CN111473109A - A multi-channel plugging group using the internal expansion plugging method - Google Patents
A multi-channel plugging group using the internal expansion plugging method Download PDFInfo
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- CN111473109A CN111473109A CN202010353656.7A CN202010353656A CN111473109A CN 111473109 A CN111473109 A CN 111473109A CN 202010353656 A CN202010353656 A CN 202010353656A CN 111473109 A CN111473109 A CN 111473109A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 44
- 230000000903 blocking effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/0028—Tools for removing or installing seals
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Abstract
本发明公开了一种采用内胀封堵法的多道封堵组,包括底座和加工件主体,所述加工件主体通过夹具固定安装在所述底座上。该采用内胀封堵法的多道封堵组,设置第一气缸动作,同时第三气缸也动作将第三密封圈和第一密封圈退至腔体内,第二气缸动作将第二密封圈封堵在所需封堵的位置,使用时,将密封圈活动套接在三个气压缸中的气压杆上,当密封圈被推至加工工件主体1上的密封圈指定位置的内壁处,密封圈外表面在推力作用下与工件的内壁发生一定的挤压粘接,此时气缸的气压杆退出时,不会将密封圈带出,从而使得采用内胀封堵法的多道封堵组具有同时利用内胀实现同一位置不同端面的封堵效果。
The invention discloses a multi-channel plugging group adopting an internal expansion plugging method, comprising a base and a main body of a workpiece, and the main body of the workpiece is fixedly installed on the base by a clamp. The multi-channel plugging group using the internal expansion plugging method is set to operate the first cylinder, and at the same time, the third cylinder also acts to withdraw the third sealing ring and the first sealing ring into the cavity, and the second cylinder acts to move the second sealing ring. The sealing ring is plugged at the required sealing position. When in use, the sealing ring is movably sleeved on the air pressure rods in the three pneumatic cylinders. Under the action of thrust, the outer surface of the sealing ring is extruded and bonded with the inner wall of the workpiece to a certain extent. At this time, when the air pressure rod of the cylinder is withdrawn, the sealing ring will not be taken out, so that the multi-channel plugging using the internal expansion plugging method is adopted. The group has the effect of simultaneously using internal expansion to achieve the plugging effect of different end faces at the same position.
Description
技术领域technical field
本发明涉及一种采用内胀封堵法的多道封堵组,尤其涉及封堵机构技术领域。The invention relates to a multi-channel plugging group adopting an internal expansion plugging method, in particular to the technical field of plugging mechanisms.
背景技术Background technique
传统的发动机试漏工位采用的封堵方式是平面封堵,针对加工面,这种封堵方式经济适用,且封堵效果好。但是,在针对水管、油管管口等管状结构的封堵中,这种方式封堵效果非常差,容易泄漏;The plugging method used in the traditional engine leak testing station is plane plugging. For the processing surface, this plugging method is economical and applicable, and the plugging effect is good. However, in the plugging of tubular structures such as water pipes and oil pipe orifices, the plugging effect of this method is very poor, and it is easy to leak;
主要存在以下两个问题:首先,由于水管、油管一般为钣金/冲压件,管口位置偏差较大,所以在封堵的时候容易造成对其一侧过度挤压,对另一/其它侧封堵不到位,还留有间隙。其次,水管、油管一般为钣金/冲压件,所以管口部分刚性较差,如果使用气缸或者油缸顶住管口,施加在管口的较大的压力容易造成管路变形,甚至使产品报废。There are mainly the following two problems: First, since the water pipes and oil pipes are generally sheet metal/stamping parts, the position of the nozzles has a large deviation, so it is easy to cause excessive extrusion on one side when plugging, and on the other/other side. The sealing is not in place, and there is still a gap. Secondly, water pipes and oil pipes are generally sheet metal/stamping parts, so the rigidity of the nozzle is poor. If a cylinder or an oil cylinder is used to hold the nozzle, the large pressure exerted on the nozzle will easily cause deformation of the pipeline and even make the product scrapped .
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的缺陷,提供一种采用内胀封堵法的多道封堵组。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a multi-channel plugging group adopting the internal expansion plugging method.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
本发明一种采用内胀封堵法的多道封堵组,包括底座和加工件主体,所述加工件主体通过夹具固定安装在所述底座上,所述底座的上表面分别固定安装有第一气缸、第二气缸和第三气缸,所述第一气缸、第二气缸和第三气缸的活塞杆一端分别活动套接有,第一密封圈、第二密封圈和第三密封圈,所述所述第一气缸、第二气缸和第三气缸的活塞杆分别驱动第一密封圈、第二密封圈和第三密封圈进入加工件主体内的台阶面一、台阶面二和台阶面三后退出。The present invention is a multi-channel plugging group adopting an internal expansion plugging method, comprising a base and a main body of a workpiece, the main body of the workpiece is fixedly installed on the base by a clamp, and the upper surface of the base is respectively fixed with a second A cylinder, a second cylinder and a third cylinder, one end of the piston rod of the first cylinder, the second cylinder and the third cylinder are respectively movably sleeved with a first sealing ring, a second sealing ring and a third sealing ring, so The piston rods of the first cylinder, the second cylinder and the third cylinder respectively drive the first sealing ring, the second sealing ring and the third sealing ring into the step surface 1, the
优选地,所述底座的表面固定连接有角导轨安装板,所述第一气缸的右侧壁固定连接有平移安装板,所述平移安装板的左侧壁滑动连接有角导轨安装板的右端。Preferably, an angle guide rail mounting plate is fixedly connected to the surface of the base, a translational installation plate is fixedly connected to the right side wall of the first cylinder, and a left side wall of the translational installation plate is slidably connected to the right end of the angle guide rail installation plate .
优选地,所述底座的表面固定连接有前限位板,所述前限位板的右侧壁滑动连接有角导轨安装板的左端,所述底座的表面固定连有固定条。Preferably, the surface of the base is fixedly connected with a front limit plate, the right side wall of the front limit plate is slidably connected with the left end of the angle guide rail mounting plate, and the surface of the base is fixedly connected with a fixing strip.
优选地,所述固定条位于第二气缸的两侧,所述底座的表面固定连接有滑块座,所述滑块座的右侧壁滑动连接有推动板。Preferably, the fixing bars are located on both sides of the second cylinder, a slider seat is fixedly connected to the surface of the base, and a push plate is slidably connected to the right side wall of the slider seat.
优选地,所述推动板与底座固定连接,所述第三气缸的左侧壁固定连接有气缸连接头,所述第二气缸的两端均固定连接有气缸连接板。Preferably, the push plate is fixedly connected to the base, a cylinder connecting head is fixedly connected to the left side wall of the third cylinder, and a cylinder connecting plate is fixedly connected to both ends of the second cylinder.
优选地,所述第二气缸的右侧壁固定连有连接螺柱,所述第三气缸的左侧固定连接有大孔堵头。Preferably, a connecting stud is fixedly connected to the right side wall of the second cylinder, and a large hole plug is fixedly connected to the left side of the third cylinder.
优选地,所述底座的内部固定连接有双堵杆,两个所述双堵杆的相对侧均固定连接有内涨拉杆。Preferably, the interior of the base is fixedly connected with double blocking rods, and the opposite sides of the two double blocking rods are fixedly connected with inner expansion rods.
本发明所达到的有益效果是:The beneficial effects achieved by the present invention are:
1、该采用内胀封堵法的多道封堵组,设置第一气缸动作,同时第三气缸也动作将第三密封圈和第一密封圈退至腔体内,第二气缸动作将第二密封圈封堵在所需封堵的位置,使用时,将密封圈活动套接在三个气压缸中的气压杆上,当密封圈被推至加工工件主体上的密封圈指定位置的内壁处,密封圈外表面在推力作用下与工件的内壁发生一定的挤压粘接,此时气缸的气压杆退出时,不会将密封圈带出,从而使得采用内胀封堵法的多道封堵组具有同时利用内胀实现同一位置不同端面的封堵效果。1. The multi-channel plugging group using the internal expansion plugging method is set to operate the first cylinder. At the same time, the third cylinder also acts to withdraw the third sealing ring and the first sealing ring into the cavity, and the second cylinder acts to move the second cylinder. The sealing ring is blocked at the required sealing position. When in use, the sealing ring is movably sleeved on the air pressure rods in the three pneumatic cylinders. When the sealing ring is pushed to the inner wall of the designated position of the sealing ring on the main body of the workpiece The outer surface of the sealing ring is extruded and bonded to the inner wall of the workpiece under the action of thrust. At this time, when the air pressure rod of the cylinder is withdrawn, the sealing ring will not be taken out, so that the multi-channel sealing using the internal expansion sealing method is used. The plugging group has the effect of simultaneously using internal expansion to achieve the plugging effect of different end faces at the same position.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的俯视剖面图;Fig. 2 is the top sectional view of the present invention;
图3是本发明的剖面图;Fig. 3 is the sectional view of the present invention;
图4是本发明的立体图。Fig. 4 is a perspective view of the present invention.
如图:1、底座;2、第一密封圈;3、第一气缸;4、第二气缸;5、第二密封圈;6、第三气缸;7、第三密封圈;8、角导轨安装板;9、平移安装板;10、前限位板;11、固定条;12、滑块座;13、推动板;14、气缸连接头;15、气缸连接板;16、连接螺柱;17、大孔堵头;18、双堵杆;19、内涨拉杆;20、加工件主体。As shown in the figure: 1. Base; 2. The first sealing ring; 3. The first cylinder; 4. The second cylinder; 5. The second sealing ring; 6. The third cylinder; 7. The third sealing ring; 8. The angle guide Mounting plate; 9. Translation mounting plate; 10. Front limit plate; 11. Fixing strip; 12. Slider seat; 13. Push plate; 14. Cylinder connector; 15. Cylinder connecting plate; 16. Connecting stud; 17. Large hole plug; 18. Double plugging rod; 19. Inwardly expanding tie rod; 20. The main body of the workpiece.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
如图1-4所示,一种采用内胀封堵法的多道封堵组,包括底座1和加工件主体20,加工件主体20通过夹具固定安装在底座1上,底座1的上表面分别固定安装有第一气缸3、第二气缸4和第三气缸6,第一气缸3、第二气缸4和第三气缸6的活塞杆一端分别活动套接有,第一密封圈2、第二密封圈5和第三密封圈7,第一气缸3、第二气缸4和第三气缸6的活塞杆分别驱动第一密封圈2、第二密封圈5和第三密封圈7进入加工件主体20内的台阶面一、台阶面二和台阶面三后退出。As shown in Figures 1-4, a multi-channel plugging group using the internal expansion plugging method includes a base 1 and a
进一步地,底座1的表面固定连接有角导轨安装板8,第一气缸3的右侧壁固定连接有平移安装板9,平移安装板9的左侧壁滑动连接有角导轨安装板8的右端。Further, the surface of the base 1 is fixedly connected with an angular
进一步地,底座1的表面固定连接有前限位板10,前限位板10的右侧壁滑动连接有角导轨安装板8的左端,底座1的表面固定连有固定条11。Further, the surface of the base 1 is fixedly connected with a
进一步地,固定条11位于第二气缸4的两侧,底座1的表面固定连接有滑块座12,滑块座12的右侧壁滑动连接有推动板13。Further, the fixing bars 11 are located on both sides of the
进一步地,推动板13与底座1固定连接,第三气缸6的左侧壁固定连接有气缸连接头14,第二气缸4的两端均固定连接有气缸连接板15。Further, the
进一步地,第二气缸4的右侧壁固定连有连接螺柱16,第三气缸6的左侧固定连接有大孔堵头17。Further, a connecting
进一步地,底座1的内部固定连接有双堵杆18,两个双堵杆18的相对侧均固定连接有内涨拉杆19。Further, the interior of the base 1 is fixedly connected with
工作原理:首先,加工件主体1被夹具固定住不动,第一气缸3活塞杆伸出靠近加工件主体1的台阶面一,将第一密封圈2送入到位,其次,第二气缸4活塞杆伸出靠近加工件主体1台阶面二,将第二密封圈5送入到位,最后,第三气缸6活塞杆伸出靠近台阶面三,将第三密封圈7送入到位,依次按顺序进行。Working principle: First, the main body 1 of the workpiece is fixed by the fixture, the piston rod of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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CN101368867A (en) * | 2008-07-11 | 2009-02-18 | 王颖峰 | Self-locking type manual plugging apparatus |
CN106090217A (en) * | 2016-07-08 | 2016-11-09 | 安徽江淮汽车股份有限公司 | Interior swollen plugging device |
CN207394219U (en) * | 2017-11-08 | 2018-05-22 | 南京宇众自动化装备有限公司 | Internal-expansion type plugging mechanism |
CN109238570A (en) * | 2018-10-16 | 2019-01-18 | 安徽江淮汽车集团股份有限公司 | A kind of opposite plugging mechanism |
CN109812643A (en) * | 2019-03-12 | 2019-05-28 | 中国石油大学(华东) | An in-tube non-stop occluder |
CN209979143U (en) * | 2019-05-29 | 2020-01-21 | 宁波云电智能控制技术有限公司 | Airtightness testing device |
CN210166085U (en) * | 2019-07-22 | 2020-03-20 | 上海超路自动化设备有限公司 | Multi-angle centripetal floating plugging mechanism |
CN212297572U (en) * | 2020-04-29 | 2021-01-05 | 尤盛 | Multi-channel plugging group adopting internal expansion plugging method |
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2020
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Publication number | Priority date | Publication date | Assignee | Title |
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DE2319344A1 (en) * | 1973-04-17 | 1974-11-07 | Jungheinrich & Co Maschf | DOUBLE-ACTING TELESCOPIC CYLINDER PISTON DEVICE |
EP0615092A1 (en) * | 1993-03-10 | 1994-09-14 | ETABLISSEMENTS TROUVAY & CAUVIN Société Anonyme | Plug, specially for tubes or the bore of a heat exchanger, in which pressurized fluid circulates |
CN101368867A (en) * | 2008-07-11 | 2009-02-18 | 王颖峰 | Self-locking type manual plugging apparatus |
CN106090217A (en) * | 2016-07-08 | 2016-11-09 | 安徽江淮汽车股份有限公司 | Interior swollen plugging device |
CN207394219U (en) * | 2017-11-08 | 2018-05-22 | 南京宇众自动化装备有限公司 | Internal-expansion type plugging mechanism |
CN109238570A (en) * | 2018-10-16 | 2019-01-18 | 安徽江淮汽车集团股份有限公司 | A kind of opposite plugging mechanism |
CN109812643A (en) * | 2019-03-12 | 2019-05-28 | 中国石油大学(华东) | An in-tube non-stop occluder |
CN209979143U (en) * | 2019-05-29 | 2020-01-21 | 宁波云电智能控制技术有限公司 | Airtightness testing device |
CN210166085U (en) * | 2019-07-22 | 2020-03-20 | 上海超路自动化设备有限公司 | Multi-angle centripetal floating plugging mechanism |
CN212297572U (en) * | 2020-04-29 | 2021-01-05 | 尤盛 | Multi-channel plugging group adopting internal expansion plugging method |
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