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CN111484031B - Modified titanium-silicon molecular sieve, preparation method and application thereof, and thioether oxidation method - Google Patents

Modified titanium-silicon molecular sieve, preparation method and application thereof, and thioether oxidation method Download PDF

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CN111484031B
CN111484031B CN201910081707.2A CN201910081707A CN111484031B CN 111484031 B CN111484031 B CN 111484031B CN 201910081707 A CN201910081707 A CN 201910081707A CN 111484031 B CN111484031 B CN 111484031B
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titanium
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CN111484031A (en
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史春风
林民
朱斌
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/06Preparation of isomorphous zeolites characterised by measures to replace the aluminium or silicon atoms in the lattice framework by atoms of other elements, i.e. by direct or secondary synthesis
    • C01B39/08Preparation of isomorphous zeolites characterised by measures to replace the aluminium or silicon atoms in the lattice framework by atoms of other elements, i.e. by direct or secondary synthesis the aluminium atoms being wholly replaced
    • C01B39/085Group IVB- metallosilicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/89Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/643Pore diameter less than 2 nm
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C315/00Preparation of sulfones; Preparation of sulfoxides
    • C07C315/02Preparation of sulfones; Preparation of sulfoxides by formation of sulfone or sulfoxide groups by oxidation of sulfides, or by formation of sulfone groups by oxidation of sulfoxides

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  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

The invention relates to the field of molecular sieves, and discloses a modified titanium silicalite molecular sieve, a preparation method and application thereof, and a thioether oxidation method, wherein the molecular sieve comprises the following components: titanium element, aluminum element, silicon element and oxygen element, wherein the molecular sieve satisfies X 1‑1.8 /X 0.4‑0.9 =C,0.1<C<0.5. The preparation method of the molecular sieve comprises the following steps: carrying out acidic steam modification on a titanium-silicon molecular sieve; (2) Mixing and contacting the titanium-silicon molecular sieve modified in the step (1) with an aluminum source, an alkali source and water; (3) And (3) carrying out heat treatment on the solid product obtained in the step (2) in an alkaline steam atmosphere. The modified titanium silicalite molecular sieve provided by the invention is used for thioether oxidation, and the selectivity of sulfone can be effectively improved.

Description

改性钛硅分子筛及其制备方法和应用以及硫醚氧化方法Modified titanium-silicon molecular sieve, preparation method and application thereof, and sulfide oxidation method

技术领域technical field

本发明涉及分子筛领域,具体涉及一种改性钛硅分子筛及其制备方法和应用以及硫醚氧化方法。The invention relates to the field of molecular sieves, in particular to a modified titanium-silicon molecular sieve, a preparation method and application thereof, and a sulfide oxidation method.

背景技术Background technique

钛硅分子筛,是骨架由硅、钛、氧元素所组成的分子筛,在石油炼制和石油化工中应用前景广阔。其中,TS-1分子筛是将过渡金属元素钛引入具有ZSM-5结构的分子筛骨架中所形成的一种具有优良催化选择性氧化性能的新型钛硅分子筛。Titanium-silicon molecular sieve is a molecular sieve whose skeleton is composed of silicon, titanium and oxygen elements, and has broad application prospects in petroleum refining and petrochemical industry. Among them, TS-1 molecular sieve is a new type of titanium-silicon molecular sieve with excellent catalytic selective oxidation performance formed by introducing transition metal element titanium into the molecular sieve framework with ZSM-5 structure.

TS-1不但具有钛的催化氧化作用,而且还具有ZSM-5分子筛的择形作用和优良的稳定性。虽然钛硅分子筛在某些催化氧化领域(例如环己酮催化氨氧化制备环己酮肟的工艺)实现了工业应用,但是钛硅分子筛的催化性能还较差,使其在其他工业应用中受限。TS-1 not only has the catalytic oxidation effect of titanium, but also has the shape-selective effect and excellent stability of ZSM-5 molecular sieve. Although titanium-silicon molecular sieves have achieved industrial applications in some catalytic oxidation fields (such as the process of preparing cyclohexanone oxime by catalytic ammoxidation of cyclohexanone), the catalytic performance of titanium-silicon molecular sieves is still poor, so that it is restricted in other industrial applications. limit.

砜类物质是重要的含硫化合物,如二甲基砜为白色结晶粉末,易溶于水、乙醇、苯、甲醇和丙酮,微溶于醚。二甲基砜在工业中用作有机合成高温溶剂和原料、气相色谱固定液、分析试剂、食品添加剂以及药物。二甲基砜作为一种有机硫化物,具有增强人体产生胰岛素的能力,同时对糖类的代谢也具有促进作用,是人体胶原蛋白合成的必要物质。Sulfones are important sulfur-containing compounds. For example, dimethyl sulfone is a white crystalline powder, easily soluble in water, ethanol, benzene, methanol and acetone, and slightly soluble in ether. Dimethyl sulfone is used in industry as a high-temperature solvent and raw material for organic synthesis, as a stationary liquid for gas chromatography, as a analytical reagent, as a food additive, and as a drug. As an organic sulfide, dimethyl sulfone can enhance the ability of the human body to produce insulin, and at the same time, it can also promote the metabolism of carbohydrates. It is a necessary substance for the synthesis of human collagen.

目前,砜可以采用硫醚氧化法制得,采用氧化剂(特别是过氧化物)将硫醚氧化时,氧化产物主要为亚砜和砜的混合物。因此,根据生产需要如何来调变目标产物(砜)的选择性是硫醚氧化过程的重要研究内容。At present, sulfone can be prepared by oxidation of thioether. When oxidizing sulfide (especially peroxide) is used to oxidize sulfide, the oxidation product is mainly a mixture of sulfoxide and sulfone. Therefore, how to adjust the selectivity of the target product (sulfone) according to production needs is an important research content of the thioether oxidation process.

发明内容Contents of the invention

本发明的目的是为了克服现有技术存在的硫醚氧化过程砜的选择性低的问题,提供一种改性钛硅分子筛及其制备方法和应用以及硫醚氧化方法。将本发明提供的改性钛硅分子筛用于硫醚氧化,可以有效提高砜的选择性。The object of the present invention is to provide a modified titanium silicon molecular sieve, its preparation method and application, and a thioether oxidation method in order to overcome the problem of low selectivity of sulfone in the thioether oxidation process in the prior art. Using the modified titanium-silicon molecular sieve provided by the invention for sulfide oxidation can effectively improve the selectivity of sulfone.

为了实现上述目的,本发明第一方面提供一种改性钛硅分子筛,该分子筛包括:钛元素、铝元素、硅元素和氧元素,其中,该分子筛满足X1-1.8/X0.4-0.9=C,0.1<C<0.5,X0.4-0.9为分子筛在0.4-0.9nm范围的微孔孔径占总微孔孔径分布量的比例,X1-1.8为分子筛在1-1.8nm范围的微孔孔径占总微孔孔径分布量的比例。In order to achieve the above object, the first aspect of the present invention provides a modified titanium-silicon molecular sieve, the molecular sieve includes: titanium element, aluminum element, silicon element and oxygen element, wherein the molecular sieve satisfies X 1-1.8 /X 0.4-0.9 = C, 0.1<C<0.5, X 0.4-0.9 is the ratio of the molecular sieve’s micropore diameter in the range of 0.4-0.9nm to the total micropore diameter distribution, X 1-1.8 is the molecular sieve’s micropore diameter in the range of 1-1.8nm The proportion of the total micropore size distribution.

优选地,所述分子筛的表面硅钛比不低于体相硅钛比,所述硅钛比是指氧化硅与氧化钛的摩尔比,进一步优选地,所述表面硅钛比与所述体相硅钛比的比值为1.2-5。Preferably, the surface silicon-titanium ratio of the molecular sieve is not lower than the bulk phase silicon-titanium ratio, the silicon-titanium ratio refers to the molar ratio of silicon oxide to titanium oxide, and more preferably, the surface silicon-titanium ratio and the bulk phase The ratio of the phase silicon to titanium ratio is 1.2-5.

本发明第二方面提供上述改性钛硅分子筛的制备方法,该方法包括:The second aspect of the present invention provides a method for preparing the above-mentioned modified titanium-silicon molecular sieve, the method comprising:

(1)将钛硅分子筛进行酸性蒸汽改性;(1) carry out acidic steam modification with titanium silicon molecular sieve;

(2)将步骤(1)改性后的钛硅分子筛与铝源、碱源和水混合接触;(2) The titanium silicon molecular sieve after step (1) modification is mixed with aluminum source, alkali source and water contact;

(3)在碱性蒸汽气氛下,将步骤(2)得到的固体产物进行热处理。(3) Under an alkaline steam atmosphere, heat-treat the solid product obtained in step (2).

优选地,步骤(2)所述接触过程中还加有硅源,进一步优选所述硅源为有机硅源,更进一步优选有机硅源的水解率为40-60%。Preferably, a silicon source is also added during the contacting process in step (2), more preferably the silicon source is an organosilicon source, and even more preferably the hydrolysis rate of the organosilicon source is 40-60%.

本发明第三方面提供了本发明的改性钛硅分子筛在硫醚氧化中的应用。The third aspect of the present invention provides the application of the modified titanium silicate molecular sieve of the present invention in sulfide oxidation.

根据本发明的第四方面,本发明提供了一种硫醚氧化方法,该方法包括:在硫醚氧化条件下,将一种液体混合物与催化剂接触,所述液体混合物含有硫醚、至少一种氧化剂以及可选的至少一种溶剂,所述催化剂含有本发明所述的改性钛硅分子筛或本发明所述的制备方法制备得到的改性钛硅分子筛。According to a fourth aspect of the present invention, the present invention provides a method for thioether oxidation, the method comprising: contacting a liquid mixture with a catalyst under thioether oxidation conditions, the liquid mixture containing thioether, at least one An oxidant and optionally at least one solvent, the catalyst contains the modified titanium-silicon molecular sieve of the present invention or the modified titanium-silicon molecular sieve prepared by the preparation method of the present invention.

本发明的具有特殊的物化特征结构的改性钛硅分子筛,将其用于硫醚氧化的反应,能够取得更好的催化效果。即由于本发明的材料具有1-1.8nm范围的微孔孔径分布,且X1-1.8/X0.4-0.9=C,0.1<C<0.5,在催化反应中有利于反应物和产物分子的扩散,对硫醚氧化反应有利,能够有效调变目标产物砜的选择性。The modified titanium-silicon molecular sieve with special physical and chemical characteristic structure of the present invention can achieve better catalytic effect when used in the reaction of sulfide oxidation. That is, because the material of the present invention has a micropore size distribution in the range of 1-1.8nm, and X 1-1.8 /X 0.4-0.9 =C, 0.1<C<0.5, it is beneficial to the diffusion of reactants and product molecules in the catalytic reaction , which is beneficial to the thioether oxidation reaction and can effectively modulate the selectivity of the target product sulfone.

本发明的发明人在研究过程中发现,将钛硅分子筛进行酸性蒸汽改性、然后与铝源、碱源和水混合接触,然后在碱性蒸汽气氛下进行热处理,能够制备得到具有本发明的特殊特征结构的改性钛硅分子筛,例如具有1-1.8nm范围的微孔孔径分布。The inventors of the present invention found in the research process that the titanium-silicon molecular sieve can be modified by acidic steam, then mixed and contacted with aluminum source, alkali source and water, and then heat-treated in an alkaline steam atmosphere. A modified titanium-silicon molecular sieve with a special characteristic structure, for example, has a micropore size distribution in the range of 1-1.8nm.

在本发明优选情况下,在步骤(2)接触过程中,同时引入可选的硅源,使得改性钛硅分子筛表面硅钛比不低于体相硅钛比,得到的改性钛硅分子筛用于硫醚氧化反应,更有利于有效调变目标产物砜的选择性。In a preferred situation of the present invention, during the contact process of step (2), an optional silicon source is simultaneously introduced so that the surface silicon-titanium ratio of the modified titanium-silicon molecular sieve is not lower than the bulk phase silicon-titanium ratio, and the obtained modified titanium-silicon molecular sieve It is more beneficial to effectively adjust the selectivity of the target product sulfone when it is used in the oxidation reaction of thioether.

本发明提供的改性钛硅分子筛具有特殊的物化特征结构,用于硫醚氧化反应,有利于调变目标产物(砜)的选择性。The modified titanium-silicon molecular sieve provided by the invention has a special physical and chemical characteristic structure, and is used for sulfide oxidation reaction, which is beneficial to adjust the selectivity of the target product (sulfone).

本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

具体实施方式Detailed ways

以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.

本发明提供了一种改性钛硅分子筛,该分子筛包括:元素、铝元素、硅元素和氧元素,其中,该分子筛满足X1-1.8/X0.4-0.9=C,0.1<C<0.5,X0.4-0.9为分子筛在0.4-0.9nm范围的微孔孔径占总微孔孔径分布量的比例,X1-1.8为分子筛在1-1.8nm范围的微孔孔径占总微孔孔径分布量的比例。The present invention provides a modified titanium-silicon molecular sieve, the molecular sieve includes: element, aluminum element, silicon element and oxygen element, wherein, the molecular sieve satisfies X 1-1.8 /X 0.4-0.9 =C, 0.1<C<0.5, X 0.4-0.9 is the ratio of the micropore diameter of molecular sieve in the range of 0.4-0.9nm to the total micropore diameter distribution, X 1-1.8 is the ratio of the micropore diameter of molecular sieve in the range of 1-1.8nm to the total micropore diameter distribution Proportion.

根据本发明的一种优选实施方式,0.25<C<0.5。本发明提供的分子筛不仅在0.4-0.9nm范围内有孔径分布,在1-1.8nm范围内也有分布,且在1-1.8nm范围的微孔孔径占总微孔孔径分布量的比例与在0.4-0.9nm范围的微孔孔径占总微孔孔径分布量的比例的比值为C,0.1<C<0.5,优选地,0.25<C<0.5,进一步优选地,0.3<C<0.5。采用本发明的优选的技术方案的分子筛,用于硫醚氧化反应时,更有利于催化反应中反应物和产物分子的扩散,不但可以进一步提高氧化剂(例如过氧化物)的转化率,还可以更有效调变目标产物(例如砜)的选择性。本发明中,微孔孔径的测试方法可按照常规方法进行,本发明无特殊要求,为本领域技术人员所熟知,如采用N2静态吸附等方法测试。本发明中,孔径分布在Micromeritics公司ASAP2405静态氮吸附仪上测定。According to a preferred embodiment of the present invention, 0.25<C<0.5. The molecular sieve provided by the present invention not only has a pore size distribution in the range of 0.4-0.9nm, but also has a distribution in the range of 1-1.8nm, and the ratio of the micropore diameter in the range of 1-1.8nm to the total micropore diameter distribution is the same as that in the 0.4nm range. The ratio of the micropore diameter in the range of -0.9nm to the total micropore diameter distribution is C, 0.1<C<0.5, preferably, 0.25<C<0.5, more preferably, 0.3<C<0.5. Adopt the molecular sieve of preferred technical scheme of the present invention, when being used for thioether oxidation reaction, be more conducive to the diffusion of reactant and product molecule in the catalytic reaction, not only can further improve the conversion rate of oxidant (for example peroxide), also can More effectively modulate the selectivity of target products such as sulfones. In the present invention, the test method of micropore diameter can be carried out according to conventional methods, and the present invention has no special requirements, and is well known to those skilled in the art, such as using N2 static adsorption and other methods for testing. In the present invention, the pore size distribution is measured on ASAP2405 static nitrogen adsorption instrument of Micromeritics Company.

这里需要特别说明的是,若在1-1.8nm范围内微孔孔径分布占总微孔孔径分布量的比例<1%时,则这部分微孔的孔分布忽略不计,即认为在1-1.8nm范围内没有微孔分布,此为本领域技术人员所知悉。因此,本发明所述的在N2静态吸附测试下具有1-1.8nm范围的微孔孔径是指在1-1.8nm范围内的微孔孔径分布占总微孔孔径分布量的比例>1%。常规直接水热合成制备的微孔分子筛,其在1-1.8nm范围内微孔孔径分布占总微孔孔径分布量的比例<1%,经常见的处理改性方法处理改性后的微孔分子筛,其在1-1.8nm范围内微孔孔径分布占总微孔孔径分布量的比例也较低,为<10%,一般为<1%。What needs to be specially explained here is that if the pore size distribution of micropores accounts for less than 1% of the total pore size distribution in the range of 1-1.8nm, the pore distribution of this part of the micropores is ignored, that is, it is considered to be in the range of 1-1.8nm There is no micropore distribution in the nm range, as is known to those skilled in the art. Therefore, the present invention has a micropore diameter in the range of 1-1.8nm under the N2 static adsorption test, which means that the ratio of the micropore diameter distribution in the range of 1-1.8nm to the total micropore diameter distribution is >1%. . Microporous molecular sieves prepared by conventional direct hydrothermal synthesis, the proportion of micropore size distribution in the range of 1-1.8nm to the total micropore size distribution is less than 1%, and the common treatment and modification methods are used to treat the modified micropores For molecular sieves, the ratio of micropore size distribution in the range of 1-1.8nm to the total micropore size distribution is also low, <10%, generally <1%.

根据本发明的分子筛,优选所述分子筛满足Tw/Tk=D,0.2<D<0.5,进一步优选地,0.25<D<0.45,其中,Tw为分子筛的微孔孔体积,Tk为分子筛的总孔体积。本发明中,孔体积的测试方法可按照常规方法进行,本发明无特殊要求,为本领域技术人员所熟知,如采用N2静态吸附等方法测试。According to the molecular sieve of the present invention, preferably the molecular sieve satisfies Tw / Tk =D, 0.2<D<0.5, more preferably, 0.25<D<0.45, wherein, Tw is the micropore volume of the molecular sieve, and Tk is The total pore volume of the molecular sieve. In the present invention, the test method of the pore volume can be carried out according to the conventional method, and the present invention has no special requirements, and is well known to those skilled in the art, such as using N2 static adsorption and other methods for testing.

根据本发明的分子筛,优选地,所述分子筛的硅元素:钛元素:铝元素的摩尔比为100:(0.1-10):(0.01-5),优选为100:(0.2-5):(0.2-4),更进一步优选硅元素:钛元素:铝元素的摩尔比为100:(0.5-4):(0.5-4),最优选硅元素:钛元素:铝元素的摩尔比为100:(1-4):(0.5-4)。According to the molecular sieve of the present invention, preferably, the molar ratio of silicon element: titanium element: aluminum element of the molecular sieve is 100: (0.1-10): (0.01-5), preferably 100: (0.2-5): ( 0.2-4), more preferably the molar ratio of silicon: titanium: aluminum is 100: (0.5-4): (0.5-4), the most preferred silicon: titanium: aluminum molar ratio is 100: (1-4): (0.5-4).

本发明中,采用X射线荧光光谱分析法(XRF)测分子筛中钛元素、硅元素、铝元素含量。测试方法均按照常规方法进行,无特殊要求,这为本领域技术人员所熟知,此处亦不赘述。In the present invention, X-ray fluorescence spectrometry (XRF) is used to measure the content of titanium element, silicon element and aluminum element in the molecular sieve. The test methods are all carried out according to conventional methods, without special requirements, which are well known to those skilled in the art, and will not be repeated here.

根据本发明的改性钛硅分子筛,优选地,所述分子筛的表面硅钛比不低于体相硅钛比,所述硅钛比是指氧化硅与氧化钛的摩尔比;进一步优选地,所述表面硅钛比与所述体相硅钛比的比值为1.2-5;更优选地,所述表面硅钛比与所述体相硅钛比的比值为1.5-4.5。According to the modified titanium-silicon molecular sieve of the present invention, preferably, the surface silicon-titanium ratio of the molecular sieve is not lower than the bulk phase silicon-titanium ratio, and the silicon-titanium ratio refers to the molar ratio of silicon oxide to titanium oxide; more preferably, The ratio of the surface silicon-titanium ratio to the bulk silicon-titanium ratio is 1.2-5; more preferably, the ratio of the surface silicon-titanium ratio to the bulk silicon-titanium ratio is 1.5-4.5.

本发明中,所述表面硅钛比采用X射线光电子能谱法测定,所述体相硅钛比采用X射线荧光光谱法测定。In the present invention, the surface silicon-titanium ratio is measured by X-ray photoelectron spectroscopy, and the bulk silicon-titanium ratio is measured by X-ray fluorescence spectroscopy.

本发明的前述改性钛硅分子筛具有1-1.8nm范围的微孔孔径分布优势,优选情况下,表面硅钛比不低于体相硅钛比。本发明对前述改性钛硅分子筛的制备方法无特殊要求,只要能够制备得到具有上述结构的改性钛硅分子筛即可。The aforementioned modified titanium-silicon molecular sieve of the present invention has the advantage of micropore size distribution in the range of 1-1.8nm, and preferably, the surface silicon-titanium ratio is not lower than the bulk phase silicon-titanium ratio. The present invention has no special requirements on the preparation method of the aforementioned modified titanium-silicon molecular sieve, as long as the modified titanium-silicon molecular sieve with the above structure can be prepared.

本发明还提供了一种本发明所述的改性钛硅分子筛的制备方法,该方法包括:The present invention also provides a method for preparing the modified titanium-silicon molecular sieve of the present invention, the method comprising:

(1)将钛硅分子筛进行酸性蒸汽改性;(1) carry out acidic steam modification with titanium silicon molecular sieve;

(2)将步骤(1)改性后的钛硅分子筛与铝源、碱源和水混合接触;(2) The titanium silicon molecular sieve after step (1) modification is mixed with aluminum source, alkali source and water contact;

(3)在碱性蒸汽气氛下,将步骤(2)得到的固体产物进行热处理。(3) Under an alkaline steam atmosphere, heat-treat the solid product obtained in step (2).

根据本发明的一种具体实施方式,所述酸性蒸汽改性是指将钛硅分子筛与酸性蒸汽接触。优选地,步骤(1)所述酸性蒸汽改性包括:将钛硅分子筛与酸性蒸汽接触进行酸性蒸汽改性。According to a specific embodiment of the present invention, the acid steam modification refers to contacting the titanium silicon molecular sieve with acid steam. Preferably, the acidic steam modification in step (1) includes: contacting the titanium silicon molecular sieve with acidic steam for acidic steam modification.

本发明对酸性蒸汽的来源没有特别的限定,可以为任何得到酸性蒸汽的方式。具体地,可以通过加热酸的水溶液使之形成酸性蒸汽,也可以通过过热蒸汽经过酸的水溶液而形成酸性蒸汽。本发明中以加热酸的水溶液得到酸性蒸汽为例进行示例性说明。In the present invention, the source of the acidic steam is not particularly limited, and it can be any way to obtain the acidic steam. Specifically, the acidic steam can be formed by heating the aqueous acid solution, or the acidic steam can be formed by passing superheated steam through the aqueous acid solution. In the present invention, the acid vapor is obtained by heating an acid aqueous solution as an example for illustration.

优选地,所述酸性蒸汽通过加热酸的水溶液得到,所述酸的水溶液的浓度>0.1mol/L,进一步优选≥1mol/L,更进一步优选1-15mol/L。本发明中,所述酸的水溶液的主要溶剂为水,也可依据需要加入其他溶剂助剂。如此制备得到的改性钛硅分子筛孔容及在1-1.8nm的微孔孔分布等特征更明显。Preferably, the acidic steam is obtained by heating an aqueous acid solution, and the concentration of the aqueous acid solution is >0.1 mol/L, more preferably ≥1 mol/L, even more preferably 1-15 mol/L. In the present invention, the main solvent of the acid aqueous solution is water, and other solvent additives can also be added as required. The characteristics of the modified titanium-silicon molecular sieve prepared in this way are more obvious, such as the pore volume and the distribution of micropores in the range of 1-1.8nm.

优选地,酸的水溶液中的酸为有机酸和/或无机酸,更优选为无机酸;其中,无机酸可以为HCl、硫酸、高氯酸、硝酸和磷酸中的一种或多种;所述有机酸可以为C1-C10的有机羧酸,优选为甲酸、乙酸、丙酸、环烷酸、过氧乙酸和过氧丙酸中的一种或多种。Preferably, the acid in the aqueous acid solution is an organic acid and/or an inorganic acid, more preferably an inorganic acid; wherein the inorganic acid can be one or more of HCl, sulfuric acid, perchloric acid, nitric acid and phosphoric acid; The organic acid may be a C1-C10 organic carboxylic acid, preferably one or more of formic acid, acetic acid, propionic acid, naphthenic acid, peroxyacetic acid and peroxypropionic acid.

根据本发明的一种优选实施方式,所述酸性蒸汽改性的温度为40-200℃,更优选为60-180℃,进一步优选为80-150℃。According to a preferred embodiment of the present invention, the temperature of the acid steam modification is 40-200°C, more preferably 60-180°C, further preferably 80-150°C.

根据本发明的方法,所述酸性蒸汽改性的时间可以依据需要进行确定,针对本发明,优选时间为0.5-360h,进一步优选为1-240h,更优选为2-120h。According to the method of the present invention, the time for the acidic steam modification can be determined according to needs. For the present invention, the preferred time is 0.5-360 h, more preferably 1-240 h, and more preferably 2-120 h.

根据本发明的方法,优选地,钛硅分子筛与酸性蒸汽的摩尔比为100:(0.5-40),更优选为100:(1-15),进一步优选为100:(5-15),最优选为100:(5-12),其中,钛硅分子筛以SiO2计,酸性蒸汽以H+计。According to the method of the present invention, preferably, the molar ratio of titanium-silicon molecular sieve to acidic steam is 100:(0.5-40), more preferably 100:(1-15), further preferably 100:(5-15), most preferably It is preferably 100: (5-12), wherein, the titanium silicon molecular sieve is counted as SiO 2 , and the acid vapor is counted as H + .

根据本发明的方法,优选本发明的方法还包括:在将钛硅分子筛进行酸性蒸汽改性前,先将所述钛硅分子筛进行焙烧。本发明中,所述焙烧的条件的可选范围较宽,针对本发明优选所述焙烧的条件包括:焙烧的温度为300-800℃,优选为550-600℃;焙烧的时间为2-12h,优选为2-4h,焙烧的气氛包括空气气氛。According to the method of the present invention, preferably, the method of the present invention further includes: before the titanium-silicon molecular sieve is subjected to acidic steam modification, first roasting the titanium-silicon molecular sieve. In the present invention, the optional range of the roasting conditions is relatively wide, and the preferred roasting conditions for the present invention include: the roasting temperature is 300-800°C, preferably 550-600°C; the roasting time is 2-12h , preferably 2-4h, the firing atmosphere includes air atmosphere.

本发明中所述的方法,步骤(1)可以在固定床反应器中进行。In the method described in the present invention, step (1) can be carried out in a fixed bed reactor.

本发明中,具体地,酸性蒸汽经过固定床反应器中钛硅分子筛后,可以再回到形成酸性蒸汽的过程中循环使用,也可以直接将经过固定床反应器中钛硅分子筛的酸性蒸汽再次通入到固定床反应器中对钛硅分子筛进行酸性蒸汽改性。In the present invention, specifically, after the acidic steam passes through the titanium-silicon molecular sieve in the fixed-bed reactor, it can be recycled in the process of forming acidic steam, and the acidic steam that has passed through the titanium-silicon molecular sieve in the fixed-bed reactor can also be directly recycled The titanium-silicon molecular sieve is modified by acidic steam by passing it into a fixed-bed reactor.

本发明中,所述铝源为能够提供铝的物质,优选所述铝源为铝溶胶、铝盐、氢氧化铝和氧化铝中的一种或多种,铝溶胶以氧化铝计优选含量为10-50重量%。In the present invention, the aluminum source is a substance that can provide aluminum, preferably the aluminum source is one or more of aluminum sol, aluminum salt, aluminum hydroxide and aluminum oxide, and the aluminum sol preferably has a content of 10-50% by weight.

本发明中,所述铝盐可以为无机铝盐和/或有机铝盐,所述有机铝盐优选为C1-C10的有机铝盐,所述无机铝盐例如可以为硫酸铝、偏铝酸钠、氯化铝和硝酸铝中的一种或多种。In the present invention, the aluminum salt can be an inorganic aluminum salt and/or an organic aluminum salt, the organic aluminum salt is preferably a C1-C10 organic aluminum salt, and the inorganic aluminum salt can be, for example, aluminum sulfate, sodium metaaluminate , one or more of aluminum chloride and aluminum nitrate.

根据本发明的一种优选实施方式,步骤(2)中,所述改性后的钛硅分子筛:铝源:碱源:水的摩尔比为100:(0-10):(0.5-50):(20-1000),进一步优选所述改性后的钛硅分子筛:铝源:碱源:水的摩尔比为100:(0.2-5):(1-20):(100-800),更进一步优选所述改性后的钛硅分子筛:铝源:碱源:水的摩尔比为100:(0.5-3):(5-15):(200-600),其中,改性后的钛硅分子筛以SiO2计,铝源以Al2O3计,碱源以N或OH-计。According to a preferred embodiment of the present invention, in step (2), the molar ratio of the modified titanium-silicon molecular sieve: aluminum source: alkali source: water is 100: (0-10): (0.5-50) : (20-1000), further preferably the modified titanium-silicon molecular sieve: aluminum source: alkali source: the molar ratio of water is 100: (0.2-5): (1-20): (100-800), It is further preferred that the molar ratio of the modified titanium-silicon molecular sieve: aluminum source: alkali source: water is 100: (0.5-3): (5-15): (200-600), wherein the modified Titanium silicon molecular sieve is counted as SiO 2 , aluminum source is counted as Al 2 O 3 , and alkali source is counted as N or OH - .

根据本发明的方法,所述碱源的种类的可选范围较宽,其可以为有机碱源和/或无机碱源,其中,无机碱源可以为氨、或阳离子为碱金属或碱土金属的碱,如可以为氢氧化钠、氢氧化钾、氢氧化钙、碳酸钠、碳酸钾、氢氧化钡等,所述有机碱源可以为尿素、脂肪族胺化合物、脂肪族醇胺化合物和季铵碱化合物中的一种或多种。优选地,所述碱源为氨、脂肪族胺、脂肪族醇胺和季铵碱中的一种或多种。According to the method of the present invention, the optional range of the type of the alkali source is relatively wide, and it can be an organic alkali source and/or an inorganic alkali source, wherein the inorganic alkali source can be ammonia or a cation that is an alkali metal or an alkaline earth metal Alkali, such as sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, potassium carbonate, barium hydroxide, etc., the organic alkali source can be urea, aliphatic amine compounds, aliphatic alcohol amine compounds and quaternary ammonium One or more of alkali compounds. Preferably, the alkali source is one or more of ammonia, aliphatic amines, aliphatic alcohol amines and quaternary ammonium bases.

本发明中,所述季铵碱可以为各种有机四级铵碱,所述脂肪族胺可以为各种NH3中的至少一个氢被脂肪族烃基(优选为烷基)取代后形成的化合物,所述脂肪族醇胺可以为各种NH3中的至少一个氢被含羟基的脂肪族烃基(优选为烷基)取代后形成的化合物。In the present invention, the quaternary ammonium base can be various organic quaternary ammonium bases, and the aliphatic amine can be a compound formed after at least one hydrogen in various NH is replaced by an aliphatic hydrocarbon group (preferably an alkyl group) , the aliphatic alcohol amine can be a compound formed after at least one hydrogen in various NH3 is replaced by a hydroxyl-containing aliphatic hydrocarbon group (preferably an alkyl group).

具体地,所述季铵碱可以为如式II所示的季铵碱,所述脂肪族胺可以为式III表示的脂肪族胺,所述脂肪族醇胺可以为如式IV表示的脂肪族醇胺:Specifically, the quaternary ammonium base may be a quaternary ammonium base as shown in formula II, the aliphatic amine may be an aliphatic amine represented by formula III, and the aliphatic alcohol amine may be an aliphatic amine represented by formula IV Alcoholamine:

Figure BDA0001960565900000081
Figure BDA0001960565900000081

式II中,R5、R6、R7和R8各自为C1-C4的烷基,包括C1-C4的直链烷基和C3-C4的支链烷基,例如:R5、R6、R7和R8各自可以为甲基、乙基、正丙基、异丙基、正丁基、仲丁基、异丁基或叔丁基。In formula II, each of R 5 , R 6 , R 7 and R 8 is a C 1 -C 4 alkyl group, including a C 1 -C 4 straight chain alkyl group and a C 3 -C 4 branched chain alkyl group, for example : each of R 5 , R 6 , R 7 and R 8 may be methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl or tert-butyl.

R9(NH2)n (式III)R 9 (NH 2 ) n (Formula III)

式III中,n为1或2的整数。n为1时,R9为C1~C6的烷基,包括C1~C6的直链烷基和C3-C6的支链烷基,如甲基、乙基、正丙基、异丙基、正丁基、仲丁基、异丁基、叔丁基、正戊基、新戊基、异戊基、叔戊基和正己基。n为2时,R9为C1-C6的亚烷基,包括C1~C6的直链亚烷基和C3~C6的支链亚烷基,如亚甲基、亚乙基、亚正丙基、亚正丁基、亚正戊基或亚正己基。更优选脂肪族胺化合物为乙胺、正丁胺、丁二胺和己二胺中的一种或多种In formula III, n is an integer of 1 or 2. When n is 1, R 9 is C 1 -C 6 alkyl, including C 1 -C 6 straight chain alkyl and C 3 -C 6 branched chain alkyl, such as methyl, ethyl, n-propyl , isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, n-pentyl, neopentyl, isopentyl, tert-pentyl and n-hexyl. When n is 2, R 9 is C 1 -C 6 alkylene, including C 1 -C 6 straight chain alkylene and C 3 -C 6 branched chain alkylene, such as methylene, ethylene , n-propylene, n-butylene, n-pentylene or n-hexylene. More preferably, the aliphatic amine compound is one or more of ethylamine, n-butylamine, butylenediamine and hexamethylenediamine

(HOR10)mNH(3-m) (式IV)(HOR 10 ) m NH (3-m) (Formula IV)

式IV中,m个R10相同或不同,各自为C1-C4的亚烷基,包括C1-C4的直链亚烷基和C3-C4的支链亚烷基,如亚甲基、亚乙基、亚正丙基和亚正丁基;m为1、2或3。更优选,所述脂肪族醇胺化合物为单乙醇胺、二乙醇胺和三乙醇胺中的一种或多种。In formula IV, m R 10s are the same or different, and each is a C 1 -C 4 alkylene group, including a C 1 -C 4 straight chain alkylene group and a C 3 -C 4 branched chain alkylene group, such as methylene, ethylene, n-propylene and n-butylene; m is 1, 2 or 3. More preferably, the aliphatic alcohol amine compound is one or more of monoethanolamine, diethanolamine and triethanolamine.

根据本发明的一种优选的实施方式,为了进一步提高合成得到的改性钛硅分子筛的孔道有序性,优选所述碱源为氢氧化钠、氨水、乙二胺、正丁胺、丁二胺、己二胺、单乙醇胺、二乙醇胺、三乙醇胺、四乙基氢氧化铵和四丙基氢氧化铵中的一种或多种。According to a preferred embodiment of the present invention, in order to further improve the pore order of the synthesized modified titanium-silicon molecular sieve, preferably the alkali source is sodium hydroxide, ammonia water, ethylenediamine, n-butylamine, butanediamine One or more of amine, hexamethylenediamine, monoethanolamine, diethanolamine, triethanolamine, tetraethylammonium hydroxide and tetrapropylammonium hydroxide.

其中,当所述碱源中含有氨水时,碱源的摩尔比以包括分子形式NH3和离子形式NH4 +存在的氨计。Wherein, when the alkali source contains ammonia water, the molar ratio of the alkali source is based on ammonia in molecular form NH 3 and ion form NH 4 + .

在本发明中,当碱源中即含有N还含有OH-时,在无特殊说明情况下,所述碱源以OH-计。In the present invention, when the alkali source contains both N and OH- , unless otherwise specified, the alkali source is calculated as OH- .

根据本发明的方法,优选所述碱源以碱溶液的形式提供,更优选碱溶液的pH>9。According to the method of the present invention, preferably the alkali source is provided in the form of an alkali solution, more preferably the pH of the alkali solution is >9.

根据本发明的方法,步骤(2)中,优选所述步骤(1)改性后的钛硅分子筛与铝源、碱源和水混合进行接触一段时间,优选地,接触的条件包括:接触的温度为20-80℃,进一步优选40-70℃,接触的时间为0.5-12h,进一步优选为1-8h。According to the method of the present invention, in step (2), preferably the modified titanium-silicon molecular sieve in step (1) is mixed with aluminum source, alkali source and water to contact for a period of time, preferably, the conditions of contact include: The temperature is 20-80°C, more preferably 40-70°C, and the contact time is 0.5-12h, more preferably 1-8h.

根据本发明的方法,步骤(3)中,对碱性蒸汽气氛的来源没有特别的限定。具体地,所述碱性蒸汽气氛可以由碱性蒸汽提供。本发明对碱性蒸汽的来源没有特别的限定,可以通过加热碱性水溶液使之形成酸性蒸汽,也可以通过过热蒸汽经过碱性水溶液而形成碱性蒸汽。本发明中以加热碱性水溶液得到碱性蒸汽为例进行示例性说明。According to the method of the present invention, in step (3), the source of the alkaline steam atmosphere is not particularly limited. Specifically, the alkaline steam atmosphere may be provided by alkaline steam. The present invention has no special limitation on the source of the alkaline steam, which can be formed by heating the alkaline aqueous solution to form acidic steam, or by passing superheated steam through the alkaline aqueous solution to form alkaline steam. In the present invention, the alkaline steam is obtained by heating an alkaline aqueous solution as an example for illustration.

根据本发明的一种优选实施方式,所述碱性水溶液的浓度>0.1mol/L,优选≥1mol/L,进一步优选1-10mol/L。本发明中,所述碱性水溶液的主要溶剂为水,也可依据需要加入其他溶剂助剂。如此制备得到的改性钛硅分子筛的微孔孔体积占分子筛的总孔体积等特征更明显。According to a preferred embodiment of the present invention, the concentration of the alkaline aqueous solution is >0.1 mol/L, preferably ≥1 mol/L, more preferably 1-10 mol/L. In the present invention, the main solvent of the alkaline aqueous solution is water, and other solvent additives can also be added as required. The characteristics of the modified titanium-silicon molecular sieve prepared in this way, such as the micropore volume accounting for the total pore volume of the molecular sieve, are more obvious.

本发明所述碱性水溶液中的碱可以与上述步骤(2)中所述碱源的选择范围可以相同,二者的种类可以相同,也可以不同,本发明对此没有特别的限定。The alkali in the alkaline aqueous solution of the present invention can be the same as the selection range of the alkali source described in the above step (2), and the types of the two can be the same or different, and the present invention is not particularly limited to this.

根据本发明的一种优选实施方式,碱性蒸汽(可以通过加热碱性水溶液使之形成碱性蒸汽)中,碱性气体的体积浓度为0.02-50%,优选为0.1-25%,更优选为3-10%。According to a preferred embodiment of the present invention, in the alkaline steam (which can be formed by heating the alkaline aqueous solution), the volume concentration of the alkaline gas is 0.02-50%, preferably 0.1-25%, more preferably 3-10%.

本发明步骤(3)可以在固定床反应器或反应釜中进行。步骤(3)所述的在碱性蒸汽气氛下,将步骤(2)得到的固体产物(可以通过过滤分离得到)进行热处理的具体实施方式可以为通过加热碱性水溶液得到碱性蒸汽,将碱性蒸汽通入反应釜中以提供碱性蒸汽气氛。Step (3) of the present invention can be carried out in a fixed bed reactor or a reactor. In the step (3) described in the alkaline steam atmosphere, the solid product obtained in the step (2) (which can be separated by filtration) is heat-treated. The specific embodiment can be to obtain the alkaline steam by heating the alkaline aqueous solution, and the alkali The alkaline steam is passed into the reactor to provide an alkaline steam atmosphere.

根据本发明的一种优选实施方式,步骤(3)中,所述热处理的条件包括:温度为100-200℃,更优选为120-180℃,进一步优选为140-170℃。According to a preferred embodiment of the present invention, in step (3), the conditions of the heat treatment include: the temperature is 100-200°C, more preferably 120-180°C, further preferably 140-170°C.

根据本发明的方法,优选所述热处理的时间可以依据需要进行确定,针对本发明,优选热处理的时间为0.5-96h,优选为2-48h,更优选为6-24h。According to the method of the present invention, preferably, the heat treatment time can be determined according to needs. For the present invention, the heat treatment time is preferably 0.5-96h, preferably 2-48h, more preferably 6-24h.

根据本发明的方法,优选所述热处理的压力为0-5MPa,进一步优选为0.2-2MPa,更优选为1-1.5MPa,所述压力以表压计。According to the method of the present invention, the pressure of the heat treatment is preferably 0-5 MPa, more preferably 0.2-2 MPa, more preferably 1-1.5 MPa, and the pressure is measured by gauge pressure.

根据本发明的方法,优选本发明的方法还包括:将步骤(3)得到的分子筛进行焙烧。所述焙烧的条件的可选范围较宽,针对本发明优选所述焙烧的条件包括:焙烧的温度为300-800℃,优选为350-600℃;焙烧的时间为2-12h,优选为2-4h,焙烧的气氛包括空气气氛;更优选所述焙烧的条件包括:首先在450-600℃于氮气气氛中焙烧0.5-6h,然后在450-600℃于空气气氛中焙烧0.5-12h。According to the method of the present invention, preferably, the method of the present invention further includes: calcining the molecular sieve obtained in step (3). The optional range of the roasting conditions is relatively wide, and the preferred roasting conditions for the present invention include: the roasting temperature is 300-800°C, preferably 350-600°C; the roasting time is 2-12h, preferably 2 -4h, the firing atmosphere includes an air atmosphere; more preferably, the firing conditions include: first firing at 450-600°C in a nitrogen atmosphere for 0.5-6h, and then firing at 450-600°C in an air atmosphere for 0.5-12h.

根据本发明的一种优选实施方式,步骤(2)所述接触过程中还加有硅源,本发明对所述硅源没有特别的限定,可以为本领域任何能够提供硅元素的物质,例如所述硅源可以为有机硅源和/或无机硅源,进一步优选为有机硅源。According to a preferred embodiment of the present invention, a silicon source is also added in the contact process described in step (2). The present invention has no particular limitation on the silicon source, and can be any material in the art that can provide silicon, such as The silicon source may be an organic silicon source and/or an inorganic silicon source, more preferably an organic silicon source.

具体地,所述有机硅源例如可以为选自式I所示的含硅化合物中的一种或多种,Specifically, the organosilicon source can be, for example, one or more selected from the silicon-containing compounds shown in formula I,

Figure BDA0001960565900000101
Figure BDA0001960565900000101

式I中,R1、R2、R3和R4各自为C1-C4的烷基,包括C1-C4的直链烷基和C3-C4的支链烷基,例如:R1、R2、R3和R4各自可以为甲基、乙基、正丙基、异丙基、正丁基、仲丁基、异丁基或叔丁基。In formula I, each of R 1 , R 2 , R 3 and R 4 is a C 1 -C 4 alkyl group, including a C 1 -C 4 straight chain alkyl group and a C 3 -C 4 branched chain alkyl group, for example : each of R 1 , R 2 , R 3 and R 4 can be methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl or tert-butyl.

具体地,所述有机硅源可以为正硅酸四甲酯、正硅酸四乙酯、正硅酸四正丙酯和正硅酸四正丁酯中的一种或多种。在本发明的具体实施例中使用的为正硅酸四乙酯或正硅酸甲酯作为实例,但并不因此限制本发明的范围。Specifically, the organic silicon source may be one or more of tetramethyl orthosilicate, tetraethyl orthosilicate, tetra-n-propyl orthosilicate and tetra-n-butyl orthosilicate. Tetraethyl orthosilicate or methyl orthosilicate is used as an example in a specific embodiment of the present invention, but the scope of the present invention is not limited thereby.

根据本发明的方法,所述无机硅源的种类的可选范围较宽,针对本发明,优选所述无机硅源为硅溶胶和/或硅胶,本发明中所述硅胶或硅溶胶可以是各种形式各种生产方法得到的硅胶或硅溶胶。According to the method of the present invention, the optional range of the type of the inorganic silicon source is relatively wide. For the present invention, preferably the inorganic silicon source is silica sol and/or silica gel, and the silica gel or silica sol in the present invention can be each Various forms of silica gel or silica sol obtained by various production methods.

根据本发明的一种优选实施方式,所述有机硅源的水解率为40-60%。现有技术使用有机硅源合成分子筛过程中,需要将有机硅源进行水解,通常有机硅源水解率为70重量%以上,多为90重量%以上。而本发明优选情况下控制有机硅源的水解率为40-60重量%,优选为40-50重量%,更有利于调控改性钛硅分子筛的孔径分布,更有利于提高分子筛的催化性能。According to a preferred embodiment of the present invention, the hydrolysis rate of the organosilicon source is 40-60%. In the prior art, during the synthesis of molecular sieves using organosilicon sources, the organosilicon sources need to be hydrolyzed. Usually, the hydrolysis rate of the organosilicon sources is above 70% by weight, usually above 90% by weight. In the present invention, preferably, the hydrolysis rate of the organosilicon source is controlled to 40-60% by weight, preferably 40-50% by weight, which is more conducive to regulating the pore size distribution of the modified titanium-silicon molecular sieve, and more conducive to improving the catalytic performance of the molecular sieve.

本发明中,有机硅源的水解率是指步骤(2)混合得到的混合物中水解的有机硅源的重量相对于混合时投料的有机硅源的重量百分比。发生水解的有机硅源是指有机硅源中与硅原子相连的可水解基团中的至少一个发生水解形成羟基的有机硅源。本发明中,可以通过常规定量分析方法如气相色谱法测得混合物中的发生水解的有机硅源的水解量,然后计算得出水解率。In the present invention, the hydrolysis rate of the organic silicon source refers to the weight percentage of the weight of the hydrolyzed organic silicon source in the mixture obtained in step (2) relative to the weight percentage of the organic silicon source fed during mixing. The hydrolyzed organosilicon source refers to the organosilicon source in which at least one of the hydrolyzable groups connected to silicon atoms in the organosilicon source undergoes hydrolysis to form a hydroxyl group. In the present invention, the hydrolysis amount of the hydrolyzed organosilicon source in the mixture can be measured by conventional quantitative analysis methods such as gas chromatography, and then the hydrolysis rate can be calculated.

根据本发明的一种优选实施方式,以SiO2计,改性后的钛硅分子筛与硅源的摩尔比为100:(0.1-10),进一步优选为100:(0.5-5),最优选为100:(1-5)。采用本发明的优选实施方式,得到的分子筛材料的表面硅钛比不低于体相硅钛比,另外,该种优选实施方式得到的分子筛材料具有更多1-1.8nm范围的微孔孔径分布,对硫醚氧化反应特别有利。步骤(2)所述接触的时间可以根据接触的温度以及预期的水解率进行选择。According to a preferred embodiment of the present invention, in terms of SiO2 , the molar ratio of the modified titanium silicon molecular sieve to the silicon source is 100: (0.1-10), more preferably 100: (0.5-5), most preferably is 100: (1-5). Using the preferred embodiment of the present invention, the surface silicon-titanium ratio of the obtained molecular sieve material is not lower than the bulk phase silicon-titanium ratio. In addition, the molecular sieve material obtained by this preferred embodiment has more micropore pore size distribution in the range of 1-1.8nm , which is particularly beneficial for thioether oxidation reactions. The contact time in step (2) can be selected according to the contact temperature and expected hydrolysis rate.

本发明还提供了本发明的改性钛硅分子筛以及本发明方法制备得到的改性钛硅分子筛在硫醚氧化中的应用。在硫醚氧化反应中,采用本发明的改性钛硅分子筛以及本发明方法得到的改性钛硅分子筛能够有效调变目标产物的选择性。The present invention also provides the modified titanium-silicon molecular sieve of the present invention and the application of the modified titanium-silicon molecular sieve prepared by the method of the present invention in sulfide oxidation. In the thioether oxidation reaction, the modified titanium-silicon molecular sieve and the modified titanium-silicon molecular sieve obtained by the method of the invention can effectively adjust the selectivity of the target product.

根据本发明的第四方面,本发明提供了一种硫醚氧化方法,该方法包括:在硫醚氧化条件下,将一种液体混合物与催化剂接触,所述液体混合物含有硫醚、至少一种氧化剂以及可选的至少一种溶剂,所述催化剂含有本发明所述的改性钛硅分子筛或本发明所述的制备方法制备得到的改性钛硅分子筛。According to a fourth aspect of the present invention, the present invention provides a method for thioether oxidation, the method comprising: contacting a liquid mixture with a catalyst under thioether oxidation conditions, the liquid mixture containing thioether, at least one An oxidant and optionally at least one solvent, the catalyst contains the modified titanium-silicon molecular sieve of the present invention or the modified titanium-silicon molecular sieve prepared by the preparation method of the present invention.

根据本发明的方法,所述催化剂的用量可以为能够实现催化功能的催化剂量。具体地,硫醚的液时重时空速可以为0.01-20h-1,优选为0.1-10h-1,例如1-5h-1According to the method of the present invention, the amount of the catalyst used can be the amount of the catalyst capable of realizing the catalytic function. Specifically, the liquid hourly space velocity of the thioether may be 0.01-20h -1 , preferably 0.1-10h -1 , for example 1-5h -1 .

所述氧化剂可以为本领域常用的各种能够将硫醚氧化,形成砜的物质。本发明的方法特别适用于以过氧化物作为氧化剂来将硫醚氧化,从而制备砜的场合,这样能够显著提高过氧化物的有效利用率,降低硫醚氧化成本。所述过氧化物是指分子结构中含有-O-O-键的化合物,可以选自过氧化氢、氢过氧化物和过酸。所述氢过氧化物是指过氧化氢分子中的一个氢原子被有机基团取代而得到的物质。所述过酸是指分子结构中含有-O-O-键的有机含氧酸。所述过氧化物的具体实例可以包括但不限于:过氧化氢、叔丁基过氧化氢、过氧化异丙苯、环己基过氧化氢、过氧乙酸和过氧丙酸。优选地,所述氧化剂为过氧化氢,这样能够进一步降低分离成本。所述过氧化氢可以为本领域常用的以各种形式存在的过氧化氢。The oxidizing agent can be various substances commonly used in the art that can oxidize thioethers to form sulfones. The method of the invention is especially suitable for the occasion of preparing sulfone by using peroxide as an oxidant to oxidize thioether, which can significantly improve the effective utilization rate of peroxide and reduce the cost of thioether oxidation. The peroxide refers to a compound containing -O-O-bond in its molecular structure, which can be selected from hydrogen peroxide, hydroperoxide and peracid. The hydroperoxide refers to a substance obtained by replacing one hydrogen atom in a hydrogen peroxide molecule with an organic group. The peracid refers to an organic oxyacid containing -O-O-bonds in its molecular structure. Specific examples of the peroxide may include, but are not limited to, hydrogen peroxide, t-butyl hydroperoxide, cumene peroxide, cyclohexyl hydroperoxide, peracetic acid, and peroxypropionic acid. Preferably, the oxidizing agent is hydrogen peroxide, which can further reduce the separation cost. The hydrogen peroxide may be hydrogen peroxide commonly used in the art in various forms.

从进一步提高本发明的方法的安全性的角度出发,优选使用以水溶液形式存在的过氧化氢。根据本发明的方法,在所述过氧化氢以水溶液形式提供时,所述过氧化氢水溶液的浓度可以为本领域的常规浓度,例如:20-80重量%。浓度满足上述要求的过氧化氢的水溶液可以采用常规方法配制,也可以商购得到,例如:可以为能够商购得到的30重量%的双氧水、50重量%的双氧水或70重量%的双氧水。From the viewpoint of further improving the safety of the method of the present invention, it is preferable to use hydrogen peroxide in the form of an aqueous solution. According to the method of the present invention, when the hydrogen peroxide is provided in the form of an aqueous solution, the concentration of the aqueous hydrogen peroxide solution can be a conventional concentration in the field, for example: 20-80% by weight. The aqueous solution of hydrogen peroxide whose concentration meets the above requirements can be prepared by conventional methods, and can also be obtained commercially, for example: it can be commercially available 30% by weight hydrogen peroxide, 50% by weight hydrogen peroxide or 70% by weight hydrogen peroxide.

根据本发明的方法,所述硫醚可以为各种含有-S-键的化合物,优选所述硫醚选自碳原子数为2-18的硫醚,更优选为二甲基硫醚或苯甲硫醚。本发明实施例中以二甲基硫醚为例进行示例性说明,但本发明并不限于此。According to the method of the present invention, the thioether can be various compounds containing -S-bonds, preferably the thioether is selected from thioethers with 2-18 carbon atoms, more preferably dimethyl sulfide or benzene methyl sulfide. In the embodiments of the present invention, dimethyl sulfide is taken as an example for illustration, but the present invention is not limited thereto.

根据本发明的方法,优选地,硫醚与氧化剂的摩尔比为1:(0.1-10),进一步优选1:(0.2-5),更进一步优选为1:(0.2-3)。According to the method of the present invention, preferably, the molar ratio of sulfide to oxidant is 1:(0.1-10), more preferably 1:(0.2-5), and still more preferably 1:(0.2-3).

根据本发明的方法,所述液体混合物含或不含溶剂,优选含有溶剂。优选地,所述接触在至少一种溶剂存在下进行。这样通过调节液体混合物中溶剂的含量,能够对反应的速度进行调整,使反应更为平稳。所述溶剂可以为各种既能够溶解硫醚和氧化剂或促进二者混合,又能够溶解目标氧化产物的液体物质。一般地,所述溶剂可以选自水、C1-C6的醇、C3-C8的酮和C2-C6的腈。所述溶剂的具体实例可以包括但不限于:水、甲醇、乙醇、正丙醇、异丙醇、叔丁醇、异丁醇、丙酮、丁酮和乙腈。优选地,所述溶剂选自水和C1-C6的醇。更优选地,所述溶剂为丙酮、甲醇和水中的至少一种。采用该种优选实施方式,更有利于提高反应体系中各反应物之间的混合程度、强化扩散以及更方便地对反应的剧烈程度进行调节。According to the method of the invention, the liquid mixture may or may not contain a solvent, preferably it contains a solvent. Preferably, said contacting is performed in the presence of at least one solvent. In this way, by adjusting the content of the solvent in the liquid mixture, the speed of the reaction can be adjusted to make the reaction more stable. The solvent can be various liquid substances that can not only dissolve the thioether and the oxidizing agent or promote the mixing of the two, but also dissolve the target oxidation product. Generally, the solvent may be selected from water, C 1 -C 6 alcohols, C 3 -C 8 ketones and C 2 -C 6 nitriles. Specific examples of the solvent may include, but are not limited to: water, methanol, ethanol, n-propanol, isopropanol, t-butanol, isobutanol, acetone, methyl ethyl ketone, and acetonitrile. Preferably, the solvent is selected from water and C 1 -C 6 alcohols. More preferably, the solvent is at least one of acetone, methanol and water. Adopting this preferred embodiment is more conducive to improving the degree of mixing among the reactants in the reaction system, enhancing diffusion, and more conveniently adjusting the severity of the reaction.

所述溶剂的用量可以根据硫醚和氧化剂的用量进行适当的选择。一般地,所述溶剂与硫醚的摩尔比可以为0.1-100:1,优选为2-80:1。The amount of the solvent can be properly selected according to the amount of thioether and oxidant. Generally, the molar ratio of the solvent to the thioether may be 0.1-100:1, preferably 2-80:1.

根据本发明的方法,所述氧化反应条件随目标氧化产物而定。一般地,硫醚氧化反应可以在0-120℃的温度下进行,优选在20-80℃的温度下进行;以表压计,反应器内的压力可以为0-5MPa,优选为0.1-3MPa。According to the method of the present invention, the oxidation reaction conditions depend on the target oxidation product. Generally, the thioether oxidation reaction can be carried out at a temperature of 0-120°C, preferably at a temperature of 20-80°C; in terms of gauge pressure, the pressure in the reactor can be 0-5MPa, preferably 0.1-3MPa .

本发明提供的硫醚氧化方法可以在固定床反应器中进行。The thioether oxidation method provided by the invention can be carried out in a fixed-bed reactor.

根据本发明的方法还可以包括将从固定床反应器中输出的反应混合物进行分离,以得到目标氧化产物以及未反应的反应物。将反应混合物进行分离的方法可以为本领域的常规选择,没有特别限定。分离出的未反应的反应物可以循环使用。The method according to the present invention may also include separating the reaction mixture output from the fixed-bed reactor to obtain target oxidation products and unreacted reactants. The method for separating the reaction mixture can be a conventional choice in the art and is not particularly limited. The separated unreacted reactants can be recycled.

以下结合实施例详细说明本发明,但并不因此限制本发明的范围。The present invention will be described in detail below in conjunction with the examples, but the scope of the present invention is not limited thereby.

以下实施例和对比例中,所用试剂均为市售的分析纯试剂,压力均以表压计。In the following examples and comparative examples, the reagents used are all commercially available analytical reagents, and the pressures are all measured by gauge pressure.

样品的孔容和孔径分布在Micromeritics公司ASAP2405静态氮吸附仪上测定,具体数据见表1。The pore volume and pore size distribution of the samples were measured on the ASAP2405 static nitrogen adsorption instrument of Micromeritics Company, and the specific data are shown in Table 1.

样品的钛、硅和铝元素组成在日本理学电机株式会社3271E型X射线荧光光谱仪上测定,具体数据见表1。The composition of titanium, silicon and aluminum elements of the samples was measured on a 3271E X-ray fluorescence spectrometer of Rigaku Electric Co., Ltd., and the specific data are shown in Table 1.

本发明中,表面硅钛比采用Thermo Scientific公司的ESCALab250型X射线光电子能谱仪测定,体相硅钛比采用日本理学电机株式会社3271E型X射线荧光光谱仪测定,表面硅钛比/体相硅钛比列于表1中。In the present invention, the surface silicon-titanium ratio is measured by the ESCALab250 X-ray photoelectron energy spectrometer of Thermo Scientific Company, and the bulk phase silicon-titanium ratio is measured by the 3271E X-ray fluorescence spectrometer of Rigaku Electric Co., Ltd., the surface silicon-titanium ratio/bulk phase silicon The titanium ratios are listed in Table 1.

以下实施例中,有机硅源水解量通过气相色谱法测得。所用气相色谱为Agilent6890N,配备热导检测器TCD和HP-5的毛细管柱(30m*320μm*25μm)。其中,进样口温度为180℃,柱温为150℃,使用氮气作为载气,载气的流速为25mL/min。具体方法为:取一定量的混合物从气相色谱仪进样口进样,流经色谱柱后利用TCD进行检测并通过外标法进行定量。采用以下公式计算有机硅源水解率:In the following examples, the amount of hydrolyzed organic silicon source is measured by gas chromatography. The gas chromatograph used is Agilent6890N equipped with thermal conductivity detector TCD and HP-5 capillary column (30m*320μm*25μm). Wherein, the inlet temperature was 180°C, the column temperature was 150°C, nitrogen was used as the carrier gas, and the flow rate of the carrier gas was 25 mL/min. The specific method is as follows: take a certain amount of the mixture and inject it from the gas chromatograph inlet, after passing through the chromatographic column, use TCD to detect and quantify by external standard method. Use the following formula to calculate the hydrolysis rate of organosilicon source:

X有机硅源%=[(mo 有机硅源-m有机硅源)/mo 有机硅源]×100%X organosilicon source %=[(m o organosilicon source -m organosilicon source )/m o organosilicon source ]×100%

式中,X有机硅源表示有机硅源的水解率;mo 有机硅源表示加入的有机硅源的质量;m有机硅源表示未水解的有机硅源的质量。In the formula, X organosilicon source represents the hydrolysis rate of organosilicon source; m o organosilicon source represents the quality of added organosilicon source; m organosilicon source represents the mass of unhydrolyzed organosilicon source.

以下实施例中,钛硅分子筛采用Zeolites,1992,Vol.12第943-950页中所描述的方法制备。In the following examples, titanium-silicon molecular sieves were prepared by the method described in Zeolites, 1992, Vol.12, pages 943-950.

以下实施例和对比例中的酸性蒸汽通过加热盐酸的水溶液得到,所述盐酸的水溶液的浓度2mol/L。The acidic steam in the following examples and comparative examples is obtained by heating the aqueous solution of hydrochloric acid, the concentration of the aqueous solution of hydrochloric acid is 2mol/L.

以下实施例和对比例中的碱性蒸汽通过加热四丙基氢氧化铵水溶液得到,其中形成的碱性气体的体积浓度为5%。The alkaline steam in the following examples and comparative examples was obtained by heating an aqueous solution of tetrapropylammonium hydroxide, wherein the volume concentration of the formed alkaline gas was 5%.

以下实施例中,无特殊说明情况下,压力以表压计。In the following examples, unless otherwise specified, the pressure is gauged.

实施例1Example 1

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

(1)将10g钛硅分子筛装填在固定床反应器中,向其中通入酸性蒸汽,将钛硅分子筛与酸性蒸汽接触进行酸性蒸汽改性,所述酸性蒸汽改性的温度为100℃,时间为8h,钛硅分子筛与酸性蒸汽的摩尔比为100:10,钛硅分子筛以SiO2计,酸性蒸汽以H+计。(1) Pack 10g of titanium-silicon molecular sieve into a fixed-bed reactor, feed acidic steam therein, contact titanium-silicon molecular sieve with acidic steam to carry out acidic steam modification, the temperature of said acidic steam modification is 100°C, time The molar ratio of titanium-silicon molecular sieve to acidic steam is 100:10, titanium-silicon molecular sieve is calculated as SiO2 , and acidic steam is calculated as H + .

(2)在40℃下,将步骤(1)改性后的钛硅分子筛、铝源硫酸铝、有机硅源正硅酸四乙酯、氢氧化钠水溶液(pH为10)和水混合,待正硅酸四乙酯水解(有机硅源水解率为50%)后,将得到的混合物过滤分离,得到固体产物,其中,改性后的钛硅分子筛:铝源:硅源:碱源:水的摩尔比为100:3:5:10:600,改性后的钛硅分子筛和硅源以SiO2计,铝源以Al2O3计,碱源以OH-计。(2) At 40°C, mix the titanium-silicon molecular sieve modified in step (1), aluminum sulfate from aluminum source, tetraethyl orthosilicate from organic silicon source, aqueous sodium hydroxide solution (pH is 10) and water, and wait After hydrolysis of tetraethyl orthosilicate (the hydrolysis rate of organic silicon source is 50%), the obtained mixture is filtered and separated to obtain a solid product, wherein, the modified titanium-silicon molecular sieve: aluminum source: silicon source: alkali source: water The molar ratio is 100:3:5:10:600, the modified titanium-silicon molecular sieve and the silicon source are calculated as SiO 2 , the aluminum source is calculated as Al 2 O 3 , and the alkali source is calculated as OH- .

(3)将步骤(2)得到的固体产物置于反应釜中,向反应釜中通入碱性蒸汽至釜内压力为1.3MPa,密闭反应釜,在140℃下热处理12h;将热处理后的分子筛在氮气气氛下,于450℃焙烧2h,然后在空气气氛下,于550℃焙烧2h,得到改性钛硅分子筛S-1。(3) Place the solid product obtained in step (2) in a reactor, feed alkaline steam into the reactor until the pressure in the reactor is 1.3 MPa, close the reactor, and heat treat at 140° C. for 12 hours; Molecular sieves were calcined at 450°C for 2h in a nitrogen atmosphere, and then calcined at 550°C for 2h in an air atmosphere to obtain modified titanium-silicon molecular sieve S-1.

实施例2Example 2

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

(1)将10g钛硅分子筛装填在固定床反应器中,向其中通入酸性蒸汽,将钛硅分子筛与酸性蒸汽接触进行酸性蒸汽改性,所述酸性蒸汽改性的温度为150℃,时间为2h,钛硅分子筛与酸性蒸汽的摩尔比为100:12,钛硅分子筛以SiO2计,酸性蒸汽以H+计。(1) Pack 10g of titanium-silicon molecular sieve into a fixed-bed reactor, feed acidic steam therein, contact titanium-silicon molecular sieve with acidic steam to carry out acidic steam modification, the temperature of said acidic steam modification is 150°C, time The molar ratio of titanium silicon molecular sieve to acid steam is 100:12, titanium silicon molecular sieve is calculated as SiO2 , and acid steam is calculated as H + .

(2)在50℃下,将步骤(1)改性后的钛硅分子筛、铝源铝溶胶(含量为20重量%)、有机硅源正硅酸甲酯、四丙基氢氧化铵水溶液(pH为14)和水混合,待正硅酸甲酯水解(有机硅源水解率为60%)后,将得到的混合物过滤分离,得到固体产物,其中,改性后的钛硅分子筛:铝源:硅源:碱源:水的摩尔比为100:1:2:15:400,改性后的钛硅分子筛和硅源以SiO2计,铝源以Al2O3计,碱源以OH-计。(2) At 50° C., the modified titanium-silicon molecular sieve in step (1), aluminum source aluminum sol (content is 20% by weight), organosilicon source methyl orthosilicate, tetrapropyl ammonium hydroxide aqueous solution ( pH is 14) mixed with water, and after methyl orthosilicate is hydrolyzed (the hydrolysis rate of the organic silicon source is 60%), the obtained mixture is filtered and separated to obtain a solid product, wherein, the modified titanium-silicon molecular sieve: aluminum source : Silicon source: Alkaline source: Water molar ratio is 100:1:2:15:400, modified titanium silicon molecular sieve and silicon source are calculated as SiO2 , aluminum source is calculated as Al2O3 , alkali source is calculated as OH - meter.

(3)将步骤(2)得到的固体产物置于反应釜中,向反应釜中通入碱性蒸汽至釜内压力为1MPa,密闭反应釜,在170℃下热处理6h;将热处理后的分子筛在氮气气氛下,于500℃焙烧2h,然后在空气气氛下,于500℃焙烧2h,得到改性钛硅分子筛S-2。(3) Place the solid product obtained in step (2) in a reactor, feed alkaline steam into the reactor until the pressure in the reactor is 1MPa, close the reactor, and heat treat at 170°C for 6h; heat-treated molecular sieve Calcined at 500° C. for 2 h in a nitrogen atmosphere, and then calcined at 500° C. for 2 h in an air atmosphere to obtain the modified titanium-silicon molecular sieve S-2.

实施例3Example 3

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

(1)将10g钛硅分子筛装填在固定床反应器中,向其中通入酸性蒸汽,将钛硅分子筛与酸性蒸汽接触进行酸性蒸汽改性,所述酸性蒸汽改性的温度为80℃,时间为15h,钛硅分子筛与酸性蒸汽的摩尔比为100:5,钛硅分子筛以SiO2计,酸性蒸汽以H+计。(1) Pack 10g of titanium-silicon molecular sieve into a fixed-bed reactor, feed acidic steam therein, contact titanium-silicon molecular sieve with acidic steam to carry out acidic steam modification, the temperature of said acidic steam modification is 80 DEG C, time For 15h, the molar ratio of titanium-silicon molecular sieve to acidic steam is 100:5, titanium-silicon molecular sieve is calculated as SiO2 , and acidic steam is calculated as H + .

(2)在60℃下,将步骤(1)改性后的钛硅分子筛、铝源氢氧化铝、有机硅源正硅酸甲酯、氢氧化钠水溶液(pH为12)和水混合,待正硅酸甲酯水解(有机硅源水解率为55%)后,将得到的混合物过滤分离,得到固体产物,其中,改性后的钛硅分子筛:铝源:硅源:碱源:水的摩尔比为100:0.5:1:5:300,改性后的钛硅分子筛和硅源以SiO2计,铝源以Al2O3计,碱源以OH-计。(2) At 60°C, mix the titanium-silicon molecular sieve modified in step (1), aluminum hydroxide from aluminum, methyl orthosilicate from organic silicon, aqueous sodium hydroxide (pH 12) and water, and wait After hydrolysis of methyl orthosilicate (the hydrolysis rate of organic silicon source is 55%), the obtained mixture is filtered and separated to obtain a solid product, wherein, the modified titanium silicon molecular sieve: aluminum source: silicon source: alkali source: water The molar ratio is 100:0.5:1:5:300, the modified titanium-silicon molecular sieve and the silicon source are calculated as SiO 2 , the aluminum source is calculated as Al 2 O 3 , and the alkali source is calculated as OH- .

(3)将步骤(2)得到的固体产物置于反应釜中,向反应釜中通入碱性蒸汽至釜内压力为1.5MPa,密闭反应釜,在150℃下热处理18h;将热处理后的分子筛在氮气气氛下,于450℃焙烧2h,然后在空气气氛下,于500℃焙烧2h,得到改性钛硅分子筛S-3。(3) Place the solid product obtained in step (2) in a reactor, feed alkaline steam into the reactor until the pressure in the reactor is 1.5MPa, close the reactor, and heat treat at 150°C for 18h; Molecular sieves were calcined at 450°C for 2h in a nitrogen atmosphere, and then calcined at 500°C for 2h in an air atmosphere to obtain modified titanium-silicon molecular sieve S-3.

实施例4Example 4

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(1)中,钛硅分子筛与酸性蒸汽的摩尔比为100:2,得到改性钛硅分子筛S-4。According to the method of Example 1, the difference is that in step (1), the molar ratio of the titanium-silicon molecular sieve to the acidic steam is 100:2 to obtain the modified titanium-silicon molecular sieve S-4.

实施例5Example 5

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(1)中,钛硅分子筛与酸性蒸汽的摩尔比为100:30,得到改性钛硅分子筛S-5。According to the method of Example 1, the difference is that in step (1), the molar ratio of titanium-silicon molecular sieve to acidic steam is 100:30 to obtain modified titanium-silicon molecular sieve S-5.

实施例6Example 6

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例2的方法,不同的是,酸性蒸汽改性的温度为200℃,得到改性钛硅分子筛S-6。According to the method of Example 2, the difference is that the acid steam modification temperature is 200° C. to obtain modified titanium-silicon molecular sieve S-6.

实施例7Example 7

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例3的方法,不同的是,酸性蒸汽改性的温度为50℃,得到改性钛硅分子筛S-7。According to the method of Example 3, the difference is that the temperature of the acidic steam modification is 50° C. to obtain the modified titanium-silicon molecular sieve S-7.

实施例8Example 8

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,待正硅酸四乙酯水解(有机硅源水解率为100%)后,将得到的混合物过滤分离。得到改性钛硅分子筛S-8。According to the method of Example 1, the difference is that after the tetraethyl orthosilicate is hydrolyzed (the hydrolysis rate of the organic silicon source is 100%), the obtained mixture is separated by filtration. A modified titanium silicate molecular sieve S-8 was obtained.

实施例9Example 9

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(2)中不加入硅源正硅酸四乙酯。得到改性钛硅分子筛S-9。According to the method of Example 1, the difference is that the silicon source tetraethyl orthosilicate is not added in the step (2). A modified titanium silicate molecular sieve S-9 was obtained.

实施例10Example 10

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(3)热处理的温度为100℃。得到改性钛硅分子筛S-10。According to the method of Example 1, the difference is that the heat treatment temperature in step (3) is 100°C. A modified titanium-silicon molecular sieve S-10 was obtained.

实施例11Example 11

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(3)热处理的温度为200℃。得到改性钛硅分子筛S-11。According to the method of Example 1, the difference is that the heat treatment temperature in step (3) is 200°C. A modified titanium-silicon molecular sieve S-11 was obtained.

实施例12Example 12

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(3)不包括对热处理后的分子筛进行焙烧的过程。得到改性钛硅分子筛S-12。According to the method of Example 1, the difference is that step (3) does not include the process of roasting the heat-treated molecular sieve. A modified titanium-silicon molecular sieve S-12 was obtained.

实施例13Example 13

本实施例说明本发明提供的方法和产品。This example illustrates the methods and products provided by the invention.

按照实施例1的方法,不同的是,步骤(3)将热处理后的分子筛在空气气氛下,于550℃焙烧4h。得到改性钛硅分子筛S-13。According to the method of Example 1, the difference is that in step (3), the heat-treated molecular sieve is calcined at 550° C. for 4 hours in an air atmosphere. A modified titanium silicate molecular sieve S-13 was obtained.

对比例1Comparative example 1

按照实施例1的方法,不同的是,不包括步骤(1)酸性蒸汽改性过程。得到改性钛硅分子筛D-1。According to the method of Example 1, the difference is that step (1) acid steam modification process is not included. A modified titanium silicate molecular sieve D-1 was obtained.

对比例2Comparative example 2

按照实施例1的方法,不同的是,不包括步骤(2)混合接触过程。得到改性钛硅分子筛D-2。According to the method of embodiment 1, the difference is that step (2) mixing contact process is not included. The modified titanium silicate molecular sieve D-2 was obtained.

对比例3Comparative example 3

按照实施例1的方法,不同的是,不包括步骤(3)碱性蒸汽改性过程。得到改性钛硅分子筛D-3。According to the method of Example 1, the difference is that step (3) alkaline steam modification process is not included. The modified titanium silicate molecular sieve D-3 was obtained.

表1Table 1

Figure BDA0001960565900000191
Figure BDA0001960565900000191

Figure BDA0001960565900000201
Figure BDA0001960565900000201

在表1中:In Table 1:

C=X1-1.8/X0.4-0.9,X0.4-0.9为分子筛在0.4-0.9nm范围的微孔孔径占总微孔孔径分布量的比例,X1-1.8为分子筛在1-1.8nm范围的微孔孔径占总微孔孔径分布量的比例;C=X 1-1.8 /X 0.4-0.9 , X 0.4-0.9 is the ratio of the micropore diameter of the molecular sieve in the range of 0.4-0.9nm to the total micropore diameter distribution, X 1-1.8 is the molecular sieve in the range of 1-1.8nm The ratio of the micropore diameter to the total micropore diameter distribution;

D=Tw/Tk,Tw为分子筛的微孔孔体积,Tk为分子筛的总孔体积;D= Tw / Tk , Tw is the micropore volume of the molecular sieve, and Tk is the total pore volume of the molecular sieve;

硅:钛:铝指的是硅元素:钛元素:铝元素的摩尔比。Silicon:titanium:aluminum refers to the molar ratio of silicon element:titanium element:aluminum element.

从表1的结果可以看出:It can be seen from the results in Table 1 that:

本发明优选方法制备的分子筛其孔径分布、微孔孔体积占总孔体积的比例、硅元素:钛元素:铝元素的摩尔比,表面硅钛比与体相硅钛比的比值等数据完全满足本发明产品的全部特征。相对的,对比例1-3得到的钛硅材料,其孔径分布、微孔孔体积占总孔体积的比例、硅元素:钛元素:铝元素的摩尔比等数据无法满足本发明产品的全部特征。The pore size distribution of the molecular sieve prepared by the preferred method of the present invention, the ratio of the micropore volume to the total pore volume, the molar ratio of silicon element: titanium element: aluminum element, the ratio of the surface silicon-titanium ratio to the bulk phase silicon-titanium ratio and other data are fully satisfied. All features of the product of the present invention. In contrast, the titanium silicon material obtained in Comparative Examples 1-3, its pore size distribution, the ratio of the micropore volume to the total pore volume, the silicon element: titanium element: the molar ratio of aluminum element and other data cannot meet all the characteristics of the product of the present invention .

测试例test case

将催化剂(催化剂中实施例和对比例制得的分子筛压片成型,颗粒粒径在10-20目)装填在固定床反应器中,形成催化剂床层,催化剂床层的高径比为10。The catalyst (the molecular sieve prepared in the examples and comparative examples in the catalyst was pressed into tablets, and the particle size was 10-20 mesh) was packed in a fixed bed reactor to form a catalyst bed, and the aspect ratio of the catalyst bed was 10.

将二甲基硫醚、作为氧化剂的过氧化氢(以30重量%的双氧水的形式提供)和作为溶剂的丙酮混合形成液体混合物,将该液体混合物从固定床反应器的底部送入并流过催化剂床层。其中,二甲基硫醚与过氧化氢的摩尔比为1:1,二甲基硫醚与丙酮的摩尔比为1:8,二甲基硫醚的重时空速为1.5h-1,反应温度为60℃,反应过程中以水作为换热介质与催化剂床层进行换热,以将反应热移出,反应过程中将固定床反应器内的压力控制为1MPa。Dimethyl sulfide, hydrogen peroxide (provided as 30% by weight hydrogen peroxide) as oxidizing agent and acetone as solvent were mixed to form a liquid mixture which was fed from the bottom of the fixed bed reactor and flowed through Catalyst bed. Among them, the molar ratio of dimethyl sulfide to hydrogen peroxide is 1:1, the molar ratio of dimethyl sulfide to acetone is 1:8, the weight hourly space velocity of dimethyl sulfide is 1.5h -1 , the reaction The temperature is 60°C. During the reaction, water is used as the heat exchange medium to exchange heat with the catalyst bed to remove the heat of reaction. During the reaction, the pressure in the fixed-bed reactor is controlled to 1 MPa.

在连续反应过程中对反应器输出的反应混合物的组成进行监测并计算二甲基硫醚转化率和产物中砜选择性增加相对量,反应0.5小时得到的结果在表2中列出。During the continuous reaction process, the composition of the reaction mixture output from the reactor was monitored and the conversion rate of dimethyl sulfide and the relative amount of sulfone selectivity increase in the product were calculated. The results obtained after 0.5 hours of reaction were listed in Table 2.

二甲基硫醚转化率(%)=[(加入的二甲基硫醚的摩尔量-未反应的二甲基硫醚的摩尔量)/加入的二甲基硫醚的摩尔量]×100%;Dimethyl sulfide conversion rate (%)=[(molar amount of dimethyl sulfide added-molar amount of unreacted dimethyl sulfide)/molar amount of dimethyl sulfide added]×100 %;

产物中砜选择性增加相对量(%)=(测试实施例得到的反应混合物中砜的摩尔数-测试参比例得到的反应混合物中砜的摩尔数)/测试参比例得到的反应混合物中砜的摩尔数×100%。The relative amount (%) of sulfone selectivity increase in the product=(the molar number of sulfone in the reaction mixture obtained by the test example-the molar number of sulfone in the reaction mixture obtained by the test reference ratio)/the mole number of sulfone in the reaction mixture obtained by the test reference ratio Number of moles x 100%.

本发明以上文所述钛硅分子筛为参比例。The present invention uses the titanium-silicon molecular sieve described above as a reference example.

表2Table 2

Figure BDA0001960565900000211
Figure BDA0001960565900000211

Figure BDA0001960565900000221
Figure BDA0001960565900000221

从表2数据可以看出,本发明的具有特殊的物化特征结构的钛硅分子筛,将其用于硫醚氧化的反应,有利于调变目标产物(砜)的选择性,并且能够取得较好的催化效果。As can be seen from the data in Table 2, the titanium-silicon molecular sieve with special physical and chemical characteristic structure of the present invention is used in the reaction of thioether oxidation, which is conducive to adjusting the selectivity of the target product (sulfone), and can obtain better catalytic effect.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of various technical features in any other suitable manner, and these simple modifications and combinations should also be regarded as the disclosed content of the present invention. All belong to the protection scope of the present invention.

Claims (43)

1. A modified titanium silicalite molecular sieve, comprising: titanium element, aluminum element, silicon element and oxygen element, wherein the molecular sieve satisfies X 1-1.8 /X 0.4-0.9 =C,0.1<C<0.5,X 0.4-0.9 The ratio of the pore diameter of the micropores of the molecular sieve in the range of 0.4-0.9nm to the distribution quantity of the total pore diameter, X 1-1.8 Is the proportion of the pore diameter of the micropores of the molecular sieve in the range of 1-1.8nm in the distribution quantity of the pore diameter of the total micropores.
2. The modified titanium silicalite molecular sieve of claim 1,
the molecular sieve satisfies X 1-1.8 /X 0.4-0.9 =C,0.25<C<0.5,X 0.4-0.9 The ratio of the pore diameter of the micropores of the molecular sieve in the range of 0.4-0.9nm to the total pore diameter distribution, X 1-1.8 Is the ratio of the micropore diameter of the molecular sieve in the range of 1-1.8nm to the total micropore diameter distribution.
3. The modified titanium silicalite molecular sieve of claim 1, wherein the molecular sieve satisfies T w /T k =D,0.2<D<0.5,T w Is the micropore volume of the molecular sieve, T k Is the total pore volume of the molecular sieve.
4. The modified titanium silicalite molecular sieve of claim 3, wherein the molecular sieve satisfies T w /T k =D,0.25<D<0.45,T w Is the micropore volume of the molecular sieve, T k Is the total pore volume of the molecular sieve.
5. The modified titanium silicalite molecular sieve of claim 1, wherein the molar ratio of elemental silicon: titanium element: the molar ratio of aluminum elements is 100: (0.1-10): (0.01-5).
6. The modified titanium silicalite molecular sieve of claim 5, wherein the molar ratio of elemental silicon: titanium element: the molar ratio of aluminum elements is 100: (0.2-5): (0.2-4).
7. The modified titanium silicalite molecular sieve of any one of claims 1 to 6, wherein the molecular sieve has a surface silicon to titanium ratio of not less than a bulk silicon to titanium ratio, the silicon to titanium ratio being the molar ratio of silicon oxide to titanium oxide.
8. The modified titanium silicalite molecular sieve of claim 7,
the ratio of the surface silicon-titanium ratio to the bulk silicon-titanium ratio is 1.2-5.
9. The modified titanium silicalite molecular sieve of claim 8,
the ratio of the surface silicon-titanium ratio to the bulk silicon-titanium ratio is 1.5-4.5.
10. A method of preparing a modified titanium silicalite molecular sieve as claimed in any one of claims 1 to 9, comprising:
(1) Carrying out acid steam modification on the titanium silicalite molecular sieve;
(2) Mixing and contacting the titanium-silicon molecular sieve modified in the step (1) with an aluminum source, an alkali source and water;
(3) And (3) carrying out heat treatment on the solid product obtained in the step (2) in an alkaline steam atmosphere.
11. The method of claim 10, wherein the acid steam modification of step (1) comprises: contacting a titanium silicalite molecular sieve with acid steam to modify the acid steam; the temperature of the acidic steam modification is 40-200 ℃; the time for modifying the acid steam is 0.5-360h.
12. The preparation method according to claim 11, wherein the temperature of the acid steam modification is 60-180 ℃; the time for modifying the acid steam is 1-240h.
13. The preparation method according to claim 12, wherein the temperature of the acid steam modification is 80-150 ℃; the time for modifying the acid steam is 2-120h.
14. The method of claim 11, wherein the acid vapor is obtained by heating an aqueous acid solution having a concentration >0.1mol/L.
15. The preparation method according to claim 14, wherein the acidic vapor is obtained by heating an aqueous acid solution having a concentration of 1mol/L or more.
16. The method of claim 15, wherein the acid vapor is obtained by heating an aqueous acid solution having a concentration of 1 to 15mol/L.
17. The production method according to claim 14,
the acid in the aqueous acid solution is an organic acid and/or an inorganic acid.
18. The method of any one of claims 10-17, wherein the molar ratio of the titanium silicalite molecular sieves to the acid vapor is 100: (0.5-40), wherein the titanium-silicon molecular sieve is SiO 2 Acid steam is counted as H + And (6) counting.
19. The method of claim 18, wherein the molar ratio of titanium silicalite molecular sieves to acid vapor is 100: (1-15), wherein the titanium silicalite is SiO 2 Acid steam is counted as H + And (6) counting.
20. The preparation method of claim 19, wherein the molar ratio of the titanium silicalite molecular sieve to the acid vapor is 100: (5-15), wherein the titanium silicalite is SiO 2 Acid steam is counted as H + And (6) counting.
21. The preparation method according to any one of claims 10 to 17, wherein in the step (2), the modified titanium silicalite molecular sieve:an aluminum source: alkali source: the molar ratio of water is 100: (0-10): (0.5-50): (20-1000), wherein the modified titanium silicalite molecular sieve is SiO 2 In terms of aluminum source, al is calculated 2 O 3 The alkali source is N or OH - And (6) counting.
22. The production method according to claim 21,
modified titanium silicalite molecular sieve: the molar ratio of the aluminum source is 100: (0.2-5).
23. The production method according to claim 22,
modified titanium silicalite molecular sieve: the molar ratio of the aluminum source is 100: (0.5-3).
24. The production method according to any one of claims 10 to 17,
the contact temperature in the step (2) is 20-80 ℃.
25. The production method according to any one of claims 10 to 17,
the alkali source is one or more of ammonia, aliphatic amine, aliphatic alcohol amine and quaternary ammonium hydroxide; the aluminum source is one or more of aluminum sol, aluminum salt, aluminum hydroxide and aluminum oxide.
26. The production method according to any one of claims 10 to 17, wherein the alkaline steam atmosphere is provided by alkaline steam obtained by heating an alkaline aqueous solution.
27. The production method according to claim 26,
the volume concentration of the alkaline gas in the alkaline steam is 0.02-50%.
28. The production method according to claim 27, wherein,
the volume concentration of the alkaline gas in the alkaline steam is 0.1-25%.
29. The production method according to claim 28,
the volume concentration of the alkaline gas in the alkaline steam is 3-10%.
30. The production method according to any one of claims 10 to 17, wherein in step (3), the conditions of the heat treatment include: the temperature is 100-200 ℃; the time is 0.5 to 96 hours; the pressure is 0-5MPa in gage pressure.
31. The production method according to claim 30, wherein in step (3), the conditions of the heat treatment include: the temperature is 120-180 ℃; the time is 2-48h; the pressure is 0.2-2MPa in gauge pressure.
32. The production method according to claim 31, wherein in step (3), the conditions of the heat treatment include: the temperature is 140-170 ℃; the time is 6-24h.
33. The production method according to any one of claims 10 to 17, wherein the method further comprises: roasting the molecular sieve obtained in the step (3), wherein roasting conditions comprise: the roasting temperature is 300-800 ℃, the roasting time is 2-12h, and the roasting atmosphere comprises air atmosphere.
34. The method of claim 33, wherein the firing conditions include: the roasting temperature is 350-600 ℃, the roasting time is 2-4h, and the roasting atmosphere comprises air atmosphere.
35. The production method according to claim 34, wherein,
the roasting conditions comprise: roasting at 450-600 deg.c in nitrogen atmosphere for 0.5-6 hr, and roasting at 450-600 deg.c in air atmosphere for 0.5-12 hr.
36. The method according to any one of claims 10 to 17, wherein a silicon source is further added during the contacting in step (2), and the silicon source is an organic silicon source and/or an inorganic silicon source.
37. The production method according to claim 36,
the silicon source is an organic silicon source.
38. The method of claim 37, wherein,
the silicon source is one or more selected from silicon-containing compounds shown in formula I,
Figure FDA0003959950040000061
in the formula I, R 1 、R 2 、R 3 And R 4 Each independently is C 1 -C 4 Alkyl group of (1).
39. The method of claim 36, wherein,
with SiO 2 In terms of the molar ratio of the modified titanium-silicon molecular sieve to the silicon source is 100: (0.1-10).
40. The production method according to claim 36,
the hydrolysis rate of the organic silicon source is 40-60%.
41. Use of the modified titanium silicalite molecular sieve of any one of claims 1 to 9 and the modified titanium silicalite molecular sieve prepared by the preparation method of any one of claims 10 to 40 in the oxidation of thioethers.
42. A method of oxidizing a thioether, the method comprising: contacting a liquid mixture with a catalyst under thioether oxidation conditions, wherein the liquid mixture contains thioether, at least one oxidant and at least one solvent, and the catalyst contains the modified titanium silicalite molecular sieve as defined in any one of claims 1 to 9 or the modified titanium silicalite molecular sieve prepared by the preparation method as defined in any one of claims 10 to 40.
43. The method of claim 42, wherein,
the thioether is dimethyl sulfide and/or dimethyl sulfide; the oxidant is peroxide, and the molar ratio of the thioether to the oxidant is 1: (0.1-10), the thioether oxidation conditions comprising: the temperature is 0-120 ℃, and the pressure is 0-5MPa in gauge pressure.
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