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CN111484680A - High-gloss and high-temperature-resistant polypropylene composite material and preparation method thereof - Google Patents

High-gloss and high-temperature-resistant polypropylene composite material and preparation method thereof Download PDF

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Publication number
CN111484680A
CN111484680A CN201911322069.5A CN201911322069A CN111484680A CN 111484680 A CN111484680 A CN 111484680A CN 201911322069 A CN201911322069 A CN 201911322069A CN 111484680 A CN111484680 A CN 111484680A
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China
Prior art keywords
polypropylene
polypropylene composite
modulus
percent
impact
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Pending
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CN201911322069.5A
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Chinese (zh)
Inventor
张毅
赵武学
贾宇冲
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Sichuan Xinda Enterprise Group Co ltd
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Sichuan Xinda Enterprise Group Co ltd
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Priority to CN201911322069.5A priority Critical patent/CN111484680A/en
Publication of CN111484680A publication Critical patent/CN111484680A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/24Crystallisation aids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-gloss and high-temperature-resistant polypropylene composite material and a preparation method thereof; the polypropylene composite material is composed of the following raw materials in percentage by mass: 52-71.2% of polypropylene; 20-30% of an inorganic filler; 8-15% of a toughening agent; 0.2-1% of a lubricant; 0.4-1% of antioxidant; 0.2 to 1 percent of nucleating agent; the invention has the advantages that the prepared polypropylene composite material has the characteristics of high modulus, high impact resistance and high fluidity, meets the requirements of thin-walled materials for vehicles, can reduce the mass of the whole vehicle and achieve the effect of light weight, can achieve more ideal rigidity-toughness balance compared with the traditional polypropylene, and has simple preparation process, lower cost and easy large-scale industrial production.

Description

High-gloss and high-temperature-resistant polypropylene composite material and preparation method thereof
Technical Field
The invention belongs to the field of high polymer materials, and particularly relates to a high-gloss and high-temperature-resistant polypropylene composite material and a preparation method thereof.
Background
The polypropylene has the outstanding advantages of excellent mechanics, heat resistance, light weight, chemical solvent resistance, low water absorption, low price and the like, and is widely used in a plurality of fields of automobiles, household appliances, foods, medical treatment, building pipes and the like; with the further improvement of the national requirements on energy conservation and emission reduction and the high-speed development of the Chinese automobile industry, the light weight of the automobile becomes an important way for energy conservation and emission reduction of the automobile and becomes a main trend for the development of the automobile; the thin-walled material is one of the important directions for the development of light weight of automobiles; as a part having the largest surface area of an automobile exterior, thinning of a bumper has become a preferred weight reduction scheme for various automobile manufacturers.
The problems faced by thinning are mainly: the mechanical property, particularly the rigidity, of the thin-walled material cannot be reduced, and the material is required to have higher toughness so as to achieve good rigidity-toughness balance; secondly, the flowing space of the material after thinning is reduced, and the flowing resistance is increased, so that the material is required to have higher fluidity; on the other hand, in addition to mechanical properties and fluidity, the thin-walled bumper requires that the used raw material PP has three high properties, namely high fluidity, high modulus and high toughness; the thin-walled material is subjected to a rapid mold filling process during injection molding, the cooling time is short, and the crystallization speed and the crystallinity of the material at different positions are difficult to reach the same value, so that the part after injection molding is easy to generate the buckling deformation phenomenon.
In view of the foregoing, there is a need for a low shrinkage, high modulus, high impact, high flow polypropylene composite.
Disclosure of Invention
The invention overcomes the defects in the prior art and provides the high-modulus, high-impact-resistance and high-flow polypropylene composite material; the material has the characteristics of high modulus, high impact resistance and high fluidity, meets the requirements of thin-walled materials for vehicles, can achieve more ideal rigidity and toughness balance compared with the traditional polypropylene, has simple preparation process and lower cost, and is easy to carry out large-scale industrial production; the technical scheme adopted by the invention is as follows:
the detailed formula of the raw materials comprises the following components in percentage by mass:
52-71.2 percent of polypropylene copolymer
20 to 30 percent of inorganic filler
8-15% of toughening agent
0.2 to 1 percent of lubricant
0.4 to 1 percent of antioxidant
0.2 to 1 percent of nucleating agent.
1. Copolymerized polypropylene consists of at least one copolymerized polypropylene; the melt index of the copolymerized polypropylene is 30-100g/10min (230 ℃, 2.16 Kg).
2. The filler is at least one of talcum powder master batch, wollastonite master batch, mica powder and crystal whisker.
3. The toughening agent is composed of at least one of ethylene-octene copolymer (POE), SEBS and EPDM.
4. The lubricant is one or more of polyethylene wax, polypropylene wax, calcium stearate, EBS, and TAF.
5. The antioxidant is prepared by compounding hindered phenol antioxidant and phosphite antioxidant according to the proportion of 1: 1.
6. The nucleating agent is composed of at least one of organic phosphate nucleating agent NA-11 and sorbitol NX 8000.
7. The preparation process comprises the following steps: adding the co-polypropylene, the toughening agent, the lubricant, the antioxidant and the nucleating agent into a high-speed stirrer in proportion, uniformly mixing, adding the mixture into a double-screw extruder from a main feed, adding the inorganic filler into the mixture from a side feed, performing melt mixing extrusion, bracing, water cooling and granulating to obtain the high-modulus, high-impact-resistance and high-flow polypropylene composite material, wherein the processing temperature is 180-200 ℃.
8. The invention has the beneficial effects that:
(1) the polypropylene material for thinning has the advantages of high rigidity, good flowing property, excellent shock resistance, good buckling deformation resistance and lower shrinkage rate, and compared with the traditional material, the polypropylene material for thinning has better performance and more balanced rigidity and toughness, and solves the problem of buckling deformation easily caused by thinning materials
(2) The preparation process is simple, the cost is low, and the large-scale industrial production is easy to carry out.
Detailed Description
The high-modulus, high-impact-resistance and high-flow polypropylene composite material comprises the following components in percentage by mass:
52-71.2 percent of polypropylene copolymer
20 to 30 percent of inorganic filler
8-15% of toughening agent
0.2 to 1 percent of lubricant
0.4 to 1 percent of antioxidant
0.2 to 1 percent of nucleating agent.
1. Preferably, the polypropylene copolymer consists of at least one polypropylene copolymer; the melt index of the copolymerized polypropylene is 30-100g/10min (230 ℃, 2.16 Kg).
2. Preferably, the filler is at least one of talcum powder master batch, wollastonite master batch, mica powder and crystal whisker, and more preferably, the filler is the talcum powder master batch of Jishan Jiaquan GmbH, the particle diameter is 1-15 mu m, and the proportion of the talcum powder is 72-75%.
3. Preferably, the toughening agent is composed of at least one of ethylene-octene copolymer (POE), SEBS and EPDM; further preferred is a toughener POE8411 from Dow.
4. Preferably, the lubricant is one or more of polyethylene wax, polypropylene wax, calcium stearate, EBS and TAF.
5. Preferably, the antioxidant is prepared by compounding a hindered phenol antioxidant and a phosphite antioxidant according to the proportion of 1:1, and further preferably, the hindered phenol antioxidant and the phosphite antioxidant are 1010 and 168 of Rianlong respectively.
6. Preferably, the lubricant is one or more of polyethylene wax, polypropylene wax, calcium stearate, EBS and TAF.
7. Preferably, the nucleating agent is composed of at least one of an organic phosphate nucleating agent NA-11 and sorbitol NX 8000. Further preferably, the nucleating agent NA-11 is an organophosphate salt of Asahi Kasei (Asahi Kasei) compound.
8. Preferably, the preparation process comprises the following steps: adding the co-polypropylene, the toughening agent, the lubricant, the antioxidant and the nucleating agent into a high-speed stirrer in proportion, uniformly mixing, adding the mixture into a double-screw extruder from a main feed, adding the inorganic filler into the mixture from a side feed, performing melt mixing extrusion, bracing, water cooling and granulating to obtain the high-modulus, high-impact-resistance and high-flow polypropylene composite material, wherein the processing temperature is 180-200 ℃.
The present invention will be further described with reference to specific examples.
The formulation compositions of the examples and comparative examples are shown in Table 1
TABLE 1 formulation composition (in mass%) of examples and comparative examples
Raw materials Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example 1
Polypropylene copolymer 52 71.2 61.8 57.1 64 71.4
Toughening agent 15 8 12 12 15 8
Inorganic filler 30 20 25 30 20 20
Nucleating agent 1 0.2 0.4 0.2 0.3
Lubricant agent 1 0.2 0.3 0.3 0.2 0.2
Antioxidant agent 1 0.4 0.5 0.4 0.5 0.4
The lubricant used in table 1 is polypropylene wax, the talc powder masterbatch extender with 5 μm inorganic filler is POE8411 copolymer of ethylene and octene, and the antioxidant used is 1010 and 168 in a ratio of 1: 2.
The raw materials are weighed according to the proportion, added into a high-speed stirrer and uniformly mixed, then added into a double-screw extruder from a main feed, added with inorganic fillers from a side material, subjected to melt mixing extrusion and bracing water-cooling granulation to obtain the high-modulus, high-impact-resistance and high-flow polypropylene composite material, and the processing temperature is 180-200 ℃.
The composite materials obtained after processing were tested by the test standards shown in table two, and table 3 shows the test results of the corresponding examples and comparative examples.
Detecting items Unit of Test standard
Tensile strength Mpa ISO527-2
Bending strength Mpa ISO 178
Flexural modulus Mpa ISO 178
Fuse finger g/10min ISO 1133
Shrinkage rate % ISO 2577
Notched impact strength of cantilever beam Kj/m2 ISO 180
Detecting items Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example 1
Tensile strength 25.3 26 23.3 26.2 22.8 24.8
Bending strength 38.5 35.6 32.8 38.7 31.5 33.6
Flexural modulus 2200 2486 2256 2568 2056 2288
Fuse finger 26 43 36.8 28 31 39.5
Shrinkage rate 0.46 0.67 0.49 0.45 0.59 0.74
Notched impact strength of cantilever beam 30.6 23.6 32.5 27.8 42 21.8
Whether or not warping or deformation Whether or not Whether or not Whether or not Whether or not Whether or not Is that
As can be seen from Table 3, comparative example 1 shows that the shrinkage of the material is higher than that of examples 1-5 due to the absence of the nucleating agent, and the material is warped, but the shrinkage of the material after the nucleating agent is added is obviously reduced, the warping phenomenon is improved, and the overall mechanical property is improved to a certain extent, mainly because the nucleating agent accelerates the crystallization of the material, refines the grains of the material, reduces the post-shrinkage of the material, and improves the dimensional stability and the mechanical property of the material; by reasonably matching the proportion of the toughening agent to the filler, better rigidity and toughness balance is achieved.
It should be understood by those skilled in the art that various changes and modifications can be made to the above embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention are within the scope of the present invention.

Claims (8)

1. A high modulus, high impact, high flow polypropylene composite characterized by: the material is composed of the following raw materials by mass percent:
52-71.2 percent of polypropylene copolymer
20 to 30 percent of inorganic filler
8-15% of toughening agent
0.2 to 1 percent of lubricant
0.4 to 1 percent of antioxidant
0.2 to 1 percent of nucleating agent.
2. The high modulus, high impact, high flow polypropylene composite of claim 1, wherein: the polypropylene is composed of at least one copolymerized polypropylene; the melt index of polypropylene is 30-100g/10min (230 ℃, 2.16 Kg).
3. A high modulus, high impact, high flow polypropylene composite according to claim 1 wherein: the filler is at least one of talcum powder master batch, wollastonite master batch, mica powder and crystal whisker.
4. A high modulus, high impact, high flow polypropylene composite according to claim 1 wherein: the toughening agent is composed of at least one of ethylene-octene copolymer (POE), SEBS and EPDM.
5. A high modulus, high impact, high flow polypropylene composite according to claim 1 wherein: the lubricant is one or more of polyethylene wax, polypropylene wax, calcium stearate, EBS and TAF.
6. A high modulus, high impact, high flow polypropylene composite according to claim 1 wherein: the antioxidant is prepared by compounding hindered phenol antioxidant and phosphite antioxidant according to the proportion of 1: 1.
7. A high modulus, high impact, high flow polypropylene composite according to claim 1 wherein: the nucleating agent is composed of at least one of an organic phosphate nucleating agent NA-11 and sorbitol NX 8000.
8. The high modulus, high impact, high flow polypropylene composite of any one of claims 1 to 7, wherein: the preparation method comprises the following preparation processes: adding the co-polypropylene, the toughening agent, the lubricant, the antioxidant and the nucleating agent into a high-speed stirrer in proportion, uniformly mixing, adding the mixture into a double-screw extruder from a main feed, adding the inorganic filler into the mixture from a side feed, performing melt mixing extrusion, bracing, water cooling and granulating to obtain the high-modulus, high-impact-resistance and high-flow polypropylene composite material, wherein the processing temperature is 180-200 ℃.
CN201911322069.5A 2019-12-20 2019-12-20 High-gloss and high-temperature-resistant polypropylene composite material and preparation method thereof Pending CN111484680A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111961288A (en) * 2020-08-26 2020-11-20 东莞市鑫塑源塑胶科技有限公司 High-gloss high-temperature-resistant heat-resistant oxidation polypropylene composite material and preparation method thereof
CN115232403A (en) * 2022-08-31 2022-10-25 宁波恒拓高分子材料有限公司 Tear-resistant film material capable of resisting temperature of above 100 ℃ and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109912885A (en) * 2019-03-08 2019-06-21 广东聚益新材有限公司 PP composite material and its preparation method and application, automobile component, automobile
CN111484679A (en) * 2019-09-27 2020-08-04 四川鑫达企业集团有限公司 High-rigidity, high-toughness and high-fluidity polypropylene composite material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109912885A (en) * 2019-03-08 2019-06-21 广东聚益新材有限公司 PP composite material and its preparation method and application, automobile component, automobile
CN111484679A (en) * 2019-09-27 2020-08-04 四川鑫达企业集团有限公司 High-rigidity, high-toughness and high-fluidity polypropylene composite material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111961288A (en) * 2020-08-26 2020-11-20 东莞市鑫塑源塑胶科技有限公司 High-gloss high-temperature-resistant heat-resistant oxidation polypropylene composite material and preparation method thereof
CN115232403A (en) * 2022-08-31 2022-10-25 宁波恒拓高分子材料有限公司 Tear-resistant film material capable of resisting temperature of above 100 ℃ and preparation method thereof

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