CN111472103A - Novel multi-machine-head quilting machine - Google Patents
Novel multi-machine-head quilting machine Download PDFInfo
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- CN111472103A CN111472103A CN201910088437.8A CN201910088437A CN111472103A CN 111472103 A CN111472103 A CN 111472103A CN 201910088437 A CN201910088437 A CN 201910088437A CN 111472103 A CN111472103 A CN 111472103A
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- 230000001360 synchronised effect Effects 0.000 claims abstract description 8
- 238000009958 sewing Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000013024 troubleshooting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B25/00—Sewing units consisting of combinations of several sewing machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
本发明公开了一种新型多机头绗缝机,左支架上端设有导轨,导轨上设有滑块,滑块上端设有左固定板,右支架上端设有滑道,滑道内设有滑轮,滑轮上设有连轴,连轴设置在固定架内,固定架上端设有右固定板,连接板下端设有固定板,固定板下端设有轴承托,轴承托内设有轴承,轴承内设有滑杆,定位板设置在左支架和右支架之间,同步电机右端设有主带轮,主带轮设置在滑杆上,伺服电机左端设有电机轴,电机轴右端设有电机大带轮,电机大带轮外设有齿条,针机架上端设有机头和线柱,机头下端设有针头,连接板上端设有模板,本发明通过控制系统及机械结构,使每个机头独立受控完成不同的绗缝要求。
The invention discloses a novel multi-head quilting machine. The upper end of the left bracket is provided with a guide rail, the guide rail is provided with a slider, the upper end of the slider is provided with a left fixing plate, the upper end of the right bracket is provided with a slideway, and the slideway is provided with a slideway. Pulley, there is a connecting shaft on the pulley, the connecting shaft is arranged in the fixing frame, the upper end of the fixing frame is provided with a right fixing plate, the lower end of the connecting plate is provided with a fixing plate, the lower end of the fixing plate is provided with a bearing bracket, the bearing bracket is provided with a bearing, a bearing There is a sliding rod inside, the positioning plate is set between the left bracket and the right bracket, the right end of the synchronous motor is provided with a main pulley, the main pulley is set on the sliding rod, the left end of the servo motor is provided with a motor shaft, and the right end of the motor shaft is provided with a motor The large pulley is provided with a rack outside the large pulley of the motor, the upper end of the needle frame is provided with a machine head and a thread post, the lower end of the machine head is provided with a needle head, and the upper end of the connecting plate is provided with a template. Each machine head is independently controlled to complete different quilting requirements.
Description
技术领域technical field
本发明涉及一种缝纫设备技术领域,具体是一种新型多机头绗缝机。The invention relates to the technical field of sewing equipment, in particular to a novel multi-head quilting machine.
背景技术Background technique
绗缝机是一种用于缝制床垫、床罩、棉被等上线形图案的纺织机械。它与缝纫机原理相似,(缝纫机的运动方式:纺织物运动,机器静止。绗缝机运动方式:机器运动纺织物静止)。A quilting machine is a textile machine used to sew linear patterns such as mattresses, bedspreads, and quilts. It is similar to the sewing machine principle, (the movement mode of the sewing machine: the textile moves, the machine is stationary. The quilting machine movement mode: the machine moves the textile and the fabric is stationary).
现有的通用绗缝机占地面积较大,对工作场地的面积要求较大;现有的电脑绗缝机结构复杂,不利于日常维护和故障维修;现有的绗缝机是单机单头,或多针同时动作,在进行工作时,存在一定的局限性。The existing general-purpose quilting machine occupies a large area and requires a large area of the workplace; the existing computerized quilting machine has a complex structure, which is not conducive to daily maintenance and fault repair; the existing quilting machine is a single machine and a single head , or the simultaneous action of multiple needles, there are certain limitations when working.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种新型多机头绗缝机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a novel multi-head quilting machine to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:一种新型多机头绗缝机,包括左支架、导轨、滑块、左固定板、右支架、滑道、滑轮、固定架、连轴、右固定板、连接板、固定板、轴承托、滑杆、轴承、定位板、同步电机、主带轮、伺服电机、电机轴、电机大带轮、齿条、针头机板、针机架、机头、线柱、针头和模板,所述左支架上端设有导轨,所述导轨上设有滑块,所述滑块上端设有左固定板,所述右支架上端设有滑道,所述滑道内设有滑轮,所述滑轮上设有连轴,所述连轴设置在固定架内,所述固定架上端设有右固定板,所述连接板设置在左固定板和右固定板之间,连接板下端设有固定板,所述固定板下端设有轴承托,所述轴承托内设有轴承,所述轴承内设有滑杆,所述定位板设置在左支架和右支架之间,所述同步电机右端设有主带轮,所述主带轮设置在滑杆上,所述伺服电机左端设有电机轴,所述电机轴右端设有电机大带轮,所述电机大带轮外设有齿条,所述针机架上端设有机头和线柱,所述机头下端设有针头,所述连接板上端设有模板。In order to achieve the above purpose, the present invention provides the following technical solutions: a novel multi-head quilting machine, comprising a left bracket, a guide rail, a slider, a left fixed plate, a right bracket, a slideway, a pulley, a fixed frame, a connecting shaft, a right Fixed plate, connecting plate, fixed plate, bearing bracket, sliding rod, bearing, positioning plate, synchronous motor, main pulley, servo motor, motor shaft, large motor pulley, rack, needle machine plate, needle frame, machine head, thread post, needle and template, the upper end of the left bracket is provided with a guide rail, the guide rail is provided with a slider, the upper end of the slider is provided with a left fixing plate, the upper end of the right bracket is provided with a slideway, the A pulley is arranged in the slideway, a connecting shaft is arranged on the pulley, and the connecting shaft is arranged in a fixing frame, and a right fixing plate is arranged on the upper end of the fixing frame, and the connecting plate is arranged on the left fixing plate and the right fixing plate The lower end of the connecting plate is provided with a fixing plate, the lower end of the fixing plate is provided with a bearing bracket, a bearing is arranged in the bearing bracket, a sliding rod is arranged in the bearing, and the positioning plate is arranged on the left bracket and the right bracket In between, the right end of the synchronous motor is provided with a main pulley, the main pulley is arranged on the sliding rod, the left end of the servo motor is provided with a motor shaft, the right end of the motor shaft is provided with a large motor pulley, the motor A rack is arranged outside the large pulley, a machine head and a thread post are arranged at the upper end of the needle frame, a needle head is arranged at the lower end of the machine head, and a template is arranged at the upper end of the connecting plate.
作为本发明进一步的方案:针头机板共设有4个,能够对绗缝机上端起到良好的定位固定作用。As a further solution of the present invention, there are 4 needle machine plates in total, which can play a good role in positioning and fixing the upper end of the quilting machine.
作为本发明进一步的方案:机头、线柱和针头皆设有23组,能够有效地提升工作效率。As a further solution of the present invention, there are 23 sets of the machine head, the thread post and the needle head, which can effectively improve the work efficiency.
作为本发明进一步的方案:机头上端设有气缸和万向臂,能够满足不同产品的绗缝要求。As a further solution of the present invention, the upper end of the machine head is provided with a cylinder and a universal arm, which can meet the quilting requirements of different products.
作为本发明再进一步的方案:机头设有一套独立的升降结构,通过控制机头的升降来实现不同长度产品的同时缝制。As a further solution of the present invention, the machine head is provided with a set of independent lifting structures, and the simultaneous sewing of products of different lengths can be realized by controlling the lifting and lowering of the machine head.
与现有技术相比,本发明的有益效果是:机头设有一套独立的升降结构,通过控制机头的升降来实现不同长度产品的同时缝制,实用性强,适用范围广;本发明结构简单,便于拆装,利于日常维护和故障检修;通过全新的控制系统及机械结构,从而使每个机头独立受控完成不同长度线段的绗缝,生产效率高。Compared with the prior art, the beneficial effects of the present invention are: the machine head is provided with a set of independent lifting structures, and the simultaneous sewing of products of different lengths can be realized by controlling the lifting and lowering of the machine head, with strong practicability and wide application range; The structure is simple, easy to disassemble and assemble, which is conducive to daily maintenance and troubleshooting; through the new control system and mechanical structure, each machine head can be independently controlled to complete the quilting of different lengths of line segments, and the production efficiency is high.
附图说明Description of drawings
图1为一种新型多机头绗缝机的结构示意图。Figure 1 is a schematic structural diagram of a new type of multi-head quilting machine.
图2为一种新型多机头绗缝机的左视图。Figure 2 is a left side view of a new type of multi-head quilting machine.
图中:左支架1、导轨2、滑块3、左固定板4、右支架5、滑道6、滑轮7、固定架8、连轴9、右固定板10、连接板11、固定板12、轴承托13、滑杆14、轴承15、定位板16、同步电机17、主带轮18、伺服电机19、电机轴20、电机大带轮21、齿条22、针头机板 23、针机架24、机头25、线柱26、针头27、模板28。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1~2,本发明实施例中,一种新型多机头绗缝机,包括左支架1、导轨2、滑块3、左固定板4、右支架5、滑道6、滑轮7、固定架8、连轴9、右固定板10、连接板11、固定板12、轴承托13、滑杆14、轴承15、定位板16、同步电机17、主带轮18、伺服电机19、电机轴20、电机大带轮21、齿条22、针头机板23、针机架24、机头25、线柱26、针头27和模板28,所述左支架1上端设有导轨2,所述导轨2上设有滑块3,所述滑块3上端设有左固定板4,所述右支架5上端设有滑道6,所述滑道6内设有滑轮7,所述滑轮7上设有连轴9,所述连轴9设置在固定架8内,所述固定架8上端设有右固定板10,所述连接板11设置在左固定板4和右固定板10之间,连接板11下端设有固定板 12,所述固定板12下端设有轴承托13,所述轴承托13内设有轴承15,所述轴承15内设有滑杆14,所述定位板16设置在左支架1和右支架5之间,所述同步电机17右端设有主带轮18,所述主带轮18设置在滑杆14上,所述伺服电机19左端设有电机轴20,所述电机轴20右端设有电机大带轮21,所述电机大带轮21外设有齿条22,针头机板23共设有 4个,能够对绗缝机上端起到良好的定位固定作用,所述针机架24上端设有机头25和线柱26,所述机头25下端设有针头27,机头25、线柱26和针头27皆设有23组,能够有效地提升工作效率,机头25上端设有气缸和万向臂,能够满足不同产品的绗缝要求,机头25设有一套独立的升降结构,通过控制机头25的升降来实现不同长度产品的同时缝制,所述连接板11上端设有模板28,能够满足不同图案的绗缝要求。Please refer to FIGS. 1-2. In the embodiment of the present invention, a novel multi-head quilting machine includes a
本发明的工作原理是:左支架1上端设有导轨2,导轨2上设有滑块3,滑块3上端设有左固定板4,右支架5上端设有滑道6,滑道6内设有滑轮7,滑轮7上设有连轴9,连轴9设置在固定架8内,固定架8上端设有右固定板10,连接板11设置在左固定板4 和右固定板10之间,连接板11下端设有固定板12,固定板12下端设有轴承托13,轴承托13内设有轴承15,轴承15内设有滑杆14,定位板16设置在左支架1和右支架5之间,同步电机17右端设有主带轮18,主带轮18设置在滑杆14上,伺服电机19左端设有电机轴20,电机轴20右端设有电机大带轮21,电机大带轮21外设有齿条22,针头机板23共设有4个,能够对绗缝机上端起到良好的定位固定作用,针机架24上端设有机头25和线柱26,机头25下端设有针头27,机头25、线柱26和针头27皆设有23组,能够有效地提升工作效率,机头25上端设有气缸和万向臂,能够满足不同产品的绗缝要求,机头25 设有一套独立的升降结构,通过控制机头25的升降来实现不同长度产品的同时缝制,连接板11上端设有模板28,能够满足不同图案的绗缝要求,本发明结构简单,便于拆装,利于日常维护和故障检修,通过全新的控制系统及机械结构,从而使每个机头独立受控完成不同长度线段的绗缝,生产效率高。The working principle of the present invention is as follows: the upper end of the
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN108914396A (en) * | 2018-09-13 | 2018-11-30 | 常州市新创智能科技有限公司 | A kind of multi-machine heads quilting apparatus and control method |
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JPH0947590A (en) * | 1995-08-09 | 1997-02-18 | Kondo Mach:Kk | Multihead sewing machine |
CN2294975Y (en) * | 1997-06-25 | 1998-10-21 | 董君辉 | Multi-head long-stitch sewing machine |
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