CN111484178B - Comprehensive treatment method for seawater or strong brine - Google Patents
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Abstract
Description
技术领域technical field
本发明属于海水淡化及海水资源综合利用、盐湖或地下盐卤资源综合利用等领域,具体地说,涉及一种海水或浓盐水的综合处理方法。The invention belongs to the fields of seawater desalination, comprehensive utilization of seawater resources, comprehensive utilization of salt lake or underground brine resources, and the like, in particular to a comprehensive treatment method of seawater or concentrated brine.
背景技术Background technique
我国有丰富的海洋资源及盐卤资源,据相关统计,仅渤海沿岸地下盐卤资源即可达100亿m3左右,其中蕴含丰富且价廉的水资源和化学元素资源。目前我国对于海洋及盐卤资源的开发利用主要以海水淡化、制盐和纯碱、氯碱等盐化工生产为主,将各产业相结合,开展海水及浓盐水资源的综合利用,走循环经济、可持续发展之路是目前相关产业发展的必然趋势之一。China has abundant marine resources and brine resources. According to relevant statistics, the underground brine resources along the coast of the Bohai Sea alone can reach about 10 billion m 3 , which contains abundant and cheap water resources and chemical element resources. At present, the development and utilization of marine and brine resources in my country are mainly based on seawater desalination, salt production, and salt chemical production such as soda ash and chlor-alkali. Combining various industries to carry out comprehensive utilization of seawater and concentrated brine resources, a circular economy and sustainable The road of development is one of the inevitable trends in the current development of related industries.
目前,国内外对于海洋资源及盐卤资源进行资源综合利用的方式主要有以下几种:At present, the methods for comprehensive utilization of marine resources and brine resources at home and abroad mainly include the following:
(1)以膜法(反渗透)、热法(多效蒸发或多级闪蒸)为核心技术淡化海水生产淡水。热法需要消耗大量蒸汽,通常建设在电厂附近;常规的海水淡化处理工艺,淡水产率只有40~55%左右。海水淡化副产的浓盐水因硫酸钙结垢问题,不能直接工厂化加工利用,部分进入晒盐场晒盐,通常是直接排海。由于浓海水盐度高(接近普通海水的两倍)、且含有预处理药剂,大量、直接排海将会造成海洋生态污染;也浪费掉了浓海水中的淡水资源和多种盐资源。(1) Desalination of seawater to produce fresh water with membrane method (reverse osmosis) and thermal method (multi-effect evaporation or multi-stage flash evaporation) as the core technology. The thermal method needs to consume a lot of steam and is usually built near the power plant; the conventional seawater desalination treatment process has a fresh water yield of only about 40-55%. Due to the scaling problem of calcium sulfate, the concentrated brine produced by desalination cannot be directly processed and utilized in factories. Due to the high salinity of concentrated seawater (nearly twice that of ordinary seawater) and the presence of pretreatment chemicals, a large amount of direct discharge into the sea will cause marine ecological pollution; it also wastes freshwater resources and various salt resources in concentrated seawater.
(2)传统盐田摊晒及盐化工相结合是目前海洋及盐卤资源综合利用的主流方式,但存在着受季节影响严重、需依托大量盐田、资源利用率低等缺点。此外,传统盐田摊晒过程中,首先析出的盐是硫酸钙,其次是氯化钠,随后的盐卤结晶母液的深度处理过程中,由于钙离子已经全部以硫酸钙的形式析出,这使得从海水中生产其它钙盐例如高价值的氯化钙没有可能,同时硫酸钙沉淀也消耗了原海水中30~40%的硫酸根离子,导致其它高价值硫酸盐(例如硫酸镁和硫酸钾)产量的降低。因此在海水与浓盐水的综合处理中,应该积极探索一种能够限制低价值硫酸钙的产出,而增加海水资源中其它钙盐(如氯化钙)和其它高市场接受度的硫酸盐(硫酸镁、硫酸钾等,皆为无氯肥料、且为农作物补充生长所需的硫元素)等产品产量的工艺和方法。(2) The combination of traditional salt pan drying and salt chemical industry is currently the mainstream way of comprehensive utilization of marine and brine resources, but there are shortcomings such as being seriously affected by seasons, relying on a large number of salt pans, and low resource utilization. In addition, in the traditional salt field drying process, the first precipitated salt is calcium sulfate, followed by sodium chloride. In the subsequent advanced treatment process of the brine crystallization mother liquor, since all calcium ions have been precipitated in the form of calcium sulfate, which makes the seawater It is impossible to produce other calcium salts such as high-value calcium chloride, and calcium sulfate precipitation also consumes 30-40% of sulfate ions in raw seawater, resulting in the production of other high-value sulfates (such as magnesium sulfate and potassium sulfate). reduce. Therefore, in the comprehensive treatment of seawater and concentrated brine, it is necessary to actively explore a kind of calcium sulfate that can limit the output of low-value calcium sulfate and increase other calcium salts (such as calcium chloride) and other sulfates with high market acceptance in seawater resources (such as calcium chloride). Magnesium sulfate, potassium sulfate, etc., are all chlorine-free fertilizers, and supplement the process and method of product yield such as the sulfur element required for the growth of crops.
(3)先提钙镁再进行浓缩结晶的综合利用技术,即先通过化学沉淀法(加入NaOH、Na2CO3等化学药剂)、离子交换法或电化学技术将浓海水中的钙镁除去,然后再通过多效蒸发或压汽蒸馏浓缩等深度浓缩结晶工艺制取各种固体盐产品。该技术有效解决了过程中设备结垢问题,且具有较高的资源利用率,但是需要消耗大量化学药剂或电能,同时副产品碳酸钙、氢氧化镁等价值较低,操作成本和投资成本较高,整体过程经济性有待于提升。(3) The comprehensive utilization technology of firstly extracting calcium and magnesium and then carrying out concentrated crystallization, that is, firstly remove calcium and magnesium in concentrated seawater by chemical precipitation method (adding NaOH , Na2CO3 and other chemical agents), ion exchange method or electrochemical technology , and then obtain various solid salt products through deep concentration and crystallization processes such as multi-effect evaporation or pressure steam distillation concentration. This technology effectively solves the problem of equipment fouling in the process, and has a high resource utilization rate, but it needs to consume a lot of chemicals or electric energy, and the by-products such as calcium carbonate and magnesium hydroxide are of low value, and the operating cost and investment cost are high. , the overall process economy needs to be improved.
(4)以多效蒸发或压汽蒸馏-晶种法(有的也称之为“结晶晶体去垢法”或“在线结晶工艺”)为核心的综合利用技术。如专利CN103253818A等即采用类似的技术实现海水资源综合利用及零排放。采用该综合利用技术的海水资源利用率远高于传统工艺,但该过程仍然副产大量的石膏(硫酸钙),附加值较低,大量低价值的石膏如何处理反而成为难题,且该工艺过程电耗甚高,一般把8%的浓盐水浓缩到26%左右,每蒸出1吨淡水需要耗电约35-40度(同时蒸汽消耗为15kg左右),工艺的经济性有待于进一步提高。(4) Comprehensive utilization technology with multi-effect evaporation or steam distillation-seed crystal method (sometimes also called "crystal descaling method" or "on-line crystallization process") as the core. For example, the patent CN103253818A etc. adopts similar technology to realize the comprehensive utilization and zero discharge of seawater resources. The utilization rate of seawater resources using this comprehensive utilization technology is much higher than that of the traditional process, but the process still produces a large amount of gypsum (calcium sulfate), and the added value is low. The power consumption is very high. Generally, 8% of the concentrated brine is concentrated to about 26%, and the power consumption of each ton of fresh water is about 35-40 degrees (the steam consumption is about 15kg). The economy of the process needs to be further improved.
(5)以电渗析浓缩制盐为核心的综合利用技术,如专利CN100999364B等所描述。该技术主要以电渗析技术浓缩浓海水,以代替盐田制卤(盐浓度浓缩至200g/L以上),再经多效蒸发或压汽蒸馏蒸发结晶制取原盐,该技术路线所产氯化钠盐产品质量高、不受季节影响。但存在着电耗高(目前日本的电渗析技术世界领先,吨盐电耗仍高达150度)、副产淡盐水加工处理难等问题。(5) Comprehensive utilization technology with electrodialysis concentration salt production as the core, as described in patent CN100999364B and so on. This technology mainly concentrates concentrated seawater by electrodialysis technology to replace brine production in salt fields (salt concentration is concentrated to more than 200g/L), and then through multi-effect evaporation or steam pressure distillation evaporation and crystallization to produce raw salt, the sodium chloride produced by this technical route Salt products are of high quality and are not affected by the season. However, there are problems such as high power consumption (currently, Japan's electrodialysis technology is the world leader, and the power consumption per ton of salt is still as high as 150 degrees), and the processing and treatment of by-product light brine is difficult.
(6)普通纳滤与浓缩结晶相结合的技术,如专利CN 102849887B、CN102272053A等采用普通纳滤膜(对SO4 2-截留率≥90%、对Mg2+截留率≥77%、对Ca2+截留率≥70%、对NaCl截留率<30%)处理海水,得到的纳滤渗透液为高纯度的一价盐溶液,再通过浓缩结晶制取得到高纯度NaCl。由于普通纳滤膜对所有的二价离子的截留率都比较高,易结垢的硫酸根离子和钙离子主要被截留到纳滤浓水侧,专利中普通纳滤膜的使用可有效降低纳滤渗透液后续浓缩设备结垢的风险,提高固体盐的纯度等,但用该方法处理钙离子、硫酸根离子含量较高的料液(如海水淡化厂副产浓缩海水、地下盐卤等)时,纳滤透过液的收率将十分有限,因为普通纳滤膜不具有对其中的硫酸根离子和钙离子进行根本的选择性拆分的能力,如果提高浓缩倍数,有可能造成普通纳滤膜浓水侧硫酸钙盐的结垢,因而不能实现海水综合处理工艺经济的最大化。同时,采用该专利工艺路线所得的普通纳滤浓水中富集了大量二价离子,尤其是易结垢的硫酸根离子和钙离子,即使再将该纳滤浓水进行多效蒸发或压汽蒸馏-晶种法浓缩结晶,浓水中的钙离子(即原料液中68%以上的钙离子)和大部分硫酸根仍将以几乎无价值的硫酸钙(而不是价值较高的CaCl2、MgSO4等)的形式生产出来,且设备存在结垢的风险,故只是作为废弃物加以堆放(部分用做建材或用于填海造地),资源浪费严重。因此膜法或热法海水淡化过程中引入普通纳滤过程,也只能解决纳滤透过液在深度浓缩时硫酸钙的结垢问题,能得到浓度较高的纯净浓盐水,整体上淡水的回收率并没有增加,综合利用上仍然损失了海水中的硫酸根离子和大部分钙离子,仍然是主要生产氯化镁这种市场接受度低而不是主要生产硫酸镁(无氯肥料)这种市场接受度高的产品。此外,对于浓缩海水或地下盐卤等浓度较高的浓盐水(盐水浓度≥8%),普通纳滤无法直接使用,其仅适用于盐浓度较低的情况。(6) The technology combining ordinary nanofiltration and concentrated crystallization, such as patents CN 102849887B, CN102272053A, etc., adopt ordinary nanofiltration membranes (for SO 4 2- rejection rate ≥ 90%, for Mg 2+ rejection rate ≥ 77%, for Ca 2+ Retention rate ≥ 70%, NaCl retention rate < 30%) to process seawater, the obtained nanofiltration permeate is a high-purity monovalent salt solution, and then high-purity NaCl is obtained by concentration and crystallization. Due to the relatively high retention rate of all divalent ions by ordinary nanofiltration membranes, sulfate ions and calcium ions that are easy to scale are mainly trapped in the concentrated water side of nanofiltration. The use of ordinary nanofiltration membranes in the patent can effectively reduce the amount of sodium The risk of fouling in the subsequent concentration equipment of filtrated permeate, improving the purity of solid salt, etc., but using this method to treat feed liquids with high calcium ion and sulfate ion content (such as by-product concentrated seawater in desalination plants, underground brine, etc.) , the yield of the nanofiltration permeate will be very limited, because the ordinary nanofiltration membrane does not have the ability to fundamentally selectively split the sulfate ions and calcium ions in it. If the concentration ratio is increased, it may cause ordinary nanofiltration. The scaling of calcium sulfate on the concentrated water side of the membrane cannot maximize the economy of the comprehensive seawater treatment process. At the same time, the ordinary nanofiltration concentrated water obtained by the patented process route is enriched with a large amount of divalent ions, especially sulfate ions and calcium ions that are easy to scale, even if the nanofiltration concentrated water is subjected to multi-effect evaporation or steam pressure Distillation-seed method concentrates the crystallization, the calcium ions in the concentrated water (that is, more than 68% of the calcium ions in the raw material solution) and most of the sulfate radicals will still be almost worthless calcium sulfate (instead of the more valuable CaCl 2 , MgSO 4 , etc.), and the equipment has the risk of scaling, so it is only piled up as waste (part of it is used as building materials or used for land reclamation), which is a serious waste of resources. Therefore, the introduction of ordinary nanofiltration process in the process of membrane or thermal seawater desalination can only solve the problem of calcium sulfate scaling when the nanofiltration permeate is deeply concentrated, and can obtain pure concentrated brine with higher concentration. The recovery rate has not increased, and the comprehensive utilization still loses the sulfate ions and most of the calcium ions in seawater, and the market acceptance of the main production of magnesium chloride is low rather than the main production of magnesium sulfate (chlorine-free fertilizer). high-quality products. In addition, for concentrated brine with high concentration such as concentrated seawater or underground brine (salt concentration ≥ 8%), ordinary nanofiltration cannot be used directly, and it is only suitable for low salt concentration.
综上,目前海水及浓盐水的常规处理工艺都无法避免硫酸钙的结垢问题、大量副产低价值的硫酸钙盐的问题、无法得到高附加值产品硫酸钾硫酸镁的问题;高附加值的海水及浓盐水中盐类资源提取技术尚待进一步开发。采用技术创新来克服传统海洋及盐卤资源综合利用设备和工艺路线的缺陷,提高经济竞争优势,具有重要的技术、经济和环保意义。To sum up, the current conventional treatment processes for seawater and concentrated brine cannot avoid the scaling problem of calcium sulfate, the problem of a large number of by-products of low-value calcium sulfate salts, and the inability to obtain high value-added products, potassium sulfate and magnesium sulfate; high value-added products The extraction technology of salt resources in seawater and concentrated brine is yet to be further developed. It is of great technical, economic and environmental significance to adopt technological innovation to overcome the shortcomings of traditional marine and brine resources comprehensive utilization equipment and process routes, and to improve economic competitiveness.
发明内容SUMMARY OF THE INVENTION
本发明的目的,在于克服现有技术及方法的不足,提供一种高效节能、运行风险低、产品收益高、环境友好的海水或浓盐水的综合处理方法。The purpose of the present invention is to overcome the deficiencies of the prior art and methods, and to provide a comprehensive treatment method of seawater or concentrated salt water with high efficiency and energy saving, low operation risk, high product profit, and environmental friendliness.
利用本方法可完全提取和充分利用海水中淡水和各种盐类资源,在大幅提高淡水产率的基础上生产出与传统盐场不同的高附加值产品,完全避免浓海水回排,能够实现以高产能的立体紧凑型现代化盐厂代替传统的靠天吃饭的平面摊开的低产能盐场。Using this method, fresh water and various salt resources in seawater can be completely extracted and fully utilized, and high value-added products different from traditional salt fields can be produced on the basis of greatly improving the freshwater yield, completely avoiding the back discharge of concentrated seawater, and realizing The high-capacity three-dimensional compact modern salt factory replaces the traditional low-capacity salt farm that relies on the sky for food.
为了实现上述目的,本发明所述的海水或浓盐水的综合处理方法,包括如下步骤:In order to achieve the above object, the comprehensive treatment method of seawater or concentrated brine of the present invention comprises the following steps:
1)预处理:将待处理的海水或浓盐水采用微滤和低截留分子量的超滤过程进行处理,除去细菌、藻类、泥沙、悬浮物和有机物等,得到预处理的料液;1) Pretreatment: the seawater or concentrated brine to be treated is treated by microfiltration and ultrafiltration with low molecular weight cut-off to remove bacteria, algae, sediment, suspended solids and organic matter, etc., to obtain a pretreated feed liquid;
2)低截留纳滤分离:预处理后的料液采用对硫酸镁、硫酸钠和氯化镁截留率高而对氯化钙截留率低的低截留纳滤膜装置进行分离,分别得到富含SO4 2-、Mg2+的纳滤浓水,和含有Na+、Cl-、Br-、NO3 -、K+、Ca2+的纳滤透过液;2) low-cut-off nanofiltration separation: the pretreated feed liquid is separated by a low-cut-off nanofiltration membrane device with a high rejection rate for magnesium sulfate, sodium sulfate and magnesium chloride and a low rejection rate for calcium chloride, respectively to obtain rich SO 4 . 2- , Mg 2+ nanofiltration concentrated water, and nanofiltration permeate containing Na + , Cl - , Br - , NO 3 - , K + , Ca 2+ ;
3)低截留纳滤透过液处理:所述步骤2)的纳滤透过液经过反渗透过程,产出淡水,淡水产率在60~80%,同时可得到8~15°Bé的反渗透浓水;3) Low-cut-off nanofiltration permeate treatment: the nanofiltration permeate in the step 2) is subjected to a reverse osmosis process to produce fresh water, and the fresh water yield is 60 to 80%, and a reverse osmosis of 8 to 15° Bé can be obtained at the same time. infiltration of concentrated water;
4)反渗透浓水处理:所述步骤3)的浓水经过纳滤处理,得到富含二价及高价离子的纳滤浓水,和7~14°Bé的富含一价离子的纳滤透过液;4) Reverse osmosis concentrated water treatment: the concentrated water in the step 3) is treated by nanofiltration to obtain nanofiltration concentrated water rich in divalent and high-valent ions, and nanofiltration rich in monovalent ions at 7~14°Bé permeate;
5)纳滤渗透过液处理:所述步骤4)纳滤透过液通过浓缩结晶得到精制NaCl,然后除硅,再依次分别提溴、提镁(氯化镁)、提钾、提钙(氯化钙)、提锂;该过程生产的淡水直接使用或者经过低压反渗透等后处理以后使用;5) Nanofiltration permeate liquid treatment: described step 4) Nanofiltration permeate liquid obtains refined NaCl by concentrating crystallization, then removes silicon, and then successively extracts bromine, magnesium (magnesium chloride), potassium, and calcium (chloride). Calcium) and lithium extraction; the fresh water produced in this process is used directly or after post-treatment such as low pressure reverse osmosis;
6)纳滤浓水处理:所述步骤2)纳滤浓水与步骤4)所述纳滤浓水混合,蒸发-结晶依次得到硫酸钙、硫酸锶、氯化钠等,然后依次除硅、提溴、提镁(大量硫酸镁、少量氯化镁)、提锂;该过程生产的淡水直接使用或者经过低压反渗透等后处理以后使用。6) Nanofiltration concentrated water treatment: the step 2) nanofiltration concentrated water is mixed with the nanofiltration concentrated water described in step 4), and evaporation-crystallization obtains calcium sulfate, strontium sulfate, sodium chloride, etc. successively, and then sequentially removes silicon, Bromine extraction, magnesium extraction (a large amount of magnesium sulfate, a small amount of magnesium chloride), and lithium extraction; the fresh water produced in this process is used directly or after post-treatment such as low-pressure reverse osmosis.
进一步地,本发明所述浓盐水可以是反渗透法海水淡化过程副产浓水、多效蒸发或多级闪蒸法海水淡化过程副产浓水、压气蒸馏法海水淡化过程副产浓水、膜蒸馏法海水淡化过程副产浓水、海水经电渗析所产浓缩海水、以及任何已工业化的海水或苦咸水淡化过程所副产的浓水、盐田摊晒部分浓缩所生成的浓海水,还可以是热电厂海水介质循环冷却系统外排水、热电厂海水法烟气脱硫产生废水、盐湖水或地下盐卤等。Further, the concentrated brine of the present invention can be the concentrated water by-product of the reverse osmosis method seawater desalination process, the by-product concentrated water of the multi-effect evaporation or multi-stage flash method seawater desalination process, the by-product concentrated water of the pressure distillation method seawater desalination process, Membrane distillation seawater desalination process by-product concentrated water, concentrated seawater produced by electrodialysis of seawater, and concentrated seawater produced by any industrialized seawater or brackish water desalination process, and concentrated seawater produced by partial concentration of salt pan drying, It can also be the external drainage of the seawater medium circulating cooling system of the thermal power plant, the waste water produced by the seawater flue gas desulfurization in the thermal power plant, salt lake water or underground brine, etc.
进一步地,步骤1)采用微滤和低截留分子量超滤过程代替传统的药剂杀菌灭藻、絮凝沉降等工艺,除去料液中的细菌、藻类、泥沙、悬浮物和有机物等;同时低截留分子量超滤过程产生的有机物浓水采用耐盐菌生化处理,产生的生物污泥同微滤截留的物质做资源化回收处理。Further, step 1) adopts microfiltration and low molecular weight cut-off ultrafiltration process to replace traditional medicament sterilization and algae killing, flocculation and sedimentation and other processes to remove bacteria, algae, sediment, suspended matter and organic matter in the feed liquid; The organic concentrated water produced by the molecular weight ultrafiltration process is biochemically treated with salt-tolerant bacteria, and the generated biological sludge is recycled with the substances retained by the microfiltration.
进一步地,步骤2)所述的低截留纳滤膜对SO4 2-具有较好的截留性能,而对Ca2+具有较好的透过性能,优选对二价阴离子(如SO4 2-、HPO4 2-、CO3 2-等)截留率很高,而对一价阴离子、一价阳离子和某些二价阳离子(尤其是Ca2+、Sr2+、Ba2+)截留率却很低的纳滤膜;优选低截留纳滤膜对SO4 2-截留率≥95%(更优选大于98%)、对Mg2+截留率≥75%、对Ca2+截留率<35%(更优选<20%)、对一价离子截留率<20%(更优选<5%)。Further, the low cut-off nanofiltration membrane described in step 2) has a good cut-off performance for SO 4 2- , and a good permeation performance for Ca 2+ , preferably for divalent anions (such as SO 4 2- , HPO 4 2- , CO 3 2- , etc.) rejection rate is very high, while the rejection rate of monovalent anions, monovalent cations and some divalent cations (especially Ca 2+ , Sr 2+ , Ba 2+ ) is very low Very low nanofiltration membrane; preferably low cut-off nanofiltration membrane for SO 4 2- rejection ≥ 95% (more preferably greater than 98%), Mg 2+ rejection ≥ 75%, Ca 2+ rejection < 35% (more preferably <20%), monovalent ion rejection <20% (more preferably <5%).
进一步地,步骤2)所述的低截留纳滤过程具有如下特征:在高产水回收率、高膜通量下实现二价阴离子SO4 2-与二价阳离子Ca2+和Sr2+的有效拆分,并使料液中的SO4 2-离子得到浓缩。Further, the low-cut-off nanofiltration process described in step 2) has the following characteristics: under the condition of high recovery rate of produced water and high membrane flux, the effective interaction between divalent anion SO 4 2- and divalent cations Ca 2+ and Sr 2+ is realized. Resolution and concentration of SO 4 2- ions in the feed liquid.
进一步地,步骤2)所述的低截留纳滤膜适宜操作条件:操作压力0.5~4.1MPa、操作温度5~45℃,pH 3~12。Further, suitable operating conditions for the low cut-off nanofiltration membrane described in step 2) are: operating pressure of 0.5-4.1 MPa, operating temperature of 5-45°C, and pH of 3-12.
进一步地,步骤3)所述的反渗透采用低压反渗透、中压反渗透、高压反渗透等一个或多个过程的耦合。Further, the reverse osmosis described in step 3) adopts the coupling of one or more processes such as low pressure reverse osmosis, medium pressure reverse osmosis, and high pressure reverse osmosis.
进一步地,步骤4)所述的普通纳滤对SO4 2-、Ca2+、Mg2+和Sr2+等二价离子或高价离子具有较高的截留率,而对Na+、Cl-、Br-等一价离子的截留率较低。Further, the ordinary nanofiltration described in step 4) has a higher retention rate for divalent ions or high-valent ions such as SO 4 2- , Ca 2+ , Mg 2+ and Sr 2+ , while for Na + , Cl - , Br - and other monovalent ions have a lower retention rate.
进一步地,步骤5)和6)的浓缩-结晶工艺为简单蒸发-结晶、多效蒸发-结晶、膜蒸馏-结晶、压汽蒸馏-结晶等工艺的一种。Further, the concentration-crystallization process in steps 5) and 6) is one of simple evaporation-crystallization, multi-effect evaporation-crystallization, membrane distillation-crystallization, steam pressure distillation-crystallization and other processes.
进一步地,步骤5)和6)的除硅工艺是:用盐酸调节料液的pH值至3-4,将料液中的硅以固体二氧化硅形式析出。Further, the silicon removal process in steps 5) and 6) is: adjusting the pH value of the feed liquid to 3-4 with hydrochloric acid, and separating out the silicon in the feed liquid in the form of solid silicon dioxide.
进一步地,步骤5)和6)的提溴工艺是:向除硅后酸性料液中通入氯气,用传统吹脱、精馏或气态膜法提溴。Further, the process of extracting bromine in steps 5) and 6) is: feeding chlorine into the acid feed liquid after desiliconization, and extracting bromine by traditional stripping, rectification or gaseous membrane method.
进一步地,步骤5)和6)的提镁工艺:对提溴后料液用氢氧化钠调节料液pH值至7.0~8.5,再蒸发结晶析出镁盐。其中步骤5)得到的是氯化镁、光卤石;步骤6)得到的是大量的硫酸镁、少量的氯化镁。Further, the magnesium extraction process in steps 5) and 6): the pH value of the feed liquid after the bromine extraction is adjusted to 7.0-8.5 with sodium hydroxide, and then the magnesium salt is precipitated by evaporation and crystallization. Wherein step 5) obtains magnesium chloride and carnallite; step 6) obtains a large amount of magnesium sulfate and a small amount of magnesium chloride.
进一步地,步骤5)的提钾工艺是:以光卤石为原料回收钾盐,利用光卤石和步骤6)生产的硫酸镁可以生产硫酸钾。Further, the potassium extraction process of step 5) is: taking carnallite as raw material to recover potassium salt, and utilizing carnallite and magnesium sulfate produced in step 6) to produce potassium sulfate.
进一步地,步骤5)的提钙工艺是:以氯化钙形式回收钙盐。Further, the calcium extraction process of step 5) is: recovering calcium salt in the form of calcium chloride.
进一步地,步骤5)和6)的提锂工艺是:以氯化锂、硫酸锂形式回收钾盐。Further, the lithium extraction process of steps 5) and 6) is: recovering potassium salt in the form of lithium chloride and lithium sulfate.
进一步地,本发明大幅度避免了低价值副产品石膏的大量生产,而高纯度的氯化钠、氯化钙、硫酸钾、硫酸镁、溴素等高价值产品产量显著增加,完全避免了硫酸钠低价值产品;并且无任何污水或废水外排。Further, the present invention greatly avoids the mass production of low-value by-product gypsum, and the output of high-value products such as high-purity sodium chloride, calcium chloride, potassium sulfate, magnesium sulfate, bromine is significantly increased, and sodium sulfate is completely avoided. Low value product; and no effluent or wastewater discharge.
和传统的海水、浓缩海水、盐湖水或地下盐卤等的综合利用工艺相比,本发明具有以下积极效果和优点:Compared with the comprehensive utilization process of traditional seawater, concentrated seawater, salt lake water or underground brine, the present invention has the following positive effects and advantages:
1)低截留纳滤过程的透过液主要为一价离子和部分钙离子及少量镁离子,经反渗透过程能够深度浓缩,淡水产率达60~80%,淡水产量比常规膜法海水淡化工业提高30%~80%;1) The permeate of the low-cut-off nanofiltration process is mainly monovalent ions, some calcium ions and a small amount of magnesium ions, which can be deeply concentrated through the reverse osmosis process, and the fresh water yield reaches 60-80%, which is higher than that of conventional membrane desalination Industrial increase by 30% to 80%;
2)对于海水和浓海水这样的特殊溶液体系,低截留纳滤过程客观上将海水或浓盐水中的SO4 2-、Ca2+有效拆分开,与反渗透、普通纳滤过程相结合,不仅大幅降低了硫酸钙等低价值产品的产生,显著提高了高价值产品氯化钙、硫酸镁、硫酸钾及精制氯化钠等的产量,而且降低了后续浓缩设备的结垢风险;2) For special solution systems such as seawater and concentrated seawater, the low-rejection nanofiltration process objectively separates SO 4 2- and Ca 2+ in seawater or concentrated brine effectively, and combines with reverse osmosis and ordinary nanofiltration processes. , not only greatly reduces the production of low-value products such as calcium sulfate, but also significantly increases the output of high-value products such as calcium chloride, magnesium sulfate, potassium sulfate and refined sodium chloride, and reduces the risk of scaling in subsequent concentration equipment;
3)预处理产生的含有生物质的海水或浓盐水可经耐盐菌生化处理,处理后形成的少量生物污泥可进一步做资源化处理,无任何废水、污水或浓水外排,无二次污染;3) The biomass-containing seawater or concentrated brine produced by the pretreatment can be biochemically treated by salt-tolerant bacteria, and a small amount of biological sludge formed after treatment can be further treated as a resource, without any waste water, sewage or concentrated water being discharged out. secondary pollution;
4)本发明工艺采用低截留纳滤技术耦合与压气蒸馏相比较的低投资低运行成本的反渗透技术,极大程度地减少了海水淡化及深度浓缩过程的设备投资和能源消耗,因而使得整体工艺过程投资、运行风险、操作成本显著下降;4) The process of the present invention adopts the reverse osmosis technology with low investment and low operating cost, which is coupled with low-retention nanofiltration technology and compressed gas distillation, which greatly reduces the equipment investment and energy consumption of seawater desalination and deep concentration process, thus making the overall The process investment, operation risk and operation cost are significantly reduced;
5)本发明可完全提取和充分利用海水中淡水和各种盐类资源,在完全回收淡水的基础上生产出与传统盐场不同的高附加值产品,完全避免海水回排,资源利用率高,运行风险低,无二次污染,能够实现以高产能的立体紧凑型现代化盐厂代替传统的靠天吃饭的平面摊开型低产能盐场。5) The present invention can completely extract and fully utilize fresh water and various salt resources in seawater, produce high value-added products different from traditional salt fields on the basis of completely reclaiming fresh water, completely avoid seawater back discharge, and have high resource utilization rate, With low operation risk and no secondary pollution, it can replace the traditional flat-spread low-capacity salt field that relies on the sky for food with a high-capacity three-dimensional and compact modern salt factory.
附图说明Description of drawings
图1为本发明所述的海水或浓盐水的综合处理方法工艺流程示意图。Fig. 1 is the process flow schematic diagram of the comprehensive treatment method of seawater or concentrated brine of the present invention.
具体实施方式Detailed ways
下面结合附图及具体实施案例对本发明做进一步描述。在本发明的一个附图或一种实施方式中描述的元素和特征可以与一个或更多个其他附图或实施方式中示出的元素和特征相结合。应当注意,为了清楚的目的,附图和说明中省略了与本发明无关的、本领域普通技术人员已知的部件或处理的表示和描述。The present invention will be further described below with reference to the accompanying drawings and specific implementation cases. Elements and features described in one figure or embodiment of the present invention may be combined with elements and features shown in one or more other figures or embodiments. It should be noted that representations and descriptions of components or processes known to those of ordinary skill in the art that are unrelated to the present invention are omitted from the drawings and description for the purpose of clarity.
本实施例中所用的各成分均为市售获得。All components used in this example are commercially available.
如图1所示,本发明主要针对以海水、浓缩海水(包括但不限于反渗透法海水淡化过程副产浓水、多效蒸发或多级闪蒸法海水淡化过程副产浓水、压气蒸馏法海水淡化过程副产浓水、膜蒸馏法海水淡化过程副产浓水、海水电渗析所产浓缩海水、以及任何已工业化的海水或苦咸水淡化过程所副产的浓水、盐田摊晒所生成的浓海水,热电厂海水介质循环冷却系统外排水)、热电厂海水法烟气脱硫产生废水、盐湖水和地下盐卤等为原料,进行资源的综合处理利用。As shown in Figure 1, the present invention is mainly aimed at by-product concentrated water in seawater, concentrated seawater (including but not limited to reverse osmosis seawater desalination process by-product concentrated water, multi-effect evaporation or multi-stage flash method seawater desalination process by-product concentrated water, compressed gas distillation Concentrated water by-product from the desalination process of French seawater, concentrated water from the membrane distillation process, concentrated seawater produced by electrodialysis of seawater, and concentrated water from any industrialized seawater or brackish water desalination process, salt pan drying The generated concentrated seawater, the external drainage of the seawater medium circulating cooling system of the thermal power plant, the waste water produced by the seawater flue gas desulfurization in the thermal power plant, the salt lake water and the underground brine are used as raw materials for comprehensive treatment and utilization of resources.
其具体步骤为:The specific steps are:
1)预处理1) Preprocessing
先将海水、浓海水、盐湖水或地下盐卤等料液使用常规的砂滤、微滤和低截留分子量的超滤处理,除去其中的细菌、胶体、藻类、泥沙及分子量大于1000Da甚至是大于400Da的有机污染物等。低截留分子量超滤产生的有机物浓水可使用耐盐菌生化处理,产生的生物污泥和微滤截留的物质做资源化回收处理。First, use conventional sand filtration, microfiltration and ultrafiltration with low molecular weight cut-off to remove seawater, concentrated seawater, salt lake water or underground brine and other feed liquids to remove bacteria, colloids, algae, sediment and molecular weight greater than 1000Da or even greater than 400Da organic pollutants, etc. The organic concentrated water produced by the low molecular weight cut-off ultrafiltration can be biochemically treated with salt-tolerant bacteria, and the generated biological sludge and the substances retained by the microfiltration can be recycled as resources.
2)低截留纳滤分离2) Low cut-off nanofiltration separation
预处理后的海水、浓缩海水、盐湖水或地下卤水,采用高通量、高选择性的低截留纳滤膜处理。本发明所采用的纳滤膜的分离截留性能如表1所示:Pretreated seawater, concentrated seawater, salt lake water or underground brine are treated with high flux, high selectivity and low cut-off nanofiltration membranes. The separation and interception performance of the nanofiltration membrane adopted in the present invention is shown in Table 1:
表1低截留纳滤膜的截留性能Table 1. Retention performance of low-cut-off nanofiltration membranes
预处理后料液经过低截留纳滤过程,透过液含有Na+、Cl-、NO3 -、Br-、K+等一价离子及部分Ca2+、少量Mg2+、微量SO4 2-;浓水富含SO4 2-、Mg2+及一定量的Ca2+和其它一价离子低截留纳滤过程透过液回收率可达到75-85%。After pretreatment, the feed liquid undergoes a low cut-off nanofiltration process, and the permeate contains monovalent ions such as Na + , Cl - , NO 3 - , Br - , K + and some Ca 2+ , a small amount of Mg 2+ , and a small amount of SO 4 2 - ; Concentrated water is rich in SO 4 2- , Mg 2+ and a certain amount of Ca 2+ and other monovalent ions. The recovery rate of the permeate during the nanofiltration process with low interception can reach 75-85%.
3)低截留纳滤透过液的处理:反渗透、普通纳滤3) Treatment of low cut-off nanofiltration permeate: reverse osmosis, ordinary nanofiltration
低截留纳滤透过液通过低压反渗透、中压反渗透、高压反渗透等一个或多个过程耦合的浓缩工艺,产出淡水,同时可得到约8~15°Bé的浓水。The low-retention nanofiltration permeate is concentrated through one or more processes coupled with low-pressure reverse osmosis, medium-pressure reverse osmosis, and high-pressure reverse osmosis to produce fresh water, and at the same time, concentrated water of about 8-15°Bé can be obtained.
反渗透过程浓水进入普通纳滤过程,料液中主要离子被截留的情况如表2所示;得到富含二价及高价离子的纳滤浓水,和7~14°Bé的富含一价离子的纳滤透过液。In the reverse osmosis process, the concentrated water enters the ordinary nanofiltration process, and the main ions in the feed liquid are intercepted as shown in Table 2; the nanofiltration concentrated water rich in divalent and high-valent ions is obtained, and the 7-14°Bé rich in mono Nanofiltration permeate of valence ions.
表2普通纳滤过程主要离子截留情况Table 2 Main ion interception in ordinary nanofiltration process
*浓水中离子总量与透过液和浓水中离子总量之比*The ratio of the total amount of ions in the concentrate to the total amount of ions in the permeate and concentrate
4)普通纳滤透过液的处理4) Treatment of ordinary nanofiltration permeate
普通纳滤透过液通过浓缩结晶依次得到精制NaCl、硫酸钙,当料液中大部分氯化钠已析出后,用盐酸调节料液的pH值至3~4以脱除其中的硅,然后通入氯气,用传统吹脱、精馏或气态膜法提溴。从而避免了溴化镁和氯化镁混合结晶出来。The ordinary nanofiltration permeate is successively obtained by concentrating and crystallization to obtain refined NaCl and calcium sulfate. When most of the sodium chloride in the feed liquid has been precipitated, the pH value of the feed liquid is adjusted to 3 to 4 with hydrochloric acid to remove the silicon therein, and then Chlorine gas is introduced, and bromine is extracted by traditional stripping, rectification or gaseous membrane method. Thus, the mixed crystallization of magnesium bromide and magnesium chloride is avoided.
提溴后料液用氢氧化钠调节料液pH值至7.0~8.5,再蒸发结晶析出镁盐(主要以氯化镁形式),再提钾(主要以光卤石形式)、提钙(氯化钙形式,高效融雪剂)、提锂。After the bromine extraction, the pH value of the feed liquid is adjusted to 7.0-8.5 with sodium hydroxide, and then the magnesium salt (mainly in the form of magnesium chloride) is precipitated by evaporation and crystallization, and then potassium (mainly in the form of carnallite) and calcium (calcium chloride) are extracted. form, efficient snow melting agent), lithium extraction.
该过程生产的淡水直接使用或者经过低压反渗透等后处理以后使用。The fresh water produced in this process is used directly or after post-treatment such as low pressure reverse osmosis.
5)纳滤浓水的处理5) Treatment of nanofiltration concentrated water
将普通纳滤过程的浓水与低截留纳滤过程浓水混合,用盐酸调节料液pH值,采用浓缩蒸发-在线结晶技术将料液浓缩,同时得到硫酸钙、硫酸锶、氯化钠等。Mix the concentrated water of the ordinary nanofiltration process with the concentrated water of the low-cut-off nanofiltration process, adjust the pH value of the feed liquid with hydrochloric acid, and concentrate the feed liquid by the concentrated evaporation-on-line crystallization technology to obtain calcium sulfate, strontium sulfate, sodium chloride, etc. .
当料液中大部分氯化钠结晶出来后,加入盐酸,调节料液的pH值至3~4以脱除其中的硅,然后通入氯气,用传统吹脱、精馏或气态膜法提溴。When most of the sodium chloride in the feed liquid crystallizes out, add hydrochloric acid, adjust the pH value of the feed liquid to 3 to 4 to remove silicon, and then introduce chlorine gas, and extract it by traditional stripping, rectification or gaseous membrane method. bromine.
再用氢氧化钠把pH重新调回到7.0-8.5,继续浓缩结晶,得到硫酸镁,及少量氯化镁;母液用于提钾和提锂。Then use sodium hydroxide to adjust the pH back to 7.0-8.5, and continue to concentrate and crystallize to obtain magnesium sulfate and a small amount of magnesium chloride; the mother liquor is used for potassium and lithium extraction.
该过程生产的淡水直接使用或者经过低压反渗透等后处理以后使用。The fresh water produced in this process is used directly or after post-treatment such as low pressure reverse osmosis.
也可将步骤4)得到的光卤石加入到提溴后的纳滤浓水中,重新溶解氯化镁和氯化钾,进一步蒸发浓缩得到钾镁矾(硫酸镁和硫酸钾)。再进一步蒸发结晶,得到的是氯化镁,剩下的母液用来提取锂盐。The carnallite obtained in step 4) can also be added to the concentrated water of nanofiltration after the bromine extraction, redissolving magnesium chloride and potassium chloride, and further evaporating and concentrating to obtain jarite (magnesium sulfate and potassium sulfate). After further evaporation and crystallization, magnesium chloride is obtained, and the remaining mother liquor is used to extract lithium salts.
下面通过具体实例来对本发明作进一步说明。The present invention will be further described below through specific examples.
实施例1Example 1
料液:某地区海水,3.4°Bé,pH=8.1,组成如下表3所示:Feed liquid: seawater in a certain area, 3.4°Bé, pH=8.1, the composition is shown in Table 3 below:
表3table 3
预处理:使用精度为5μm的聚丙烯喷熔过滤器和截留分子量分别为6000、2000的超滤膜处理,微滤和超滤过程整体操作压力为0.25MPa。微滤、超滤浓水进入污泥资源回收装置处理,产生的清液返回至预处理阶段。Pretreatment: use a polypropylene melt spray filter with an accuracy of 5 μm and an ultrafiltration membrane with a molecular weight cut-off of 6000 and 2000, respectively. The overall operating pressure of the microfiltration and ultrafiltration processes is 0.25MPa. The microfiltration and ultrafiltration concentrated water enters the sludge resource recovery device for treatment, and the produced clear liquid is returned to the pretreatment stage.
低截留纳滤过程:Low Cutoff Nanofiltration Process:
预处理后的料液进入低截留纳滤装置(核心膜元件为NF8040卷式膜,性能参见表1,有效面积30.7m2),操作压力1.45MPa,温度35℃,pH=8.1。处理后得到的纳滤透过液1的体积与纳滤浓水1的体积比约为4:1,具体组成如下表4:The pretreated feed liquid enters the low cut-off nanofiltration device (the core membrane element is NF8040 roll membrane, see Table 1 for performance, effective area 30.7m 2 ), operating pressure 1.45MPa, temperature 35°C, pH=8.1. The volume ratio of the nanofiltration permeate 1 obtained after the treatment to the nanofiltration concentrated water 1 is about 4:1, and the specific composition is as follows in Table 4:
表4Table 4
纳滤透过液的综合利用:Comprehensive utilization of nanofiltration permeate:
纳滤透过液1经使用型号为SUPER RO的反渗透膜浓缩至9°Bé左右,反渗透过程淡水产率约73%,回用;反渗透浓水使用型号NF270的纳滤膜做二次处理,操作压力3.5MPa,温度35℃。处理后得到的纳滤透过液2的体积与纳滤浓水2的体积比约为0.85:0.15,具体组成如下表5:Nanofiltration permeate 1 is concentrated to about 9°Bé by using a reverse osmosis membrane of type SUPER RO, and the yield of fresh water in the reverse osmosis process is about 73%, which can be reused; Treatment, operating pressure 3.5MPa, temperature 35 ℃. The volume ratio of the nanofiltration permeate 2 obtained after the treatment to the nanofiltration concentrated water 2 is about 0.85:0.15, and the specific composition is as follows in Table 5:
表5table 5
纳滤透过液2使用盐酸将pH调节至6.0左右,然后压汽蒸馏浓缩至25°Bé左右,25°Bé左右的卤水使用二效蒸发-结晶装置制备出氯化钠晶体,晶体干燥后经检测氯化钠产品纯度可达99%以上,结晶过程中携带出的钙镁离子总含量仅为150ppm左右。所得结晶母液酸化氧化后使用吹脱法或气态膜法提取其中的溴素,酸化过程为使用盐酸将pH调节至3.5左右,此时母液中硅元素也会以二氧化硅固体的形式沉降析出从而被除去。提溴后的料液再使用NaOH回调pH至8.5,继续采用蒸发浓缩-结晶的方式,依次分别得到氯化镁、光卤石和氯化钙等产品;母液进一步浓缩后,以磷酸三丁酯为萃取剂,采用溶剂萃取的方法从母液提取氯化锂。光卤石加水分解结晶脱镁后,加水洗涤直接得到氯化钾结晶产品。The pH of the nanofiltration permeate 2 is adjusted to about 6.0 using hydrochloric acid, and then concentrated to about 25°Bé by steam pressure distillation, and the brine at about 25°Bé is prepared by using a two-effect evaporation-crystallization device to prepare sodium chloride crystals. The purity of the sodium chloride product can reach more than 99%, and the total content of calcium and magnesium ions carried out in the crystallization process is only about 150ppm. The obtained crystallization mother liquor is acidified and oxidized to extract the bromine in it by stripping method or gaseous membrane method. The acidification process is to use hydrochloric acid to adjust the pH to about 3.5. At this time, silicon element in the mother liquor will also be precipitated in the form of silica solid to be precipitated by the solid. remove. The feed liquid after the bromine extraction was adjusted to pH 8.5 with NaOH, and the evaporative concentration-crystallization method was used to obtain products such as magnesium chloride, carnallite and calcium chloride in turn; after the mother liquor was further concentrated, tributyl phosphate was used as the extractant. , using solvent extraction method to extract lithium chloride from mother liquor. After the carnallite is hydrolyzed and crystallized to remove magnesium, the potassium chloride crystal product is directly obtained by adding water and washing.
纳滤浓水的综合利用:Comprehensive utilization of nanofiltration concentrated water:
将上述步骤中所得的纳滤浓水1与纳滤浓水2混合,混合液使用盐酸调节pH至6左右,然后进入压汽蒸馏-硫酸钙在线结晶装置,浓缩至24°Bé左右,沉淀的硫酸钙、硫酸锶等由水力分离器分离;24°Bé左右的料液再通过简单蒸发结晶得到氯化钠产品(含有少量钙镁硫酸根);结晶母液酸化氧化后使用吹脱法或气态膜法提取其中的溴素,酸化过程为使用盐酸将pH调节至3.5左右,此时母液中硅元素也会以二氧化硅的形式沉降析出从而被除去。提溴后的料液再使用NaOH回调pH至8.5,继续采用蒸发浓缩-结晶的方式,依次分别得到硫酸镁、钾镁矾、氯化镁等产品;剩余母液中加入Na2CO3沉淀剂得到碳酸锂。The nanofiltration concentrated water 1 obtained in the above-mentioned steps is mixed with the nanofiltration concentrated water 2, and the mixed solution uses hydrochloric acid to adjust the pH to about 6, then enters the steam distillation-calcium sulfate online crystallization device, is concentrated to about 24 ° of Bé, and precipitated. Calcium sulfate, strontium sulfate, etc. are separated by a hydraulic separator; the feed liquid at about 24°Bé is then simply evaporated and crystallized to obtain a sodium chloride product (containing a small amount of calcium and magnesium sulfate radicals); the crystallization mother liquor is acidified and oxidized using the stripping method or the gaseous membrane method. The bromine in it is extracted, and the acidification process is to use hydrochloric acid to adjust the pH to about 3.5. At this time, the silicon element in the mother liquor will also settle out in the form of silicon dioxide and be removed. The feed liquid after the bromine extraction is adjusted back to pH 8.5 with NaOH, and the evaporative concentration-crystallization method is continued to obtain products such as magnesium sulfate, kaleite, magnesium chloride, etc. respectively; Na 2 CO 3 precipitating agent is added to the remaining mother liquor to obtain lithium carbonate .
虽然已经详细说明了本发明及其优点,但是应当理解在不超出由所附的权利要求所限定的本发明的精神和范围的情况下可以进行各种改变、替代和变换。而且,本申请的范围不仅限于说明书所描述的过程、设备、手段、方法和步骤的具体实施例。本领域内的普通技术人员从本发明的公开内容将容易理解,根据本发明可以使用执行与在此所述的相应实施例基本相同的功能或者获得与其基本相同的结果的、现有和将来要被开发的过程、设备、手段、方法或者步骤。因此,所附的权利要求旨在在它们的范围内包括这样的过程、设备、手段、方法或者步骤。Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Furthermore, the scope of the present application is not limited to the specific embodiments of the processes, devices, means, methods and steps described in the specification. Those of ordinary skill in the art will readily appreciate from the present disclosure that existing and future future projects that perform substantially the same function or achieve substantially the same results as the corresponding embodiments described herein can be used in accordance with the present invention. A developed process, apparatus, means, method or step. Accordingly, the appended claims are intended to include within their scope such processes, apparatus, means, methods, or steps.
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