opto株式会社)、Z-TAC(Fuji Film株式会社)等不具有相位差的纤维素酯膜等。另外,也优选未拉伸的环状烯烃系树脂膜。作为其他的优选保护膜,也可举出聚酰亚胺膜、聚酰胺酰亚胺膜等。可以对保护膜的未层叠偏光板的面进行硬涂处理、防反射处理、防静电处理等。The properties required for the protective film vary depending on the configuration of the polarizing plate, but generally, a film with as little retardation as possible is preferable. As a film with as little retardation as possible, the cellulose ester film etc. which do not have retardation, such as ZeroTAC (Konica Minolto Opto Co., Ltd.) and Z-TAC (Fuji Film Co., Ltd.), are mentioned. In addition, an unstretched cyclic olefin-based resin film is also preferable. A polyimide film, a polyamideimide film, etc. are also mentioned as another preferable protective film. The surface of the protective film on which the polarizing plate is not laminated may be subjected to hard coating treatment, antireflection treatment, antistatic treatment, or the like.
本发明中,形成保护膜的树脂可以为例如环烯烃、在分子内具有酰胺键的聚酰胺、明胶化合物、在分子内具有酰亚胺键的聚酰亚胺及作为其水解物的聚酰胺酸、聚乙烯醇、烷基改性聚乙烯醇、聚丙烯酰胺、聚噁唑、聚乙烯亚胺、聚苯乙烯、聚乙烯吡咯烷酮、聚丙烯酸及聚丙烯酸酯。保护膜的400nm处的透过率优选为10%以下。400nm处的透过率为10%以下时,具有抑制有机EL面板的劣化(变色)的效果。In the present invention, the resin forming the protective film may be, for example, a cycloolefin, a polyamide having an amide bond in the molecule, a gelatin compound, a polyimide having an imide bond in the molecule, and a polyamic acid which is a hydrolyzate thereof. , polyvinyl alcohol, alkyl-modified polyvinyl alcohol, polyacrylamide, polyoxazole, polyethyleneimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid and polyacrylate. The transmittance at 400 nm of the protective film is preferably 10% or less. When the transmittance at 400 nm is 10% or less, there is an effect of suppressing deterioration (discoloration) of the organic EL panel.
从使强度、加工性良好的方面考虑,保护膜的厚度通常为10~80μm,优选为20~60μm,更优选为20~40μm。The thickness of the protective film is usually 10 to 80 μm, preferably 20 to 60 μm, and more preferably 20 to 40 μm, from the viewpoint of improving strength and workability.
<相位差板><Phase plate>
相位差板可以为通过拉伸聚合物而提供相位差的拉伸膜,但从本发明的有机EL显示器用层叠体的薄层化的观点考虑,优选由含有经水平取向或垂直取向的聚合性液晶化合物的聚合物的相位差层构成。相位差板由相位差层构成的情况下,可以为仅相位差层,也可以包含后述的取向膜、基材。The retardation plate may be a stretched film that provides a retardation by stretching a polymer, but from the viewpoint of thinning the laminate for an organic EL display of the present invention, it is preferably composed of a polymerizable film having a horizontal orientation or a vertical orientation. A retardation layer composed of a polymer of a liquid crystal compound. When a retardation plate consists of a retardation layer, only a retardation layer may be sufficient as it, and an alignment film and a base material mentioned later may be included.
相位差板仅包含一层含有聚合性液晶化合物的聚合物的相位差层的情况下,优选满足下述式(1)、(2)及(3)中的全部:When the retardation plate includes only one retardation layer containing a polymer of a polymerizable liquid crystal compound, it is preferable to satisfy all of the following formulae (1), (2) and (3):
Re(450)/Re(550)≤1.00 (1)Re(450)/Re(550)≤1.00 (1)
1.00≤Re(650)/Re(550) (2)1.00≤Re(650)/Re(550) (2)
100nm≤Re(550)≤180nm (3)100nm≤Re(550)≤180nm (3)
(式中,Re(λ)表示相对于波长λnm的光的面内相位差值。)(In the formula, Re(λ) represents the in-plane retardation value with respect to light of wavelength λnm.)
满足上述式(1)的相位差板具有所谓的逆波长分散性,显示优异的偏光性能。Re(450)/Re(550)的值优选为0.93以下,更优选为0.88以下,进一步优选为0.86以下,优选为0.80以上,更优选为0.82以上。上述式(3)优选为100nm≤Re(550)≤180nm,进一步优选为120nm≤Re(550)≤160nm。The retardation plate satisfying the above formula (1) has so-called reverse wavelength dispersion, and exhibits excellent polarization performance. The value of Re(450)/Re(550) is preferably 0.93 or less, more preferably 0.88 or less, still more preferably 0.86 or less, preferably 0.80 or more, and more preferably 0.82 or more. The above formula (3) is preferably 100 nm≦Re(550)≦180 nm, and more preferably 120 nm≦Re(550)≦160 nm.
需要说明的是,Re(550)可利用实施例中记载的方法进行测定。In addition, Re(550) can be measured by the method described in an Example.
本发明的圆偏光板中,相位差板的慢轴与偏光板的吸收轴所成的角度优选实质上为45°。需要说明的是,本发明中“实质上为45°”是指45°±5°。In the circular polarizing plate of the present invention, the angle formed by the slow axis of the retardation plate and the absorption axis of the polarizing plate is preferably substantially 45°. In addition, in the present invention, "substantially 45°" means 45°±5°.
在相位差板含有第一相位差层及第二相位差层、且各相位差层是作为聚合性液晶化合物的聚合物的相位差层的情况下,优选的是,第一相位差层满足下述式(4)的关系,第二相位差层满足上述式(3)的关系,且相位差板整体满足上述式(1)、(2)的关系。When the retardation plate includes a first retardation layer and a second retardation layer, and each retardation layer is a retardation layer of a polymer which is a polymerizable liquid crystal compound, it is preferable that the first retardation layer satisfies the following The relationship of the formula (4), the second retardation layer satisfies the relationship of the formula (3), and the retardation plate as a whole satisfies the relationship of the formulas (1) and (2).
200nm≤Re(550)≤300nm (4)200nm≤Re(550)≤300nm (4)
(式中,Re(λ)表示相对于波长λnm的光的面内相位差值。)(In the formula, Re(λ) represents the in-plane retardation value with respect to light of wavelength λnm.)
形成相位差层的聚合性液晶化合物(以下,也称为“聚合性液晶化合物(A)”)是指具有聚合性官能团、尤其是光聚合性官能团的液晶化合物。所谓光聚合性官能团,是指可利用由光聚合引发剂产生的活性自由基、酸等而参与聚合反应的基团。作为光聚合性官能团,可举出乙烯基、乙烯基氧基、1-氯乙烯基、异丙烯基、4-乙烯基苯基、丙烯酰基氧基、甲基丙烯酰基氧基、环氧乙基、氧杂环丁基等。其中,优选丙烯酰基氧基、甲基丙烯酰基氧基、乙烯基氧基、环氧乙基及氧杂环丁基,更优选丙烯酰基氧基。液晶性可以是热致性液晶,也可以是溶致性液晶,作为相序结构,可以是向列型液晶,也可以是近晶型液晶。作为聚合性液晶化合物,可以仅使用一种,也可以组合两种以上而使用。The polymerizable liquid crystal compound forming the retardation layer (hereinafter, also referred to as "polymerizable liquid crystal compound (A)") refers to a liquid crystal compound having a polymerizable functional group, especially a photopolymerizable functional group. The photopolymerizable functional group refers to a group that can participate in a polymerization reaction by utilizing an active radical, an acid, or the like generated by a photopolymerization initiator. Examples of the photopolymerizable functional group include vinyl group, vinyloxy group, 1-chlorovinyl group, isopropenyl group, 4-vinylphenyl group, acryloyloxy group, methacryloyloxy group, and epoxyethyl group. , oxetanyl, etc. Among them, an acryloyloxy group, a methacryloyloxy group, a vinyloxy group, an oxiranyl group, and an oxetanyl group are preferable, and an acryloyloxy group is more preferable. The liquid crystallinity may be a thermotropic liquid crystal or a lyotropic liquid crystal, and the phase order structure may be a nematic liquid crystal or a smectic liquid crystal. As the polymerizable liquid crystal compound, only one type may be used, or two or more types may be used in combination.
作为聚合性液晶化合物(A),从赋予成膜的容易性及相位差性这样的观点考虑,可举出满足下述全部(I)~(IV)的化合物。Examples of the polymerizable liquid crystal compound (A) include compounds satisfying all of the following (I) to (IV) from the viewpoints of ease of film formation and retardation.
(I)为具有热致液晶性的化合物;(I) is a compound with thermotropic liquid crystallinity;
(II)在该聚合性液晶化合物的长轴方向(a)上具有π电子。(II) It has π electrons in the long axis direction (a) of the polymerizable liquid crystal compound.
(III)在与长轴方向(a)交叉的方向〔交叉方向(b)〕上具有π电子。(III) It has π electrons in a direction intersecting with the major axis direction (a) [intersection direction (b)].
(IV)D(πa)与D(πb)处于0≤〔D(πa)/D(πb)〕≤1的关系,(IV) D(πa) and D(πb) are in the relationship of 0≤[D(πa)/D(πb)]≤1,
〔即,交叉方向(b)的π电子密度大于长轴方向(a)的π电子密度〕[That is, the π electron density in the cross direction (b) is larger than the π electron density in the major axis direction (a)]
所述D(πa)是将长轴方向(a)上存在的π电子的合计设为N(πa)并将长轴方向(a)上存在的分子量的合计设为N(Aa)时由下述式(i)定义的聚合性液晶化合物的长轴方向(a)的π电子密度:The above D(πa) is calculated as follows when the sum of the π electrons existing in the long axis direction (a) is N(πa) and the sum of the molecular weights existing in the long axis direction (a) is N(Aa). The π electron density in the long axis direction (a) of the polymerizable liquid crystal compound defined by the formula (i):
D(πa)=N(πa)/N(Aa) (i),D(πa)=N(πa)/N(Aa)(i),
所述D(πb)是将交叉方向(b)上存在的π电子的合计设为N(πb)并将交叉方向(b)上存在的分子量的合计设为N(Ab)时由下述式(ii)定义的聚合性液晶化合物的交叉方向(b)的π电子密度:The above D(πb) is represented by the following formula when the sum of the π electrons existing in the intersecting direction (b) is N(πb) and the sum of the molecular weights existing in the intersecting direction (b) is N(Ab). (ii) The π electron density in the cross direction (b) of the polymerizable liquid crystal compound defined by:
D(πb)=N(πb)/N(Ab) (ii)。D(πb)=N(πb)/N(Ab) (ii).
需要说明的是,就满足上述全部(I)~(IV)的聚合性液晶化合物(A)而言,通过涂布于利用摩擦处理形成的取向膜上、并加热至相转变温度以上,从而能够形成向列相。就该聚合性液晶化合物(A)进行取向而形成的向列相而言,通常,以聚合性液晶化合物的长轴方向变得彼此平行的方式进行取向,该长轴方向成为向列相的取向方向。In addition, the polymerizable liquid crystal compound (A) satisfying all of the above (I) to (IV) can be applied to an alignment film formed by a rubbing treatment and heated to a phase transition temperature or higher. A nematic phase is formed. The nematic phase formed by aligning the polymerizable liquid crystal compound (A) is usually oriented so that the long axis directions of the polymerizable liquid crystal compound become parallel to each other, and the long axis direction becomes the orientation of the nematic phase. direction.
具有上述特性的聚合性液晶化合物(A)通常大多显示出逆波长分散性。作为满足上述特性(I)~(IV)的化合物,具体而言,例如,可举出下述式(I)表示的化合物,The polymerizable liquid crystal compound (A) having the above-mentioned properties usually exhibits reverse wavelength dispersion. Specific examples of the compounds satisfying the above-mentioned properties (I) to (IV) include compounds represented by the following formula (I),
上述式(I)表示的化合物可以单独使用或组合两种以上而使用。The compounds represented by the above formula (I) may be used alone or in combination of two or more.
式(I)中,Ar表示可以具有取代基的二价的芳香族基团。此处所谓的芳香族基团,是指下述基团,其为具有平面性的环状结构的基团,且该环状结构所具有的π电子数按照休克尔规则计为[4n+2]个。此处,n表示整数。在包含-N=、-S-等杂原子而形成环结构的情况下,也包括包含这些杂原子上的非共价键电子对在内而满足休克尔规则、从而具有芳香性的情况。该二价的芳香族基团中,优选包含氮原子、氧原子、硫原子中的至少1种以上。In formula (I), Ar represents a divalent aromatic group which may have a substituent. The aromatic group herein refers to a group having a planar cyclic structure, and the number of π electrons in the cyclic structure is [4n+2 according to Huckel's rule] ]indivual. Here, n represents an integer. When a ring structure is formed by including heteroatoms such as -N= and -S-, it also includes a case where the non-covalent electron pair on these heteroatoms satisfies the Huckel's rule and is aromatic. The divalent aromatic group preferably contains at least one of a nitrogen atom, an oxygen atom, and a sulfur atom.
G1及G2各自独立地表示二价的芳香族基团或二价的脂环式烃基。此处,该二价的芳香族基团或二价的脂环式烃基中包含的氢原子可以被卤素原子、碳原子数1~4的烷基、碳原子数1~4的氟烷基、碳原子数1~4的烷氧基、氰基或硝基取代,构成该二价的芳香族基团或二价的脂环式烃基的碳原子可以被替换为氧原子、硫原子或氮原子。G 1 and G 2 each independently represent a divalent aromatic group or a divalent alicyclic hydrocarbon group. Here, the hydrogen atom contained in the divalent aromatic group or the divalent alicyclic hydrocarbon group may be replaced by a halogen atom, an alkyl group having 1 to 4 carbon atoms, a fluoroalkyl group having 1 to 4 carbon atoms, Substituted with an alkoxy group, cyano group or nitro group having 1 to 4 carbon atoms, and the carbon atoms constituting the divalent aromatic group or the divalent alicyclic hydrocarbon group may be substituted with an oxygen atom, a sulfur atom or a nitrogen atom .
L1及L2各自独立地为具有酯结构的二价的连接基团。L 1 and L 2 are each independently a divalent linking group having an ester structure.
B1及B2各自独立地为单键或二价的连接基团。B 1 and B 2 are each independently a single bond or a divalent linking group.
k、1各自独立地表示0~3的整数,满足1≤k+l的关系。此处,在2≤k+l的情况下,B1及B2、G1及G2各自彼此可以相同也可以不同。k and 1 each independently represent an integer of 0 to 3, and satisfy the relationship of 1≦k+1. Here, in the case of 2≦k+1, B 1 and B 2 , and G 1 and G 2 may be the same or different from each other.
E1及E2各自独立地表示碳原子数1~17的烷烃二基(alkanediyl),此处,烷烃二基中包含的氢原子可以被卤素原子取代,该烷烃二基中包含的-CH2-可以被替换为-O-、-S-、-Si-、-COO-。P1及P2彼此独立地表示聚合性基团或氢原子,至少1个为聚合性基团。E 1 and E 2 each independently represent an alkanediyl group having 1 to 17 carbon atoms. Here, the hydrogen atom contained in the alkanediyl group may be substituted with a halogen atom, and -CH 2 contained in the alkanediyl group may be substituted. -Can be replaced with -O-, -S-, -Si-, -COO-. P 1 and P 2 independently represent a polymerizable group or a hydrogen atom, and at least one of them is a polymerizable group.
G1及G2各自独立地优选为可以被选自由卤素原子及碳原子数1~4的烷基组成的组中的至少1个取代基取代的1,4-亚苯基(phenylenediyl)、可以被选自由卤素原子及碳原子数1~4的烷基组成的组中的至少1个取代基取代的1,4-环己烷二基,更优选为被甲基取代的1,4-亚苯基、未取代的1,4-亚苯基、或未取代的1,4-反式-环己烷二基,尤其优选为未取代的1,4-亚苯基、或未取代的1,4-反式-环己烷二基。另外,优选的是,存在有多个的G1及G2中的至少1个为二价的脂环式烃基,另外,更优选的是,与L1或L2键合的G1及G2中的至少1个为二价的脂环式烃基。G 1 and G 2 are each independently preferably 1,4-phenylenediyl which may be substituted with at least one substituent selected from the group consisting of a halogen atom and an alkyl group having 1 to 4 carbon atoms. 1,4-cyclohexanediyl substituted with at least one substituent selected from the group consisting of a halogen atom and an alkyl group having 1 to 4 carbon atoms, more preferably 1,4-cyclohexanediyl substituted with a methyl group Phenyl, unsubstituted 1,4-phenylene, or unsubstituted 1,4-trans-cyclohexanediyl, especially preferably unsubstituted 1,4-phenylene, or unsubstituted 1 , 4-trans-cyclohexanediyl. In addition, it is preferable that at least one of G 1 and G 2 present in plural is a divalent alicyclic hydrocarbon group, and it is more preferable that G 1 and G bonded to L 1 or L 2 At least one of 2 is a divalent alicyclic hydrocarbon group.
L1及L2各自独立地优选为-Ra1COORa2-(Ra1及Ra2各自独立地表示单键或碳原子数1~4的亚烷基),更优选为-COORa2-1-(Ra2-1表示单键、-CH2-、-CH2CH2-中的任一者),进一步优选为-COO-或-COOCH2CH2-。L 1 and L 2 are each independently preferably -R a1 COOR a2 - (R a1 and R a2 each independently represent a single bond or an alkylene group having 1 to 4 carbon atoms), more preferably -COOR a2-1 - (R a2-1 represents any one of a single bond, -CH 2 -, and -CH 2 CH 2 -), more preferably -COO- or -COOCH 2 CH 2 -.
B1及B2各自独立地优选为单键、碳原子数1~4的亚烷基、-O-、-S-、-Ra9ORa10-、-Ra11COORa12-、-Ra13OCORa14-、或-Ra15OC=OORa16-。此处,Ra9~Ra16各自独立地表示单键、或碳原子数1~4的亚烷基。B1及B2各自独立地更优选为单键、-ORa10-1-、-CH2-、-CH2CH2-、-COORa12 -1-、或-OCORa14-1-。此处,Ra10-1、Ra12-1、Ra14-1各自独立地表示单键、-CH2-、-CH2CH2-中的任一种。B1及B2各自独立地进一步优选为单键、-O-、-CH2CH2-、-COO-、-COOCH2CH2-、-OCO-、或-OCOCH2CH2-。B 1 and B 2 are each independently preferably a single bond, an alkylene group having 1 to 4 carbon atoms, -O-, -S-, -R a9 OR a10 -, -R a11 COOR a12 -, -R a13 OCOR a14 -, or -R a15 OC=OOR a16 -. Here, R a9 to R a16 each independently represent a single bond or an alkylene group having 1 to 4 carbon atoms. B 1 and B 2 are each independently more preferably a single bond, -OR a10-1 -, -CH 2 -, -CH 2 CH 2 -, -COOR a12 -1 -, or -OCOR a14-1 -. Here, R a10-1 , R a12-1 , and R a14-1 each independently represent any one of a single bond, -CH 2 -, and -CH 2 CH 2 -. B 1 and B 2 are each independently more preferably a single bond, -O-, -CH 2 CH 2 -, -COO-, -COOCH 2 CH 2 -, -OCO-, or -OCOCH 2 CH 2 -.
从呈现逆波长分散性的观点考虑,k及l优选为2≤k+l≤6的范围,优选k+l=4,更优选k=2并且l=2。k=2并且l=2时,成为对称结构,因而进一步优选。From the viewpoint of exhibiting inverse wavelength dispersion, k and l are preferably in the range of 2≤k+l≤6, preferably k+l=4, and more preferably k=2 and l=2. When k=2 and l=2, since a symmetrical structure is obtained, it is more preferable.
E1及E2各自独立地优选为碳原子数1~17的烷烃二基,更优选为碳原子数4~12的烷烃二基。E 1 and E 2 are each independently preferably an alkanediyl group having 1 to 17 carbon atoms, and more preferably an alkanediyl group having 4 to 12 carbon atoms.
作为P1或P2表示的聚合性基团,例如可举出环氧基、乙烯基、乙烯基氧基、1-氯乙烯基、异丙烯基、4-乙烯基苯基、丙烯酰基氧基、甲基丙烯酰基氧基、环氧乙基、及氧杂环丁基等。这些之中,优选丙烯酰基氧基、甲基丙烯酰基氧基、乙烯基氧基、环氧乙基及氧杂环丁基,更优选丙烯酰基氧基。Examples of the polymerizable group represented by P 1 or P 2 include epoxy group, vinyl group, vinyloxy group, 1-chlorovinyl group, isopropenyl group, 4-vinylphenyl group, and acryloyloxy group. , methacryloyloxy, oxirane, and oxetanyl. Among these, an acryloyloxy group, a methacryloyloxy group, a vinyloxy group, an oxiranyl group, and an oxetanyl group are preferable, and an acryloyloxy group is more preferable.
Ar优选具有选自可以具有取代基的芳香族烃环、可以具有取代基的芳香族杂环、及吸电子性基团中的至少一种。作为该芳香族烃环,可举出苯环、萘环、蒽环等,优选苯环、萘环。作为该芳香族杂环,可举出呋喃环、苯并呋喃环、吡咯环、吲哚环、噻吩环、苯并噻吩环、吡啶环、吡嗪环、嘧啶环、三唑环、三嗪环、吡咯啉环、咪唑环、吡唑环、噻唑环、苯并噻唑环、噻吩并噻唑环、噁唑环、苯并噁唑环、及菲洛啉环等。这些之中,优选具有噻唑环、苯并噻唑环、或苯并呋喃环,进一步优选具有苯并噻唑环。另外,Ar中包含氮原子时,该氮原子优选具有π电子。Ar preferably has at least one selected from the group consisting of an optionally substituted aromatic hydrocarbon ring, an optionally substituted aromatic heterocyclic ring, and an electron withdrawing group. As this aromatic hydrocarbon ring, a benzene ring, a naphthalene ring, an anthracene ring, etc. are mentioned, A benzene ring and a naphthalene ring are preferable. Examples of the aromatic heterocyclic ring include a furan ring, a benzofuran ring, a pyrrole ring, an indole ring, a thiophene ring, a benzothiophene ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, a triazole ring, and a triazine ring. , pyrroline ring, imidazole ring, pyrazole ring, thiazole ring, benzothiazole ring, thienothiazole ring, oxazole ring, benzoxazole ring, and phenanthroline ring, etc. Among these, it is preferable to have a thiazole ring, a benzothiazole ring, or a benzofuran ring, and it is more preferable to have a benzothiazole ring. In addition, when a nitrogen atom is included in Ar, the nitrogen atom preferably has π electrons.
式(I)中,Ar表示的2价的芳香族基团中包含的π电子的总数Nπ优选为8以上,更优选为10以上,进一步优选为14以上,尤其优选为16以上。另外,优选为30以下,更优选为26以下,进一步优选为24以下。In formula (I), the total number N π of π electrons contained in the divalent aromatic group represented by Ar is preferably 8 or more, more preferably 10 or more, still more preferably 14 or more, and particularly preferably 16 or more. Moreover, 30 or less are preferable, 26 or less are more preferable, and 24 or less are still more preferable.
作为Ar表示的芳香族基团,例如可举出以下的式(Ar-1)~式(Ar-23)的基团。As an aromatic group represented by Ar, the group of the following formula (Ar-1) - formula (Ar-23) is mentioned, for example.
式(Ar-1)~式(Ar-23)中,*符号表示连接部,Z0、Z1及Z2各自独立地表示氢原子、卤素原子、碳原子数1~12的烷基、氰基、硝基、碳原子数1~12的烷基亚磺酰基、碳原子数1~12的烷基磺酰基、羧基、碳原子数1~12的氟烷基、碳原子数1~6的烷氧基、碳原子数1~12的烷基硫基、碳原子数1~12的N-烷基氨基、碳原子数2~12的N,N--二-烷基氨基、碳原子数1~12的N-烷基氨磺酰基或碳原子数2~12的N,N-二烷基氨磺酰基。In formulas (Ar-1) to (Ar-23), the symbol * represents a linking portion, and Z 0 , Z 1 and Z 2 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 12 carbon atoms, and a cyano group, nitro group, alkylsulfinyl group with 1 to 12 carbon atoms, alkylsulfonyl group with 1 to 12 carbon atoms, carboxyl group, fluoroalkyl group with 1 to 12 carbon atoms, and fluoroalkyl group with 1 to 12 carbon atoms Alkoxy group, alkylthio group with 1 to 12 carbon atoms, N-alkylamino group with 1 to 12 carbon atoms, N,N-di-alkylamino group with 2 to 12 carbon atoms, N-alkylamino group with 2 to 12 carbon atoms 1-12 N-alkylsulfamoyl groups or N,N-dialkylsulfamoyl groups having 2-12 carbon atoms.
Q1及Q2各自独立地表示-CR2’R3’-、-S-、-NH-、-NR2’-、-CO-或-O-,R2’及R3’各自独立地表示氢原子或碳原子数1~4的烷基。Q 1 and Q 2 each independently represent -CR 2' R 3'-, -S-, -NH-, -NR 2'-, -CO- or -O-, and R 2 ' and R 3' each independently Represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
J1及J2各自独立地表示碳原子、或氮原子。J 1 and J 2 each independently represent a carbon atom or a nitrogen atom.
Y1、Y2及Y3各自独立地表示可经取代的芳香族烃基或芳香族杂环基。Y 1 , Y 2 and Y 3 each independently represent an aromatic hydrocarbon group or an aromatic heterocyclic group which may be substituted.
W1及W2各自独立地表示氢原子、氰基、甲基或卤素原子,m表示0~6的整数。W 1 and W 2 each independently represent a hydrogen atom, a cyano group, a methyl group or a halogen atom, and m represents an integer of 0 to 6.
作为Y1、Y2及Y3中的芳香族烃基,可举出苯基、萘基、蒽基、菲基、联苯基等碳原子数6~20的芳香族烃基,优选苯基、萘基,更优选苯基。作为芳香族杂环基,可举出呋喃基、吡咯基、噻吩基、吡啶基、噻唑基、苯并噻唑基等包含至少1个杂原子(氮原子、氧原子、硫原子等)的碳原子数4~20的芳香族杂环基,优选呋喃基、噻吩基、吡啶基、噻唑基、苯并噻唑基。Examples of the aromatic hydrocarbon group in Y 1 , Y 2 and Y 3 include aromatic hydrocarbon groups having 6 to 20 carbon atoms such as phenyl, naphthyl, anthracenyl, phenanthryl, and biphenyl, and preferably phenyl and naphthalene. group, more preferably phenyl group. Examples of the aromatic heterocyclic group include carbon atoms containing at least one hetero atom (nitrogen atom, oxygen atom, sulfur atom, etc.), such as a furyl group, a pyrrolyl group, a thienyl group, a pyridyl group, a thiazolyl group, and a benzothiazolyl group. The aromatic heterocyclic group of numbers 4 to 20 is preferably a furyl group, a thienyl group, a pyridyl group, a thiazolyl group, and a benzothiazolyl group.
Y1及Y2各自独立地可以为可经取代的多环系芳香族烃基或多环系芳香族杂环基。多环系芳香族烃基是指稠合多环系芳香族烃基、或来自芳香环集合的基团。多环系芳香族杂环基是指稠合多环系芳香族杂环基、或来自芳香环集合的基团。Y 1 and Y 2 may each independently be a substituted polycyclic aromatic hydrocarbon group or polycyclic aromatic heterocyclic group. The polycyclic aromatic hydrocarbon group refers to a condensed polycyclic aromatic hydrocarbon group or a group derived from a collection of aromatic rings. The polycyclic aromatic heterocyclic group refers to a condensed polycyclic aromatic heterocyclic group or a group derived from a collection of aromatic rings.
Z0、Z1及Z2各自独立地优选为氢原子、卤素原子、碳原子数1~12的烷基、氰基、硝基、碳原子数1~12的烷氧基,Z0进一步优选为氢原子、碳原子数1~12的烷基、氰基,Z1及Z2进一步优选为氢原子、氟原子、氯原子、甲基、氰基。Z 0 , Z 1 and Z 2 are each independently preferably a hydrogen atom, a halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyano group, a nitro group, or an alkoxy group having 1 to 12 carbon atoms, and Z 0 is more preferably are a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a cyano group, and Z 1 and Z 2 are more preferably a hydrogen atom, a fluorine atom, a chlorine atom, a methyl group, or a cyano group.
Q1及Q2优选为-NH-、-S-、-NR2’-、-O-,R2’优选为氢原子。其中,尤其优选为-S-、-O-、-NH-。Q 1 and Q 2 are preferably -NH-, -S-, -NR 2' -, and -O-, and R 2' is preferably a hydrogen atom. Among them, -S-, -O-, and -NH- are particularly preferred.
式(Ar-1)~(Ar-23)中,从分子的稳定性的观点考虑,优选式(Ar-6)及式(Ar-7)。Among the formulae (Ar-1) to (Ar-23), the formula (Ar-6) and the formula (Ar-7) are preferable from the viewpoint of molecular stability.
式(Ar-17)~(Ar-23)中,Y1可以与其所键合的氮原子及Z0一起形成芳香族杂环基。作为芳香族杂环基,可举出作为Ar可以具有的芳香族杂环而在上文说明的芳香族杂环基,例如可举出吡咯环、咪唑环、吡咯啉环、吡啶环、吡嗪环、嘧啶环、吲哚环、喹啉环、异喹啉环、嘌呤环、吡咯烷环等。该芳香族杂环基可以具有取代基。另外,Y1可以与其所键合的氮原子及Z0一起形成为前述的可经取代的多环系芳香族烃基或多环系芳香族杂环基。例如可举出苯并呋喃环、苯并噻唑环、苯并噁唑环等。需要说明的是,上述式(Ar-1)~(Ar-23)表示的化合物例如可按照日本特开2010-31223号公报中记载的方法进行制造。In the formulae (Ar-17) to (Ar-23), Y 1 may form an aromatic heterocyclic group together with the nitrogen atom and Z 0 to which it is bonded. The aromatic heterocyclic group includes the aromatic heterocyclic group described above as an aromatic heterocyclic ring which Ar may have, for example, a pyrrole ring, an imidazole ring, a pyrroline ring, a pyridine ring, and a pyrazine ring. Ring, pyrimidine ring, indole ring, quinoline ring, isoquinoline ring, purine ring, pyrrolidine ring, etc. The aromatic heterocyclic group may have a substituent. In addition, Y 1 may form the aforementioned substituted polycyclic aromatic hydrocarbon group or polycyclic aromatic heterocyclic group together with the nitrogen atom and Z 0 to which it is bonded. For example, a benzofuran ring, a benzothiazole ring, a benzoxazole ring, etc. are mentioned. In addition, the compound represented by the said formula (Ar-1) - (Ar-23) can be manufactured according to the method described in Unexamined-Japanese-Patent No. 2010-31223, for example.
构成相位差层的聚合性液晶组合物(A)中的聚合性液晶化合物(A)的含量相对于聚合性液晶组合物(A)的固态成分100质量份而言例如为70~99.5质量份,优选为80~99质量份,更优选为90~98质量份。含量为上述范围内时,有相位差板的取向性提高的倾向。此处,所谓固态成分,是指从聚合性液晶组合物(A)中除去溶剂等挥发性成分后的成分的总量。The content of the polymerizable liquid crystal compound (A) in the polymerizable liquid crystal composition (A) constituting the retardation layer is, for example, 70 to 99.5 parts by mass relative to 100 parts by mass of the solid content of the polymerizable liquid crystal composition (A), Preferably it is 80-99 mass parts, More preferably, it is 90-98 mass parts. When the content is within the above range, the orientation of the retardation plate tends to improve. Here, the solid content refers to the total amount of components obtained by removing volatile components such as a solvent from the polymerizable liquid crystal composition (A).
聚合性液晶组合物(A)可以包含用于引发聚合性液晶化合物(A)的聚合反应的聚合引发剂。另外,聚合性液晶组合物(A)根据需要可含有光敏剂、流平剂、添加剂等。The polymerizable liquid crystal composition (A) may contain a polymerization initiator for initiating a polymerization reaction of the polymerizable liquid crystal compound (A). Moreover, the polymerizable liquid crystal composition (A) may contain a photosensitizer, a leveling agent, an additive, etc. as needed.
就相位差层而言,例如,可向包含聚合性液晶化合物(A)及根据需要加入的聚合引发剂、添加剂等的聚合性液晶组合物(A)中加入溶剂,通过混合及搅拌而制备组合物(以下,也称为“相位差膜形成用组合物”),将该组合物涂布于基材或取向膜上,利用干燥将溶剂除去,通过加热及/或活性能量射线使得到的涂膜中的聚合性液晶化合物(A)固化,从而得到。For the retardation layer, for example, a solvent can be added to the polymerizable liquid crystal composition (A) containing the polymerizable liquid crystal compound (A) and, if necessary, a polymerization initiator, an additive, etc., and a combination can be prepared by mixing and stirring. (hereinafter, also referred to as "retardation film-forming composition"), the composition is applied on a substrate or an alignment film, the solvent is removed by drying, and the resulting coating is made by heating and/or active energy rays. The polymerizable liquid crystal compound (A) in the film is cured to obtain it.
基材优选为具有透明性的基材。取向膜是使相位差膜形成用组合物中包含的聚合性液晶化合物沿任意方向取向而成的。取向膜可以由取向性聚合物形成。另外,取向膜可以为光取向膜。The base material is preferably a base material having transparency. The alignment film is obtained by aligning the polymerizable liquid crystal compound contained in the composition for forming a retardation film in an arbitrary direction. The alignment film may be formed of an alignment polymer. In addition, the alignment film may be a photo-alignment film.
作为取向性聚合物,例如,可举出在分子内具有酰胺键的聚酰胺、明胶类、在分子内具有酰亚胺键的聚酰亚胺及作为其水解物的聚酰胺酸、聚乙烯醇、烷基改性聚乙烯醇、聚丙烯酰胺、聚噁唑、聚乙烯亚胺、聚苯乙烯、聚乙烯吡咯烷酮、聚丙烯酸及聚丙烯酸酯。其中,优选聚乙烯醇。取向性聚合物可以单独使用或组合两种以上而使用。Examples of the oriented polymer include polyamides having an amide bond in the molecule, gelatins, polyimides having an imide bond in the molecule, and polyamic acid and polyvinyl alcohol which are hydrolyzates thereof. , Alkyl modified polyvinyl alcohol, polyacrylamide, polyoxazole, polyethyleneimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid and polyacrylate. Among them, polyvinyl alcohol is preferable. The orientation polymer may be used alone or in combination of two or more.
就包含取向性聚合物的取向膜而言,通常,可通过下述方式得到:将取向性聚合物溶解于溶剂而得到的组合物(以下,有时称为“取向性聚合物组合物”)涂布于基材上,并除去溶剂;或者,将取向性聚合物组合物涂布于基材上,除去溶剂,并进行摩擦(摩擦法)。作为溶剂,只要为能够将构成取向性聚合物组合物的成分溶解的物质即可,例如,可以从下述中适当选择而使用:己烷、辛烷等脂肪族烃;甲苯、二甲苯等芳香族烃;乙醇、1-丙醇、异丙醇、1-丁醇等醇;甲基乙基酮、甲基异丁基酮等酮;乙酸乙酯、乙酸丁酯、乙酸异丁酯等酯;乙二醇单甲基醚、乙二醇单乙基醚、二乙二醇单乙基醚、丙二醇单甲基醚、丙二醇单乙基醚等二醇醚类;乙二醇单甲基醚乙酸酯、丙二醇单甲基醚乙酸酯等酯化二醇醚等。An alignment film containing an alignment polymer is usually obtained by applying a composition obtained by dissolving an alignment polymer in a solvent (hereinafter, sometimes referred to as an "alignment polymer composition"). cloth on the substrate, and remove the solvent; or, apply the oriented polymer composition on the substrate, remove the solvent, and perform rubbing (rubbing method). The solvent may be any one that can dissolve the components constituting the oriented polymer composition. For example, it can be appropriately selected from the following: aliphatic hydrocarbons such as hexane and octane; aromatic hydrocarbons such as toluene and xylene. family hydrocarbons; alcohols such as ethanol, 1-propanol, isopropanol, 1-butanol; ketones such as methyl ethyl ketone, methyl isobutyl ketone; ethyl acetate, butyl acetate, isobutyl acetate and other esters ;Glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether; ethylene glycol monomethyl ether Esterified glycol ethers such as acetate, propylene glycol monomethyl ether acetate, etc.
取向性聚合物组合物中的取向性聚合物的浓度只要为取向性聚合物材料能够完全溶解于溶剂的范围即可,相对于溶液,以固态成分换算计,优选为0.1~20%,进一步优选为0.1~10%左右。The concentration of the oriented polymer in the oriented polymer composition should just be in a range in which the oriented polymer material can be completely dissolved in the solvent, and it is preferably 0.1 to 20% in terms of solid content with respect to the solution, and more preferably It is about 0.1 to 10%.
作为取向性聚合物组合物,可以直接使用市售的取向膜材料。作为市售的取向膜材料,可举出SUNEVER(注册商标,日产化学工业(株)制)、OPTMER(注册商标,JSR(株)制)等。As the alignment polymer composition, a commercially available alignment film material can be used as it is. As a commercially available alignment film material, SUNEVER (registered trademark, manufactured by Nissan Chemical Industries, Ltd.), OPTMER (registered trademark, manufactured by JSR Corporation), and the like are mentioned.
作为将取向性聚合物组合物涂布于基材的方法,可举出旋涂法、挤出法、凹版涂布法、模涂法、棒涂法及涂覆器法等涂布方法、胶版法等印刷法等已知方法。Examples of the method for applying the oriented polymer composition to the substrate include coating methods such as spin coating, extrusion, gravure coating, die coating, bar coating, and coater methods, and offset printing methods. known methods such as printing methods such as method.
作为将取向性聚合物组合物中包含的溶剂除去的方法,可举出自然干燥法、通风干燥法、加热干燥及减压干燥法等。As a method of removing the solvent contained in the oriented polymer composition, a natural drying method, a ventilation drying method, a heat drying method, a vacuum drying method, etc. are mentioned.
为了对取向膜赋予取向控制力,可根据需要进行摩擦处理(摩擦法)。In order to impart an alignment control force to the alignment film, a rubbing treatment (rubbing method) may be performed as necessary.
作为利用摩擦法赋予取向控制力的方法,可举出使取向性聚合物的膜与缠绕有摩擦布并进行旋转的摩擦辊接触的方法,所述取向性聚合物的膜是通过将取向性聚合物组合物涂布于基材并进行退火从而在基材表面形成的。As a method of imparting an orientation control force by a rubbing method, there is a method of bringing a film of an oriented polymer into contact with a rubbing roll that is wound with a rubbing cloth and rotated, and the film of an oriented polymer obtained by polymerizing an orientation The composition is coated on a substrate and annealed to form on the surface of the substrate.
光取向膜通常可通过下述方式得到:将包含具有光反应性基团的聚合物或单体、和溶剂的组合物(以下,也称为“光取向膜形成用组合物”)涂布于基材上,照射偏振光(优选偏振UV光)。就光取向膜而言,通过对照射的偏振光的偏振方向进行选择,能够任意地控制取向控制力的方向,在这一点上是更优选的。A photo-alignment film is usually obtained by applying a composition (hereinafter, also referred to as "photo-alignment film-forming composition") containing a polymer or monomer having a photoreactive group and a solvent on a On the substrate, polarized light (preferably polarized UV light) is irradiated. The photo-alignment film is more preferable in that the direction of the alignment control force can be arbitrarily controlled by selecting the polarization direction of the polarized light to be irradiated.
所谓光反应性基团,是指通过进行光照射而产生液晶取向能力的基团。具体而言,可举出参与通过光照射而发生的分子的取向诱发或异构化反应、二聚化反应、光交联反应或光分解反应等成为液晶取向能力的来源的光反应的基团。其中,从取向性优异的方面考虑,优选参与二聚化反应或光交联反应的基团。作为光反应性基团,优选具有不饱和键、尤其是双键的基团,尤其优选具有选自由碳-碳双键(C=C键)、碳-氮双键(C=N键)、氮-氮双键(N=N键)及碳-氧双键(C=O键)组成的组中的至少一种的基团。The photoreactive group refers to a group that generates liquid crystal alignment ability by light irradiation. Specifically, groups that participate in photoreactions such as orientation induction of molecules by light irradiation, isomerization reactions, dimerization reactions, photocrosslinking reactions, or photolysis reactions, which are sources of liquid crystal alignment ability, can be mentioned. . Among them, groups that participate in a dimerization reaction or a photocrosslinking reaction are preferred from the viewpoint of excellent orientation. The photoreactive group is preferably a group having an unsaturated bond, especially a double bond, and particularly preferably a group selected from the group consisting of carbon-carbon double bond (C=C bond), carbon-nitrogen double bond (C=N bond), A group of at least one selected from the group consisting of a nitrogen-nitrogen double bond (N=N bond) and a carbon-oxygen double bond (C=O bond).
作为具有C=C键的光反应性基团,可举出乙烯基、多烯基、茋基、茋唑基(stilbazole group)、茋唑鎓基(stilbazolium group)、查尔酮基及肉桂酰基等。作为具有C=N键的光反应性基团,可举出具有芳香族席夫碱、芳香族腙等结构的基团。作为具有N=N键的光反应性基团,可举出偶氮苯基、偶氮萘基、芳香族杂环偶氮基、双偶氮基、甲臜(formazan)基、及具有氧化偶氮苯结构的基团等。作为具有C=O键的光反应性基团,可举出二苯甲酮基、香豆素基、蒽醌基及马来酰亚胺基等。这些基团可以具有烷基、烷氧基、芳基、烯丙基氧基、氰基、烷氧基羰基、羟基、磺酸基、卤代烷基等取代基。Examples of the photoreactive group having a C=C bond include a vinyl group, a polyalkenyl group, a stilbene group, a stilbazole group, a stilbazolium group, a chalcone group, and a cinnamoyl group. Wait. As a photoreactive group which has a C=N bond, the group which has structures, such as an aromatic Schiff base and an aromatic hydrazone, is mentioned. Examples of the photoreactive group having an N=N bond include an azophenyl group, an azonaphthyl group, an aromatic heterocyclic azo group, a disazo group, a formazan group, and an oxyazo group groups of nitrobenzene structures, etc. As a photoreactive group which has a C=O bond, a benzophenone group, a coumarin group, an anthraquinone group, a maleimide group, etc. are mentioned. These groups may have substituents such as an alkyl group, an alkoxy group, an aryl group, an allyloxy group, a cyano group, an alkoxycarbonyl group, a hydroxyl group, a sulfonic acid group, a haloalkyl group, and the like.
其中,优选参与光二聚化反应的光反应性基团,从光取向所需的偏振光照射量较少、并且容易得到热稳定性、经时稳定性优异的光取向膜的方面考虑,优选肉桂酰基及查尔酮基。作为具有光反应性基团的聚合物,尤其优选为该聚合物侧链的末端部成为肉桂酸结构的那样的具有肉桂酰基的聚合物。Among them, photoreactive groups that participate in the photodimerization reaction are preferred, and cinnamon is preferred because the amount of polarized light irradiation required for photoalignment is small, and it is easy to obtain a photoalignment film excellent in thermal stability and stability over time. Acyl and chalcone groups. As a polymer which has a photoreactive group, the polymer which has a cinnamoyl group in which the terminal part of this polymer side chain becomes a cinnamic acid structure is especially preferable.
通过将光取向膜形成用组合物涂布于基材上,从而能够在基材上形成光取向层。作为该组合物中包含的溶剂,可举出与作为取向膜形成用组合物中可使用的溶剂而在前文示例的溶剂同样的溶剂,可根据具有光反应性基团的聚合物或单体的溶解性进行适当选择。A photo-alignment layer can be formed on a base material by apply|coating the composition for photo-alignment film formation on a base material. As the solvent contained in the composition, the same solvent as the solvent exemplified above as the solvent usable in the composition for forming an alignment film can be exemplified, and the solvent may vary depending on the amount of the polymer or monomer having a photoreactive group. Solubility is appropriately selected.
就光取向膜形成用组合物中的具有光反应性基团的聚合物或单体的含量而言,可根据聚合物或单体的种类、目标光取向膜的厚度而适当调节,相对于光取向膜形成用组合物的质量而言,优选为至少0.2质量%,更优选为0.3~10质量%的范围。在不显著损害光取向膜的特性的范围内,光取向膜形成用组合物可以包含聚乙烯醇、聚酰亚胺等高分子材料、光敏剂。The content of the polymer or monomer having a photoreactive group in the composition for forming a photo-alignment film can be appropriately adjusted according to the type of polymer or monomer and the thickness of the target photo-alignment film. The mass of the composition for forming an alignment film is preferably at least 0.2% by mass, and more preferably in the range of 0.3 to 10% by mass. The composition for forming a photo-alignment film may contain a polymer material such as polyvinyl alcohol and polyimide, and a photosensitizer within a range not significantly impairing the properties of the photo-alignment film.
作为将光取向膜形成用组合物涂布于基材的方法,可举出与将取向性组合物涂布于基材的方法同样的方法。作为从涂布的光取向膜形成用组合物中除去溶剂的方法,例如,可举出自然干燥法、通风干燥法、加热干燥及减压干燥法等。As a method of apply|coating the composition for photo-alignment film formation to a base material, the method similar to the method of apply|coating an orientation composition to a base material is mentioned. As a method of removing the solvent from the applied composition for forming a photo-alignment film, for example, a natural drying method, a ventilation drying method, a heating drying method, a vacuum drying method, and the like are mentioned.
为了照射偏振光,可以是直接向从被涂布于基板上的光取向膜形成用组合物中除去溶剂后得到的产物照射偏振UV光的形式,也可以是从基材侧照射偏振光、使偏振光透过而进行照射的形式。另外,尤其优选该偏振光实质上为平行光。照射的偏振光的波长优选为具有光反应性基团的聚合物或单体的光反应性基团能够吸收光能的波长区域的波长。具体而言,尤其优选为波长250~400nm的范围的UV(紫外线)。作为该偏振光照射中使用的光源,可举出氙灯、高压汞灯、超高压汞灯、金属卤化物灯、KrF、ArF等紫外光激光等,更优选高压汞灯、超高压汞灯及金属卤化物灯。这些之中,高压汞灯、超高压汞灯及金属卤化物灯由于波长313nm的紫外线的发光强度大,因而优选。通过使来自上述光源的光从适当的偏光片通过而照射,从而能够照射偏振UV光。作为该偏光片,可使用偏振滤光片、格兰-汤普森、格兰-泰勒等偏光棱镜、以及线栅型的偏光片。In order to irradiate polarized light, a form in which polarized UV light is irradiated directly to the product obtained by removing the solvent from the composition for forming a photo-alignment film applied on a substrate may be irradiated with polarized light from the substrate side, so that A form in which polarized light is transmitted and illuminated. In addition, it is particularly preferable that the polarized light is substantially parallel light. The wavelength of the polarized light to be irradiated is preferably a wavelength in a wavelength region in which the photoreactive group of the polymer or monomer having a photoreactive group can absorb light energy. Specifically, UV (ultraviolet rays) having a wavelength in the range of 250 to 400 nm is particularly preferable. Examples of the light source used for the polarized light irradiation include xenon lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, metal halide lamps, ultraviolet lasers such as KrF and ArF, and the like, and more preferred are high-pressure mercury lamps, ultra-high pressure mercury lamps, and metal halide lamps. Halide lamps. Among these, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, and a metal halide lamp are preferable because the luminous intensity of ultraviolet rays having a wavelength of 313 nm is high. Polarized UV light can be irradiated by irradiating light from the above-mentioned light source through an appropriate polarizer. As the polarizer, polarizing filters, polarizing prisms such as Glan-Thompson and Glan-Taylor, and wire grid polarizers can be used.
需要说明的是,在进行摩擦或偏振光照射时,若进行遮蔽,则还能形成液晶取向的方向不同的多个区域(图案)。In addition, when performing rubbing or polarized light irradiation, when shielding is performed, it is also possible to form a plurality of regions (patterns) in which the directions of liquid crystal alignment are different.
凹槽(groove)取向膜是在膜表面具有凹凸图案或多个凹槽(槽)的膜。将聚合性液晶化合物涂布于具有等间隔地排列的多个直线状凹槽的膜时,液晶分子将在沿着该槽的方向上取向。A groove alignment film is a film having a concavo-convex pattern or a plurality of grooves (grooves) on the film surface. When the polymerizable liquid crystal compound is applied to a film having a plurality of linear grooves arranged at equal intervals, the liquid crystal molecules are aligned in the direction along the grooves.
作为得到凹槽取向膜的方法,可举出:隔着具有图案形状的狭缝的曝光用掩模对感光性聚酰亚胺膜表面进行曝光,然后进行显影及漂洗处理而形成凹凸图案的方法;在表面具有槽的板状原版上形成固化前的UV固化树脂的层,将形成的树脂层移至基材,然后进行固化的方法;以及,将具有多个槽的卷状原版按压于在基材上形成的固化前的UV固化树脂的膜,从而形成凹凸,然后进行固化的方法;等等。As a method of obtaining a groove alignment film, a method of exposing the surface of the photosensitive polyimide film through an exposure mask having a slit having a pattern shape, and then performing development and rinsing treatment to form a concavo-convex pattern can be mentioned. A method of forming a UV-curable resin layer before curing on a plate-shaped original plate with grooves on the surface, moving the formed resin layer to a base material, and then curing; and, pressing a roll-shaped original plate with a plurality of grooves on the A method of forming a film of UV-curable resin before curing on a substrate to form unevenness and then curing; and the like.
取向膜(包含取向性聚合物的取向膜或光取向膜)的厚度通常为10~10000nm的范围,优选为10~1000nm的范围,更优选为500nm以下,进一步优选为10~200nm,尤其优选为50~150nm的范围。The thickness of the alignment film (the alignment film or the photo-alignment film containing the alignment polymer) is usually in the range of 10 to 10000 nm, preferably in the range of 10 to 1000 nm, more preferably 500 nm or less, still more preferably 10 to 200 nm, particularly preferably 50 to 150 nm range.
作为将相位差膜形成用组合物涂布于基材等的方法,可举出旋涂法、挤出法、凹版涂布法、模涂法、棒涂法、涂覆器法等涂布法、胶版法等印刷法等已知的方法。As a method of applying the composition for forming a retardation film to a substrate or the like, coating methods such as spin coating, extrusion, gravure coating, die coating, bar coating, and coater methods can be exemplified known methods such as printing methods such as , offset method, etc.
接着,在由相位差膜形成用组合物得到的涂膜中包含的聚合性液晶化合物不发生聚合的条件下,利用干燥等将溶剂除去,由此形成干燥涂膜。作为干燥方法,可举出自然干燥法、通风干燥法、加热干燥及减压干燥法等。Next, a dry coating film is formed by removing the solvent by drying or the like under the condition that the polymerizable liquid crystal compound contained in the coating film obtained from the composition for forming a retardation film does not polymerize. As a drying method, a natural drying method, a ventilation drying method, a heating drying, a vacuum drying method, etc. are mentioned.
此外,为了使聚合性液晶化合物相转变为液相,升温至聚合性液晶化合物相转变为液相的温度以上,然后降温,使该聚合性液晶化合物相转变为向列相。该相转变可以在除去上述涂膜中的溶剂后进行,也可以与溶剂的除去同时地进行。In addition, in order to phase-transform the polymerizable liquid crystal compound into a liquid phase, the temperature is raised to a temperature equal to or higher than the temperature at which the polymerizable liquid crystal compound is phase-transformed into a liquid phase, and then the temperature is lowered to phase-transform the polymerizable liquid crystal compound into a nematic phase. This phase transition may be performed after removing the solvent in the coating film, or may be performed simultaneously with the removal of the solvent.
通过在保持聚合性液晶化合物的向列液晶状态的情况下使聚合性液晶化合物聚合,从而形成聚合性液晶组合物的固化层即相位差层。作为聚合方法,优选光聚合法。光聚合中,作为向干燥涂膜照射的光,根据该干燥涂膜中包含的光聚合引发剂的种类、聚合性液晶化合物的种类(尤其是该聚合性液晶化合物所具有的聚合性基团的种类)及其量进行适当选择。作为其具体例,可举出选自由可见光、紫外光、红外光、X射线、α射线、β射线及γ射线组成的组中的1种以上的光、活性电子射线。其中,从容易控制聚合反应的进行的方面、能够使用在本领域中广泛使用的装置作为光聚合装置这样的方面考虑,优选紫外光,优选以能够通过紫外光进行光聚合的方式来预先选择聚合性液晶组合物中含有的聚合性液晶化合物、光聚合引发剂的种类。另外,也可以在聚合时一边利用适当的冷却手段将干燥涂膜冷却一边进行光照射,由此控制聚合温度。A retardation layer, which is a cured layer of the polymerizable liquid crystal composition, is formed by polymerizing the polymerizable liquid crystal compound while maintaining the nematic liquid crystal state of the polymerizable liquid crystal compound. As the polymerization method, a photopolymerization method is preferable. In the photopolymerization, the light irradiated to the dry coating film depends on the type of the photopolymerization initiator and the type of the polymerizable liquid crystal compound contained in the dry coating film (especially, the amount of the polymerizable group contained in the polymerizable liquid crystal compound). type) and its amount are appropriately selected. Specific examples thereof include at least one light selected from the group consisting of visible light, ultraviolet light, infrared light, X-rays, α-rays, β-rays, and γ-rays, and active electron beams. Among them, ultraviolet light is preferable from the viewpoint of easy control of the progress of the polymerization reaction and from the viewpoint that an apparatus widely used in this field can be used as the photopolymerization apparatus, and it is preferable to preselect the polymerization so that the photopolymerization can be performed by ultraviolet light. The type of polymerizable liquid crystal compound and photopolymerization initiator contained in the liquid crystal composition. In addition, the polymerization temperature may be controlled by irradiating light while cooling the dried coating film by an appropriate cooling means during the polymerization.
若通过采用这样的冷却手段而于更低温度实施聚合性液晶化合物的聚合,则即使基材使用耐热性较低的物质,也能够合适地形成偏光板。通过在光聚合时进行遮蔽、显影等,也能够得到经图案化的相位差板。By employing such a cooling means to carry out the polymerization of the polymerizable liquid crystal compound at a lower temperature, a polarizing plate can be suitably formed even if a material with low heat resistance is used for the base material. A patterned retardation plate can also be obtained by performing shielding, development, etc. during photopolymerization.
作为上述活性能量射线的光源,例如,可举出低压汞灯、中压汞灯、高压汞灯、超高压汞灯、氙灯、卤素灯、碳弧灯、钨灯、镓灯、准分子激光、发出波长范围380~440nm的光的LED光源、化学灯、黑光灯、微波激发汞灯、金属卤化物灯等。Examples of the light source for the active energy rays include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, xenon lamps, halogen lamps, carbon arc lamps, tungsten lamps, gallium lamps, excimer lasers, LED light sources, chemical lamps, black light lamps, microwave-excited mercury lamps, metal halide lamps, etc. that emit light in the wavelength range of 380 to 440 nm.
紫外线照射强度通常为10~3,000mW/cm2。紫外线照射强度优选为对光聚合引发剂的活化有效的波长区域的强度。照射光的时间通常为0.1秒~10分钟,优选为1秒~5分钟,更优选为5秒~3分钟,进一步优选为10秒~1分钟。以这样的紫外线照射强度照射一次或多次时,其累积光量为10~3,000mJ/cm2,优选为50~2,000mJ/cm2,更优选为100~1,000mJ/cm2。The ultraviolet irradiation intensity is usually 10 to 3,000 mW/cm 2 . The ultraviolet irradiation intensity is preferably an intensity in a wavelength region effective for activation of the photopolymerization initiator. The light irradiation time is usually 0.1 second to 10 minutes, preferably 1 second to 5 minutes, more preferably 5 seconds to 3 minutes, and even more preferably 10 seconds to 1 minute. When irradiated one or more times with such ultraviolet irradiation intensity, the cumulative light amount is 10 to 3,000 mJ/cm 2 , preferably 50 to 2,000 mJ/cm 2 , and more preferably 100 to 1,000 mJ/cm 2 .
相位差层的厚度可根据所适用的显示装置而适当选择,从薄膜化及弯曲性等观点考虑,优选为0.1~10μm,更优选为1~5μm,进一步优选为1~3μm。The thickness of the retardation layer can be appropriately selected according to the display device to which it is applied, but from the viewpoints of thinning and flexibility, it is preferably 0.1 to 10 μm, more preferably 1 to 5 μm, and even more preferably 1 to 3 μm.
<光学补偿板><Optical Compensation Plate>
本发明的有机EL显示器用层叠体根据需要可进一步组合光学补偿板。光学补偿板具有补偿液晶显示装置的视场角、颜色的光学功能,优选为液晶性物质进行取向而成。The laminated body for organic EL displays of this invention can further combine an optical compensation plate as needed. The optical compensation plate has an optical function of compensating the viewing angle and color of the liquid crystal display device, and is preferably formed by orienting a liquid crystal material.
光学补偿板更优选由聚合性液晶化合物的聚合物形成,并满足以下的式(5):The optical compensation plate is more preferably formed of a polymer of a polymerizable liquid crystal compound, and satisfies the following formula (5):
-30nm≤Rth(550)≤-100nm (5)-30nm≤Rth(550)≤-100nm (5)
(Rth(550)表示以波长550nm进行照射时的膜厚方向的面内相位差。)(Rth(550) represents the in-plane retardation in the film thickness direction when irradiated at a wavelength of 550 nm.)
作为这样的光学补偿板中优选使用的液晶性物质,可举出侧链型液晶性高分子化合物。侧链型液晶性高分子化合物是作为使液晶层呈现的中核单元的介晶基团介由柔性链以侧链形式键合于柔性主链而成的,例如,可举出以聚丙烯酸酯、聚甲基丙烯酸酯、聚硅氧烷等作为主链骨架、并根据需要介由由共轭性原子团等形成的间隔部而具有介晶基团作为侧链的物质等。另外,为了控制膜的拉伸弹性模量,可以在从侧链的介晶基团来看与主链呈相反侧的末端,根据需要介由由共轭性原子团等形成的间隔部而具有氧杂环丁基、环氧基、乙烯基醚基等用于交联的聚合性官能团。As a liquid crystal substance preferably used for such an optical compensation plate, a side chain type liquid crystal polymer compound is mentioned. The side chain type liquid crystalline polymer compound is formed by the mesogenic group, which is the core unit that makes the liquid crystal layer appear, to the flexible main chain in the form of a side chain through a flexible chain. For example, polyacrylate, A polymethacrylate, a polysiloxane, etc. as a main chain skeleton, and what has a mesogenic group as a side chain via a spacer formed by a conjugated atomic group etc. as needed, etc. are mentioned. In addition, in order to control the tensile modulus of elasticity of the film, oxygen may be provided at the terminal on the opposite side to the main chain in view of the mesogenic group of the side chain through a spacer formed by a conjugated atomic group or the like if necessary. Heterocyclobutyl group, epoxy group, vinyl ether group, etc. are polymerizable functional groups used for crosslinking.
光学补偿板的厚度例如为0.1~30μm左右,优选为0.5~25μm左右,进一步优选为3~20μm左右。The thickness of the optical compensation plate is, for example, about 0.1 to 30 μm, preferably about 0.5 to 25 μm, and more preferably about 3 to 20 μm.
<圆偏光板><Circular polarizer>
本发明中的圆偏光板包含偏光板和相位差板,偏光板包含偏光片和保护膜。偏光板在与相位差板相反的一侧具有保护膜。The circular polarizing plate in the present invention includes a polarizing plate and a retardation plate, and the polarizing plate includes a polarizing plate and a protective film. The polarizing plate has a protective film on the opposite side of the retardation plate.
上述圆偏光板中,偏光板与相位差板可以介由粘接剂层进行层叠,也可以介由粘合剂层进行层叠,优选介由粘合剂层进行层叠。即,上述圆偏光板优选具有依次层叠有偏光板、粘合剂层及相位差板的结构。In the above-mentioned circularly polarizing plate, the polarizing plate and the retardation plate may be laminated via an adhesive layer or may be laminated via an adhesive layer, but preferably they are laminated via an adhesive layer. That is, the circularly polarizing plate preferably has a structure in which a polarizing plate, an adhesive layer, and a retardation plate are stacked in this order.
作为使偏光板与相位差板层叠的粘合剂层,优选波长400nm处的透过率为10%以下的粘合剂层(以下,有时称为近红外吸收粘合剂层。)。As a pressure-sensitive adhesive layer for laminating a polarizing plate and a retardation plate, a pressure-sensitive adhesive layer having a transmittance of 10% or less at a wavelength of 400 nm (hereinafter, may be referred to as a near-infrared absorbing pressure-sensitive adhesive layer.) is preferable.
作为形成使偏光板与相位差板层叠的粘合剂层的粘合剂组合物,没有特别限定,可以使用已知的粘合剂组合物。It does not specifically limit as a pressure-sensitive adhesive composition which forms the pressure-sensitive adhesive layer which laminated|stacked a polarizing plate and a retardation plate, A known pressure-sensitive adhesive composition can be used.
形成近红外吸收粘合剂层的粘合剂组合物没有特别限定,例如可举出日本特开2017-119700号公报中记载的粘合剂组合物,优选为包含选择性地吸收波长400nm附近(例如波长385nm~波长405nm)的光的化合物的粘合剂组合物,更优选为包含具有份菁(merocyanine)结构的光选择吸收化合物的粘合剂组合物。The pressure-sensitive adhesive composition for forming the near-infrared absorbing pressure-sensitive adhesive layer is not particularly limited. For example, the pressure-sensitive adhesive composition described in JP-A No. 2017-119700 is exemplified. For example, an adhesive composition of a compound of light having a wavelength of 385 nm to 405 nm) is more preferably an adhesive composition containing a light selective absorption compound having a merocyanine structure.
就本发明的圆偏光板而言,水蒸气透过率为100g/m2/24小时以下,且380nm的光的透过率为1%以下。由此,可得到显示特性、弯曲性和经年劣化方面优异的有机EL显示器。The circularly polarizing plate of the present invention has a water vapor transmittance of 100 g/m 2 /24 hours or less, and a transmittance of 380 nm light of 1% or less. Thereby, an organic EL display excellent in display characteristics, flexibility, and deterioration over time can be obtained.
水蒸气透过率按照JIS Z 0208、在40℃、相对湿度90%的条件下进行测定,以每1m2膜面积、24小时内从该膜通过的水分量的方式算出。若水蒸气透过率超过100g/m2/24小时,则得到的有机EL显示器的耐久性变差。水蒸气透过率优选为60g/m2/24小时以下,更优选为30g/m2/24小时以下,进一步优选为10g/m2/24小时以下,也可以为测定界限以下的低水蒸气透过率。The water vapor transmission rate was measured according to JIS Z 0208 under the conditions of 40° C. and 90% relative humidity, and was calculated as the amount of water passing through the film in 24 hours per 1 m 2 of film area. When the water vapor transmission rate exceeds 100 g/m 2 /24 hours, the durability of the obtained organic EL display deteriorates. The water vapor transmission rate is preferably 60 g/m 2 /24 hours or less, more preferably 30 g/m 2 /24 hours or less, still more preferably 10 g/m 2 /24 hours or less, and may be a low water vapor below the measurement limit transmittance.
关于光的透过率,使用分光光度计(UV-3150;株式会社岛津制作所制)测定380nm处的透过率。更优选确定380nm及400nm两者的透过率。这些波长处的光的透过率优选为0.5%以下,更优选为0.3%以下。Regarding the transmittance of light, the transmittance at 380 nm was measured using a spectrophotometer (UV-3150; manufactured by Shimadzu Corporation). More preferably, the transmittances of both 380 nm and 400 nm are determined. The transmittance of light at these wavelengths is preferably 0.5% or less, and more preferably 0.3% or less.
关于上述圆偏光板,透氧度优选为30cc/atm/m2/24小时以下。Regarding the above-mentioned circularly polarizing plate, the oxygen permeability is preferably 30 cc/atm/m 2 /24 hours or less.
透氧度基于JIS K 7126、利用氧透过率测定装置(OX-TRANML,MOCON公司制)在23℃、相对湿度50%的条件下进行测定。从进一步提高有机EL显示器的耐久性的方面考虑,透氧度更优选为20cc/atm/m2/24小时以下,进一步优选为10cc/atm/m2/24小时以下。The oxygen permeability was measured in accordance with JIS K 7126 using an oxygen permeability measuring device (OX-TRANML, manufactured by MOCON) under the conditions of 23° C. and 50% relative humidity. From the viewpoint of further improving the durability of the organic EL display, the oxygen permeability is more preferably 20 cc/atm/m 2 /24 hours or less, and still more preferably 10 cc/atm/m 2 /24 hours or less.
<粘合剂层(1)><Adhesive layer (1)>
本发明中,作为形成与圆偏光板层叠的粘合剂层(本说明书中,有时将该粘合剂层称为“粘合剂层(1)”。)的粘合剂组合物,没有特别限定,例如,可使用丙烯酸系、有机硅系、聚酯系、聚氨酯系、聚酰胺系、聚醚系、橡胶系等合适的粘合剂。其中,从光学透明性、粘合特性、耐候性等方面考虑,优选压敏丙烯酸系粘合剂。粘合剂层(1)通常层叠于圆偏光板的相位差板上。在粘合剂层(1)的与层叠有圆偏光板的面相反的一侧,可以进一步层叠其他层(隔膜等)。In the present invention, there is no particular one as an adhesive composition for forming an adhesive layer (in this specification, this adhesive layer may be referred to as "adhesive layer (1)") laminated with a circularly polarizing plate. For example, suitable adhesives such as acrylic, silicone, polyester, polyurethane, polyamide, polyether, and rubber can be used. Among them, pressure-sensitive acrylic adhesives are preferred from the viewpoints of optical transparency, adhesive properties, weather resistance, and the like. The pressure-sensitive adhesive layer (1) is usually laminated on a retardation plate of a circularly polarizing plate. Other layers (separators, etc.) may be further laminated on the opposite side of the adhesive layer (1) to the surface on which the circularly polarizing plate is laminated.
需要说明的是,可以根据用途使粘合剂层(1)及偏光板与相位差板的层叠中使用的粘合剂层具有功能性,如分散各种扩散剂而赋予扩散性、或者混合各种导电性物质而赋予防静电性等。It should be noted that the adhesive layer (1) and the adhesive layer used for lamination of the polarizing plate and the retardation plate can be functionalized according to the application, such as dispersing various diffusing agents to impart diffusivity, or mixing various diffusing agents. A conductive substance is used to impart antistatic properties, etc.
从显示装置的弯曲性、视觉辨认性的观点考虑,本发明的层叠有圆偏光板和粘合剂层的层叠体的厚度优选为100μm以下,更优选为90μm以下。From the viewpoints of flexibility and visibility of the display device, the thickness of the laminate in which the circularly polarizing plate and the pressure-sensitive adhesive layer of the present invention are laminated is preferably 100 μm or less, and more preferably 90 μm or less.
<有机EL显示装置(有机EL显示器)><Organic EL Display Device (Organic EL Display)>
本发明包含具备本发明的有机EL显示器用层叠体而成的显示装置。The present invention includes a display device including the laminate for an organic EL display of the present invention.
作为显示装置,可举出液晶显示装置、有机电致发光(EL)显示装置、无机电致发光(EL)显示装置、触摸面板显示装置、电子发射显示装置(场发射显示装置(FED等)、表面场发射显示装置(SED))、电子纸(使用了电子油墨、电泳元件的显示装置)、等离子显示装置、投射型显示装置(光栅光阀(grating light valve)(GLV)显示装置、具有数字微镜器件(DMD)的显示装置等)及压电陶瓷显示器等。液晶显示装置包括透射型液晶显示装置、半透射型液晶显示装置、反射型液晶显示装置、直视型液晶显示装置及投射型液晶显示装置等中的任何。这些显示装置可以是显示二维图像的显示装置,也可以是显示三维图像的立体显示装置。尤其是,作为本发明的显示装置,优选有机EL显示装置和触摸面板显示装置,尤其优选有机EL显示装置。Examples of display devices include liquid crystal display devices, organic electroluminescence (EL) display devices, inorganic electroluminescence (EL) display devices, touch panel display devices, electron emission display devices (field emission display devices (FED, etc.), Surface field emission display (SED)), electronic paper (display using electronic ink and electrophoretic elements), plasma display, projection display (grating light valve (GLV) display, digital Micromirror device (DMD) display device, etc.) and piezoelectric ceramic display, etc. The liquid crystal display device includes any of a transmission type liquid crystal display device, a semi-transmission type liquid crystal display device, a reflection type liquid crystal display device, a direct-view type liquid crystal display device, a projection type liquid crystal display device, and the like. These display devices may be display devices that display two-dimensional images, or may be stereoscopic display devices that display three-dimensional images. In particular, as the display device of the present invention, an organic EL display device and a touch panel display device are preferable, and an organic EL display device is particularly preferable.
实施例Example
以下,利用实施例及比较例进一步详细地说明本发明。实施例及比较例中的“%”及“份”只要没有特别限定,则是“质量%”及“质量份”。Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. Unless otherwise specified, "%" and "parts" in Examples and Comparative Examples are "% by mass" and "parts by mass".
[实施例1][Example 1]
<偏光板的制作><Production of polarizing plate>
[偏光板:碘PVA型偏光板的制造][Polarizing plate: Manufacture of iodine PVA type polarizing plate]
利用干式拉伸将厚度30μm的聚乙烯醇膜(PVA:平均聚合度约2400,皂化度99.9摩尔%以上)单轴拉伸约5倍,进而在保持收紧状态的情况下浸渍于40℃的纯水中40秒。然后,于28℃在碘/碘化钾/水的质量比为0.044/5.7/100的染色水溶液中浸渍30秒,进行染色处理。接着,于70℃在碘化钾/硼酸/水的质量比为11.0/6.2/100的硼酸水溶液中浸渍120秒。接下来,用8℃的纯水清洗15秒,然后,在以300N的张力保持的状态下,于60℃干燥50秒,接着,于75℃干燥20秒,得到在聚乙烯醇膜中吸附取向有碘的厚度12μm的偏光片。A polyvinyl alcohol film with a thickness of 30 μm (PVA: average degree of polymerization of about 2400, saponification degree of 99.9 mol% or more) was uniaxially stretched about 5 times by dry stretching, and immersed at 40° C. while maintaining the tightened state. in pure water for 40 seconds. Then, it was immersed for 30 seconds in a dyeing aqueous solution having a mass ratio of iodine/potassium iodide/water of 0.044/5.7/100 at 28° C. to perform dyeing treatment. Next, it was immersed for 120 seconds in a boric acid aqueous solution having a mass ratio of potassium iodide/boric acid/water of 11.0/6.2/100 at 70°C. Next, it was washed with pure water at 8° C. for 15 seconds, then dried at 60° C. for 50 seconds while maintaining a tension of 300 N, and then dried at 75° C. for 20 seconds to obtain adsorption orientation in the polyvinyl alcohol film. A polarizer with a thickness of 12 μm with iodine.
在得到的偏光片与环烯烃膜(日本ZEON株式会社制ZF14)之间注入水系粘接剂,用夹持辊进行贴合。在将得到的贴合物的张力保持为430N/m的同时于60℃干燥2分钟,得到在一面具有环烯烃膜(COP)作为保护膜的偏光板I。需要说明的是,上述水系粘接剂是在水100份中添加羧基改性聚乙烯醇(Kuraray Poval KL318;株式会社Kuraray制)3份、和水溶性聚酰胺环氧树脂(Sumirez Resin650;住化Chemtex株式会社制,固态成分浓度30%的水溶液)1.5份而制备的。A water-based adhesive was injected between the obtained polarizer and a cycloolefin film (ZF14, manufactured by ZEON Co., Ltd.), and they were bonded together with a nip roll. The obtained bonding product was dried at 60° C. for 2 minutes while maintaining the tension at 430 N/m to obtain a polarizing plate I having a cycloolefin film (COP) as a protective film on one surface. In addition, the said water-based adhesive was added to 100 parts of water by adding 3 parts of carboxyl-modified polyvinyl alcohol (Kuraray Poval KL318; manufactured by Kuraray Co., Ltd.), and a water-soluble polyamide epoxy resin (Sumirez Resin 650; Sumika). Chemtex Co., Ltd. manufactured, the solid content concentration 30% aqueous solution) 1.5 parts was prepared.
<相位差板的制作><Production of retardation plate>
[光取向膜形成用组合物的制备][Preparation of a composition for forming a photo-alignment film]
将日本特开2013-033249号公报记载的下述光取向性材料5份与环戊酮(溶剂)95份混合,于80℃将所得到的混合物搅拌1小时,由此得到光取向膜形成用组合物。5 parts of the following photo-alignment materials described in Japanese Patent Laid-Open No. 2013-033249 and 95 parts of cyclopentanone (solvent) were mixed, and the resulting mixture was stirred at 80° C. for 1 hour to obtain a photo-alignment film formation combination.
(光取向性材料)(photo-alignment material)
[聚合性液晶组合物的制备][Preparation of polymerizable liquid crystal composition]
将下述结构的聚合性液晶化合物A-1(86.0份)、聚合性液晶化合物A-2(14.0份)、聚丙烯酸酯化合物(流平剂/BYK-361N;BYK-Chemie公司制)(0.12份)和2-二甲基氨基-2-苄基-1-(4-吗啉代苯基)-1-丁酮(光聚合引发剂/Irgacure369;Ciba Specialty Chemicals公司制)(3.0份)混合,得到包含聚合性液晶化合物A-1及聚合性液晶化合物A-2的聚合性液晶组合物(A1)。Polymerizable liquid crystal compound A-1 (86.0 parts), polymerizable liquid crystal compound A-2 (14.0 parts), and polyacrylate compound (leveling agent/BYK-361N; manufactured by BYK-Chemie) (0.12 parts) and 2-dimethylamino-2-benzyl-1-(4-morpholinophenyl)-1-butanone (photopolymerization initiator/Irgacure369; manufactured by Ciba Specialty Chemicals) (3.0 parts) , the polymerizable liquid crystal composition (A1) containing the polymerizable liquid crystal compound A-1 and the polymerizable liquid crystal compound A-2 was obtained.
聚合性液晶化合物A-1:Polymerizable Liquid Crystal Compound A-1:
聚合性液晶化合物A-2:Polymerizable Liquid Crystal Compound A-2:
[相位差板的制作][Production of retardation plate]
使用电晕处理装置(AGF-B10;春日电机株式会社制),在输出功率为0.3kW、处理速度为3m/分钟的条件下,对环烯烃聚合物膜(COP;ZF-14;日本ZEON株式会社制)进行1次处理。用棒涂机,在实施了电晕处理的表面上涂布上述光取向膜形成用组合物,于80℃干燥1分钟,使用偏振UV光照射装置(带偏光片单元的SPOT CURE SP-7;Ushio电机株式会社制),以100mJ/cm2的累积光量实施偏振UV光曝光,形成取向膜。用椭圆偏振计M-220(日本分光株式会社制)测定得到的取向膜的厚度,结果为100nm。Using a corona treatment device (AGF-B10; manufactured by Kasuga Electric Co., Ltd.), under the conditions of an output power of 0.3 kW and a treatment speed of 3 m/min, the cycloolefin polymer film (COP; ZF-14; Japan ZEON Co., Ltd. company system) to be processed once. The above-mentioned composition for forming a photo-alignment film was coated on the corona-treated surface with a bar coater, dried at 80° C. for 1 minute, and a polarized UV light irradiation device (SPOT CURE SP-7 with a polarizer unit; Ushio Electric Co., Ltd.), polarized UV light exposure was performed at a cumulative light amount of 100 mJ/cm 2 to form an alignment film. The thickness of the obtained alignment film was measured with an ellipsometer M-220 (manufactured by JASCO Corporation) and found to be 100 nm.
接下来,在将棒涂机的线(wire)设定为#30且速度为50mm/秒的条件下,将之前制备的包含聚合性液晶化合物的聚合性液晶组合物(A1)涂布于上述取向膜上,于120℃干燥1分钟。然后,使用高压汞灯(Unicure VB-15201BY-A;Ushio电机株式会社制),从涂布有聚合性液晶组合物(A1)的面侧照射紫外线(氮气氛下,波长313nm处的累积光量:500mJ/cm2),由此形成相位差层与环烯烃聚合物膜的层叠体。用激光显微镜(LEXT;Olympus株式会社制)测定得到的相位差层的厚度,结果为2.3μm。Next, the previously prepared polymerizable liquid crystal composition (A1) containing the polymerizable liquid crystal compound was applied to the above-mentioned conditions with the wire of the bar coater set at #30 and the speed at 50 mm/sec. On the alignment film, it was dried at 120° C. for 1 minute. Then, using a high-pressure mercury lamp (Uniicure VB-15201BY-A; manufactured by Ushio Electric Co., Ltd.), ultraviolet rays were irradiated from the surface side coated with the polymerizable liquid crystal composition (A1) (in a nitrogen atmosphere, the cumulative light amount at a wavelength of 313 nm: 500 mJ/cm 2 ), thereby forming a laminate of the retardation layer and the cycloolefin polymer film. The thickness of the obtained retardation layer was measured with a laser microscope (LEXT; manufactured by Olympus Corporation) and found to be 2.3 μm.
对得到的相位差层的波长550nm处的相位差值进行测定,结果为Re(550)=140nm。When the retardation value at the wavelength of 550 nm of the obtained retardation layer was measured, it was Re(550)=140 nm.
另外,对得到的相位差层的波长450nm及波长650nm处的相位差值进行测定,结果为Re(450)/Re(550)=0.85,Re(650)/Re(550)=1.05。In addition, when the retardation values of the obtained retardation layer at wavelengths of 450 nm and 650 nm were measured, Re(450)/Re(550)=0.85 and Re(650)/Re(550)=1.05.
<圆偏光板的制作><Production of circular polarizer>
使用粘合剂(Lintec株式会社制,丙烯酸系粘合剂(无色透明,未取向),将偏光板I与相位差板B以偏光板I的吸收轴与相位差板B的慢轴所成的角度(θ)成为45°的方式进行贴合,然后将相位差板的环烯烃聚合物膜剥离,制作了圆偏光板1。Using an adhesive (Lintec Co., Ltd., acrylic adhesive (colorless, transparent, non-oriented), polarizing plate I and retardation plate B are formed by the absorption axis of polarizing plate I and the slow axis of retardation plate B. The cycloolefin polymer film of the retardation plate was peeled off, and the circularly polarizing plate 1 was produced after bonding so that the angle ((theta)) might become 45 degrees.
<有机EL显示器用层叠体的制作><Preparation of laminate for organic EL display>
使丙烯酸系粘合剂(Lintec公司制,膜厚为15μm)层叠于得到的圆偏光板的相位差板上,得到有机EL显示器用层叠体。An acrylic pressure-sensitive adhesive (manufactured by Lintec, 15 μm in film thickness) was laminated on the retardation plate of the obtained circularly polarizing plate to obtain a laminate for an organic EL display.
关于得到的有机EL显示器用层叠体的层构成,归纳于表1中。Table 1 summarizes the layer structure of the obtained laminate for organic EL displays.
<水蒸气透过率的测定><Measurement of water vapor transmission rate>
针对得到的圆偏光板,按照JIS Z 0208,在40℃、相对湿度90%的条件下进行测定,算出每1m2膜面积、24小时内从该膜通过的水分量。将结果示于表2。The obtained circularly polarizing plate was measured under the conditions of 40° C. and 90% relative humidity according to JIS Z 0208, and the amount of water passing through the film in 24 hours per 1 m 2 of film area was calculated. The results are shown in Table 2.
<透氧度的测定><Measurement of oxygen permeability>
针对得到的圆偏光板,基于JIS K7126,使用氧透过率测定装置(OX-TRANML,MOCON公司制),在23℃、相对湿度50%的条件下进行测定。将结果示于表2。The obtained circularly polarizing plate was measured under the conditions of 23° C. and a relative humidity of 50% using an oxygen transmittance measuring apparatus (OX-TRANML, manufactured by MOCON) based on JIS K7126. The results are shown in Table 2.
<透过率的测定><Measurement of transmittance>
针对得到的圆偏光板,使用分光光度计(UV-3150;株式会社岛津制作所制),测定380nm及400nm处的透过率。将结果示于表2。The transmittance at 380 nm and 400 nm was measured about the obtained circularly polarizing plate using a spectrophotometer (UV-3150; manufactured by Shimadzu Corporation). The results are shown in Table 2.
<耐候性试验><Weather resistance test>
将得到的有机EL显示器用层叠体的丙烯酸系粘合剂、与从SAMSUNG公司制“GalaxyS5”除去前面玻璃及偏光板而成的显示装置贴合。在将显示装置的电源设定为关(OFF)的状态(黑色显示时)、设定为开(ON)的状态(白色显示时)下,确认反射色相。将初始外观及在阳光耐气候试验箱(sunshine weather meter)中的100小时加速耐候性试验后的外观(100小时加速耐候性试验)的结果示于表3。需要说明的是,正面反射色相(表3中为“白色显示”及“黑色显示”)是相隔50cm从正面目视观察样品来确认色相而得到的色相,斜向反射色相(表3中为“斜向黑色显示”)是相隔50cm从仰角60°、方位角0~360°方向目视观察样品时的色相。The acrylic pressure-sensitive adhesive of the obtained laminate for organic EL displays was bonded to a display device obtained by removing the front glass and the polarizing plate from "Galaxy S5" manufactured by SAMSUNG. Check the reflected hue when the power of the display device is turned OFF (for black display) or turned ON (for white display). The results of the initial appearance and the appearance after a 100-hour accelerated weather resistance test in a sunlight weather meter (100-hour accelerated weather resistance test) are shown in Table 3. It should be noted that the front reflection hue ("white display" and "black display" in Table 3) is the hue obtained by visually observing the sample from the front at a distance of 50 cm to confirm the hue, and the oblique reflection hue (in Table 3, "" "Oblique black display") is the hue when the sample is visually observed from a direction of an elevation angle of 60° and an azimuth angle of 0 to 360° at a distance of 50 cm.
<弯曲性试验><Flexibility test>
在得到的圆偏光板的涂膜面侧载置厚度为0.7mm的玻璃板,以趴伏于玻璃板的方式将层叠体弯曲180度,然后用10倍的放大镜,透过荧光灯的光观察弯曲部分,确认有无褶皱、裂纹。将未观察到褶皱、裂纹的情况设为A,将略微确认到褶皱的情况设为B,将观察到褶皱和裂纹的情况设为C。将结果示于表3。A glass plate with a thickness of 0.7 mm was placed on the coating film surface side of the obtained circularly polarizing plate, the laminate was bent 180 degrees so as to lie down on the glass plate, and then the bending was observed with a magnifying glass of 10 times through the light of a fluorescent lamp. Parts, check for wrinkles and cracks. The case where no wrinkles and cracks were observed was designated as A, the case where wrinkles were slightly observed was designated as B, and the case where wrinkles and cracks were observed was designated as C. The results are shown in Table 3.
[实施例2][Example 2]
将实施例1中偏光板与相位差板的粘合剂变更为日本专利申请公开公报·日本特开2017-120430的实施例2中记载的粘合剂(近紫外PSA),除此以外,与实施例1同样地进行制作。In addition to changing the adhesive between the polarizing plate and the retardation plate in Example 1 to the adhesive (near-ultraviolet PSA) described in Example 2 of Japanese Patent Application Laid-Open Publication No. 2017-120430, the same Example 1 was produced in the same manner.
[实施例3][Example 3]
[相位差板的制作][Production of retardation plate]
<取向性聚合物组合物(1)的制备><Preparation of Oriented Polymer Composition (1)>
向市售的聚乙烯醇(聚乙烯醇1000完全皂化型,和光纯药工业株式会社制)中加水,于100℃加热1小时,得到取向性聚合物组合物(1)。取向性聚合物组合物(1)中的固态成分为2质量%。Water was added to a commercially available polyvinyl alcohol (polyvinyl alcohol 1000 complete saponification type, manufactured by Wako Pure Chemical Industries, Ltd.), and it was heated at 100° C. for 1 hour to obtain an oriented polymer composition (1). The solid content in the oriented polymer composition (1) was 2 mass %.
<组合物(B-1)的制备><Preparation of Composition (B-1)>
将式(LC242)表示的聚合性液晶化合物、聚合引发剂(BASF公司制;Irgacure907)、聚丙烯酸酯化合物(流平剂/BYK-361N;BYK-Chemie公司制)、反应添加剂(BASF公司制Laromer(注册商标)LR-900)及丙二醇1-单甲基醚2-乙酸酯(PGMEA)混合,得到组合物(B-1)。需要说明的是,组合物(B-1)中的各化合物的比例为聚合性液晶化合物19.2质量%、聚合引发剂0.5质量%、流平剂0.1质量%、反应添加剂1.1质量%及PGMEA79.1%。A polymerizable liquid crystal compound represented by the formula (LC242), a polymerization initiator (manufactured by BASF; Irgacure 907), a polyacrylate compound (leveling agent/BYK-361N; manufactured by BYK-Chemie), and a reaction additive (Laromer manufactured by BASF) (registered trademark) LR-900) and propylene glycol 1-monomethyl ether 2-acetate (PGMEA) were mixed to obtain a composition (B-1). In addition, the ratio of each compound in the composition (B-1) is 19.2 mass % of polymerizable liquid crystal compound, 0.5 mass % of polymerization initiator, 0.1 mass % of leveling agent, 1.1 mass % of reaction additive, and PGMEA 79.1 %.
<相位差层1的制作><Production of retardation layer 1>
在皂化已完成的三乙酰纤维素膜(以下,有时称为TAC)上涂布取向性聚合物组合物(1)并加热干燥后,得到厚度为80nm的取向性聚合物的膜。对得到的取向性聚合物的膜的表面实施摩擦处理。使用棒涂机,在其上涂布组合物(B-1),于100℃干燥1分钟,然后用高压汞灯照射紫外线(氮气氛下,波长365nm处的累积光量:1200mJ/cm2),由此形成相位差层1。用激光显微镜测定得到的相位差层1的膜厚,结果膜厚为1.94μm。测定得到的相位差层1的相位差值,结果为Re(550)=269nm。另外,测定波长450nm及波长650nm的相位差值,结果Re(450)/Re(550)=1.08,Re(650)/Re(550)=0.99。The oriented polymer composition (1) was coated on the saponified triacetyl cellulose film (hereinafter, sometimes referred to as TAC) and heated and dried to obtain an oriented polymer film having a thickness of 80 nm. A rubbing treatment was performed on the surface of the obtained oriented polymer film. Using a bar coater, the composition (B-1) was coated thereon, dried at 100° C. for 1 minute, and then irradiated with ultraviolet rays with a high-pressure mercury lamp (in a nitrogen atmosphere, cumulative light amount at a wavelength of 365 nm: 1200 mJ/cm 2 ), Thus, the retardation layer 1 is formed. When the film thickness of the obtained retardation layer 1 was measured with a laser microscope, the film thickness was 1.94 μm. The retardation value of the obtained retardation layer 1 was measured and found to be Re(550)=269 nm. In addition, when the retardation values at a wavelength of 450 nm and a wavelength of 650 nm were measured, Re(450)/Re(550)=1.08 and Re(650)/Re(550)=0.99.
<相位差层2的制作><Production of retardation layer 2>
在皂化已完成的三乙酰纤维素膜(Konica Minolto株式会社制,KC4UY)上涂布取向性聚合物组合物(1)并进行加热干燥后,得到厚度为82nm的取向性聚合物的膜。以与TAC的长度方向呈15°的角度,对得到的取向性聚合物的膜的表面实施摩擦处理,使用棒涂机,在其上涂布组合物(B-1),于100℃干燥1分钟,然后使用高压汞灯照射紫外线(氮气氛下,波长365nm处的累积光量:1200mJ/cm2),由此形成相位差层2。用激光显微镜测定得到的相位差层2的膜厚,结果膜厚为973nm。测定得到的相位差层2的相位差值,结果为Re(550)=135nm。另外,测定波长450nm及波长650nm的相位差值,结果为Re(450)/Re(550)=1.07,Re(650)/Re(550)=0.98。The oriented polymer composition (1) was coated on the saponified triacetyl cellulose film (manufactured by Konica Minolto Co., Ltd., KC4UY) and dried by heating to obtain an oriented polymer film having a thickness of 82 nm. The surface of the obtained oriented polymer film was subjected to a rubbing treatment at an angle of 15° to the longitudinal direction of the TAC, the composition (B-1) was applied thereon using a bar coater, and dried at 100° C. for 1 Then, the retardation layer 2 was formed by irradiating ultraviolet rays using a high-pressure mercury lamp (in a nitrogen atmosphere, cumulative light amount at a wavelength of 365 nm: 1200 mJ/cm 2 ). When the film thickness of the obtained retardation layer 2 was measured with a laser microscope, the film thickness was 973 nm. The retardation value of the obtained retardation layer 2 was measured and found to be Re(550)=135 nm. In addition, when the retardation values at a wavelength of 450 nm and a wavelength of 650 nm were measured, Re(450)/Re(550)=1.07 and Re(650)/Re(550)=0.98.
<相位差层1与相位差层2的贴合><Lamination of retardation layer 1 and retardation layer 2>
以上述中得到的相位差层1的慢轴及相位差层2的慢轴的角度成为60°的方式,使用光固化性粘接剂进行贴合,制作了相位差板3。The retardation plate 3 was produced by bonding together using a photocurable adhesive so that the angle of the slow axis of the retardation layer 1 and the slow axis of the retardation layer 2 obtained above would be 60°.
<圆偏光板的制作><Production of circular polarizer>
使用粘接剂,以偏光板I的吸收轴与相位差层1的慢轴所成的角度(θ)成为15°、偏光板I的吸收轴与相位差板2的慢轴所成的角度(θ)成为75°的方式,将偏光板I与相位差板3的相位差层1侧进行贴合,然后将相位差板的环烯烃聚合物膜剥离,制作了圆偏光板。Using an adhesive, the angle (θ) formed by the absorption axis of the polarizing plate 1 and the slow axis of the retardation layer 1 is 15°, and the angle formed by the absorption axis of the polarizing plate 1 and the slow axis of the retardation layer 2 ( θ) was 75°, the polarizing plate 1 and the retardation layer 1 side of the retardation plate 3 were bonded together, and then the cycloolefin polymer film of the retardation plate was peeled off to produce a circular polarizing plate.
<有机EL显示器用层叠体的制作><Preparation of laminate for organic EL display>
除了使用上述中得到的相位差板3以外,与实施例1同样地操作,制作了有机EL显示器用层叠体。Except having used the retardation plate 3 obtained above, it carried out similarly to Example 1, and produced the laminated body for organic electroluminescent displays.
[实施例4][Example 4]
[光学补偿板的制作][Production of Optical Compensation Plate]
<取向性聚合物组合物(2)的制备><Preparation of Oriented Polymer Composition (2)>
向作为市售的取向性聚合物的SUNEVER SE-610(日产化学工业株式会社制)中加入2-丁氧基乙醇,得到了取向性聚合物组合物(2)。需要说明的是,取向性聚合物组合物(2)的固态成分为1质量%。2-butoxyethanol was added to SUNEVER SE-610 (manufactured by Nissan Chemical Industries, Ltd.), which is a commercially available oriented polymer, to obtain an oriented polymer composition (2). In addition, the solid content of the oriented polymer composition (2) is 1 mass %.
使用电晕处理装置,在输出功率为0.3kW、处理速度为3m/分钟的条件下,对环烯烃膜的表面进行1次处理。使用棒涂机,在实施了电晕处理的表面上涂布取向性聚合物组合物(2),于90℃干燥1分钟,得到取向膜。用激光显微镜测定得到的取向膜的膜厚,结果为34nm。接下来,使用棒涂机,在取向膜上涂布组合物(B-1),于90℃干燥1分钟,然后使用高压汞灯照射紫外线(氮气氛下,波长365nm处的累积光量:1000mJ/cm2),由此得到光学补偿板。用激光显微镜测定得到的光学补偿板的膜厚,结果膜厚为450nm。另外,测定得到的光学补偿板的波长550nm处的相位差值,结果Re(550)=1nm,Rth(550)=-70nm。需要说明的是,环烯烃膜自身在波长550nm处的相位差值约为0。Using a corona treatment device, the surface of the cycloolefin film was treated once under the conditions of an output of 0.3 kW and a treatment speed of 3 m/min. The orientation polymer composition (2) was apply|coated to the surface which performed the corona treatment using a bar coater, and it dried at 90 degreeC for 1 minute, and obtained the orientation film. The thickness of the obtained alignment film was measured with a laser microscope and found to be 34 nm. Next, the composition (B-1) was coated on the alignment film using a bar coater, dried at 90° C. for 1 minute, and then irradiated with ultraviolet rays using a high-pressure mercury lamp (in a nitrogen atmosphere, cumulative light amount at a wavelength of 365 nm: 1000 mJ/ cm 2 ), thereby obtaining an optical compensation plate. The film thickness of the obtained optical compensation plate was measured with a laser microscope, and the film thickness was 450 nm. In addition, when the retardation value at the wavelength of 550 nm of the obtained optical compensation plate was measured, it was found that Re(550)=1 nm and Rth(550)=-70 nm. It should be noted that the retardation value of the cycloolefin film itself at a wavelength of 550 nm is about 0.
使用实施例1记载的丙烯酸系粘合剂,将实施例1中制作的圆偏光板与上述中得到的光学补偿板贴合,得到带光学补偿板的圆偏光板。在得到的带光学补偿板的圆偏光板的光学补偿板上进一步层叠丙烯酸系粘合剂,得到有机EL显示器用层叠体。Using the acrylic pressure-sensitive adhesive described in Example 1, the circularly polarizing plate produced in Example 1 was bonded to the optical compensation plate obtained above to obtain a circularly polarizing plate with an optical compensation plate. On the optical compensation plate of the obtained circularly polarizing plate with an optical compensation plate, an acrylic pressure-sensitive adhesive was further laminated|stacked, and the laminated body for organic electroluminescent displays was obtained.
[实施例5][Example 5]
利用与国际公开第2017/014279号中记载的实施例1同样的方法,制作30μm的聚酰亚胺系膜(PI膜)。By the same method as Example 1 described in International Publication No. WO 2017/014279, a 30 μm polyimide-based film (PI film) was produced.
除了代替环烯烃聚合物膜而使用上述聚酰亚胺系膜(PI膜)作为保护膜以外,与实施例2同样地进行制作。It produced similarly to Example 2 except having used the said polyimide-type film (PI film) as a protective film instead of a cycloolefin polymer film.
[实施例6][Example 6]
利用与国际公开第2017/014279号中记载的实施例1同样的方法,制作了30μm的聚酰亚胺系膜(PI膜)。By the same method as Example 1 described in International Publication No. WO 2017/014279, a 30 μm polyimide-based film (PI film) was produced.
除了作为保护膜使用上述聚酰亚胺系膜以外,与实施例3同样地进行制作。Except having used the said polyimide-type film as a protective film, it carried out similarly to Example 3, and produced it.
[实施例7][Example 7]
利用与国际公开第2017/014279号中记载的实施例1同样的方法,制作30μm的聚酰亚胺系膜(PI膜)。By the same method as Example 1 described in International Publication No. WO 2017/014279, a 30 μm polyimide-based film (PI film) was produced.
作为保护膜,使用上述聚酰亚胺系膜,使相位差板与偏光板的层叠中使用的粘合剂为实施例1记载的丙烯酸系粘合剂,除此以外,与实施例4同样地进行制作。As the protective film, the above-mentioned polyimide-based film was used, and the same procedure as in Example 4 was carried out, except that the adhesive used for lamination of the retardation plate and the polarizing plate was the acrylic adhesive described in Example 1. to make.
[比较例1][Comparative Example 1]
<偏光板的制作><Production of polarizing plate>
在偏光片的两侧配置三乙酰纤维素膜(TAC;KC2UA;Konica Minolto株式会社制),向各层之间注入水系粘接剂,用夹持辊进行贴合。在将得到的贴合物的张力保持为430N/m的同时于60℃干燥2分钟,得到在两侧具有三乙酰纤维素膜作为保护膜的偏光板。需要说明的是,上述水系粘接剂是在水100份中添加羧基改性聚乙烯醇(Kuraray Poval KL318;株式会社Kuraray制)3份、和水溶性聚酰胺环氧树脂(Sumirez Resin650;住化Chemtex株式会社制,固态成分浓度30%的水溶液)1.5份而制备的。A triacetyl cellulose film (TAC; KC2UA; manufactured by Konica Minolto Co., Ltd.) was placed on both sides of the polarizer, and a water-based adhesive was injected between the layers, followed by bonding with a nip roll. The obtained adhesive was dried at 60° C. for 2 minutes while maintaining the tension at 430 N/m to obtain a polarizing plate having a triacetyl cellulose film as a protective film on both sides. In addition, the said water-based adhesive was added to 100 parts of water by adding 3 parts of carboxyl group-modified polyvinyl alcohol (Kuraray Poval KL318; manufactured by Kuraray Co., Ltd.), and a water-soluble polyamide epoxy resin (Sumirez Resin 650; Sumika). Chemtex Co., Ltd. manufactured, the solid content concentration 30% aqueous solution) 1.5 parts was prepared.
<有机EL显示器用层叠体的制作><Production of laminate for organic EL display>
除了使用聚碳酸酯系共聚物树脂膜(WRS-143;帝人公司制)作为相位差板以外,与实施例1同样地操作,制作了有机EL显示器用层叠体。A laminate for an organic EL display was produced in the same manner as in Example 1, except that a polycarbonate-based copolymer resin film (WRS-143; manufactured by Teijin Corporation) was used as a retardation plate.
[比较例2][Comparative Example 2]
除了使用实施例3中制作的相位差板2以外,与比较例1同样地操作,制作了有机EL显示器用层叠体。Except having used the retardation plate 2 produced in Example 3, it carried out similarly to the comparative example 1, and produced the laminated body for organic EL displays.
[比较例3][Comparative Example 3]
除了使用比较例1中制作的偏光板以外,与实施例1同样地操作,制作了有机EL显示器用层叠体。Except having used the polarizing plate produced in the comparative example 1, it carried out similarly to Example 1, and produced the laminated body for organic EL displays.
[表1][Table 1]
需要说明的是,表1中的“COP”表示环烯烃膜,“PI”表示聚酰亚胺,“TAC”表示三乙酰纤维素膜,“PVA”表示聚乙烯醇,“PSA”表示丙烯酸系粘合剂。另外,Re表示Re(550),α=Re(450)/Re(550),β=Re(650)/Re(550),Rth表示膜厚方向的面内相位差。In addition, "COP" in Table 1 represents cycloolefin film, "PI" represents polyimide, "TAC" represents triacetyl cellulose film, "PVA" represents polyvinyl alcohol, and "PSA" represents acrylic adhesive. In addition, Re represents Re(550), α=Re(450)/Re(550), β=Re(650)/Re(550), and Rth represents the in-plane retardation in the film thickness direction.
[表2][Table 2]
[表3][table 3]
由上述表2及表3的结果可知,就满足本发明的要件的实施例1~7而言,100小时加速耐候性试验后的外观与初始外观相比基本未变化,而且弯曲性也维持了最初的性能。就比较例1~3而言,100小时加速耐候性试验后的外观与初始外观相比发生变化。尤其是比较例中水蒸气透过率均为700g/m2/24小时,大幅超出作为基准值的100g/m2/24小时,因此可理解为耐候性变差。As can be seen from the results of Tables 2 and 3 above, in Examples 1 to 7 that satisfy the requirements of the present invention, the appearance after the 100-hour accelerated weather resistance test was almost unchanged from the initial appearance, and the bendability was also maintained. initial performance. In Comparative Examples 1 to 3, the appearance after the 100-hour accelerated weather resistance test changed from the initial appearance. In particular, in the comparative examples, the water vapor transmission rates were all 700 g/m 2 /24 hours, which greatly exceeded the reference value of 100 g/m 2 /24 hours, so it can be understood that the weather resistance deteriorated.
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