CN111477616A - Integrated support - Google Patents
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- CN111477616A CN111477616A CN201910069746.0A CN201910069746A CN111477616A CN 111477616 A CN111477616 A CN 111477616A CN 201910069746 A CN201910069746 A CN 201910069746A CN 111477616 A CN111477616 A CN 111477616A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 20
- 239000010931 gold Substances 0.000 claims description 7
- 229910052737 gold Inorganic materials 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 230000001965 increasing effect Effects 0.000 abstract description 4
- 235000012431 wafers Nutrition 0.000 description 7
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of semiconductor or other solid state devices
- H01L25/16—Assemblies consisting of a plurality of semiconductor or other solid state devices the devices being of types provided for in two or more different subclasses of H10B, H10D, H10F, H10H, H10K or H10N, e.g. forming hybrid circuits
- H01L25/167—Assemblies consisting of a plurality of semiconductor or other solid state devices the devices being of types provided for in two or more different subclasses of H10B, H10D, H10F, H10H, H10K or H10N, e.g. forming hybrid circuits comprising optoelectronic devices, e.g. LED, photodiodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/857—Interconnections, e.g. lead-frames, bond wires or solder balls
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Abstract
一种集成支架,本发明涉及LED技术领域;IC芯片的引脚a、引脚b、引脚c和引脚d分别与支架的引脚1、引脚2、引脚3和引脚4连接;IC芯片的引脚e、引脚f、引脚g和引脚h分别与支架的功能区A、功能区B、功能区C和功能区D连接;数个晶片分别固定在功能区E、功能区F、功能区G、功能区H上。生产制程工艺简化,提升产品整体信赖性,电子元器件功能设计与支架设计匹配度增加,避免IC电子元器件对LED晶片发光影响,降低成本价格。
An integrated bracket, the present invention relates to the field of LED technology; pins a, b, c and d of an IC chip are respectively connected with pins 1, 2, 3 and 4 of the bracket ; Pin e, pin f, pin g and pin h of the IC chip are respectively connected with the functional area A, functional area B, functional area C and functional area D of the bracket; several chips are respectively fixed in the functional area E, Function area F, function area G, function area H. The production process is simplified, the overall reliability of the product is improved, the matching degree between the functional design of electronic components and the bracket design is increased, the influence of IC electronic components on the light emission of LED chips is avoided, and the cost and price are reduced.
Description
技术领域technical field
本发明涉及LED技术领域,具体涉及一种集成支架。The invention relates to the technical field of LEDs, in particular to an integrated bracket.
背景技术Background technique
随着市场的不断成熟,从而对灯珠颜色与集成化程度也提出了越来越多的要求,一款支架不仅要在支架上放置LED发光晶片,有时还需要在支架上放置电子元件(例如:放置齐纳管起到稳压作用),通过电子元器件,从而对灯珠电气性能的优化与控制,列举目前常用的两种方式:As the market continues to mature, more and more requirements are placed on the color and integration of lamp beads. A bracket not only needs to place LED light-emitting chips on the bracket, but also sometimes needs to place electronic components on the bracket (such as : Place the Zener tube to stabilize the voltage), through the electronic components, to optimize and control the electrical performance of the lamp beads, and list two commonly used methods:
1、放置齐纳管起到稳压作用;1. Place the Zener tube to stabilize the voltage;
2、放置IC,通过IC对LED晶片的控制,包括控制发光时间,发光频率,发光电流等,从而实现对整个灯带或屏幕颜色效果的控制。2. Place the IC, and control the LED chip through the IC, including controlling the light-emitting time, light-emitting frequency, light-emitting current, etc., so as to realize the control of the color effect of the entire light strip or screen.
现有支架存在以下缺点:Existing stents have the following disadvantages:
1、生产制程工艺复杂;1. The production process is complicated;
2、电子元器件的放置位置需根据支架功能区形状、LED晶片等来确定;对于大的电子元器件,一个支架功能区往往不够放置,通常需跨白道放置,此时白道凸起,不平整等因素又会造成固晶胶结合不紧密,推力不足,电子器件散热不好等隐患;实际生产过程中,由于电子元器件种类的多样性,固晶机台对电子元器件识别度不高,机台在放置元件时存在:对元器件吸力不足,吸不上芯片,从而无法作业;2. The placement position of electronic components should be determined according to the shape of the bracket functional area, LED chips, etc.; for large electronic components, a bracket functional area is often not enough to place, usually it needs to be placed across the white road. At this time, the white road is convex and uneven. And other factors will cause the bonding glue to be not tightly combined, the thrust is insufficient, and the heat dissipation of the electronic components is not good. The machine exists when placing the components: the suction force for the components is insufficient, and the chips cannot be sucked, so the operation cannot be performed;
3、目前常用电子元器件的电气连接方式存在如下缺点:3. At present, the electrical connection method of commonly used electronic components has the following disadvantages:
a、电子元器件接口可能存在的焊接问题:由于电子元器件的接口和LED晶片电极存在大小不一致现象,用同样线径的线材焊线时,可能存在:焊球不一致;线材在LED晶片电极需要较小的焊球,而在IC元器件接口需要较大焊球,但同一根线,显然无法同时满足两方焊球大小的要求;a. Possible welding problems in the interface of electronic components: due to the inconsistency between the interface of electronic components and the electrodes of the LED chip, when using wires of the same diameter to wire, there may be: inconsistent solder balls; Smaller solder balls require larger solder balls at the IC component interface, but the same wire obviously cannot meet the size requirements of both solder balls at the same time;
b、线材连接杂乱,根据电气设计的需要,往往出现电子元器的接口位置和支架引脚位置不能对应,焊线时出现跨芯片连接,存在线材间交叉触碰的风险;。b. The wire connection is messy. According to the needs of electrical design, the interface position of the electronic component and the bracket pin position often cannot correspond, and the cross-chip connection occurs when the wire is soldered, and there is a risk of cross-contact between the wires;
c、线材焊线跨度大,存在线材较长的情况,容易出现塌线隐患;c. The span of the wire welding line is large, and there is a long wire rod, which is prone to the hidden danger of line collapse;
d、因为线材连接杂乱,线材跨度大,元件接口与支架引脚位置的不对应等原因,焊线线弧及焊线模式亦不容易设定,从而造成线材的信赖性较差, 线材信赖性较差,影响产品的整体信赖性;d. Due to the messy connection of the wire, the large span of the wire, the mismatch between the component interface and the pin position of the bracket, etc., the welding arc and the welding mode are not easy to set, resulting in poor reliability of the wire. Poor, affecting the overall reliability of the product;
4、电子元器件功能设计与支架设计不匹配,存在如下缺点:4. The functional design of electronic components does not match the bracket design, and there are the following disadvantages:
e、IC元器件上的功能接口较多,但在使用时,由于支架引脚较少,实际仅用到部分IC元器件功能,造成IC电子元器件功能不能被完全利用,功能浪费;e. There are many functional interfaces on IC components, but during use, due to the small number of bracket pins, only part of the functions of IC components are actually used, resulting in that the functions of IC electronic components cannot be fully utilized, and functions are wasted;
f、由于IC电子元器件设计和支架设计的设计目的不一致,两者间存在的功能匹配差异,如功能利用率不足,功能结合度不高等都会直接或间接影响成本价格;f. Due to the inconsistent design purpose of IC electronic component design and bracket design, the functional matching differences between the two, such as insufficient functional utilization and low functional integration, will directly or indirectly affect the cost price;
5、IC电子元器件放置在支架功能区,会因IC芯片及线材的挡光,而影响LED晶片的发光亮度及颜色。5. IC electronic components are placed in the functional area of the bracket, which will affect the luminous brightness and color of the LED chip due to the blocking of the IC chip and the wire.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的缺陷和不足,提供一种结构简单,设计合理、使用方便的集成支架,生产制程工艺简化,提升产品整体信赖性,电子元器件功能设计与支架设计匹配度增加,避免IC电子元器件对LED晶片发光影响,降低成本价格。The purpose of the present invention is to aim at the defects and deficiencies of the prior art, to provide an integrated bracket with a simple structure, reasonable design and convenient use, simplifying the production process, improving the overall reliability of the product, and matching the functional design of electronic components with the design of the bracket. Increase, avoid the influence of IC electronic components on the light emission of LED chips, and reduce the cost and price.
为实现上述目的,本发明采用的技术方案是:它包含支架、IC芯片、晶片;支架的杯口内底部左侧水平面上由上至下依次设有功能区A、功能区B、功能区C、功能区D;支架的杯口内底部右侧水平面上由上至下依次设有功能区H、功能区G、功能区F、功能区E;所述的IC芯片嵌设在支架的内部,且IC芯片的引脚a、引脚b、引脚c和引脚d分别与支架的引脚1、引脚2、引脚3和引脚4连接;IC芯片的引脚e、引脚f、引脚g和引脚h分别与支架的功能区A、功能区B、功能区C和功能区D连接;数个晶片分别固定在功能区E、功能区F、功能区G、功能区H上,且功能区E上的晶片利用金线与功能区D、功能区E导通连接;功能区F上的晶片利用金线与功能区C、功能区F导通连接;功能区G上的晶片利用金线与功能区B、功能区G导通连接;功能区H上的晶片利用金线与功能区A、功能区H导通连接。In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is as follows: it includes a bracket, an IC chip, and a wafer; the left horizontal surface of the inner bottom of the cup mouth of the bracket is sequentially provided with functional area A, functional area B, functional area C, Functional area D; the horizontal surface on the right side of the inner bottom of the cup mouth of the bracket is sequentially provided with functional area H, functional area G, functional area F, and functional area E from top to bottom; the IC chip is embedded in the interior of the bracket, and the IC Pin a, pin b, pin c and pin d of the chip are respectively connected with
进一步地,所述的IC芯片设置在支架的底部。Further, the IC chip is arranged at the bottom of the bracket.
进一步地,所述的晶片种类、颜色、数量以及串并联方式及其在支架上的排列顺序均不做限定。Further, the type, color, quantity, serial-parallel mode and arrangement order of the wafers on the support are not limited.
本发明的加工步骤如下:The processing steps of the present invention are as follows:
1、将IC芯片的引脚功能顺序和支架的引脚功能相匹配,加工制作处支架和IC芯片;1. Match the pin function sequence of the IC chip with the pin function of the bracket, and process the bracket and IC chip at the production place;
2、将IC芯片封装入支架内部,形成嵌套了IC芯片的支架,其中,使得IC芯片的引脚a、引脚b、引脚c和引脚d分别与支架的引脚1、引脚2、引脚3和引脚4连接,IC芯片2的引脚e、引脚f、引脚g和引脚h分别与支架的功能区A、功能区B、功能区C和功能区D连接,从而将IC芯片与支架电连接在一起;2. Encapsulate the IC chip into the bracket to form a bracket with nested IC chips, wherein the pins a, b, c and d of the IC chip are respectively connected with the
3、在支架内的功能区H、功能区G、功能区F、功能区E上将晶片固晶;3. Bond the wafer on the functional area H, functional area G, functional area F, and functional area E in the support;
4、最后,利用金线将IC芯片、功能区和晶片导通连接。4. Finally, use gold wires to connect the IC chip, the functional area and the wafer.
采用上述结构后,本发明有益效果为:本发明所述的一种集成支架,生产制程工艺简化,提升产品整体信赖性,电子元器件功能设计与支架设计匹配度增加,避免IC电子元器件对LED晶片发光影响,降低成本价格,本发明具有结构简单,设置合理,制作成本低等优点。After the above structure is adopted, the beneficial effects of the present invention are as follows: for the integrated bracket of the present invention, the production process is simplified, the overall reliability of the product is improved, the matching degree between the functional design of the electronic components and the bracket design is increased, and the interference of IC electronic components is avoided. The LED chip emits light and reduces the cost and price, and the invention has the advantages of simple structure, reasonable setting, low manufacturing cost and the like.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是具体实施方式的俯视图。Figure 2 is a top view of an embodiment.
图3是具体实施方式的仰视图。Figure 3 is a bottom view of an embodiment.
图4是本发明的侧视图。Figure 4 is a side view of the present invention.
图5是本发明中IC芯片的结构示意图。FIG. 5 is a schematic structural diagram of an IC chip in the present invention.
图6是本发明中支架的结构示意图。FIG. 6 is a schematic view of the structure of the stent in the present invention.
图7是具体实施方式中IC芯片引脚功能图表。FIG. 7 is a function diagram of IC chip pins in a specific embodiment.
附图标记说明:Description of reference numbers:
支架1、IC芯片2、晶片3、金线4。
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
参看如图1-图7所示,本具体实施方式采用的技术方案是:它包含支架1、IC芯片2、晶片3;支架1采用塑胶材质制成,其起到固定数个功能区的作用,并为电气线路创造相应的安全空间,塑胶材质的颜色可选用白色PCT、白色PPA、黑色PPA或者透明PC等;支架1的杯口可以为圆形、方形、椭圆形等,支架1的杯口内底部左侧水平面上由上至下依次设有功能区A、功能区B、功能区C、功能区D;支架1的杯口内底部右侧水平面上由上至下依次设有功能区H、功能区G、功能区F、功能区E(上述功能区为由金属支架和塑胶材质结合而成的不同形状的结构功能区);所述的IC芯片2嵌设在支架1的内部,且IC芯片2的引脚a、引脚b、引脚c和引脚d分别与支架1的引脚1、引脚2、引脚3和引脚4连接;IC芯片2的引脚e、引脚f、引脚g和引脚h分别与支架1的功能区A、功能区B、功能区C和功能区D连接;数个晶片3分别固定在功能区E、功能区F、功能区G、功能区H上,且功能区E上的晶片3利用金线4与功能区D、功能区E导通连接;功能区F上的晶片3利用金线4与功能区C、功能区F导通连接;功能区G上的晶片3利用金线4与功能区B、功能区G导通连接;功能区H上的晶片3利用金线4与功能区A、功能区H导通连接。1-7, the technical solution adopted in this specific embodiment is: it includes a bracket 1, an IC chip 2, and a wafer 3; the bracket 1 is made of plastic material, which plays the role of fixing several functional areas , and create a corresponding safe space for the electrical circuit, the color of the plastic material can be white PCT, white PPA, black PPA or transparent PC, etc.; the cup mouth of bracket 1 can be round, square, oval, etc., the cup of bracket 1 can be Functional area A, functional area B, functional area C, and functional area D are arranged on the left horizontal surface of the inner bottom of the mouth from top to bottom in order; Functional area G, functional area F, and functional area E (the above-mentioned functional areas are structural functional areas of different shapes formed by combining metal brackets and plastic materials); the IC chip 2 is embedded in the interior of the bracket 1, and the IC Pin a, pin b, pin c and pin d of chip 2 are respectively connected with pin 1, pin 2, pin 3 and pin 4 of bracket 1; pin e, pin of IC chip 2 f, pin g and pin h are respectively connected with functional area A, functional area B, functional area C and functional area D of bracket 1; several chips 3 are respectively fixed in functional area E, functional area F, functional area G, On the functional area H, and the chip 3 on the functional area E is connected with the functional area D and the functional area E by the gold wire 4; the chip 3 on the functional area F is connected with the functional area C and the functional area F by the gold wire 4. Connection; the
本具体实施方式的加工步骤如下:The processing steps of this specific embodiment are as follows:
1、将IC芯片2的引脚功能顺序(引脚1为GND、引脚2为VDD、引脚3为DIN、引脚4位DO、引脚5为OUTB、引脚6为OUTG、引脚7为OUTR、引脚8位OUTW)和支架1的引脚功能相匹配,加工制作处支架1和IC芯片2;1. Set the pin function sequence of IC chip 2 (
2、将IC芯片2封装入支架1内部,形成嵌套了IC芯片的支架,其中,使得IC芯片2的引脚a、引脚b、引脚c和引脚d分别与支架1的引脚1、引脚2、引脚3和引脚4连接,IC芯片2的引脚e、引脚f、引脚g和引脚h分别与支架1的功能区A、功能区B、功能区C和功能区D连接,从而将IC芯片2与支架1电连接在一起;2. The
3、在支架1内的功能区H、功能区G、功能区F、功能区E上将晶片3固晶;3. Bond the
4、最后,利用金线将IC芯片2、功能区和晶片导通连接,即功能区E上的B晶片利用金线4与功能区D、功能区E导通连接;功能区F上的G晶片利用金线4与功能区C、功能区F导通连接;功能区G上的R晶片利用金线4与功能区B、功能区G导通连接;功能区H上的W晶片利用金线4与功能区A、功能区H导通连接。4. Finally, use gold wires to connect the
采用上述结构后,本具体实施方式有益效果为:After adopting the above structure, the beneficial effects of this specific embodiment are:
1、生产制程工艺简化:IC电子元器件不需再通过机台放置在支架功能区,仅需放置LED晶片,使用常规固晶机即可作业;1. The production process is simplified: IC electronic components no longer need to be placed in the functional area of the bracket through the machine, only the LED chip needs to be placed, and the conventional die-bonding machine can be used for operation;
2、电子元器件的电气连接:IC芯片无需再通过线材连接,仅需对LED晶片作线材焊接,焊线难度降低,焊线模式及线弧亦可按照常规方式打线,从而提升产品整体信赖性;2. Electrical connection of electronic components: IC chips do not need to be connected by wires, but only need to wire the LED chips, which reduces the difficulty of wire bonding. The wire bonding mode and arc can also be wired in a conventional way, thereby enhancing the overall trust of the product. sex;
3、电子元器件功能设计与支架设计匹配度增加:由于此款支架在设计之前,定位于将IC电子元器件与支架相融合,从而避免IC电子元器件功能设计过多造成浪费,降低成本价格;3. The matching degree between the functional design of electronic components and the bracket design is increased: because this bracket is positioned to integrate IC electronic components and brackets before the design, so as to avoid waste caused by excessive functional design of IC electronic components and reduce cost and price ;
4、避免IC电子元器件对LED晶片发光影响:由于IC电子元器件嵌套入支架内部,不放置在支架功能区,避免对LED晶片发光及颜色造成遮挡影响。此时支架功能区仅放置LED晶片,可以缩小支架ABCD功能区面积(ABCD功能区仅作为电气连接作用,留有足够的焊线区域即可,增大LED晶片功能区面积,以改善LED晶片发光效果,在晶片功能区也可放置更多的晶片;4. Avoid the influence of IC electronic components on the light-emitting of the LED chip: Since the IC electronic components are nested inside the bracket, they are not placed in the functional area of the bracket, so as to avoid shading effects on the light-emitting and color of the LED chip. At this time, only the LED chip is placed in the functional area of the bracket, which can reduce the area of the ABCD functional area of the bracket (the ABCD functional area is only used for electrical connection, leaving enough area for bonding wires, and increasing the area of the functional area of the LED chip to improve the LED chip luminescence As a result, more chips can be placed in the chip functional area;
5、支架在设计之前,定位于将IC电子元器件与支架相融合,从而避免IC电子元器件功能设计过多造成浪费,降低成本价格。5. Before the design of the bracket, it is positioned to integrate the IC electronic components with the bracket, so as to avoid waste caused by excessive design of IC electronic components and reduce the cost and price.
以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, should be Included within the scope of the claims of the present invention.
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