CN111484395A - Method for recovering bisphenol A by catalyzing polycarbonate to carry out methanol alcoholysis by composite metal oxide - Google Patents
Method for recovering bisphenol A by catalyzing polycarbonate to carry out methanol alcoholysis by composite metal oxide Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于废弃资源高值转化技术领域,主要涉及以复合金属氧化物Mg3Al-LDO为催化剂高效催化聚碳酸酯(PC)甲醇醇解回收双酚A(BPA)的方法。The invention belongs to the technical field of high-value conversion of waste resources, and mainly relates to a method for efficiently catalyzing methanol alcoholysis of polycarbonate (PC) to recover bisphenol A (BPA) by using composite metal oxide Mg 3 Al-LDO as a catalyst.
背景技术Background technique
聚碳酸酯(PC)是一种综合性能优良的热塑性材料,被广泛应用于各个领域。随着PC材料产销量的急速增加,所产生的PC废料也越来越多。虽然PC废料本身的毒性并不大,但是其在自然条件下很难降解,而且其堆积量大,占据空间,造成严重的资源浪费。因此,PC废料的回收利用越来越受到人们的重视。目前,PC废料的化学回收法主要是热裂解法和化学解聚法。热裂解法大多是在熔融状态下进行,反应温度较高,能耗较大。PC的裂解机理通常为无规则链断裂,因此生成的产物复杂,难以得到高纯度的目标产物。与热裂解法相比,化学解聚法则更有优势,其中醇解法可作为有效手段之一。PC的醇解主要是以传统的强碱为催化剂进行的,例如Nikje等(Polimery,2011,56(5):381-384)、Liu等(Journal ofPolymer Environment,2009,(17):7208-211)报道了采用氢氧化钠为催化剂,催化PC甲醇醇解回收BPA,尽管该工艺可以有效的降解PC,但需使用大量的强碱作催化剂,催化剂难以重复使用,易腐蚀设备、且废水量大。潘志彦等(高校化学工程学报,2008,22(4):597-603)、Huang等(Polymer Degradation and Stability,2006,91(10):2307-2314)分别考察了在超临界条件下PC甲醇醇解和乙醇醇解,尽管超临界技术能够极大地加快反应速度、且不存在设备腐蚀和环境污染等问题,但仍然存在一些缺点,如:反应条件苛刻,设备材质要求高,难以实现工业化操作等。Li等(Fibers and Polymers,2013,14(3):365-368)、Liu等(Journal of hazardous Materials,2010,174(1-3):872-875)则报道了采用离子液体为催化剂和反应介质,催化PC醇解回收相应的产品,但离子液体(ILs)合成步骤繁琐、成本较高、分离回收困难。专利(CN2018106067111、CN2018106073911)报道了以尿素(urea)为氢键受体的低共熔溶剂(DESs),可有效的催化PC醇解回收BPA,尽管DESs合成步骤简单、成本低廉,但DESs与ILs相似,均为液体,催化剂的分离回收依旧复杂。专利(CN2016110933413)报道了固体催化剂CaO-SBA-15分子筛用于PC的甲醇醇解反应,该法也可高效的回收BPA,催化剂分离容易,但也存在着催化剂制备过程繁琐,成本高及以四氢呋喃为溶剂,导致产物分离步骤繁琐等缺点。因此,采用新的思路和方法来改善现有工艺弊端,实现废聚碳酸酯材料化学循环利用具有重要意义。Polycarbonate (PC) is a thermoplastic material with excellent comprehensive properties and is widely used in various fields. With the rapid increase in the production and sales of PC materials, more and more PC waste is generated. Although the toxicity of PC waste itself is not large, it is difficult to degrade under natural conditions, and its accumulation is large, occupying space, and causing serious waste of resources. Therefore, the recycling of PC waste is more and more people's attention. At present, the chemical recovery methods of PC waste are mainly thermal cracking and chemical depolymerization. Most of the thermal cracking methods are carried out in the molten state, the reaction temperature is high, and the energy consumption is large. The cracking mechanism of PC is usually random chain cleavage, so the resulting product is complex, and it is difficult to obtain a high-purity target product. Compared with the thermal cracking method, the chemical depolymerization method has more advantages, and the alcoholysis method can be used as one of the effective methods. The alcoholysis of PC is mainly carried out with traditional strong bases as catalysts, such as Nikje et al (Polimery, 2011, 56(5): 381-384), Liu et al (Journal of Polymer Environment, 2009, (17): 7208-211 ) reported that using sodium hydroxide as a catalyst to catalyze the methanol alcoholysis of PC to recover BPA, although this process can effectively degrade PC, a large amount of strong base needs to be used as a catalyst, the catalyst is difficult to reuse, and the equipment is easily corroded and the amount of waste water is large. . Pan Zhiyan et al. (Journal of Chemical Engineering in Universities, 2008, 22(4): 597-603), Huang et al. (Polymer Degradation and Stability, 2006, 91(10): 2307-2314) investigated PC methanol alcohol under supercritical conditions respectively. Although the supercritical technology can greatly speed up the reaction, and there are no problems such as equipment corrosion and environmental pollution, there are still some shortcomings, such as: harsh reaction conditions, high equipment material requirements, difficult to achieve industrialized operation, etc. . Li et al. (Fibers and Polymers, 2013, 14(3): 365-368), Liu et al. (Journal of hazardous Materials, 2010, 174(1-3): 872-875) reported the use of ionic liquids as catalysts and reactions However, the synthesis steps of ionic liquids (ILs) are complicated, the cost is high, and the separation and recovery are difficult. Patents (CN2018106067111, CN2018106073911) reported that deep eutectic solvents (DESs) with urea (urea) as hydrogen bond acceptor can effectively catalyze the alcoholysis of PC to recover BPA. Similarly, they are all liquid, and the separation and recovery of the catalyst is still complicated. Patent (CN2016110933413) reported that solid catalyst CaO-SBA-15 molecular sieve is used for methanol alcoholysis reaction of PC. This method can also efficiently recover BPA, and catalyst separation is easy, but there are also complicated catalyst preparation process, high cost and tetrahydrofuran. It is a solvent, which leads to the disadvantages of cumbersome product separation steps. Therefore, it is of great significance to adopt new ideas and methods to improve the disadvantages of the existing process and realize the chemical recycling of waste polycarbonate materials.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的催化剂腐蚀设备、污染环境、重复使用性能差或者合成步骤繁琐、成本高、用量大以及反应条件苛刻等缺点,本发明提供了一种以复合金属氧化物MgxAl-LDO(x=2,3,4)为催化剂催化PC材料甲醇醇解回收BPA的方法,不加任何溶剂条件下,该方法得到的产品纯度高,催化剂合成方法简单,成本低廉,易于分离回收,煅烧处理后可以重复使用。In order to solve the shortcomings of the prior art, such as catalyst corrosion equipment, environmental pollution, poor reusability or complex synthesis steps, high cost, large dosage and harsh reaction conditions, the present invention provides a composite metal oxide Mg x Al -LDO (x=2,3,4) is a method for catalyzing the methanol alcoholysis of PC materials to recover BPA. Without adding any solvent, the product obtained by this method has high purity, the catalyst synthesis method is simple, the cost is low, and it is easy to separate and recover , can be reused after calcination.
本发明的技术方案是这样实现的:将一定质量的PC、甲醇、催化剂加入到反应釜中,在一定温度和压力下进行PC的醇解反应,反应结束后,经过滤、离心、煅烧回收催化剂,滤液经蒸馏回收未反应的甲醇后得到产品BPA,催化剂可重复使用。The technical scheme of the present invention is realized as follows: PC, methanol and catalyst of a certain quality are added into the reaction kettle, and the alcoholysis reaction of PC is carried out under a certain temperature and pressure. After the reaction is completed, the catalyst is recovered by filtration, centrifugation and calcination. , the filtrate is distilled to recover unreacted methanol to obtain product BPA, and the catalyst can be reused.
本发明所用催化剂为自制品,具体步骤如下:The catalyst used in the present invention is a self-made product, and the concrete steps are as follows:
(1)MgxAl-LDH的制备:分别称取摩尔比为2:1、3:1、4:1的Mg(NO3)2·6H2O和Al(NO3)3·9H2O,溶于100mL去离子水中,配成混合盐溶液;另取0.12mol的氢氧化钠和0.04mol的无水碳酸钠,溶于100mL去离子水中,配制成混合碱溶液。在不断搅拌的条件下,将碱溶液滴加至盐溶液中,滴至pH=10,继续搅拌30min,升温至90℃晶化5h,冷却静置后,经过滤、洗涤、烘干、研磨得到前驱体MgxAl-LDH,x=2,3,4。(1) Preparation of Mg x Al-LDH: Mg(NO 3 ) 2 ·6H 2 O and Al(NO 3 ) 3 ·9H 2 O with molar ratios of 2:1, 3:1 and 4:1 were weighed respectively , dissolved in 100mL of deionized water to prepare a mixed salt solution; another 0.12mol of sodium hydroxide and 0.04mol of anhydrous sodium carbonate were taken and dissolved in 100mL of deionized water to prepare a mixed alkali solution. Under the condition of constant stirring, add the alkaline solution dropwise to the salt solution, dropwise to pH=10, continue stirring for 30 minutes, heat up to 90 ° C for crystallization for 5 hours, cool and stand, filter, wash, dry, grind to obtain Precursor Mg x Al-LDH, x=2,3,4.
(2)MgxAl-LDO的制备:将前驱体MgxAl-LDH放置马弗炉中以5℃/min升温至500℃保持3h,自然降温后即可制得MgxAl-LDO,x=2,3,4。(2) Preparation of Mg x Al-LDO: The precursor Mg x Al-LDH was placed in a muffle furnace and heated to 500 °C at 5 °C/min for 3 h. After natural cooling, Mg x Al-LDO, x =2,3,4.
催化剂复合金属氧化物MgxAl-LDO,其中x=2,3,4,对PC甲醇醇解反应都有很好的效果,PC醇解率都能达到100%,作为优选,x=3时,即Mg3Al-LDO为催化剂时,PC降解效果较佳,BPA收率最高。The catalyst composite metal oxide Mg x Al-LDO, where x = 2, 3, 4, has a good effect on PC methanol alcoholysis reaction, and the PC alcoholysis rate can reach 100%. As a preference, when x = 3 , that is, when Mg 3 Al-LDO is used as the catalyst, the degradation effect of PC is better, and the yield of BPA is the highest.
起初,发明人试验了多种复合金属氧化物作为PC醇解的催化剂,但是很多都没有催化效果,发明人甚至一度放弃了寻找合适的催化剂醇解PC的最初努力,然而随着试验的进行,我们惊喜的发现,碱土金属形成的复合金属氧化物对PC醇解有催化效果,究其原因,可能是因为PC醇解反应是一个酯交换反应,碱性催化剂有利于反应的进行。At first, the inventors tested a variety of composite metal oxides as catalysts for the alcoholysis of PC, but many of them had no catalytic effect. The inventors even gave up the initial efforts to find a suitable catalyst for the alcoholysis of PC. We were pleasantly surprised to find that the composite metal oxides formed by alkaline earth metals have catalytic effects on PC alcoholysis. The reason may be that PC alcoholysis is a transesterification reaction, and alkaline catalysts are beneficial to the reaction.
作为优选,所述醇解反应温度为100~135℃,PC与催化剂的质量比为100:1~5,PC与甲醇的摩尔比为1:3~10,反应时间为0.5~3h。Preferably, the alcoholysis reaction temperature is 100-135°C, the mass ratio of PC to catalyst is 100:1-5, the molar ratio of PC to methanol is 1:3-10, and the reaction time is 0.5-3h.
更为优选的,所述醇解反应温度为110℃,PC与催化剂的质量比为100:3,PC与甲醇的摩尔比为1:5,反应时间为1h,催化剂Mg3Al-LDO的BET比表面积≥62.455m2/g,孔容≥0.327cm3/g,孔径≥7.452nm。More preferably, the alcoholysis reaction temperature is 110°C, the mass ratio of PC to the catalyst is 100:3, the molar ratio of PC to methanol is 1:5, the reaction time is 1h, and the BET of the catalyst Mg 3 Al-LDO is Specific surface area≥62.455m 2 /g, pore volume≥0.327cm 3 /g, pore size≥7.452nm.
发明效果Invention effect
与现有技术常用的催化剂相比,本发明采用的复合金属氧化物催化剂,成本低、用量少、制备简单,且催化性能稳定、易于分离回收,在催化PC甲醇醇解时能够弥补传统催化剂的不足。实验结果表明,本发明提供的催化剂及方法,PC醇解率可达100%,产品BPA收率可达98%以上。同时该催化剂回收工艺简单,重复使用性能较好。Compared with the catalysts commonly used in the prior art, the composite metal oxide catalyst adopted in the present invention has the advantages of low cost, less consumption, simple preparation, stable catalytic performance, easy separation and recovery, and can make up for the traditional catalyst when catalyzing PC methanol alcoholysis. of insufficiency. The experimental results show that, with the catalyst and method provided by the invention, the PC alcoholysis rate can reach 100%, and the product BPA yield can reach more than 98%. At the same time, the catalyst recovery process is simple and the reuse performance is good.
附图说明Description of drawings
图1Mg2Al-LDO、Mg3Al-LDO、Mg4Al-LDO的XRD谱图;Fig.1 XRD patterns of Mg 2 Al-LDO, Mg 3 Al-LDO and Mg 4 Al-LDO;
图2反应温度对PC醇解反应的影响;The influence of Fig. 2 reaction temperature on PC alcoholysis reaction;
图3反应时间对PC醇解反应的影响;The influence of Fig. 3 reaction time on PC alcoholysis reaction;
图4催化剂用量对PC醇解反应的影响;The influence of Fig. 4 catalyst dosage on PC alcoholysis reaction;
图5甲醇用量对PC醇解反应的影响;The influence of the amount of methanol in Fig. 5 on PC alcoholysis reaction;
图6为实施例4的产物与BPA标样的IR和1H NMR谱图;Figure 6 is the IR and 1 H NMR spectra of the product of Example 4 and BPA standard;
图7为实施例8的回用前后Mg3Al-LDO的IR谱图;Fig. 7 is the IR spectrogram of Mg 3 Al-LDO before and after the reuse of Example 8;
图8为实施例8的回用前后Mg3Al-LDO的SEM谱图;8 is the SEM spectrogram of the Mg 3 Al-LDO before and after the reuse of Example 8;
具体实施方式Detailed ways
本发明公开了一种以复合金属氧化物为催化剂甲醇醇解聚碳酸酯(PC)回收双酚A(BPA)的方法。本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都被视为包括在本发明当中。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和应用进行改动或适当变更与组合,来实现和应用本发明技术。The invention discloses a method for recovering bisphenol A (BPA) by using a composite metal oxide as a catalyst for methanol alcoholysis of polycarbonate (PC). Those skilled in the art can learn from the content of this document and appropriately improve the process parameters to achieve. It should be particularly pointed out that all similar substitutions and modifications are obvious to those skilled in the art, and they are deemed to be included in the present invention. The method and application of the present invention have been described through the preferred embodiments, and it is obvious that relevant persons can make changes or appropriate changes and combinations of the methods and applications described herein without departing from the content, spirit and scope of the present invention to achieve and Apply the technology of the present invention.
为了使本领域技术人员能够更好的理解本发明,下面结合具体实施例方式对本发明进一步的详细说明。In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below with reference to specific embodiments.
实施例1:复合金属氧化物Mg2Al-LDO的制备Example 1: Preparation of Composite Metal Oxide Mg 2 Al-LDO
(1)Mg2Al-LDH的制备:称取0.02mol的Mg(NO3)2·6H2O和0.01mol的Al(NO3)3·9H2O,溶于100mL去离子水中,配成混合盐溶液;另取0.12mol的氢氧化钠和0.04mol的无水碳酸钠,溶于100mL去离子水中,配制成混合碱溶液。在不断搅拌的条件下,将碱溶液滴加至盐溶液中,滴至pH=10,继续搅拌30min,升温至90℃晶化5h,冷却静置后,经过滤、洗涤、烘干、研磨,此前驱体记为Mg2Al-LDH。(1) Preparation of Mg 2 Al-LDH: Weigh 0.02 mol of Mg(NO 3 ) 2 ·6H 2 O and 0.01 mol of Al(NO 3 ) 3 ·9H 2 O, dissolve in 100 mL of deionized water, and prepare Mixed salt solution; take another 0.12mol of sodium hydroxide and 0.04mol of anhydrous sodium carbonate, dissolve in 100mL of deionized water, and prepare a mixed alkali solution. Under the condition of constant stirring, add the alkaline solution dropwise to the salt solution, dropwise to pH=10, continue stirring for 30 minutes, heat up to 90 °C for crystallization for 5 hours, cool and stand, filter, wash, dry, grind, This precursor is denoted as Mg 2 Al-LDH.
(2)Mg2Al-LDO的制备:将前驱体Mg3Al-LDH放置马弗炉中以5℃/min升温至500℃保持3h,自然降温后即可制得复合金属氧化物Mg2Al-LDO。(2) Preparation of Mg 2 Al-LDO: The precursor Mg 3 Al-LDH was placed in a muffle furnace and heated to 500° C. at 5°C/min for 3 hours, and then the composite metal oxide Mg 2 Al was prepared after natural cooling. -LDO.
实施例2:复合金属氧化物Mg3Al-LDO的制备Example 2: Preparation of Composite Metal Oxide Mg 3 Al-LDO
(1)Mg3Al-LDH的制备:称取0.03mol的Mg(NO3)2·6H2O和0.01mol的Al(NO3)3·9H2O,溶于100mL去离子水中,配成混合盐溶液;另取0.12mol的氢氧化钠和0.04mol的无水碳酸钠,溶于100mL去离子水中,配制成混合碱溶液。在不断搅拌的条件下,将碱溶液滴加至盐溶液中,滴至pH=10,继续搅拌30min,升温至90℃晶化5h,冷却静置后,经过滤、洗涤、烘干、研磨,此前驱体记为Mg3Al-LDH。(1) Preparation of Mg 3 Al-LDH: Weigh 0.03 mol of Mg(NO 3 ) 2 ·6H 2 O and 0.01 mol of Al(NO 3 ) 3 ·9H 2 O, dissolve in 100 mL of deionized water, and prepare Mixed salt solution; take another 0.12mol of sodium hydroxide and 0.04mol of anhydrous sodium carbonate, dissolve in 100mL of deionized water, and prepare a mixed alkali solution. Under the condition of constant stirring, add the alkaline solution dropwise to the salt solution, dropwise to pH=10, continue stirring for 30 minutes, heat up to 90 ° C for crystallization for 5 hours, cool and stand, filter, wash, dry, grind, This precursor is denoted as Mg 3 Al-LDH.
(2)Mg3Al-LDO的制备:将前驱体Mg3Al-LDH放置马弗炉中以5℃/min升温至500℃保持3h,自然降温后即可制得复合金属氧化物Mg3Al-LDO。(2) Preparation of Mg 3 Al-LDO: The precursor Mg 3 Al-LDH was placed in a muffle furnace at 5°C/min and heated to 500°C for 3 h, and then the composite metal oxide Mg 3 Al was prepared after natural cooling. -LDO.
实施例3:复合金属氧化物Mg4Al-LDO的制备Example 3: Preparation of Composite Metal Oxide Mg 4 Al-LDO
(1)Mg4Al-LDH的制备:称取0.04mol的Mg(NO3)2·6H2O和0.01mol的Al(NO3)3·9H2O,溶于100mL去离子水中,配成混合盐溶液;另取0.12mol的氢氧化钠和0.04mol的无水碳酸钠,溶于100mL去离子水中,配制成混合碱溶液。在不断搅拌的条件下,将碱溶液滴加至盐溶液中,滴至pH=10,继续搅拌30min,升温至90℃晶化5h,冷却静置后,经过滤、洗涤、烘干、研磨,此前驱体记为Mg4Al-LDH。(1) Preparation of Mg 4 Al-LDH: Weigh 0.04 mol of Mg(NO 3 ) 2 ·6H 2 O and 0.01 mol of Al(NO 3 ) 3 ·9H 2 O, dissolve them in 100 mL of deionized water, and prepare Mixed salt solution; take another 0.12mol of sodium hydroxide and 0.04mol of anhydrous sodium carbonate, dissolve in 100mL of deionized water, and prepare a mixed alkali solution. Under the condition of constant stirring, add the alkaline solution dropwise to the salt solution, dropwise to pH=10, continue stirring for 30 minutes, heat up to 90 °C for crystallization for 5 hours, cool and stand, filter, wash, dry, grind, This precursor is denoted as Mg 4 Al-LDH.
(2)Mg4Al-LDO的制备:将前驱体Mg4Al-LDH放置马弗炉中以5℃/min升温至500℃保持3h,自然降温后即可制得复合金属氧化物Mg4Al-LDO。(2) Preparation of Mg 4 Al-LDO: The precursor Mg 4 Al-LDH was placed in a muffle furnace at 5°C/min and heated to 500°C for 3 hours, and the composite metal oxide Mg 4 Al could be prepared after natural cooling -LDO.
复合金属氧化物的XRD谱图如图1所示,曲线a,b,c依次为Mg2Al-LDO、Mg3Al-LDO、Mg4Al-LDO的XRD图。从图1可以看出,三条曲线均出现了两个明显的特征峰,为MgO的特征峰,峰形较为尖锐,说明具有良好的晶型。The XRD patterns of the composite metal oxides are shown in Figure 1, and the curves a, b, and c are the XRD patterns of Mg 2 Al-LDO, Mg 3 Al-LDO, and Mg 4 Al-LDO in turn. It can be seen from Figure 1 that there are two obvious characteristic peaks in the three curves, which are characteristic peaks of MgO, and the peak shape is relatively sharp, indicating that it has a good crystal form.
实施例4:催化剂的种类对PC醇解反应的影响Example 4: Influence of catalyst type on PC alcoholysis reaction
在装有温度计的高压反应釜中,依次加入4g PC、0.2g表1中的催化剂、2.53g甲醇,在130℃下搅拌反应2h。自然冷却至室温后,开釜分离出未反应的PC残渣后,将混合物离心,分离出催化剂,转入烘箱80℃烘干后,再经500℃煅烧3h回收催化剂,滤液经减压蒸馏回收未反应的甲醇后得到产品,BPA的收率及PC的转化率如表1所示。In an autoclave equipped with a thermometer, 4 g of PC, 0.2 g of the catalyst in Table 1, and 2.53 g of methanol were sequentially added, and the reaction was stirred at 130° C. for 2 h. After naturally cooling to room temperature, the unreacted PC residue was separated by opening the kettle, the mixture was centrifuged to separate the catalyst, and the catalyst was transferred to an oven for drying at 80 °C, and then calcined at 500 °C for 3 hours to recover the catalyst. The filtrate was distilled under reduced pressure to recover the unreacted catalyst The product is obtained after the reacted methanol, and the yield of BPA and the conversion rate of PC are shown in Table 1.
表1 复合金属氧化物催化PC醇解反应结果Table 1 Results of PC alcoholysis catalyzed by composite metal oxides
由表1数据显示,碱土类复合金属氧化物对PC甲醇醇解反应均有较好的催化效果。尤其是Mg/Al系列的催化效果明显要比Ca/Al系列的好。通常,PC的醇解反应与催化剂的碱性具有一定的线性关系,碱性越强,催化效果越好。说明Mg/Al系列的碱性更强。这与XRD(图1)测试结果一致,但Mg3Al-LDO的催化效果较佳,BPA收率更高。The data in Table 1 show that the alkaline earth composite metal oxides have a good catalytic effect on the methanolysis reaction of PC. Especially the catalytic effect of Mg/Al series is obviously better than that of Ca/Al series. Generally, the alcoholysis reaction of PC has a certain linear relationship with the alkalinity of the catalyst. The stronger the alkalinity, the better the catalytic effect. It shows that the alkalinity of Mg/Al series is stronger. This is consistent with the test results of XRD (Fig. 1), but the catalytic effect of Mg 3 Al-LDO is better and the yield of BPA is higher.
实施例5:PC醇解反应条件优化Example 5: Optimization of PC alcoholysis reaction conditions
5.1反应温度对PC醇解反应的影响5.1 Influence of reaction temperature on PC alcoholysis
在t=2h,m(Mg3Al-LDO):m(PC)=0.05:1,n(PC):n(CH3OH)=1:5,PC(4g)的条件下,考察了不同的反应温度对PC醇解反应的影响,其结果如图2所示。从图中可以看出,温度对PC醇解反应影响显著。当反应温度为100℃时,PC的转化率只有62%,而当温度升高至105℃时,可以提高至95%左右,当温度继续升高至110℃时,PC转化率为100%,BPA收率达到98%以上。继续升高反应温度,PC的转化率和BPA收率基本保持不变,说明醇解反应已经达到了平衡,但过多地提高反应温度,会增加能耗,浪费资料,所以110℃为较佳温度。Under the conditions of t=2h, m(Mg 3 Al-LDO):m(PC)=0.05:1, n(PC):n(CH 3 OH)=1:5, PC(4g), different The effect of the reaction temperature on the PC alcoholysis reaction, the results are shown in Figure 2. It can be seen from the figure that the temperature has a significant effect on the PC alcoholysis reaction. When the reaction temperature is 100°C, the conversion rate of PC is only 62%, and when the temperature rises to 105°C, it can be increased to about 95%, and when the temperature continues to rise to 110°C, the PC conversion rate is 100%, The yield of BPA is over 98%. Continue to increase the reaction temperature, the conversion rate of PC and the yield of BPA remain basically unchanged, indicating that the alcoholysis reaction has reached equilibrium, but increasing the reaction temperature too much will increase energy consumption and waste data, so 110 ° C is better temperature.
5.2反应时间对PC醇解反应的影响5.2 Influence of reaction time on PC alcoholysis reaction
在反应温度为110℃,m(Mg3Al-LDO):m(PC)=0.05:1,n(PC):n(CH3OH)=1:5,PC(4g)的条件下,考察了反应时间对PC醇解反应的影响,结果如图3所示。从图中可以看出,反应15min,PC的转化率即可达到90%以上,反应时间增加至1h时,PC转化率为100%,BPA收率达98%以上。继续增加反应时间,PC转化率和BPA收率基本不变,说明醇解反应已经达到了平衡。因此,较佳反应时间是1h。Under the conditions of reaction temperature of 110°C, m(Mg 3 Al-LDO):m(PC)=0.05:1, n(PC):n(CH 3 OH)=1:5, PC(4g), the The effect of reaction time on the alcoholysis reaction of PC was investigated, and the results are shown in Figure 3. As can be seen from the figure, the conversion rate of PC can reach more than 90% after 15min of reaction, and when the reaction time increases to 1h, the conversion rate of PC is 100%, and the yield of BPA is more than 98%. Continue to increase the reaction time, the PC conversion and BPA yield are basically unchanged, indicating that the alcoholysis reaction has reached equilibrium. Therefore, the preferred reaction time is 1 h.
5.3催化剂用量对PC醇解反应的影响5.3 Effect of catalyst dosage on PC alcoholysis reaction
在T=110℃,t=1h,m(PC)=4g,n(PC):n(CH3OH)=1:5的条件下,考察了催化剂用量对PC醇解反应的影响,结果如图3所示。由图4可知,随着催化剂用量的增加,PC转化率和BPA收率均呈现递增趋势。当m(Mg3Al-LDO):m(PC)=0.01:1时,PC的转化率仅为59.6%,BPA收率为52.3%。而当催化剂的用量增加到m(Mg3Al-LDO):m(PC)=0.03:1时,PC转化率为100%,BPA收率为98.3%。继续增加催化剂的用量,PC转化率和BPA收率基本保持不变,说明醇解反应已经达到了平衡。因此,较佳的催化剂用量是m(Mg3Al-LDO):m(PC)=0.03:1。Under the conditions of T=110℃, t=1h, m(PC)=4g, n(PC):n(CH 3 OH)=1:5, the effect of catalyst dosage on PC alcoholysis was investigated. The results are as follows shown in Figure 3. It can be seen from Figure 4 that with the increase of the catalyst dosage, the PC conversion rate and the BPA yield both show an increasing trend. When m(Mg 3 Al-LDO):m(PC)=0.01:1, the conversion rate of PC is only 59.6%, and the yield of BPA is 52.3%. When the amount of catalyst was increased to m(Mg 3 Al-LDO):m(PC)=0.03:1, the PC conversion rate was 100%, and the BPA yield was 98.3%. Continue to increase the amount of catalyst, PC conversion and BPA yield remained basically unchanged, indicating that the alcoholysis reaction has reached equilibrium. Therefore, the preferred catalyst dosage is m(Mg 3 Al-LDO):m(PC)=0.03:1.
5.4甲醇用量对PC醇解效果的影响5.4 Influence of methanol dosage on PC alcoholysis effect
在T=110℃,t=1h,m(Mg3Al-LDO):m(PC)=0.03:1,m(PC)=4g的条件下,对甲醇的用量进行了考察,结果如图5所示。随着甲醇用量的增加,PC转化率和BPA收率先增加,后减小。当n(PC):n(CH3OH)=1:3时,PC的转化率达到了96.6%,BPA的收率达到了94.2%。而当甲醇用量增加到n(PC):n(CH3OH)=1:5时,PC转化率为100%,BPA收率为98.8%。催化剂的增加并没有对PC转化率和BPA收率的提高有很大影响,说明在此用量范围内,甲醇用量的变化对PC醇解反应的影响不大。继续增加甲醇的用量,PC的转化率和BPA收率反而降低了一点,其原因可能是由于甲醇用量的增加,导致体系的浓度降低引起的。因此较佳的甲醇用量为n(PC):n(CH3OH)=1:5。Under the conditions of T=110℃, t=1h, m(Mg 3 Al-LDO):m(PC)=0.03:1, m(PC)=4g, the amount of methanol was investigated, and the results are shown in Figure 5 shown. With the increase of methanol consumption, PC conversion and BPA yield first increased and then decreased. When n(PC):n(CH 3 OH)=1:3, the conversion rate of PC reached 96.6%, and the yield of BPA reached 94.2%. When the amount of methanol was increased to n(PC):n(CH 3 OH)=1:5, the PC conversion rate was 100%, and the BPA yield was 98.8%. The increase of catalyst did not have a great influence on the improvement of PC conversion rate and BPA yield, indicating that within this dosage range, the change of methanol dosage has little effect on PC alcoholysis reaction. Continuing to increase the amount of methanol, the conversion rate of PC and the yield of BPA decreased a little, which may be caused by the decrease of the concentration of the system due to the increase of the amount of methanol. Therefore, the preferred amount of methanol is n(PC):n(CH 3 OH)=1:5.
实施例6:PC甲醇醇解反应Example 6: PC methanol alcoholysis reaction
在装有温度计的高压反应釜中,依次加入4g PC、0.12g Mg3Al-LDO、2.53g甲醇,在110℃下搅拌反应1h。自然冷却至室温后,将混合物离心,分离出催化剂,转入烘箱80℃烘干后,再经500℃煅烧3h回收催化剂,滤液经减压蒸馏后得到产品BPA 3.53g,PC醇解率100%,收率为98.3%。In an autoclave equipped with a thermometer, 4 g of PC, 0.12 g of Mg 3 Al-LDO, and 2.53 g of methanol were sequentially added, and the reaction was stirred at 110° C. for 1 h. After naturally cooling to room temperature, the mixture was centrifuged to separate out the catalyst, transferred to an oven for drying at 80°C, and then calcined at 500°C for 3 hours to recover the catalyst. The filtrate was distilled under reduced pressure to obtain 3.53 g of product BPA, and the PC alcoholysis rate was 100%. , the yield is 98.3%.
所得产品与标样的IR见图6(A),曲线a为BPA标样的IR,曲线b为所得产物的IR。由图可知,3370cm-1左右为BPA上-OH的伸缩振动;3020cm-1左右为苯环上C-H伸缩振动;2963cm-1左右为-CH3的伸缩振动;1643cm-1、1611cm-1、1509cm-1为苯环的骨架振动;1445cm-1和1383cm-1为-CH3的弯曲振动;1237cm-1和1176cm-1为C-O的伸缩振动;826cm-1左右为苯环的对位取代吸收峰。通过与BPA标样谱图对比,发现两条曲线基本完全一致,证明PC醇解产物为BPA。The IR of the obtained product and the standard sample is shown in Figure 6(A), the curve a is the IR of the BPA standard sample, and the curve b is the IR of the obtained product. It can be seen from the figure that around 3370cm -1 is the stretching vibration of -OH on BPA; around 3020cm -1 is the stretching vibration of CH on the benzene ring; around 2963cm -1 is the stretching vibration of -CH 3 ; 1643cm -1 , 1611cm -1 , 1509cm -1 is the skeleton vibration of the benzene ring; 1445cm -1 and 1383cm -1 are the bending vibrations of -CH 3 ; 1237cm -1 and 1176cm -1 are the stretching vibrations of CO; around 826cm -1 is the para-substitution absorption peak of the benzene ring . By comparing with the spectrum of BPA standard sample, it is found that the two curves are basically identical, which proves that the product of PC alcoholysis is BPA.
所得产品与标样的1H NMR见图6(B),由图可知,曲线a为BPA标样的1H NMR,曲线b为所得产物的1H NMR。δ=9.15ppm的单重峰归属于苯环上O-H中的2个H,δ=6.99ppm左右出现的双重峰归属于苯环上靠近OH的C-H的4个H,δ=6.64ppm左右出现的双重峰归属于苯环上靠近CH3的C-H的4个H,δ=1.52ppm左右出现的单重峰归属于-CH3的6个H。对比两条谱线可以看出,各个峰的出峰位置一致,证明反应所得产物为BPA。The 1 H NMR of the obtained product and the standard sample is shown in Figure 6(B), it can be seen from the figure that the curve a is the 1 H NMR of the BPA standard sample, and the curve b is the 1 H NMR of the obtained product. The singlet with δ=9.15ppm is attributed to the 2 Hs in the OH on the benzene ring, the doublet at about δ=6.99ppm is attributed to the 4 Hs in the CH near OH on the benzene ring, and the doublet at about δ=6.64ppm The doublet is assigned to the 4 Hs of CH close to CH 3 on the benzene ring, and the singlet appeared at about δ=1.52 ppm is assigned to the 6 H of -CH 3 . Comparing the two spectral lines, it can be seen that the peak positions of each peak are consistent, which proves that the product obtained from the reaction is BPA.
实施例7:PC甲醇醇解实验重复性考察Example 7: Repeatability investigation of PC methanol alcoholysis experiment
实验条件与步骤同实施例6,在此条件下,对实验的重复性进行了考察,所得结果见表2。从表2可以看出,在T=110℃,t=1h,m(cat):m(PC)=0.03:1,n(PC):n(CH3OH)=1:5,实验的重复性良好,催化效果没有明显差别,表明催化剂性能稳定。The experimental conditions and steps are the same as those in Example 6. Under this condition, the repeatability of the experiment was investigated, and the results are shown in Table 2. As can be seen from Table 2, at T=110°C, t=1h, m(cat):m(PC)=0.03:1, n(PC):n(CH 3 OH)=1:5, the experiment was repeated The performance of the catalyst is good, and the catalytic effect has no obvious difference, indicating that the catalyst performance is stable.
表2 PC醇解重复性实验考察Table 2 Investigation of the repeatability experiment of PC alcoholysis
实施例8:Mg3Al-LDO催化PC甲醇醇解反应的回用实验Example 8: Reuse experiment of Mg 3 Al-LDO catalyzed PC methanol alcoholysis reaction
实验条件与步骤同实施例6,将实施例6中的催化剂进行5次重复利用后对其催化效果进行催化效果实验,所得实验结果如表3所示。The experimental conditions and steps were the same as those of Example 6, and the catalyst in Example 6 was reused for 5 times and then subjected to a catalytic effect experiment on its catalytic effect. The experimental results obtained are shown in Table 3.
表3 Mg3Al-LDO催化PC甲醇醇解反应的重复使用实验结果Table 3 The repeated use experimental results of Mg 3 Al-LDO catalyzed methanol alcoholysis of PC
由表3可以看出,催化剂Mg3Al-LDO经过5此循环使用,PC的转化率和双酚A的产率没有明显下降。说明催化剂在循环使过程中,催化活性基本不变,回用性能良好。It can be seen from Table 3 that the conversion of PC and the yield of bisphenol A did not decrease significantly after 5 cycles of the catalyst Mg 3 Al-LDO. It shows that the catalytic activity of the catalyst remains basically unchanged during the recycling process, and the recycling performance is good.
回用前后,Mg3Al-LDO的催化活性基本不变,为了进一步验证Mg3Al-LDO具有良好的重复使用性能,对回用5次后的Mg3Al-LDO和新鲜的Mg3Al-LDO采用IR和SEM进行结构表征。图7为催化剂循环前后的IR谱图,曲线a为催化剂使用前的IR谱图,曲线b为催化剂循环使用5次后的IR谱图。3480.23cm-1附近为-OH伸缩振动的吸收峰,1000cm-1以下的吸收峰为M-O骨架振动峰。对比两条曲线,可以发现Mg3Al-LDO催化前后的吸收峰的位置基本一致,说明催化剂催化前后结构和组成没有明显变化。图8为Mg3Al-LDO的SEM谱图,左边为催化剂使用前的SEM谱图,右边为使用后的SEM谱图。从图中可以看出,Mg3Al-LDO均为团聚结构,经过5次循环使用,催化剂没有明显的形貌变化。Before and after recycling, the catalytic activity of Mg 3 Al - LDO remained basically unchanged . The LDO was characterized by IR and SEM. FIG. 7 is the IR spectrum before and after the catalyst is recycled, the curve a is the IR spectrum before the catalyst is used, and the curve b is the IR spectrum after the catalyst is recycled for 5 times. The absorption peak near 3480.23 cm -1 is the -OH stretching vibration, and the absorption peak below 1000 cm -1 is the MO skeleton vibration peak. Comparing the two curves, it can be found that the positions of the absorption peaks before and after Mg 3 Al-LDO catalysis are basically the same, indicating that there is no obvious change in the structure and composition of the catalyst before and after catalysis. Figure 8 is the SEM spectrum of Mg 3 Al-LDO, the left side is the SEM spectrum of the catalyst before use, and the right side is the SEM spectrum after use. It can be seen from the figure that the Mg 3 Al-LDO is all agglomerated structure, and after 5 cycles of use, the catalyst has no obvious morphology change.
对比例1催化剂种类对PC甲醇醇解反应的影响Comparative Example 1 Effects of catalyst types on PC methanol alcoholysis
与实施例6的操作步骤相同,将实施例6中的反应温度、反应时间、催化剂种类和用量分别修改为表4中的各个参数,其中CaO-SBA-15为催化剂时还需加入6g四氢呋喃为溶剂,所得实验结果如表4所示。Identical to the operation steps of Example 6, the temperature of reaction, the reaction time, catalyst type and consumption in Example 6 are modified to the respective parameters in Table 4, wherein CaO-SBA-15 also needs to add 6g tetrahydrofuran when it is a catalyzer. solvent, and the experimental results obtained are shown in Table 4.
表4 催化剂种类对PC甲醇醇解反应的影响Table 4 Effects of catalyst types on PC methanol alcoholysis
由表4可知,与分子筛CaO-SBA-15、低共熔溶剂ChCl-2Urea、离子液体[Amim]Cl、[Amim]Br、[Bmim]OAc和[Bmim]Cl相比,Mg3Al-LDO展示出了更好的催化活性。尽管低共熔溶剂ChCl-2Urea为催化剂时,PC转化率为100%,BPA收率为98.8%,但是反应温度130℃,反应时间需要延长到2.5h,而且催化剂和甲醇的用量相对较多,再者ChCl-2Urea为液体,反应后分离困难。而复合金属氧化物Mg3Al-LDO对PC甲醇醇解具有意想不到催化效果,不但降低了反应温度,还缩短了反应时间,而且催化剂用量、甲醇用量都比较少。更为重要的是,本发明采用的Mg3Al-LDO催化剂制备方法简单、成本低廉、性能稳定、同时该催化剂回收工艺简单,重复使用性能较好。It can be seen from Table 4 that compared with molecular sieve CaO-SBA-15, deep eutectic solvent ChCl-2Urea, ionic liquids [Amim]Cl, [Amim]Br, [Bmim]OAc and [Bmim]Cl, Mg 3 Al-LDO showed better catalytic activity. Although the PC conversion rate was 100% and the BPA yield was 98.8% when the deep eutectic solvent ChCl-2Urea was used as the catalyst, the reaction temperature was 130 °C, the reaction time needed to be extended to 2.5 h, and the amount of catalyst and methanol was relatively large. Furthermore, ChCl-2Urea is a liquid, and it is difficult to separate after the reaction. The composite metal oxide Mg 3 Al-LDO has an unexpected catalytic effect on the methanolysis of PC, which not only reduces the reaction temperature, but also shortens the reaction time, and the amount of catalyst and methanol is relatively small. More importantly, the Mg 3 Al-LDO catalyst used in the present invention has a simple preparation method, low cost, stable performance, and at the same time, the catalyst has a simple recovery process and good reusability.
以上所述仅是本发明的优势实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the advantageous embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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